Mechatronic polishing machine
By introducing correction and linkage components into the mechatronics polishing machine, the problem of uneven polishing caused by pipe bending was solved, achieving uniform polishing of pipes and improving efficiency.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2026-03-19
AI Technical Summary
When processing pipes, existing mechatronic polishing machines may encounter uneven polishing due to pipe bending, which causes inconsistent contact between the polishing wheel and the pipe surface, resulting in a higher defect rate.
The system uses a combination of a correction component and a linkage component. The correction plate corrects the bent pipe, and the linkage component transmits the power of the drive motor to achieve straightening and uniform polishing of the pipe.
It improves the uniformity of pipe polishing and processing efficiency, reduces the defect rate, reduces the number of drive devices, and improves work efficiency.
Smart Images

Figure CN2024118965_19032026_PF_FP_ABST
Abstract
Description
Mechanical and electrical integrated polishing machine TECHNICAL FIELD
[0001] The present application belongs to the technical field of machining equipment, in particular relates to a kind of mechanical and electrical integrated polishing machine. BACKGROUND
[0002] Mechanical and electrical integrated polishing machine is a kind of advanced equipment that combines mechanical, electrical and control technology, aims at realizing efficient, accurate polishing operation.This kind of polishing machine combines the mechanical structure of traditional polishing machine and modern electronic control system, improves the stability and repeatability of polishing process through intelligent control.
[0003] In the prior art, the Chinese patent with publication number "CN213970579U" discloses a kind of mechanical and electrical integrated polishing machine, the inner wall of polishing pipe is provided with polishing strip, and the polishing strip is arranged on the elastic mechanism, when polishing piece is polished, the close degree of polishing piece surface is guaranteed, thereby greatly improving the working efficiency during polishing, solving the problem that the efficiency of polishing cannot be improved when the current mechanical and electrical integrated polishing machine is used to polish cylindrical materials, greatly reducing the convenience of polishing cylindrical materials, and the overall working efficiency cannot be improved.
[0004] However, the above-mentioned device still has the following problems in the implementation process: when the polishing machine is machining pipe workpiece, the pipe workpiece is often squeezed during carrying and transporting, so that the size is bent, and after the pipe is bent, the polishing degree of the polishing wheel of the polishing machine and the surface of the pipe is inconsistent, which can cause uneven polishing of the pipe, resulting in increased scrap rate, which is very inconvenient to use.
[0005] Therefore, we provide a kind of mechanical and electrical integrated polishing machine to solve the above-mentioned problems.
[0006] SUMMARY
[0007] The purpose of the present application is to provide a kind of mechanical and electrical integrated polishing machine, by the cooperation of correction component and linkage component, solve the problem that the polishing degree of the polishing wheel and the surface of the pipe is inconsistent when the polishing machine in prior art is machining pipe, which can cause uneven polishing of the surface of the pipe.
[0008] To solve the above technical problems, the present application is realized by the following technical scheme:
[0009] The present application is a kind of mechanical and electrical integrated polishing machine, including bottom plate, the top of the bottom plate is fixedly connected with installation shell, the top of the installation shell is fixedly connected with fixed frame, the front side of the fixed frame is fixedly connected with drive motor, the output end of the drive motor penetrates through the fixed frame and is fixedly connected with drive roller, the surface of the drive roller is sleeved with polishing belt;
[0010] The bottom plate top is provided with a correction assembly, the correction assembly includes a processing seat, the processing seat is fixedly connected to the rear side of the mounting shell, one side of the processing seat is provided with a correction plate, and the curved pipe is corrected through the correction assembly;
[0011] The bottom plate top is provided with a linkage assembly, the linkage assembly includes a transmission rod, the transmission rod is arranged on one side of the correction plate, the surface of the transmission rod is fixedly connected with a cam and a first belt disc respectively, the other end of the drive roller penetrates through the fixing frame and is fixedly connected with a second belt disc, and the power of the driving motor is utilized through the linkage assembly;
[0012] The mounting shell is provided with a conveying assembly on one side, the conveying assembly includes a support frame, the support frame is arranged on both sides of the mounting shell respectively, a driving rod is movably connected in the support frame, and a conveying wheel is fixedly connected to the surface of the driving rod, so that the pipe is conveyed through the conveying assembly.
[0013] The first belt disc and the second belt disc are connected through a belt drive, one side of the cam is in contact with the correction plate, and one end of the transmission rod is movably connected with the mounting shell through a bearing.
[0014] The top and bottom of the correction plate are fixedly connected with a sliding rod, the surface of the sliding rod is slidably connected with a moving seat, and the opposite sides of the moving seat are fixedly connected with the processing seat.
[0015] The surface of the sliding rod is sleeved with a spring, one end of the spring is fixedly connected with the moving seat, and correction grooves are formed in the opposite sides of the processing seat and the correction plate.
[0016] The conveying assembly further includes a movable roller, the movable roller is movably connected in the mounting shell, a third belt disc is fixedly connected to the surface of the movable roller, a double-shaft motor is fixedly connected in the mounting shell, driving shafts are fixedly connected to the output ends on both sides of the double-shaft motor, and first bevel gears are fixedly connected to the opposite sides of the driving shafts and penetrate through the mounting shell.
[0017] A second bevel gear is fixedly connected to one side of the driving rod, and the second bevel gear is meshed with the first bevel gear.
[0018] A fourth belt disc is fixedly connected to the surface of the driving shaft, and the third belt disc and the fourth belt disc are connected through a belt drive.
[0019] An auxiliary wheel is arranged on the top of the conveying wheel, the auxiliary wheel is movably connected to the support frame on both sides, and the bottom of the support frame is fixedly connected with the bottom plate.
[0020] The present invention is further configured such that an auxiliary roller is provided inside the grinding belt, and both ends of the auxiliary roller are movably connected to the inner wall of the fixed frame.
[0021] The invention is further configured such that a conveying groove is provided on the top of the mounting shell, a crossbeam is movably connected to the surface of the transmission rod, one end of the crossbeam is fixedly connected to the mounting shell, and a support wheel is installed on the top of the base plate.
[0022] The present invention has the following beneficial effects:
[0023] 1. By setting up a correction component, the present invention can push the correction plate to press the pipe when the pipe is transported to the processing seat, straighten the bent parts of the pipe, and play a pre-treatment role. When the drive motor drives the grinding belt to rotate and polish the pipe, there will be no uneven grinding, which can effectively improve the processing effect of the pipe.
[0024] 2. By setting up a linkage component, the present invention can utilize the power of the drive motor to drive the grinding belt to rotate, and transmit the power of the drive motor through the first and second belt pulleys. The power of the drive motor can be used to straighten the pipe, which can reduce the number of drive equipment and improve the working efficiency of the drive equipment.
[0025] 3. By setting up the conveying component, the present invention can convey the pipe component while it is being polished, thereby improving the processing efficiency of pipe polishing. While the pipe is being conveyed, the fourth belt pulley can drive the third belt pulley to rotate, and the third belt pulley can drive the movable roller to rotate. While the pipe is being conveyed, it can also drive the pipe to rotate, thereby improving the uniformity of polishing.
[0026] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0028] Figure 1 is a three-dimensional structural view of an electromechanical integrated polishing machine;
[0029] Figure 2 is a rear view of the structure of an electromechanical integrated polishing machine;
[0030] Figure 3 is a schematic diagram of the correction component and linkage component in an electromechanical integrated polishing machine;
[0031] Figure 4 is an exploded view of the internal structure of the fixed frame in a mechatronic polishing machine;
[0032] Figure 5 is a schematic diagram showing the separation of the processing seat and the correction plate in a mechatronic polishing machine;
[0033] Fig. 6 is a top view of a partial sectional view of a mounting shell in a mechatronic polishing machine;
[0034] Fig. 7 is a schematic view of a structure of a conveying assembly in a mechatronic polishing machine.
[0035] In the drawings: 1, bottom plate; 2, mounting shell; 3, fixed frame; 4, driving motor; 5, driving roller; 6, polishing belt; 7, processing seat; 8, correction plate; 9, transmission rod; 10, cam; 11, first belt pulley; 12, second belt pulley; 13, support frame; 14, driving rod; 15, conveying wheel; 16, sliding rod; 17, moving seat; 18, spring; 19, correction groove; 20, movable roller; 21, third belt pulley; 22, double-shaft motor; 23, driving shaft; 24, first bevel gear; 25, second bevel gear; 26, fourth belt pulley; 27, auxiliary wheel; 28, auxiliary roller; 29, conveying groove; 30, cross frame; 31, supporting wheel. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. The described embodiments are only some of the embodiments of the present application, not all.
[0037] Specific embodiment one
[0038] Please refer to Figs. 1-7, the present application is a kind of mechatronic polishing machine, including bottom plate 1, bottom plate 1 top fixedly connected with mounting shell 2, mounting shell 2 top fixedly connected with fixed frame 3, fixed frame 3 front side fixedly connected with driving motor 4, driving motor 4 output end penetrates fixed frame 3 and is fixedly connected with driving roller 5, driving roller 5 surface is set with polishing belt 6;Bottom plate 1 top is provided with correction assembly, correction assembly includes processing seat 7, processing seat 7 is fixedly connected to the rear side of mounting shell 2, one side of processing seat 7 is provided with correction plate 8, and the curved pipe is corrected by correction assembly;Bottom plate 1 top is provided with linkage assembly, linkage assembly includes transmission rod 9, transmission rod 9 is arranged on one side of correction plate 8, cam 10 and first belt pulley 11 are fixedly connected on the surface of transmission rod 9 respectively, the other end of driving roller 5 penetrates fixed frame 3 and is fixedly connected with second belt pulley 12, and the power of driving motor 4 is utilized by linkage assembly;One side of mounting shell 2 is provided with conveying assembly, conveying assembly includes support frame 13, support frame 13 is arranged on the two sides of mounting shell 2 respectively, driving rod 14 is movably connected in support frame 13, driving rod 14 surface is fixedly connected with conveying wheel 15, and the pipe is conveyed by conveying assembly.
[0039] Specifically, the polishing belt 6 is a polishing abrasive belt, which removes irregularities on the surface of the material by friction to achieve a smooth and neat effect. It can efficiently polish the metal surface to make it smoother and more uniform. The driving motor 4 is used to drive the polishing belt 6 to rotate circularly, which can improve the polishing effect on the surface of the pipe. The processing seat 7 and the correction plate 8 are provided with correction grooves 19 on the opposite sides, which can be used to push the pipe into the correction grooves 19 by the pushing action of the correction plate 8 to achieve extrusion and straightening of the pipe.
[0040] Specific embodiment two
[0041] Please refer to FIG. 1-7, on the basis of the first embodiment, the first pulley 11 and the second pulley 12 are connected by a belt drive, one side of the cam 10 is in contact with the correction plate 8, one end of the transmission rod 9 is movably connected to the mounting shell 2 through a bearing, the top and bottom of the correction plate 8 are fixedly connected with slide rods 16, the surface of the slide rods 16 is slidably connected with moving seats 17, the opposite sides of the moving seats 17 are fixedly connected with the processing seats 7, the surface of the slide rods 16 is sleeved with springs 18, one end of the springs 18 is fixedly connected with the moving seats 17, the opposite sides of the processing seats 7 and the correction plate 8 are provided with correction grooves 19, and the conveying assembly further comprises a movable roller 20 movably connected inside the mounting shell 2, the surface of the movable roller 20 is fixedly connected with a third pulley 21, the inside of the mounting shell 2 is fixedly connected with a double-shaft motor 22, the output ends of the double-shaft motor 22 are fixedly connected with driving shafts 23, and the opposite sides of the driving shafts 23 are fixedly connected with first bevel gears 24.
[0042] Specifically, the first pulley 11 and the second pulley 12 are connected by a belt drive, which can utilize the power of the driving motor 4. One side of the cam 10 is in contact with the correction plate 8, which can reciprocally push the correction plate 8 when the cam 10 rotates. The top of the conveying wheel 15 is used to place the pipe, which can be conveyed under the driving of the driving rod 14. The slide rods 16 and the moving seats 17 are slidably connected, which can support the horizontal movement of the correction plate 8.
[0043] Specific embodiment three
[0044] Please refer to Figures 1-7, on the basis of the specific embodiment one, the drive rod 14 one side fixedly connected with the second bevel gear 25, the second bevel gear 25 one side with the first bevel gear 24 is engaged, the drive shaft 23 surface fixedly connected with the fourth belt disc 26, the third belt disc 21 with the fourth belt disc 26 between through the belt drive connection, the conveying wheel 15 top is provided with the auxiliary wheel 27, the auxiliary wheel 27 both sides are movably connected with the support frame 13, the support frame 13 bottom is fixedly connected with the bottom plate 1, the polishing belt 6 inside is provided with the auxiliary roller 28, the auxiliary roller 28 both ends are movably connected with the inner wall of the fixed frame 3, the installation shell 2 top is provided with the conveying groove 29, the transmission rod 9 surface movably connected with the crosspiece 30, the crosspiece 30 one end is fixedly connected with the installation shell 2, the bottom plate 1 top is provided with the support wheel 31.
[0045] Specifically: the spring 18 is sleeved on the surface of the sliding rod 16, the spring 18 has the effect of compression energy storage, can be elastically reset to the correction plate 8, the movable roller 20 can be driven by the third belt disc 21 to drive the pipe to rotate, the first bevel gear 24 is engaged with the second bevel gear 25, the driving direction of the drive rod 14 can be converted, the third belt disc 21 and the fourth belt disc 26 are connected by the belt drive, and the power of the double-shaft motor 22 can be transmitted.
[0046] The working principle of the application is: the staff starts the double-shaft motor 22 through the external controller, the double-shaft motor 22 cooperates with the drive shaft 23 to drive the first bevel gear 24 to rotate, the first bevel gear 24 cooperates with the second bevel gear 25 to drive the drive rod 14 to rotate, the drive rod 14 drives the conveying wheel 15 to rotate to convey the pipe;
[0047] When the pipe moves between the machining seat 7 and the correction plate 8, the driving motor 4 can be started, the driving motor 4 cooperates with the driving roller 5 to drive the second belt disc 12 to rotate, the second belt disc 12 cooperates with the first belt disc 11 to drive the transmission rod 9 to rotate, the transmission rod 9 drives the cam 10 to rotate, the cam 10 pushes the correction plate 8, the pipe is stamped through the correction plate 8, the bent part of the pipe is straightened, and the pretreatment effect is achieved;
[0048] The driving roller 5 rotates to drive the polishing belt 6 to rotate, which can polish the pipe without uneven polishing, and can effectively improve the processing effect of the pipe;
[0049] When the pipe is pushed to the top of the movable roller 20, the third belt disc 21 is driven by the fourth belt disc 26 to rotate under the drive of the double-shaft motor 22, the third belt disc 21 drives the movable roller 20 to rotate, and the pipe can rotate while being conveyed, so that the polishing belt 6 uniformly polishes the surface of the pipe, and the polishing efficiency of the pipe is improved.
[0050] The standard parts used in the present application can be purchased from the market, and can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art. The machinery, parts and equipment adopt the conventional type in the prior art. The control mode is automatically controlled through a control unit. The control circuit of the control unit can be realized through simple programming by the person skilled in the art, which belongs to the common knowledge in the art. Therefore, the control mode and the circuit connection in the present application will not be explained in detail.
[0051] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the present application to the specific embodiments. The embodiments are selected and described in the specification in order to better explain the principles and practical applications of the present application, so that the person skilled in the art can well understand and utilize the present application.
Claims
1. An electromechanical integrated polishing machine comprising a base plate (1), characterized in that: The bottom plate (1) top fixedly connected with the installation shell (2), the installation shell (2) top fixedly connected with the fixed frame (3), the fixed frame (3) front fixedly connected with the drive motor (4), the drive motor (4) output end penetrates the fixed frame (3) and is fixedly connected with the drive roller (5), the drive roller (5) surface is equipped with the polishing belt (6); The bottom plate (1) top is provided with a correction assembly, the correction assembly includes a processing seat (7), the processing seat (7) is fixedly connected to the rear side of the installation shell (2), one side of the processing seat (7) is provided with a correction plate (8), the bent pipe is corrected by the correction assembly; The bottom plate (1) top is provided with a linkage assembly, the linkage assembly includes a transmission rod (9), the transmission rod (9) is provided on one side of the correction plate (8), the transmission rod (9) surface is fixedly connected with a cam (10) and a first belt pulley (11) respectively, the other end of the drive roller (5) penetrates the fixed frame (3) and is fixedly connected with a second belt pulley (12), the power of the drive motor (4) is utilized by the linkage assembly; The installation shell (2) one side is provided with a conveying assembly, the conveying assembly includes a support frame (13), the support frame (13) is respectively provided on both sides of the installation shell (2), the support frame (13) is movably connected with a drive rod (14) inside, the drive rod (14) surface is fixedly connected with a conveying wheel (15), the pipe is conveyed by the conveying assembly.
2. The mechatronic polisher according to claim 1, wherein: The first belt pulley (11) and the second belt pulley (12) are connected by a belt drive, one side of the cam (10) is in contact with the correction plate (8), one end of the transmission rod (9) is movably connected with the installation shell (2) through a bearing.
3. The mechatronic polisher of claim 1, wherein: The correction plate (8) top and bottom are fixedly connected with a sliding rod (16), the sliding rod (16) surface is slidably connected with a moving seat (17), the opposite sides of the moving seat (17) are fixedly connected with the processing seat (7).
4. The mechatronic polisher of claim 3, wherein: The sliding rod (16) surface is equipped with a spring (18), one end of the spring (18) is fixedly connected with the moving seat (17), the opposite sides of the processing seat (7) and the correction plate (8) are provided with a correction groove (19).
5. The mechatronic polisher of claim 1, wherein: The conveying assembly further includes a movable roller (20), the movable roller (20) is movably connected inside the installation shell (2), the movable roller (20) surface is fixedly connected with a third belt pulley (21), the installation shell (2) inside is fixedly connected with a double-shaft motor (22), the output ends of the double-shaft motor (22) on both sides are fixedly connected with a drive shaft (23), the opposite sides of the drive shaft (23) are fixedly connected with a first bevel gear (24) and penetrate the installation shell (2).
6. The mechatronic polisher of claim 5, wherein: One side of the drive rod (14) is fixedly connected with a second bevel gear (25), one side of the second bevel gear (25) is engaged with the first bevel gear (24).
7. The mechatronic polisher of claim 5, wherein: The drive shaft (23) surface is fixedly connected with a fourth belt pulley (26), the third belt pulley (21) and the fourth belt pulley (26) are connected by a belt drive.
8. The mechatronic polisher of claim 1, wherein: The top of the conveyor wheel (15) is provided with an auxiliary wheel (27), both sides of which are movably connected to the support frame (13), and the bottom of the support frame (13) is fixedly connected to the base plate (1).
9. The mechatronic polisher of claim 1, wherein: The grinding belt (6) is equipped with an auxiliary roller (28), and both ends of the auxiliary roller (28) are movably connected to the inner wall of the fixed frame (3).
10. The mechatronic polisher of claim 1, wherein: The mounting shell (2) has a conveying groove (29) on its top. A crossbeam (30) is movably connected to the surface of the transmission rod (9). One end of the crossbeam (30) is fixedly connected to the mounting shell (2). A support wheel (31) is installed on the top of the base plate (1).
Citation Information
Patent Citations
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