Prefabricated household photovoltaic carport, and installation structure for photovoltaic module on waterproof roof

By using bolted assembly connection structures and sealing designs on the waterproof roof of prefabricated residential photovoltaic carports, the problems of bulky structures and water leakage in gaps have been solved, enabling home users to easily install, generate electricity efficiently, and achieve waterproofing.

WO2026060958A1PCT designated stage Publication Date: 2026-03-26GOODWAY POWER TECHNOLOGY (GUANGDE) CO LTD +1
View PDF 14 Cites 0 Cited by

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

Existing photovoltaic carports have bulky structures and complex construction processes, making them unsuitable for individual home users. Gaps exist when photovoltaic modules are installed on the roof, leading to a decrease in the roof's waterproofing performance.

Method used

A prefabricated residential photovoltaic carport is provided, which uses bolted components to connect crossbeams and purlins to form a grid structure, simplifying the installation process; supports, brackets, photovoltaic mechanisms and ridge components are installed on the waterproof roof, and sealing strips are used to seal and prevent water leakage.

Benefits of technology

The installation process of the photovoltaic carport has been simplified, making it suitable for home users to install themselves. It also improves the heat dissipation capacity and power generation of the photovoltaic modules and enhances the waterproof performance of the roof.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2025093370_26032026_PF_FP_ABST
    Figure CN2025093370_26032026_PF_FP_ABST
Patent Text Reader

Abstract

Disclosed in the present application is a prefabricated household photovoltaic carport, comprising a support, the support being used for connecting to anchor bolts on the ground by means of fastening nuts; an upper end surface of the support in the vertical direction is provided with a crossbeam assembly, and the crossbeam assembly is connected to the support by means of first bolt assemblies; an upper end surface of the crossbeam assembly in the vertical direction is provided with a purlin assembly to form a grid-like structure, and the purlin assembly is connected to the crossbeam assembly by means of second bolt assemblies; a photovoltaic module is arranged on the upper end surface of the purlin assembly in the vertical direction, a pressing plate assembly is lap-jointed and pressed against one end of the photovoltaic module facing away from the purlin assembly, and the pressing plate assembly is connected to the purlin assembly by means of third bolt assemblies. The present application enables household users to complete installation and use in their own courtyards with the aid of common tools such as wrenches, without the need for professional construction teams, which is conducive to widespread adoption. Further disclosed in the present application is an installation structure for a photovoltaic module on a waterproof roof, which can seal the roof and ensure the waterproof performance of the roof.
Need to check novelty before this filing date? Find Prior Art

Description

Mounting structure of assembled household photovoltaic carport and photovoltaic module on waterproof roof

[0001] Cross-reference to Related Applications

[0002] The present application claims priority to the Chinese patent application No. 202411317212.2, filed on September 20, 2024, entitled "Assembled household photovoltaic carport", and the Chinese patent application No. 202520455780.2, filed on March 13, 2025, entitled "Mounting structure of photovoltaic module on waterproof roof", the contents of which are incorporated herein by reference in their entirety. TECHNICAL FIELD

[0003] The present application relates to the field of photovoltaic power generation, in particular to a mounting structure of assembled household photovoltaic carport and photovoltaic module on waterproof roof. BACKGROUND

[0004] At present, the state policy supports photovoltaic power generation projects, and the construction scale of domestic photovoltaic power stations is continuously expanding. The types of photovoltaic power generation systems are gradually diversified. The photovoltaic carport is a system combining photovoltaic power generation and carport. It can not only provide shelter for vehicles, but also create clean photovoltaic energy for electric vehicle charging, lighting and grid connection. Especially in recent years, with the popularity of new energy electric vehicles, more and more families have the demand to install photovoltaic carports.

[0005] The structure of the current photovoltaic carport is heavy, and welding and other operations are required during installation. Family users need professional construction teams to install the photovoltaic carport during the installation process in their courtyards. The construction period is long, the construction process is complex, and the foot scaffold needs to be set up, which occupies a lot of space. For family users, it is a large-scale construction project, which is not conducive to the large-scale promotion of photovoltaic carports.

[0006] In addition, with the development of the photovoltaic industry, photovoltaic power stations have developed from centralized to distributed, especially in rural areas, photovoltaic modules need to be installed on the roof. However, the building roof in rural areas is mainly a gable roof. The existing installation method of photovoltaic modules is to install the four edges of the photovoltaic module on the support through a pressing block. Due to the existence of the pressing block, there is a gap between the photovoltaic module and other components, which leads to the fact that the roof module cannot form a complete waterproof system. Rainwater can reach the building roof through the gap. In addition, during the installation of the photovoltaic module, the tiles need to be removed, and the support needs to be installed, which is easy to damage the roof waterproof system, thereby affecting the waterproofness of the roof and the safety of the building. SUMMARY

[0007] Therefore, the technical problem to be solved by the present application is to overcome the defects of the prior art, i.e. the photovoltaic carport structure is heavy, the construction process is complex, and it is not conducive to personal construction by household users, so as to provide an assembled household photovoltaic carport.

[0008] According to a first aspect of the present application, an assembled household photovoltaic carport is provided, comprising:

[0009] a support for being connected to an anchor bolt on the ground through a fastening nut;

[0010] a cross beam assembly arranged on the upper end surface of the support in the vertical direction, the cross beam assembly being connected to the support through a first bolt assembly;

[0011] a purlin assembly arranged on the upper end surface of the cross beam assembly in the vertical direction to form a cross-shaped grid structure, the purlin assembly being connected to the cross beam assembly through a second bolt assembly;

[0012] a photovoltaic assembly arranged on the upper end surface of the purlin assembly in the vertical direction, one end of the photovoltaic assembly away from the purlin assembly being overlapped and compressed with a pressing plate assembly, the pressing plate assembly being connected to the purlin assembly through a third bolt assembly.

[0013] In an optional embodiment, the support comprises four columns, the four columns being arranged at intervals along a rectangular contour; the cross beam assembly comprises two cross beam profiles, the two cross beam profiles being arranged at intervals along a first direction, the first direction being perpendicular to the vertical direction; the columns and the cross beam profiles are connected through L-shaped corner connectors, the first bolt assembly comprises a first vertical bolt and a first horizontal bolt, the horizontal part of the L-shaped corner connector being connected to the cross beam profile through the first vertical bolt, and the vertical part of the L-shaped corner connector being connected to the column through the first horizontal bolt.

[0014] In an optional embodiment, the lower end surface of the cross beam profile is provided with a first mounting groove, the head of the first vertical bolt is clamped in the first mounting groove, and the horizontal part of the L-shaped corner connector is provided with a first through hole corresponding to the rod part of the first vertical bolt; when the L-shaped corner connector is connected to the cross beam profile, the rod part of the first vertical bolt passes through the first through hole and is screwed with a first horizontal nut;

[0015] and / or, a second through hole is formed through the side wall of the column towards the L-shaped corner connector, the second through hole being in communication with the interior of the column, and a third through hole is formed through the vertical part of the L-shaped corner connector corresponding to the position of the second through hole; when the L-shaped corner connector is connected to the column, the rod part of the first horizontal bolt passes through the second through hole and the third through hole and is screwed with a first vertical nut;

[0016] And / or, the crossbeam profile includes a plurality of separately arranged cross sections, two adjacent cross sections are connected into one by a first connecting plug, the first connecting plug is movably inserted into the inner cavity of the cross section; the side wall of the end of each of the two adjacent cross sections is respectively provided with a fourth through hole, the first connecting plug is provided with a fourth nut corresponding to the position of the fourth through hole, and when the two adjacent cross sections are connected into one, the fourth bolt passes through the fourth through hole and is screwed into the corresponding fourth nut.

[0017] In an alternative embodiment, the two columns located on the same side of the second direction have the same vertical dimension, and the column located on the left side of the second direction has a larger vertical dimension than the column located on the right side of the second direction.

[0018] In an alternative embodiment, the purlin assembly includes a plurality of first purlins and a plurality of second purlins, the vertical dimension of the first purlin is smaller than the vertical dimension of the second purlin; a plurality of first purlins and a plurality of second purlins are arranged alternately in sequence from left to right along the second direction; the photovoltaic assembly includes a plurality of photovoltaic modules arranged in sequence from left to right along the second direction, the upper end surface of an adjacent first purlin and an adjacent second purlin is provided with a photovoltaic module, and the right lower end surface of the photovoltaic module along the second direction is overlapped with the left upper end surface of the adjacent photovoltaic module along the second direction.

[0019] In an alternative embodiment, the photovoltaic module includes a plurality of mounting frames arranged in sequence along the first direction, each of the mounting frames is provided with a photovoltaic panel, the mounting frame is folded upward to form a first buckle portion on the front side along the first direction, and the mounting frame is folded downward to form a second buckle portion on the rear side along the first direction, when two adjacent mounting frames along the first direction are assembled, the first buckle portion and the second buckle portion are buckled with each other, and the clamping area of the two forms a water guide groove, so that rainwater flows into the water guide groove through the clamping area, and is guided out through the water guide groove, thereby further avoiding water leakage from the side of the photovoltaic power generation assembly.

[0020] In an alternative embodiment, the two inner sides of the mounting frame along the first direction are respectively provided with a connecting edge, the purlin assembly is provided with a third nut corresponding to the position of the connecting edge, the pressing plate assembly includes a pressing plate corresponding to the connecting edge, the fifth through hole is formed through the position corresponding to the third nut on the pressing plate, and the third bolt assembly includes a third bolt matched with the third nut; when the mounting frame is connected to the purlin assembly, the third bolt passes through the fifth through hole and is screwed into the third nut.

[0021] And / or, the photovoltaic panel comprises a polymer back sheet and an ultrathin glass stacked in sequence along the vertical direction, the ultrathin glass is arranged on the end surface of the polymer back sheet away from the purlin assembly, the end surface of the polymer back sheet away from the ultrathin glass is fixedly connected with a reinforcing rib pipe through structural glue, and the two ends of the reinforcing rib pipe are respectively connected to the inner side wall of the mounting frame along the first direction through screws;

[0022] And / or, the right end of the mounting frame along the second direction is lower than the height position of the photovoltaic panel along the vertical direction in the vertical direction;

[0023] And / or, the overlapping part of the adjacent two photovoltaic modules is provided with a waterproof rubber strip.

[0024] In an optional embodiment, a plurality of second nuts are arranged in the upper end surface of the cross beam profile, the first purlin and the second purlin are formed with sixth through holes corresponding to the positions of the second nuts, and the second bolt assembly comprises a plurality of second bolts corresponding to the second nuts one by one, when the purlin assembly is connected with the cross beam profile, the rod portions of the second bolts pass through the sixth through holes and are screwed to the second nuts;

[0025] And / or, the first purlin comprises a plurality of first purlin part profiles which can be arranged separately, two adjacent first purlin part profiles are connected into one body through a second connecting plug part, the second connecting plug part is movably plugged into the inner cavity of the first purlin part profile, the side walls of one end of the two adjacent first purlin part profiles facing each other are respectively provided with seventh through holes, the second connecting plug part is provided with sixth nuts corresponding to the positions of the seventh through holes, and when the two adjacent first purlin part profiles are connected into one body, sixth bolts pass through the seventh through holes and are screwed to the corresponding sixth nuts;

[0026] And / or, the second purlin comprises a plurality of second purlin part profiles which can be arranged separately, two adjacent second purlin part profiles are connected into one body through a third connecting plug part, the third connecting plug part is movably plugged into the inner cavity of the second purlin part profile, the side walls of one end of the two adjacent second purlin part profiles facing each other are respectively provided with eighth through holes, the third connecting plug part is provided with seventh nuts corresponding to the positions of the eighth through holes, and when the two adjacent second purlin part profiles are connected into one body, seventh bolts pass through the eighth through holes and are screwed to the corresponding seventh nuts.

[0027] In an optional embodiment, the stand column comprises a first stand part and a second stand part which can be arranged separately, the first stand part is movably plugged into the upper end of the second stand part along the vertical direction, and is locked through a locking assembly;

[0028] And / or, a base is connected to the lower end of the column in the vertical direction by an eighth bolt, the base is used to connect to the ground by a foundation bolt through a fastening nut, the cross-sectional area of the base perpendicular to the vertical direction is greater than the cross-sectional area of the column perpendicular to the vertical direction.

[0029] In an alternative embodiment, a plurality of first bolt holes are formed through the side wall of the first upright, the plurality of first bolt holes are arranged in the vertical direction, a second bolt hole is formed through the side wall of the second upright corresponding to the position of at least one of the first bolt holes; the locking assembly includes a matching locking bolt and a locking nut, when the first upright and the second upright are connected into one body, the locking bolt passes through the corresponding first bolt hole and the second bolt hole and is screwed with the locking nut.

[0030] Another technical problem to be solved by the present application is that there are gaps between existing photovoltaic modules during installation, which leads to the problem of reduced waterproof performance of the roof. In addition, in order to solve the problem of water leakage caused by the gap, a water guide groove is added, but the installation is relatively complex, which leads to the problem of rising cost.

[0031] To this end, according to a second aspect of the present application, a mounting structure of a photovoltaic module on a waterproof roof is provided, comprising:

[0032] A support is arranged on the herringbone roof respectively;

[0033] A support mechanism is mounted on the support and located at both ends of the herringbone roof;

[0034] A photovoltaic mechanism is mounted on the support mechanism and located at both sides of the herringbone roof respectively, and there is a gap between the top ends of the photovoltaic mechanisms on both sides;

[0035] A ridge assembly is arranged at the gap connection of the photovoltaic mechanisms and is adapted to seal the photovoltaic mechanisms.

[0036] Optionally, the support mechanism comprises:

[0037] A longitudinal support assembly is arranged on the support;

[0038] A transverse support assembly is arranged on the longitudinal support assembly, and the transverse support assembly is adapted to support the photovoltaic mechanism.

[0039] In an alternative embodiment, the longitudinal support assembly comprises:

[0040] A first longitudinal support is mounted on the support and located at one side of the roof;

[0041] A second longitudinal support is mounted to the support and is located on the other side of the roof, and the second longitudinal support is located near one end of the roof ridge assembly and is beyond the roof ridge top position, and is suitable for mounting the roof ridge assembly.

[0042] In an alternative embodiment, the photovoltaic mechanism is composed of a plurality of photovoltaic assemblies, and the photovoltaic assemblies are arranged in multiple rows in the transverse direction and multiple columns in the longitudinal direction.

[0043] In an alternative embodiment, one end of the photovoltaic assembly is provided with a blank area, and the blank area is suitable for overlapping the photovoltaic assembly.

[0044] In an alternative embodiment, the photovoltaic assemblies are overlapped in a herringbone roof, and the upper row of photovoltaic assemblies is overlapped on the blank area of the lower row of photovoltaic assemblies, and the photovoltaic mechanism is suitable for being sealed.

[0045] In an alternative embodiment, the overlapping part of the upper row of photovoltaic assemblies and the lower row of photovoltaic assemblies is connected by a sealing rubber strip, and the connection part between the two rows of photovoltaic assemblies is suitable for being sealed.

[0046] In an alternative embodiment, the multiple columns of longitudinal photovoltaic assemblies are connected by a cover plate, and the cover plate is suitable for sealing the photovoltaic mechanism.

[0047] In an alternative embodiment, the roof ridge assembly comprises:

[0048] A roof ridge support, one end of the roof ridge support is connected with the second longitudinal support;

[0049] A roof ridge cover plate is arranged on the two sides of the photovoltaic assembly and is connected with the other end of the roof ridge support, and the roof ridge cover plate is suitable for sealing the photovoltaic assembly.

[0050] In an alternative embodiment, the connection part of the roof ridge cover plate and the two sides of the photovoltaic assembly is connected by a sealing rubber strip.

[0051] According to the technical scheme of the present application, the following advantages are achieved:

[0052] 1. The application provides an assembled household photovoltaic carport, which is characterized in that the first bolt assembly is used to connect the beam assembly to the upper end surface of the support, the second bolt assembly is used to connect the purlin assembly to the upper end surface of the beam assembly, ordinary people can use common tools such as wrenches to assemble the beam assembly and the purlin assembly into a cross-shaped structure, and then assemble the cross-shaped structure on the upper end of the support, the cross-shaped structure forms a gap space between the photovoltaic assembly and the upper end surface of the support in the vertical direction, the gap space plays a role similar to a heat dissipation channel, the heat dissipation capacity of the photovoltaic assembly in the assembled household photovoltaic carport is improved, and the power generation capacity is improved; at the same time, the support is fixed to the ground by the foundation bolt and the fastening nut, and the third bolt assembly is used to connect the pressing plate assembly to the upper end surface of the purlin assembly, which is convenient for ordinary people to use common tools such as wrenches to tighten the fastening nut on the foundation bolt, so that the support is assembled and fixed on the ground; and after the photovoltaic assembly is placed on the upper end surface of the purlin assembly at a specified position, the pressing plate assembly is assembled on the upper end surface of the purlin assembly by using common tools such as wrenches, and the photovoltaic assembly is fixed by overlapping and pressing the pressing plate assembly on the photovoltaic assembly, thereby completing the installation of the assembled household photovoltaic carport, without the need for complex operations such as welding during the entire installation process, and the household user can complete the installation and use in the courtyard by using common tools such as wrenches, without the need for professional construction personnel, which is conducive to large-scale popularization and use.

[0053] 2. The application provides a waterproof roof photovoltaic assembly installation structure, which comprises a support, a support mechanism, a photovoltaic mechanism and a ridge assembly, wherein the support is arranged on a herringbone roof; the support mechanism is installed on the support and located at both ends of the herringbone roof; the photovoltaic mechanism is installed on the support mechanism and located at both sides of the herringbone roof, and the top ends of the photovoltaic mechanisms on both sides have gaps; and the ridge assembly is arranged at the gap connection of the photovoltaic mechanism and is suitable for sealing the photovoltaic mechanism.

[0054] The existing photovoltaic assembly installation method is to install the four edges of the photovoltaic assembly on the support through a pressing block, and due to the existence of the pressing block, there is a gap between the photovoltaic assembly and other components, which leads to the damage of the waterproof performance of the roof. In the application, the ridge assembly is arranged, and a sealing rubber strip is arranged at the connection between the ridge assembly and the photovoltaic assembly, so that the connection of the photovoltaic mechanism is sealed, rainwater is prevented from seeping into the roof, and the waterproof performance of the roof is ensured.

[0055] 3. The application provides a waterproof roof photovoltaic assembly installation structure, one end of the photovoltaic assembly is provided with a blank area, and the blank area is suitable for overlapping the photovoltaic assembly. In the application, one end of the photovoltaic assembly is provided with a blank area, so that the photovoltaic assembly can be overlapped to the blank area, the next row of photovoltaic assemblies is prevented from being blocked, and the power generation efficiency of the photovoltaic assembly is ensured.

[0056] 4. The application provides a waterproof roof photovoltaic module mounting structure, along the herringbone roof inclined downward, the upper row photovoltaic module is sequentially overlapped on the blank area of the lower row photovoltaic module, and the sealing strip is sealed at the overlap, and the photovoltaic mechanism is sealed. In the application, the photovoltaic mechanism is sealed by the overlap connection of the upper and lower rows of photovoltaic modules, and the sealing strip is arranged at the overlap, so as to prevent the photovoltaic mechanism from leaking water.

[0057] 5. The application provides a waterproof roof photovoltaic module mounting structure, and a plurality of rows of longitudinal photovoltaic modules are connected by a cover plate, and the cover plate is suitable for sealing the photovoltaic mechanism. In the application, the cover plate is arranged between the plurality of rows of photovoltaic modules, so as to prevent rainwater from seeping into the roof through the gap between the photovoltaic modules, thereby improving the waterproof performance of the roof. BRIEF DESCRIPTION OF DRAWINGS

[0058] In order to more clearly illustrate the specific embodiments of the application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0059] Fig. 1 is a cross-sectional structure schematic diagram of a prefabricated household photovoltaic carport according to an embodiment of the application;

[0060] Fig. 2 is an enlarged schematic diagram of A in Fig. 1;

[0061] Fig. 3 is a perspective structure schematic diagram of part of the structure according to an embodiment of the application;

[0062] Fig. 4 is an enlarged schematic diagram of B in Fig. 3;

[0063] Fig. 5 is a cross-sectional structure schematic diagram of the assembly of the first purline and the pressing plate according to an embodiment of the application;

[0064] Fig. 6 is a schematic diagram of the assembly structure of the first purline, the pressing plate and the mounting frame according to an embodiment of the application;

[0065] Fig. 7 is a schematic diagram of the local structure of Fig. 6;

[0066] Fig. 8 is a cross-sectional structure schematic diagram of the crossbeam profile according to an embodiment of the application;

[0067] Fig. 9 is a cross-sectional structure schematic diagram of the second vertical part according to an embodiment of the application;

[0068] Fig. 10 is a perspective structure schematic diagram of part of the structure according to an embodiment of the application;

[0069] Fig. 11 is a structural schematic diagram of another perspective of Fig. 10;

[0070] Fig. 12 is an exploded structural schematic diagram of two adjacent transverse parts in the embodiment of the present application;

[0071] Fig. 13 is a structural schematic diagram of the assembly of the first purline and the beam profile in the embodiment of the present application;

[0072] Fig. 14 is a structural schematic diagram of the assembly of the vertical column and the beam profile in the embodiment of the present application;

[0073] Fig. 15 is a structural schematic diagram of the assembly of the base on the concrete base in the embodiment of the present application;

[0074] Fig. 16 is a structural schematic diagram of the base in the embodiment of the present application;

[0075] Fig. 17 is a structural schematic diagram of the assembly of the first purline, the second purline and the suspended ceiling plate in the embodiment of the present application;

[0076] Fig. 18 is a structural schematic diagram of the overall top view of the mounting structure of the photovoltaic module on the waterproof roof in the embodiment of the present application;

[0077] Fig. 19 is a structural schematic diagram of the overall cross section of the mounting structure of the photovoltaic module on the waterproof roof in the embodiment of the present application;

[0078] Fig. 20 is a structural schematic diagram of the local structure of the connection position of the photovoltaic mechanism in the embodiment of the present application;

[0079] Fig. 21 is a structural schematic diagram of the overall structure of the overlapping photovoltaic module in the embodiment of the present application;

[0080] Fig. 22 is a structural schematic diagram of the photovoltaic module in the embodiment of the present application;

[0081] Fig. 23 is a structural schematic diagram of the local structure of the overlapping position of the upper and lower rows of photovoltaic modules in the embodiment of the present application;

[0082] Fig. 24 is a structural schematic diagram of the local structure of the connection position of the left and right columns of photovoltaic modules in the embodiment of the present application;

[0083] Explanation of reference signs: 11-fastening nut, 12- anchor bolt, 13-stand, 131-first vertical part, 1311-first bolt hole, 132-second vertical part, 1321-second bolt hole, 1322-first recess, 1323-first decorative cover plate, 1324-second recess, 1325-second decorative cover plate, 14-eighth bolt, 15-base, 151-ninth through hole, 16-concrete base; 21-beam profile, 211-horizontal part, 2111-fourth through hole, 2112-second mounting recess, 212-first connecting plug part, 213-fourth bolt, 214-connection plate, 215-fifth bolt, 216-fifth nut, 217-channel, 218-third decorative cover plate, 22-L-shaped corner code; 31-first vertical bolt, 32-first horizontal bolt, 33-first horizontal nut, 34-first vertical nut; 41-first purlin, 411-first clamping part, 412-sealing cover, 413-second connecting plug part, 414-sixth bolt, 42-second purlin, 421-second clamping part, 43-suspended ceiling plate; 5-photovoltaic module, 51-mounting frame, 511-first buckling part, 512-second buckling part, 513-water guide groove, 514-connection edge, 515-reinforcing rib pipe, 516-screw, 52-photovoltaic panel, 53-photovoltaic cable; 61-third nut, 62-pressing plate, 63-third bolt; 71-second nut, 72-second bolt; 81-locking bolt; 1, support; 2, support mechanism; 3, photovoltaic mechanism; 4, ridge assembly; 50, sealing rubber strip; 100, roof; 210, longitudinal support assembly; 220, transverse support assembly; 2110, first longitudinal support; 2120, second longitudinal support; 310, photovoltaic assembly; 320, blank area; 330, cover plate; 410, ridge support; 420, ridge cover plate. DETAILED DESCRIPTION

[0084] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0085] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0086] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0087] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as there is no conflict.

[0088] Embodiment 1

[0089] As shown in FIGS. 1-15, a prefabricated household photovoltaic carport is provided in this embodiment, comprising a support, the support is used to be connected to the anchor bolt 12 on the ground through the fastening nut 11; the support is provided with a cross beam assembly on the vertical upper end face, the cross beam assembly is connected to the support through the first bolt assembly; the cross beam assembly is provided with a purlin assembly on the vertical upper end face to form a cross-shaped grid structure, the purlin assembly is connected to the cross beam assembly through the second bolt assembly; the purlin assembly is provided with a photovoltaic assembly on the vertical upper end face, the end of the photovoltaic assembly away from the purlin assembly is overlapped and pressed with a pressing plate assembly, the pressing plate assembly is connected to the purlin assembly through the third bolt assembly. It can be understood that the first direction, the second direction and the vertical direction described herein refer to the first direction, the second direction and the vertical direction in FIGS. 1 and 3, and the first direction, the second direction and the vertical direction are perpendicular to each other.

[0090] The assembled household photovoltaic carport of the embodiment is connected with the upper end surface of the support through the first bolt assembly, and the purlin assembly is connected with the upper end surface of the cross beam assembly through the second bolt assembly, so that ordinary people can use conventional wrenches and household ladders and other common tools to assemble the cross beam assembly and the purlin assembly into a cross-shaped mesh structure, and assemble the cross-shaped mesh structure on the upper end of the support. The cross-shaped mesh structure forms a gap space between the photovoltaic assembly and the upper end surface of the support along the vertical direction, so that the gap space plays a role similar to a "heat dissipation channel", improves the heat dissipation capacity of the photovoltaic assembly in the assembled household photovoltaic carport of the embodiment at high temperature, and improves the power generation capacity. At the same time, the support is fixed to the ground through the fastening nut 11 and the foundation bolt 12, and the pressing plate assembly is connected with the upper end surface of the purlin assembly through the third bolt assembly, so that ordinary people can use conventional wrenches and other common tools to tighten the fastening nut 11 on the foundation bolt 12, so that the support is assembled and fixed on the ground. After the photovoltaic assembly is placed on the upper end surface of the purlin assembly at a specified position, the pressing plate assembly is assembled on the upper end surface of the purlin assembly by using conventional wrenches and household ladders and other common tools, and the photovoltaic assembly is fixed by overlapping and pressing the photovoltaic assembly on the upper end surface of the purlin assembly, thereby completing the installation of the assembled household photovoltaic carport of the embodiment. During the entire installation process, no welding or complex operations such as erecting a scaffold are required. Each connection is bolted and fixed, so that ordinary household users can use wrenches and other common tools to complete the installation and use in their own courtyards without the need for professional construction teams, which is conducive to large-scale popularization and use.

[0091] As shown in FIGS. 1 and 15, specifically, the base counterweight of the assembled household photovoltaic carport of the embodiment adopts a concrete cast-in-place structure. The foundation bolt 12 is embedded in the concrete base 16.

[0092] As shown in FIG. 1, FIG. 3 and FIG. 14, optionally, the support frame comprises four columns 13, the four columns 13 are arranged along a rectangular contour; the beam assembly comprises two beam profiles 21, the two beam profiles 21 are arranged along a first direction; the columns 13 and the beam profiles 21 are connected through L-shaped corner connectors 22, the first bolt assembly comprises first vertical bolts 31 and first horizontal bolts 32, the horizontal part of the L-shaped corner connector 22 is connected to the beam profile 21 through the first vertical bolt 31, and the vertical part of the L-shaped corner connector 22 is connected to the column 13 through the first horizontal bolt 32. During the installation of the assembled household photovoltaic carport of the embodiment, first, two ordinary people tighten the fastening nuts 11 on the foundation bolts 12 by using common tools such as wrenches, so that the four columns 13 are respectively assembled and fixed on the ground, then the vertical part of the L-shaped corner connector 22 is connected to the column 13 through the first horizontal bolt 32, then the two ordinary people lift the beam profile 21 to the set position on the upper end surfaces of the two columns 13 on the same side along the first direction by using a household double ladder, and finally the beam profile 21 and the horizontal part of the L-shaped corner connector 22 are connected into one body by using the first vertical bolt 31, that is, the beam assembly is assembled on the upper end surface of the support frame, the whole assembly process does not need complex operations such as welding and erecting scaffolding, and only needs ordinary people to use common tools such as wrenches to complete the installation and use in the courtyard, without the need for professional construction team, which is conducive to large-area popularization and use.

[0093] It should be noted that in the embodiment, each column 13 is connected to the beam profile 21 through an L-shaped corner connector 22 on both sides along the second direction, so as to ensure the connection strength.

[0094] As shown in FIG. 14, optionally, the lower end surface of the beam profile 21 is provided with a first mounting groove, the head of the first vertical bolt 31 is clamped in the first mounting groove, and the horizontal part of the L-shaped corner connector 22 is provided with a first through hole through which the rod part of the first vertical bolt 31 penetrates; during the process that the two ordinary people lift the beam profile 21 to the upper end surfaces of the two columns 13 on the same side along the first direction by using a household double ladder, first, the head of the first vertical bolt 31 is clamped into the first mounting groove, then the rod part of the first vertical bolt 31 is inserted into the first through hole in alignment, and finally the first horizontal nut 33 is tightened on the first vertical bolt 31, the whole installation process only needs common tools such as wrenches, and the installation is simple and convenient.

[0095] As shown in FIG. 14, optionally, a second through hole is formed through the side wall of the column 13 towards the L-shaped corner code 22, the second through hole is in communication with the interior of the column 13, and the vertical part of the L-shaped corner code 22 is formed with a third through hole corresponding to the position of the second through hole; in the process of connecting the vertical part of the L-shaped corner code 22 to the column 13, first, the second through hole and the third through hole are aligned, then the rod part of the first horizontal bolt 32 is inserted through the second through hole and the third through hole, and the first vertical nut 34 is tightened by a wrench, thereby completing the connection of the L-shaped corner code 22 and the column 13 into an integrated body, and the installation is simple.

[0096] As shown in FIGS. 10-12, optionally, the cross beam profile 21 comprises a plurality of cross parts 211 which are arranged separately, and two adjacent cross parts 211 are connected into an integrated body through a first connecting plug part 212 which is movably inserted into the inner cavity of the cross part 211; the side wall of one end of each of the two adjacent cross parts 211 towards each other is provided with a fourth through hole 2111, and the first connecting plug part 212 is provided with a fourth nut corresponding to the position of the fourth through hole 2111; when the two adjacent cross parts 211 are connected into an integrated body, first, the two ends of the first connecting plug part 212 are inserted into the inner cavities of one end of each of the two adjacent cross parts 211 towards each other until the fourth nut of the first connecting plug part 212 and the corresponding fourth through hole 2111 are aligned, then the fourth bolt 213 is inserted through the fourth through hole 2111 and screwed to the corresponding fourth nut, thereby completing the installation. Compared with the existing photovoltaic carport in which the cross beam profile 21 is provided as a full-length component, the assembled household photovoltaic carport of the embodiment divides the cross beam profile 21 into a plurality of cross parts 211, and the first connecting plug part 212 connects the two adjacent cross parts 211 into an integrated body through the cooperation of the fourth nut and the fourth bolt 213, which is convenient for preassembling the relatively short cross parts 211 in the factory, then transporting them to the construction site for assembly, thereby reducing the difficulty and cost of transportation; and in the process of installing a single cross beam profile 21 on the upper end faces of two columns 13 located on the same side along the first direction, first, the number of cross parts 211 is divided into two equal parts, and each of the two first components is assembled, then the two first components are assembled into a cross beam profile 21 through a first connecting plug part 212 while being lifted and installed on the columns 13, thereby reducing the labor intensity of lifting and installing the entire cross beam profile 21.

[0097] As shown in FIG. 12, optionally, two adjacent horizontal parts 211 are detachably connected into one by a connecting plate 214; fifth through holes are respectively formed in the inner bottom walls of the ends of the two adjacent horizontal parts 211, and the fifth through holes are used for the rod parts of fifth bolts 215 to pass through; a sixth through hole is formed in the connecting plate 214 corresponding to the position of the fifth through hole; after the heads of the fifth bolts 215 are preset in the inner cavities of the horizontal parts 211, the rod parts of the fifth bolts 215 are extended to the outside of the horizontal parts 211 through the fifth through holes, and the first connecting plug parts 212 connect the two adjacent horizontal parts 211 into one by the cooperation of the fourth nuts and the fourth bolts 213, the sixth through hole of the connecting plate 214 is aligned with the rod part of the fifth bolt 215 and is inserted, then the fifth nuts 216 are tightened on the rod parts of the fifth bolts 215 by using a wrench, so that the connecting plate 214 further connects the two adjacent horizontal parts 211 into one, and the connection strength of the two adjacent horizontal parts 211 is improved.

[0098] In order to avoid interference with the head of the fifth bolt 215 in the process of inserting the first connecting plug part 212 into the inner cavity of the horizontal part 211, as shown in FIG. 12, specifically, the inner bottom wall of the end of the horizontal part 211 facing each other is concave with a second mounting groove 2112, and the head of the fifth bolt 215 is hiddenly arranged in the second mounting groove 2112.

[0099] As shown in FIGS. 1 and 3, optionally, the vertical dimensions of the two vertical columns 13 located on the same side in the second direction are the same, and the vertical dimension of the vertical column 13 located on the left side in the second direction is greater than the vertical dimension of the vertical column 13 located on the right side in the second direction. In this way, the photovoltaic module is gradually arranged downward from left to right in the second direction, which facilitates drainage and avoids water accumulation on the upper end surface of the photovoltaic module, thereby affecting the power generation. It can be understood that the left side and the right side in the second direction described herein are based on the perspective of FIG. 3.

[0100] As shown in FIG. 1, FIG. 3, FIG. 10 and FIG. 11, optionally, the purlin assembly comprises a plurality of first purlins 41 and a plurality of second purlins 42, the first purlins 41 have a smaller vertical dimension than the second purlins 42; the first purlins 41 and the second purlins 42 are alternately arranged in the second direction from left to right; the photovoltaic assembly comprises a plurality of photovoltaic modules 5 arranged in the second direction from left to right, the upper end surface of one first purlin 41 and one second purlin 42 is provided with one photovoltaic module 5, the right lower end surface of the photovoltaic module 5 in the second direction is overlapped with the left upper end surface of the adjacent photovoltaic module 5 in the second direction. Because the upper end surface of one first purlin 41 and one second purlin 42 is provided with one photovoltaic module 5, and the thickness of the first purlin 41 is smaller than the thickness of the second purlin 42; so that the angle between the photovoltaic module 5 and the horizontal plane is smaller than the angle between the beam profile 21 and the horizontal plane, so that the right lower end surface of the photovoltaic module 5 in the second direction is overlapped with the left upper end surface of the adjacent photovoltaic module 5 in the second direction, and the projection of the right end of the photovoltaic module 5 in the vertical direction falls at least partially on the left side of the adjacent photovoltaic module 5 in the second direction, that is, the overlapping part of the two adjacent photovoltaic modules 5 in the second direction overlaps each other, effectively avoiding rainwater entering the lower end surface of the photovoltaic assembly through the overlapping part of the two photovoltaic modules 5, and improving the waterproof performance.

[0101] In order to further improve the waterproof effect of the overlapping part of the two adjacent photovoltaic modules 5, and avoid rainwater from flowing from bottom to top, specifically, a waterproof strip is arranged at the overlapping part of the two adjacent photovoltaic modules 5.

[0102] As shown in FIG. 3 and FIG. 4, optionally, the photovoltaic module 5 comprises a plurality of mounting frames 51 arranged in sequence along the first direction, one photovoltaic panel 52 is arranged in each mounting frame 51, the mounting frame 51 is upwardly folded along the first direction relative to the front side to form a first buckle part 511, the mounting frame 51 is downwardly folded along the first direction relative to the back side to form a second buckle part 512, when two mounting frames 51 adjacent along the first direction are assembled, the first buckle part 511 and the second buckle part 512 are buckled with each other, and the clamping area of the two forms a water guide groove 513. Two mounting frames 51 adjacent along the first direction are installed by the way of buckling with each other through the first buckle part 511 and the second buckle part 512, and the water guide groove 513 is formed in the clamping area of the first buckle part 511 and the second buckle part 512, on the one hand, the first buckle part 511 and the second buckle part 512 form two waterproof lines at the buckling joint of two mounting frames 51 adjacent along the first direction, which can effectively prevent water from entering the lower end surface of the photovoltaic module from the buckling joint of two mounting frames 51 adjacent along the first direction, and improve the waterproof performance; on the other hand, the clamping area of the first buckle part 511 and the second buckle part 512 forms the water guide groove 513 which gradually inclines downward from left to right along the second direction, which ensures that even if a small amount of rainwater enters the water guide groove 513, it can also be smoothly discharged; the drainage requirement can be met without increasing the conventional W water groove, and the whole is more simple and beautiful.

[0103] As shown in FIG. 5 to FIG. 7, optionally, the two inner sides of the mounting frame 51 along the first direction are respectively inwardly convexly provided with a connecting edge 514, the purlin assembly is provided with a third nut 61 corresponding to the position of the connecting edge 514, the pressing plate assembly comprises a pressing plate 62 corresponding to the connecting edge 514 one by one, the fifth through hole is formed through the position corresponding to the third nut 61 on the pressing plate 62, and the third screw assembly comprises a third screw 63 matched with the third nut 61; in the process of installing the photovoltaic module on the upper end surface of the purlin assembly, first, the mounting frame 51 is placed at the set position of the purlin assembly, then one side of the pressing plate 62 is overlapped on the upper end surface of the connecting edge 514, and the fifth through hole is aligned with the third nut 61, then the third screw 63 is passed through the fifth through hole and screwed to the third nut 61, until the head of the third screw 63 is overlapped on the upper end surface of the pressing plate 62, so that the pressing plate 62 is pressed tightly on the upper end surface of the connecting edge 514; finally, the photovoltaic panel 52 is fixed in the mounting frame 51 by structural adhesive, and the installation is completed. The whole installation process is simple, and the third screw assembly is hidden in the mounting frame 51, which can make the whole more simple and beautiful, and can slow down the corrosion of the third screw assembly by water vapor, prolonging the service life.

[0104] As shown in FIG. 6, optionally, the photovoltaic panel 52 comprises a polymer backboard and an ultrathin glass stacked in sequence along the vertical direction, the ultrathin glass is arranged on the end surface of the polymer backboard away from the purlin assembly, the end surface of the polymer backboard away from the ultrathin glass is fixedly glued with a reinforcing rib pipe 515 through structural glue, and the two ends of the reinforcing rib pipe 515 are respectively connected to the inner side wall of the mounting frame 51 along the first direction through screws 516. By adopting the single-glass structure of the photovoltaic panel 52, the photovoltaic panel 52 is more lightweight, with a weight of not more than 8 kg per square, which is beneficial for ordinary people to install and construct the photovoltaic panel 52; at the same time, the support of the reinforcing rib pipe 515 to the photovoltaic panel 52 improves the structural strength of the photovoltaic module 5.

[0105] Specifically, the cross beam profile 21, the first purlin 41, the second purlin 42 and the mounting frame 51 are all made of aluminum alloy profiles, which have excellent performance in rust and corrosion prevention, and the cross beam profile 21, the first purlin 41, the second purlin 42 and the mounting frame 51 meet the design strength requirement due to the multi-channel reinforcing rib design of the cross section, and are light in weight, which is convenient for installation, especially for two ordinary people to use a household double ladder to lift and install the cross beam profile 21, the first purlin 41, the second purlin 42 and the mounting frame 51. As shown in FIGS. 5, 8 and 10, more specifically, because the cross beam profile 21, the first purlin 41 and the second purlin 42 are provided with channels 217, it is convenient to place the photovoltaic cable 53 in the channels 217 of the cross beam profile 21, the first purlin 41 and the second purlin 42 after the photovoltaic panel 52 is installed, and a third decorative cover plate 218 is arranged on the opening of the channel 217 of the cross beam profile 21, the first purlin 41 and the second purlin 42; the photovoltaic cable 53 is hidden, and the whole is more beautiful.

[0106] In order to further improve the overall appearance and waterproof performance, as shown in FIGS. 3 and 10, specifically, the cross beam profile 21, the first purlin 41 and the second purlin 42 are provided with sealing covers 412 at both ends along the respective length directions.

[0107] Optionally, the right end of the mounting frame 51 along the second direction is lower than the vertical height position of the photovoltaic panel 52 along the vertical direction. The right side of the mounting frame 51 can avoid blocking the flow trend of rainwater gradually flowing from left to right and then downward along the second direction, thereby preventing the phenomenon of dust accumulation on the surface of the photovoltaic panel 52, and further avoiding the problem of reduced power generation efficiency or damage of the photovoltaic assembly caused by dust accumulation.

[0108] As shown in FIG. 13, optionally, a plurality of second nuts 71 are arranged in the upper end surface of the beam profile 21, the first purlin 41 and the second purlin 42 are correspondingly provided with the sixth through holes, and the second bolt assembly includes a plurality of second bolts 72 corresponding to the second nuts 71. During the installation of the first purlin 41 or the second purlin 42 on the upper end surface of the beam profile 21, first, the sixth through hole of the first purlin 41 or the second purlin 42 is aligned with the second nut 71, and then the rod of the second bolt 72 is screwed into the second nut 71 by means of a wrench or other common tools until the head of the second bolt 72 is pressed against the first purlin 41 or the second purlin 42, and the installation is completed. The whole installation process is simple and easy to operate, and the labor intensity is low.

[0109] In order to reduce the assembly difficulty of the second bolt 72 screwed into the second nut 71 through the sixth through hole, specifically, the sixth through hole is arranged as an elongated hole, and the elongated hole is arranged along the second direction.

[0110] In order to more accurately assemble the first purlin 41 at the set position on the beam profile 21, specifically, the first limiting block is arranged on the vertical upper end surface of the beam profile 21, and when the first purlin 41 is assembled with the beam profile 21, the side wall of the first purlin 41 along the second direction is overlapped with the first limiting block.

[0111] In order to more accurately assemble the second purlin 42 at the set position on the beam profile 21, specifically, the second limiting block is arranged on the vertical upper end surface of the beam profile 21, and when the second purlin 42 is assembled with the beam profile 21, the side wall of the second purlin 42 along the second direction is overlapped with the second limiting block.

[0112] As shown in Figure 5, optionally, the first purlin 41 comprises a plurality of first purlin sections which are detachably arranged, two adjacent first purlin sections are connected into one body through a second connecting plug 413, the second connecting plug 413 is movably plugged in the inner cavity of the first purlin section, the side wall of one end of two adjacent first purlin sections which are mutually oriented is respectively provided with a seventh through hole, the second connecting plug 413 is provided with a sixth nut corresponding to the position of the seventh through hole, when two adjacent first purlin sections are connected into one body, the second connecting plug 413 is firstly plugged in the inner cavity of one end of two adjacent first purlin sections which are mutually oriented, until the sixth nut of the second connecting plug 413 and the corresponding seventh through hole are aligned, then the sixth bolt 414 is passed through the seventh through hole and screwed in the corresponding sixth nut, so that the installation is completed. Compared with the existing photovoltaic carport in which the first purlin 41 is provided as a full-length component, the assembled household photovoltaic carport of the embodiment connects two adjacent first purlin sections into one body through the second connecting plug 413 by the cooperation of the sixth nut and the sixth bolt 414, which not only facilitates the prefabrication of relatively short first purlin sections in the factory and then transporting them to the construction site for assembly, thereby reducing the difficulty and cost of transportation, but also facilitates the process of installing a single first purlin 41 on the upper end surface of two beam sections 21, that is, the number of first purlin sections is divided into two equal parts and assembled into two second components respectively, then two second components are lifted and installed on two beam sections 21 respectively while two second components are assembled into a first purlin 41 through a second connecting plug 413, thereby reducing the labor intensity of lifting and installing the entire first purlin 41.

[0113] Optionally, the second purlin 42 comprises a plurality of second purlin sections arranged separately, two adjacent second purlin sections are connected into one body through a third connecting insert, the third connecting insert is movably inserted into the inner cavity of the second purlin section, the side wall of one end of each of the two adjacent second purlin sections facing each other is respectively provided with an eighth through hole, the third connecting insert is provided with a seventh nut corresponding to the position of the eighth through hole, when the two adjacent second purlin sections are connected into one body, first insert the third connecting insert into the inner cavity of one end of each of the two adjacent second purlin sections facing each other, until the seventh nut of the third connecting insert is aligned with the corresponding eighth through hole, then pass the seventh bolt through the eighth through hole and screw it to the corresponding seventh nut to complete the installation. Compared with the existing photovoltaic carport in which the second purlin 42 is provided as a full-length component, the assembled residential photovoltaic carport of the embodiment connects the two adjacent second purlin sections into one body seamlessly through the third connecting insert by means of the cooperation of the seventh nut and the seventh bolt, which not only facilitates the prefabrication of relatively short second purlin sections in the factory and then transportation to the construction site for assembly, reducing the difficulty and cost of transportation, but also facilitates the installation of the single second purlin 42 on the upper end surface of the two beam sections 21, that is, first divide the number of second purlin sections into two equal parts and assemble them into two third components respectively, then lift and install the two third components on the two beam sections 21 respectively while assembling the two third components into the second purlin 42 through a third connecting insert, reducing the labor intensity of lifting and installing the entire second purlin 42.

[0114] As shown in FIGS. 1-3, optionally, the stand column 13 comprises a first stand portion 131 and a second stand portion 132 arranged separately, the first stand portion 131 is movably inserted into the upper end of the second stand portion 132 along the vertical direction and is locked by a locking assembly. On the one hand, the stand column 13 is divided into the first stand portion 131 and the second stand portion 132, which facilitates the prefabrication of relatively short first stand portion 131 and second stand portion 132 in the factory and then transportation to the site for assembly, reducing the occupied area and the labor intensity of tightening the fastening nut 11 to the ground through the stand column 13; on the other hand, the depth of the first stand portion 131 movably inserted into the second stand portion 132 can be adjusted flexibly and locked by the locking assembly, thereby obtaining stand columns 13 of different heights to meet different installation requirements and have a wide range of applications.

[0115] As shown in FIG. 2, optionally, a plurality of first bolt holes 1311 are formed through the sidewall of the first upright part 131, and the plurality of first bolt holes 1311 are vertically spaced apart, and a second bolt hole 1321 is formed through the sidewall of the second upright part 132 at a position corresponding to at least one of the first bolt holes 1311; the locking assembly comprises a matching locking bolt 81 and a locking nut. According to different requirements for the vertical size of the stand column 13 in actual installation, the first bolt hole 1311 and the second bolt hole 1321 at the corresponding vertical height position can be aligned, and the locking bolt 81 is inserted through the aligned first bolt hole 1311 and the second bolt hole 1321 and is screwed with the locking nut, so that the stand column 13 with the required height can be assembled, and the application range is wide.

[0116] As shown in FIG. 9, specifically, a first recess 1322 is arranged on the sidewall of the second upright part 132, and the head of the locking bolt 81 is arranged in the first recess 1322 in a hidden manner, and a first decorative cover plate 1323 is detachably inserted at the opening of the first recess 1322, and the first decorative cover plate 1323 is used to cover the opening of the first recess 1322. The head of the locking bolt 81 is covered and hidden by the first decorative cover plate 1323, which not only makes the whole more concise and beautiful, but also slows down the corrosion of the head of the locking bolt 81 by water vapor, prolonging the service life.

[0117] As shown in FIG. 9, specifically, a second recess 1324 is arranged on the sidewall of the second upright part 132, and the locking nut is arranged in the second recess 1324 in a hidden manner, and a second decorative cover plate 1325 is detachably inserted at the opening of the second recess 1324, and the second decorative cover plate 1325 is used to cover the opening of the second recess 1324. The locking nut is covered and hidden by the second decorative cover plate 1325, which not only makes the whole more concise and beautiful, but also slows down the corrosion of the locking nut by water vapor, prolonging the service life.

[0118] As shown in FIGS. 1, 3, 15 and 16, optionally, the stand column 13 is connected with a base 15 at the lower end in the vertical direction through an eighth bolt 14, the base 15 is used to be connected with a foundation bolt 12 on the ground through a fastening nut 11, and the cross-sectional area of the base 15 perpendicular to the vertical direction is greater than the cross-sectional area of the stand column 13 perpendicular to the vertical direction. The base 15 with a larger cross-sectional area is connected with the ground, which increases the contact area of the assembled household photovoltaic carport of the embodiment with the ground, and the connection strength and stability are better.

[0119] Specifically, the column 13 is provided with an eighth nut matched with the eighth bolt 14, and a ninth through hole 151 is formed in the sidewall of the base 15 corresponding to the position of the eighth nut; when the column 13 is connected with the base 15 into an integrated body, first, the ninth through hole 151 is aligned with the eighth nut, and then the rod part of the eighth bolt 14 is passed through the ninth through hole 151 and screwed to the eighth nut by means of a wrench or other common tools.

[0120] Specifically, the base 15 is made of high-strength galvanized steel plate.

[0121] As shown in FIG. 17, optionally, the first purlin 41 is provided with a first clamping part 411 on the two sidewalls along the second direction, respectively, the second purlin 42 is provided with a second clamping part 421 on the two sidewalls along the second direction, respectively, and the first clamping part 411 of the first purlin 41 and the second clamping part 421 of the adjacent second purlin 42 are detachably clamped with a suspended ceiling plate 43, which is located vertically below the photovoltaic module 5. By clamping the two ends of the suspended ceiling plate 43 in the first clamping part 411 of the first purlin 41 and the second clamping part 421 of the adjacent second purlin 42, respectively, the suspended ceiling plate 43 can be installed and covered between the first purlin 41 and the adjacent second purlin 42, thereby covering the lower end surface of the photovoltaic module 5 and effectively preventing water vapor from entering the lower end surface of the photovoltaic module 5 from below.

[0122] Embodiment 2

[0123] As shown in FIGS. 18 to 24, the present embodiment provides a mounting structure of a waterproof roof photovoltaic assembly, which comprises a support 1, a support mechanism 2, a photovoltaic mechanism 3, and a ridge assembly 4. The support 1 is arranged on the hipped roof 100, respectively. The support mechanism 2 is installed on the support 1 and located at the two ends of the hipped roof 100. The photovoltaic mechanism 3 is installed on the support mechanism 2 and located at the two sides of the hipped roof 100, respectively, and the top ends of the photovoltaic mechanisms 3 on the two sides have a gap. The ridge assembly 4 is arranged at the gap connection of the photovoltaic mechanisms 3 and is suitable for sealing the photovoltaic mechanisms 3.

[0124] In the present application, the support 1 is first installed on the roof, then the support mechanism 2 is connected to the support 1 by bolts, then the photovoltaic mechanism 3 is installed on the support mechanism 2, and finally the ridge assembly 4 is installed on the top of the photovoltaic mechanism 3 by bolts, thereby completing the installation of the photovoltaic assembly on the roof 100.

[0125] The existing photovoltaic module installation method is to install the four edges of the photovoltaic module to the support through the pressing block. Due to the existence of the pressing block, there is a gap between the photovoltaic module and other components, which further causes the damage of the waterproof performance of the roof. In the present application, by setting the roof ridge component 4, the connection of the photovoltaic mechanism 3 can be sealed to prevent rainwater from seeping into the roof, thereby ensuring the waterproof performance of the roof.

[0126] In the present application, the support 1 is provided with a plurality of supports, and the number of the supports 1 is not limited in the present embodiment. Those skilled in the art can change the number of the supports 1 according to the actual situation, as long as the photovoltaic mechanism can be supported.

[0127] Specifically, as shown in FIG. 19, the support mechanism 2 includes a longitudinal support component 210 and a transverse support component 220, the longitudinal support component 210 is arranged on the support 1, and the transverse support component 220 is arranged on the longitudinal support component 210, and the transverse support component 220 is adapted to support the photovoltaic mechanism 3. In the present embodiment, the longitudinal support component 210 and the transverse support component 220 are both composed of a plurality of C-shaped steel materials or steel square tubes, and the longitudinal support component 210 is connected to the support 1 by bolts.

[0128] Further, as shown in FIG. 20, the longitudinal support component 210 includes a first longitudinal support 2110 and a second longitudinal support 2120, the first longitudinal support 2110 is mounted to the support 1 and located at one side of the roof 100, and the second longitudinal support 2120 is mounted to the support 1 and located at the other side of the roof 100, and the second longitudinal support 2120 is close to one end of the roof ridge component 4 and beyond the roof ridge top position, and is adapted to install the roof ridge component 4.

[0129] Further, the photovoltaic mechanism 3 is composed of a plurality of photovoltaic components 310, and the photovoltaic components 310 are distributed in multiple rows horizontally and multiple columns vertically. The photovoltaic component 310 includes a frame and a photovoltaic panel, the frame is made of aluminum material, and the aluminum material has a long service life and a low price, which can improve the service life of the photovoltaic component 310.

[0130] [According to Rule 91, correct 17.06.2025] Further, as shown in FIG. 21 and FIG. 22, one end of the photovoltaic component 310 is provided with a blank area 320, and the blank area 320 is adapted to lap the photovoltaic component 310. In the present application, by setting one end of the photovoltaic component 310 as a blank area 320, the photovoltaic component 310 can be lapped to the blank area 320, avoiding the next row of photovoltaic components 310 being blocked, and ensuring the power generation efficiency of the photovoltaic component 310.

[0131] Further, as shown in FIG. 23, along the inclined downward of the herringbone roof 100, the upper row of photovoltaic modules 310 is sequentially overlapped on the blank area 320 of the lower row of photovoltaic modules 310, which is suitable for sealing the photovoltaic mechanism 3. The overlapping position of the upper row of photovoltaic modules 310 and the lower row of photovoltaic modules 310 is connected by the sealing rubber strip 50, which is suitable for sealing the connection between the two rows of photovoltaic modules 310. In the present application, the connection between the upper and lower rows of photovoltaic modules 310 is connected by overlapping, and the sealing rubber strip 50 is arranged at the overlapping position, which can seal the photovoltaic mechanism 3 and prevent water leakage of the photovoltaic mechanism 3.

[0132] Further, as shown in FIG. 24, the plurality of columns of longitudinal photovoltaic modules 310 are connected by the cover plate 330, which is suitable for sealing the photovoltaic mechanism 3. That is, the frame of the photovoltaic module 310 is first connected by the pressing block, and then the pressing block is connected to the transverse support assembly 220 by the bolt, and then the cover plate 330 is installed on the frame of the photovoltaic module 310, thereby completing the connection of the plurality of columns of longitudinal photovoltaic modules 310. In the present application, the cover plate 330 is arranged between the plurality of columns of photovoltaic modules 310, which can prevent rainwater from seeping onto the roof through the gap between the photovoltaic modules 310, thereby improving the waterproof performance of the roof 100. In addition, the cover plate 330 is formed by extrusion of aluminum alloy, and can also be formed by bending of metal plate material. The present embodiment does not limit the material of the cover plate 330, and those skilled in the art can change the material of the cover plate 330 according to the actual situation, as long as the same technical effect can be achieved.

[0133] Further, as shown in FIG. 20, the ridge assembly 4 includes a ridge support 410 and a ridge cover plate 420. One end of the ridge support 410 is connected with the second longitudinal support 2120. The ridge cover plate 420 is arranged on the photovoltaic modules 310 on both sides and connected with the other end of the ridge support 410. The ridge cover plate 420 is suitable for sealing the photovoltaic modules 310. In the present embodiment, the ridge cover plate 420 is arranged in a herringbone shape, which can match the photovoltaic modules 310 on both sides and seal the photovoltaic mechanism 3. In addition, the two ends of the ridge support 410 are connected with the ridge cover plate 420 and the second longitudinal support 2120 by bolts, which can ensure the use reliability of the ridge cover plate 420 and facilitate the disassembly and maintenance of the photovoltaic mechanism 3.

[0134] Further, the connection position of the ridge cover plate 420 and the photovoltaic modules 310 on both sides is connected by the sealing rubber strip 50. At the same time, the bolt connection position of the ridge support 410 and the ridge cover plate 420 is also sealed by the sealing rubber strip 50, which can greatly reduce the possibility of water leakage of the roof 100.

[0135] The specific installation process of the photovoltaic module installation structure provided in the present application is as follows:

[0136] First, the support 1 is installed on the roof 100, then the first longitudinal support 2110 and the second longitudinal support 2120 are installed on the support 1 in sequence, and the top end of the second longitudinal support 2120 exceeds the ridge position, then the transverse support assembly 220 is installed on the first longitudinal support 2110 and the second longitudinal support 2120, then the ridge support 410 is installed on the top of the second longitudinal support 2120, then the photovoltaic modules 310 are installed on the roof 100 in sequence from bottom to top, the upper row of photovoltaic modules 310 is overlapped on the lower row of photovoltaic modules 310, then the sealant tape 50 is applied at the overlapping position, meanwhile, the cover plate 330 is installed between the photovoltaic modules 310, until all the photovoltaic modules 310 are connected, then the ridge cover plate 420 is connected to the photovoltaic modules 310 on both sides, meanwhile, the ridge cover plate 420 and the ridge support 410 are connected by bolts, then the sealant tape 50 is applied at the bolt connection position and the connection position between the ridge cover plate 420 and the photovoltaic modules 310, and the installation of the photovoltaic modules 310 is completed.

[0137] Obviously, the above embodiments are only examples for clearly illustrating the present application, and are not intended to limit the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. All the embodiments are not required to be enumerated, and the changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A prefabricated domestic photovoltaic carport, characterized by, The utility model provides a photovoltaic module mounting structure, comprising: a support for connecting to an anchor bolt (12) of the ground through a fastening nut (11); a crossbeam assembly arranged on the upper end surface of the support in the vertical direction, the crossbeam assembly being connected to the support through a first bolt assembly; a purlin assembly arranged on the upper end surface of the crossbeam assembly in the vertical direction to form a grid structure, the purlin assembly being connected to the crossbeam assembly through a second bolt assembly; a photovoltaic assembly arranged on the upper end surface of the purlin assembly in the vertical direction, the end of the photovoltaic assembly away from the purlin assembly being overlapped and compressed with a pressing plate assembly, the pressing plate assembly being connected to the purlin assembly through a third bolt assembly.

2. The assembled residential photovoltaic carport according to claim 1, characterized in that, The support comprises four vertical columns (13) arranged at intervals in a rectangular profile; the crossbeam assembly comprises two crossbeam profiles (21) arranged at intervals in a first direction perpendicular to the vertical direction; the vertical columns (13) and the crossbeam profiles (21) are connected through L-shaped corner connectors (22); the first bolt assembly comprises first vertical bolts (31) and first horizontal bolts (32); the horizontal part of the L-shaped corner connector (22) is connected to the crossbeam profile (21) through the first vertical bolt (31); the vertical part of the L-shaped corner connector (22) is connected to the vertical column (13) through the first horizontal bolt (32).

3. The prefabricated domestic photovoltaic carport according to claim 2, characterized in that, The lower end surface of the crossbeam profile (21) is provided with a first mounting groove, the head of the first vertical bolt (31) is clamped in the first mounting groove, and the horizontal part of the L-shaped corner connector (22) is provided with a first through hole corresponding to the rod part of the first vertical bolt (31); when the L-shaped corner connector (22) is connected to the crossbeam profile (21), the rod part of the first vertical bolt (31) passes through the first through hole and is screwed with a first horizontal nut (33); and / or, the vertical column (13) is provided with a second through hole passing through the side wall of the L-shaped corner connector (22) towards the L-shaped corner connector (22), the second through hole being in communication with the inside of the vertical column (13), and the vertical part of the L-shaped corner connector (22) is provided with a third through hole corresponding to the position of the second through hole; when the L-shaped corner connector (22) is connected to the vertical column (13), the rod part of the first horizontal bolt (32) passes through the second through hole and the third through hole and is screwed with a first vertical nut (34); and / or, the crossbeam profile (21) comprises a plurality of cross sections (211) arranged separately, two adjacent cross sections (211) being connected into one body through a first connecting plug (212) which is movably plugged in the inner cavity of the cross section (211); the side wall of one end of each of the two adjacent cross sections (211) towards each other is provided with a fourth through hole (2111), the first connecting plug (212) is provided with a fourth nut corresponding to the position of the fourth through hole (2111), and when the two adjacent cross sections (211) are connected into one body, a fourth bolt (213) passes through the fourth through hole (2111) and is screwed with the corresponding fourth nut.

4. The prefabricated domestic photovoltaic carport according to claim 2, characterized in that, The vertical dimension of the two posts (13) located on the same side of the second direction is the same, and the vertical dimension of the post (13) located on the opposite left side of the second direction is greater than that of the post (13) located on the opposite right side of the second direction.

5. The prefabricated domestic photovoltaic carport according to claim 4, characterized in that, The purlin assembly comprises a plurality of first purlins (41) and a plurality of second purlins (42), the vertical dimension of the first purlin (41) is smaller than that of the second purlin (42); a plurality of first purlins (41) and a plurality of second purlins (42) are alternately arranged in sequence from left to right along the second direction; the photovoltaic module (5) comprises a plurality of photovoltaic modules (5) arranged in sequence from left to right along the second direction, the upper end surface of an adjacent first purlin (41) and a second purlin (42) is provided with a photovoltaic module (5), and the right lower end surface of the photovoltaic module (5) along the second direction is overlapped with the left upper end surface of the adjacent photovoltaic module (5) along the second direction.

6. The prefabricated domestic photovoltaic carport according to claim 5, characterized in that, The photovoltaic module (5) comprises a plurality of mounting frames (51) arranged in sequence along the first direction, and each mounting frame (51) is provided with a photovoltaic panel (52) therein, the mounting frame (51) is upwardly folded to form a first buckle portion (511) on the front side along the first direction, and the mounting frame (51) is downwardly folded to form a second buckle portion (512) on the rear side along the first direction, when two adjacent mounting frames (51) are assembled along the first direction, the first buckle portion (511) and the second buckle portion (512) are buckled with each other, and the clamping region of the two forms a water guide groove (513).

7. The prefabricated domestic photovoltaic carport according to claim 6, characterized in that, The two inner sides of the mounting frame (51) along the first direction are respectively provided with a connecting edge (514) inwardly protruding, the purlin assembly is provided with a third nut (61) corresponding to the position of the connecting edge (514), the pressing plate assembly comprises a pressing plate (62) corresponding to the connecting edge (514), the fifth through hole is formed in the position corresponding to the third nut (61) on the pressing plate (62), and the third screw assembly comprises a third screw (63) matched with the third nut (61); when the mounting frame (51) is connected to the purlin assembly, the third screw (63) passes through the fifth through hole and is screwed to the third nut (61); And / or, the photovoltaic panel (52) comprises a polymer backboard and an ultra-thin glass arranged in sequence along the vertical direction, the ultra-thin glass is arranged on the end surface of the polymer backboard away from the purlin assembly, the end surface of the polymer backboard away from the ultra-thin glass is fixedly glued with a reinforcing rib pipe (515) through structural glue, and the two ends of the reinforcing rib pipe (515) are respectively connected to the inner side wall of the mounting frame (51) along the first direction through screws (516); And / or, the height position of the right end of the mounting frame (51) along the second direction is lower than that of the photovoltaic panel (52) along the vertical direction; And / or, a waterproof rubber strip is arranged at the overlapping part of two adjacent photovoltaic modules (5).

8. The prefabricated domestic photovoltaic carport according to claim 5, characterized in that, A plurality of second nuts (71) are arranged in the upper end face of the beam profile (21), the first purlin (41) and the second purlin (42) are provided with sixth through holes corresponding to the positions of the second nuts (71), and the second bolt assembly includes a plurality of second bolts (72) corresponding to the second nuts (71) one by one; when the purlin assembly is connected with the beam profile (21), the shank of the second bolt (72) passes through the sixth through hole and is screwed into the second nut (71); And / or, the first purlin (41) includes a plurality of first purlin part profiles arranged separately, and two adjacent first purlin part profiles are connected into one body through a second connecting plug part (413) which is movably plugged into the inner cavity of the first purlin part profile, the side wall of one end of each of the two adjacent first purlin part profiles facing each other is provided with a seventh through hole, the second connecting plug part (413) is provided with a sixth nut corresponding to the position of the seventh through hole, and when the two adjacent first purlin part profiles are connected into one body, a sixth bolt (414) passes through the seventh through hole and is screwed into the corresponding sixth nut; And / or, the second purlin (42) includes a plurality of second purlin part profiles arranged separately, and two adjacent second purlin part profiles are connected into one body through a third connecting plug part which is movably plugged into the inner cavity of the second purlin part profile, the side wall of one end of each of the two adjacent second purlin part profiles facing each other is provided with an eighth through hole, and the third connecting plug part is provided with a seventh nut corresponding to the position of the eighth through hole, and when the two adjacent second purlin part profiles are connected into one body, a seventh bolt passes through the eighth through hole and is screwed into the corresponding seventh nut.

9. The assembled PV carport for residential use according to claim 2 or 4, wherein, The stand column (13) includes a first stand part (131) and a second stand part (132) arranged separately, the first stand part (131) is movably plugged into the upper end of the second stand part (132) along the vertical direction, and is locked by a locking assembly; And / or, the stand column (13) is connected with a base (15) through an eighth bolt (14) at the lower end along the vertical direction, the base (15) is used for being connected with a foundation bolt (12) on the ground through a fastening nut (11), and the cross-sectional area of the base (15) perpendicular to the vertical direction is greater than the cross-sectional area of the stand column (13) perpendicular to the vertical direction.

10. The prefabricated domestic photovoltaic carport according to claim 9, characterized in that, The side wall of the first stand part (131) is provided with a plurality of first bolt holes (1311) passing through, and the plurality of first bolt holes (1311) are arranged at intervals along the vertical direction, and the side wall of the second stand part (132) is provided with a second bolt hole (1321) passing through corresponding to the position of one of the first bolt holes (1311); the locking assembly includes a matching locking bolt (81) and a locking nut, and when the first stand part (131) and the second stand part (132) are connected into one body, the locking bolt (81) passes through the corresponding first bolt hole (1311) and the second bolt hole (1321) and is screwed into the locking nut.

11. A mounting structure of a photovoltaic module on a waterproof roof, characterized by, It includes: A support (1) arranged on a herringbone roof (100) respectively; A support mechanism (2) is installed on the support (1) and located at both ends of the hipped roof (100); A photovoltaic mechanism (3) is installed on the support mechanism (2) and located at both sides of the hipped roof (100), and the top ends of the photovoltaic mechanisms (3) on both sides have a gap; A ridge assembly (4) is arranged at the gap connection of the photovoltaic mechanisms (3) and is adapted to seal the photovoltaic mechanisms (3).

12. The mounting structure for photovoltaic modules on a waterproof roof according to claim 11, characterized in that, The support mechanism (2) comprises: A longitudinal support assembly (210) arranged on the support (1); A transverse support assembly (220) arranged on the longitudinal support assembly (210), and the transverse support assembly (220) is adapted to support the photovoltaic mechanism (3).

13. The mounting structure for photovoltaic modules on a waterproof roof according to claim 12, characterized in that, The longitudinal support assembly (210) comprises: A first longitudinal support (2110) installed on the support (1) and located on one side of the roof (100); A second longitudinal support (2120) installed on the support (1) and located on the other side of the roof (100), and the second longitudinal support (2120) is located beyond the top end of the ridge at one end close to the ridge assembly (4) and is adapted to install the ridge assembly (4).

14. The mounting structure for photovoltaic modules on a waterproof roof according to claim 13, characterized in that, The photovoltaic mechanism (3) is composed of a plurality of photovoltaic assemblies (310), and the photovoltaic assemblies (310) are distributed in multiple rows transversely and multiple columns longitudinally.

15. The mounting structure for photovoltaic modules on a waterproof roof according to claim 14, characterized in that, One end of the photovoltaic assembly (310) is provided with a blank area (320), and the blank area (320) is adapted to lap the photovoltaic assembly (310).

16. The mounting structure for photovoltaic modules on a waterproof roof according to claim 15, characterized in that, Along the hipped roof inclined downward, the photovoltaic assembly (310) of the previous row is sequentially lapped onto the blank area (320) of the photovoltaic assembly (310) of the next row, and the photovoltaic mechanism (3) is adapted to be sealed.

17. The mounting structure for photovoltaic modules on a waterproof roof according to claim 16, characterized in that, The lapped connection of the photovoltaic assembly (310) of the previous row and the photovoltaic assembly (310) of the next row is connected by a sealing rubber strip (50), and the connection between the two rows of photovoltaic assemblies (310) is adapted to be sealed.

18. The mounting structure for photovoltaic modules on a waterproof roof according to claim 17, characterized in that, The multiple-column longitudinal photovoltaic assemblies (310) are connected by a cover plate (330), and the cover plate (330) is adapted to seal the photovoltaic mechanism (3).

19. A mounting structure for photovoltaic modules on a waterproof roof according to any of claims 14 to 18, characterized in that, The ridge assembly (4) comprises: A ridge support (410) connected at one end to the second longitudinal support (2120); A ridge cover plate (420) arranged on the photovoltaic assemblies (310) on both sides and connected at the other end to the ridge support (410), and the ridge cover plate (420) is adapted to seal the photovoltaic assemblies (310).

20. The mounting structure for photovoltaic modules on a waterproof roof according to claim 19, characterized in that, The connection of the ridge cover plate (420) and the photovoltaic assemblies (310) on both sides is connected by a sealing rubber strip (50).

Citation Information

Patent Citations

  • Fabricated photovoltaic support structure and installation method thereof

    CN117097232A

  • Green low-carbon building integrated photovoltaic pitched roof system and construction method thereof

    CN118241813A

  • Fabricated household photovoltaic car shed

    CN118933419A

  • Lap joint type waterproof photovoltaic module

    CN202796989U

  • Overlap joint formula photovoltaic roof waterproof construction

    CN208280483U