Flexible photovoltaic carport

By using a combination structure of steel strands and main support beams and a grid-based drainage system in the photovoltaic carport, the problems of large steel consumption and complex assembly in existing technologies have been solved, achieving lightweight and efficient drainage.

CN224396140UActive Publication Date: 2026-06-23NANJING XINSOTE ENERGY TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING XINSOTE ENERGY TECHNOLOGY CO LTD
Filing Date
2025-07-24
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing photovoltaic power generation carports use a large amount of steel, resulting in high material costs and complex assembly processes.

Method used

The roof load-bearing structure is formed by horizontally arranged steel strands and main support beams, eliminating the need for horizontal purlins. A grid-like drainage system is formed by combining longitudinal and transverse drainage channels, and the photovoltaic panels and drainage channels are synchronously fixed through connectors.

Benefits of technology

The lightweight structural design reduces material costs and assembly complexity, while improving drainage efficiency and reducing construction risks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224396140U_ABST
    Figure CN224396140U_ABST
Patent Text Reader

Abstract

The utility model belongs to new energy technology field, especially point to a kind of flexible photovoltaic carport, including the main stand and main support beam of transverse interval arrangement, several steel strands are arranged on two main support beams, and the both ends of steel strand are anchored in tension with main support beam, several longitudinal oblique drainage channels are arranged on the steel strand between two main support beams, longitudinal oblique drainage channel is connected with steel strand by first connecting piece, and photovoltaic panel assembly is spliced and is laid flat on the top of the canopy formed by main support beam and steel strand by second connecting piece installed on longitudinal oblique drainage channel;The utility model forms canopy bearing structure by the steel strand of transverse arrangement and main support beam, need not set up transverse purlin, reduce material cost and assembly complexity.
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Description

Technical fields:

[0001] This utility model belongs to the field of new energy technology, and specifically refers to a flexible photovoltaic carport. Background technology:

[0002] With the continuous improvement of new energy technologies, more and more places will adopt photovoltaic power generation. Photovoltaic power generation can not only improve environmental protection performance, but also reduce fuel consumption.

[0003] Chinese invention patent (publication number CN 108756348A, publication date 2018.11.06) discloses a photovoltaic power generation carport, including a positioning plate, columns, crossbeams, purlins, a support frame, a central pressure block, side pressure blocks, photovoltaic panels, and a drainage ditch. The key features are: the bottom of the column is provided with an mounting plate, and the top is provided with a connecting block, connecting the mounting plate to the positioning plate; the connecting blocks on two adjacent columns are connected to each other, and a positioning block is provided on the connecting block; the crossbeam is mounted on the column, and a positioning block is provided on the crossbeam; the purlins are... The photovoltaic panel is placed on the positioning block and a pad is provided on the purlin. The support frame is placed on the pad and a support groove is provided on the support frame. The middle pressure block is provided with connecting bolts. The connecting bolts pass through the pad and the purlin. Connecting nuts are provided on the connecting bolts. The two sides of the middle pressure block are connected to the support frame respectively. The side pressure block is provided with connecting bolts. The connecting bolts pass through the pad and the purlin. Connecting nuts are provided on the connecting bolts. One side of the side pressure block is connected to the support frame. The two ends of the photovoltaic panel are respectively placed in the support groove.

[0004] As can be seen from the above, the photovoltaic power generation carport uses columns, beams, purlins and other materials to build the carport frame, which consumes a large amount of steel, resulting in high material costs and complex assembly procedures. Summary of the Invention:

[0005] The purpose of this invention is to provide a flexible photovoltaic carport that uses horizontally arranged steel strands and main support beams to form a roof load-bearing structure, eliminating the need for horizontal purlins and reducing the amount of steel used.

[0006] This utility model is implemented as follows:

[0007] A flexible photovoltaic carport includes a carport support frame. The carport support frame includes main columns arranged horizontally at intervals and main support beams located at the top of the main columns. The main support beams are arranged inclined longitudinally. Several steel strands are arranged at intervals along the length of the two main support beams. The two ends of the steel strands are tightened and anchored to the main support beams. Several longitudinal inclined drainage channels parallel to the main support beams are arranged at intervals on the steel strands between the two main support beams. The longitudinal inclined drainage channels are connected to the steel strands through a first connector. Photovoltaic panel modules are spliced ​​and laid flat on the canopy formed by the main support beams and steel strands through a second connector installed on the longitudinal inclined drainage channels.

[0008] In the aforementioned flexible photovoltaic carport, a transverse drainage channel is provided between adjacent photovoltaic panels at the front and rear, and the transverse drainage channel is connected to the longitudinal inclined drainage channel through a third connector.

[0009] In the aforementioned flexible photovoltaic carport, the second connector includes a crossbeam for supporting the photovoltaic panel assembly. Pressure plates are rotatably connected to both ends of the crossbeam. The inner end of the pressure plate is used to press against the frame. The crossbeam and the pressure plate are locked together by a first fastener. An extension plate for installing a longitudinal inclined drainage channel is symmetrically provided on the bottom surface of the crossbeam.

[0010] In the aforementioned flexible photovoltaic carport, cylindrical rotating shafts are respectively provided at both ends of the crossbeam. The axis of the rotating shaft is set along the width direction of the crossbeam. One end of the clamping plate is provided with a rotating sleeve that can be fitted onto the rotating shaft. The rotating sleeve is provided with an opening groove to avoid the crossbeam. The width of the opening groove is greater than the thickness of the crossbeam.

[0011] In the aforementioned flexible photovoltaic carport, the clamping plate further includes a vertical plate, a first horizontal wing plate, and a second horizontal wing plate. The first horizontal wing plate is higher than the second horizontal wing plate. The lower end of the vertical plate is connected to the outer cylindrical surface of the rotating sleeve. One end of the first horizontal wing plate is connected to the upper end of the vertical plate, and the other end is connected to one end of the second horizontal wing plate through an oblique connecting plate. The second horizontal wing plate is pressed onto the frame.

[0012] In the aforementioned flexible photovoltaic carport, the crossbeam includes a central bearing plate and lifting plates located on both sides. The two ends of the central bearing plate are connected to the lifting plates via a sloping transition section. The pivot is located at the end of the lifting plate, and the extension plate is located on the bottom surface of the lifting plate.

[0013] In the aforementioned flexible photovoltaic carport, the first connector includes an installation plate horizontally positioned below a longitudinal inclined drainage channel. Both ends of the installation plate extend beyond the longitudinal inclined drainage channel. Clamping plates are respectively provided at both ends of the installation plate. One end of the clamping plate is pressed onto the longitudinal inclined drainage channel, and the other end is pressed onto the installation plate. The clamping plate and the installation plate are connected by U-bolts and locking nuts. The steel strand is threaded through the closed loop formed by the U-bolts and the installation plate.

[0014] In the aforementioned flexible photovoltaic carport, the third connector includes a lower plate attached to the side wall of the longitudinal inclined drainage channel, and a bending plate connected to the lower plate by bending. An upper plate is provided at the upper end of the bending plate and attached to the upper surface of the transverse drainage channel. The lower plate is fixedly connected to the longitudinal inclined drainage channel.

[0015] The aforementioned flexible photovoltaic carport also includes a horizontally arranged gutter. The main support beam is symmetrically arranged in two sets along the gutter, with one end of the longitudinal inclined drainage channel of each set facing the gutter for drainage.

[0016] In the aforementioned flexible photovoltaic carport, a middle support beam is installed between the two main support beams. The middle support beam is installed parallel to the main support beams and is supported on the ground by a central column.

[0017] The outstanding advantages of this utility model compared to the prior art are:

[0018] 1. This utility model uses horizontally arranged steel strands to form a roof load-bearing structure with the main support beam, making the overall support lighter while still meeting structural strength requirements. It eliminates the need for horizontal purlins, reducing steel usage, material costs, and assembly complexity. Furthermore, a grid-like drainage system is formed by longitudinal and transverse drainage channels, ensuring that each photovoltaic panel module has a drainage channel around its perimeter, improving drainage efficiency and preventing water accumulation.

[0019] 2. The steel strand of this utility model is located below the longitudinal inclined drainage channel and is connected by the first connector, which allows the installer to connect and fix the steel strand to the longitudinal inclined drainage channel inside the carport without having to climb to the roof to work at a height, greatly reducing the construction risk.

[0020] 3. The second connector of this utility model can achieve synchronous fixing of the photovoltaic panel module and the longitudinal inclined drainage channel, with a compact structure and easy assembly and disassembly. Meanwhile, the clamping plate is rotatably connected to both ends of the crossbeam and can be adjusted within the allowable angle range, making it suitable for installing frames of photovoltaic panel modules of different thicknesses. Attached image description:

[0021] Figure 1 This is a front perspective view of the present invention;

[0022] Figure 2 This is a three-dimensional schematic diagram of the present invention with the bottom surface facing upwards;

[0023] Figure 3 yes Figure 1 Enlarged schematic diagram of part A;

[0024] Figure 4 yes Figure 2 Enlarged schematic diagram of part B;

[0025] Figure 5 This is a schematic diagram of the photovoltaic panel assembly frame of this utility model being fixedly connected to the longitudinal inclined drainage channel via the second connector;

[0026] Figure 6 This is a schematic diagram of the second connector of this utility model;

[0027] Figure 7 This is a schematic diagram of the crossarm of this utility model;

[0028] Figure 8 This is a schematic diagram of the clamping plate of this utility model;

[0029] Figure 9 This is a schematic diagram of the horizontal drainage channel of this utility model being connected to the longitudinal inclined drainage channel via a third connector.

[0030] In the diagram: 1. Main column; 2. Main support beam; 3. Steel strand; 4. Longitudinal inclined drainage channel; 5. Frame; 6. Photovoltaic panel assembly; 7. Horizontal drainage channel; 8. Crossbeam; 9. Pressure plate; 10. Extension plate; 11. Rotating shaft; 12. Rotating sleeve; 13. Opening slot; 14. Vertical plate; 15. First horizontal wing plate; 16. Second horizontal wing plate; 17. Inclined connecting plate; 18. Reinforcing plate; 19. Thickened section; 20. Vertical partition plate; 21. Central bearing plate; 22. Lifting plate; 23. Sloping transition section; 24. Mounting plate; 25. Clamping plate; 26. U-bolt; 27. Lower plate; 28. Turning plate; 29. ​​Upper plate; 30. Gutter; 31. Central support beam; 32. Central column; 33. Cable stays. Detailed implementation method:

[0031] The present invention will be further described below with reference to specific embodiments:

[0032] like Figure 1-9 As shown, this utility model provides a flexible photovoltaic carport. The flexible photovoltaic carport includes a carport support frame, which includes horizontally spaced main columns 1 and main support beams 2 located at the top of the main columns 1. The main support beams 2 are inclined longitudinally, and several steel strands 3 are spaced along their length on the two main support beams 2. The two ends of the steel strands 3 are tightened and anchored to the main support beams 2. Several longitudinal inclined drainage channels 4 parallel to the main support beams 2 are spaced on the steel strands 3 between the two main support beams 2. In this embodiment, the longitudinal inclined drainage channels 4 are M-shaped drainage channels. The longitudinal inclined drainage channels 4 are connected to the steel strands 3 through a first connector. The photovoltaic panel assemblies 6 are spliced ​​and laid flat on the canopy formed by the main support beams 2 and the steel strands 3 through a second connector installed on the longitudinal inclined drainage channels 4. Furthermore, this utility model also provides horizontal drainage channels 7 below the adjacent ends of the front and rear adjacent photovoltaic panel assemblies 6. The horizontal drainage channels 7 are connected to the longitudinal inclined drainage channels 4 through a third connector.

[0033] This invention utilizes transversely arranged steel strands 3 and main support beams 2 to form a roof load-bearing structure, making the overall support lighter while still meeting structural strength requirements. It eliminates the need for transverse purlins, reducing steel usage, material costs, and processing complexity. Furthermore, a grid-like drainage system is formed by longitudinal inclined drainage channels 4 and transverse drainage channels 7, ensuring that each photovoltaic panel module 6 has a drainage channel around its perimeter, improving drainage efficiency and preventing water accumulation.

[0034] Furthermore, such as Figures 5-8 As shown, the photovoltaic panel assembly 6 includes a frame 5. The second connecting member includes a crossbeam 8 for supporting the frame 5 of the photovoltaic panel assembly 6. A pressure plate 9 is rotatably connected to both ends of the crossbeam 8. The inner end of the pressure plate 9 is used to press against the frame 5. The crossbeam 8 and the pressure plate 9 are locked together by a first fastener. An extension plate 10 for installing a longitudinal inclined drainage channel 4 is symmetrically provided on the bottom surface of the crossbeam 8. The extension plate 10 is detachably and fixedly connected to the longitudinal inclined drainage channel 4 by a second fastener.

[0035] The second connector enables the synchronous fixing of the photovoltaic panel assembly 6 and the longitudinal inclined drainage channel 4, resulting in a compact structure that is easy to assemble and disassemble. Simultaneously, the clamping plate 9 is rotatably connected to both ends of the crossbeam 8, adjustable within an allowable angle range, such as ±15°, making it suitable for fixing the frame 5 of photovoltaic panel assemblies 6 of varying thicknesses. A rigid connection is formed by locking it in place with the first fastener.

[0036] It should be noted that both the first and second fasteners of this utility model are screws.

[0037] Specifically, cylindrical rotating shafts 11 are respectively provided at both ends of the crossarm 8. The axis of the rotating shafts 11 is arranged along the width direction of the crossarm 8. One end of the clamping plate 9 is provided with a rotating sleeve 12 that can be fitted onto the rotating shaft 11. The rotating sleeve 12 is provided with an opening groove 13 to avoid the crossarm 8. The width of the opening groove 13 is greater than the thickness of the crossarm 8. The opening groove 13 facilitates the rotation of the clamping plate 9 around the rotating shaft 11, so as to be suitable for the installation of the frame 5 of photovoltaic panel modules 6 with different thicknesses. In addition, during assembly, the clamping plate 9 can be inserted into both ends of the crossarm 8 along the opening groove 13. The opening size of the opening groove 13 determines the rotation angle of the clamping plate 9.

[0038] In addition, the clamping plate 9 also includes a vertical plate 14, a first horizontal wing plate 15, and a second horizontal wing plate 16. The first horizontal wing plate 15 is higher than the second horizontal wing plate 16. The lower end of the vertical plate 14 is connected to the outer cylindrical surface of the rotating sleeve 12. One end of the first horizontal wing plate 15 is connected to the upper end of the vertical plate 14, and the other end is connected to one end of the second horizontal wing plate 16 through an oblique connecting plate 17. The second horizontal wing plate 16 is pressed onto the frame 5. The structure of the first horizontal wing plate 15, the second horizontal wing plate 16, and the oblique connecting plate 17 can increase strength, and the connection between the second horizontal wing plate 15 and the frame 5 can increase the contact area and improve the connection strength.

[0039] To further improve strength, the first horizontal wing plate 15 and the second horizontal wing plate 16 of this utility model are connected by a reinforcing plate 18, so that the first horizontal wing plate 15, the oblique connecting plate 17 and the reinforcing plate 18 form a triangularly stable structure.

[0040] Meanwhile, this utility model also provides a thickened portion 19 on the first horizontal wing plate 15, and the first fastener passes through the crossbeam 8 and is connected to the thickened portion 19. In this embodiment, the first fastener is a screw. Providing a threaded hole on the thickened portion 19 can increase the threaded connection length of the screw and also avoid the risk of the clamping plate 9 breaking due to stress concentration at the connection with the screw.

[0041] Overall, the clamping plate 9 of this utility model includes a first horizontal wing plate 15, a second horizontal wing plate 16, an oblique connecting plate 17, a reinforcing plate 18, and a thickened part 19. It can reduce weight while ensuring the strength of the clamping plate 9 and reduce material costs.

[0042] like Figure 6 and Figure 7 As shown, this utility model also includes a vertical partition 20 in the middle of the crossarm 8 for positioning the two photovoltaic panel modules 6. The vertical partition 20 serves as a physical separation reference, standardizing the installation spacing of the photovoltaic panel modules 6 on both sides, avoiding cumulative deviations caused by manual measurement, and ensuring the straightness of the overall support system. Simultaneously, the vertical partition 20 also enhances the torsional stiffness of the crossarm 8.

[0043] like Figures 5-7 As shown, in order to enhance the strength of the crossbeam 8, the crossbeam 8 of this utility model includes a central bearing plate 21 and lifting plates 22 located on both sides. The two ends of the central bearing plate 21 are connected to the lifting plates 22 through a ramp transition section 23. The rotating shaft 11 is located at the end of the lifting plate 22, and the extension plate 10 is provided on the bottom surface of the lifting plate 22.

[0044] In addition, such as Figure 4As shown, the structure of the first connecting member of this utility model is as follows: it includes a mounting plate 24 horizontally disposed below the longitudinal inclined drainage channel 4, with both ends of the mounting plate 24 extending beyond the longitudinal inclined drainage channel 4. Clamping plates 25 are respectively provided at both ends of the mounting plate 24, with one end of the clamping plate 25 pressing against the longitudinal inclined drainage channel 4 and the other end pressing against the mounting plate 24. The clamping plate 25 and the mounting plate 24 are connected by U-bolts 26 and locking nuts. The steel strand 3 is threaded through the closed loop formed by the U-bolts 26 and the mounting plate 24, thus realizing the installation of the longitudinal inclined drainage channel 4 and the steel strand 3. This structure allows installers to connect and fix the steel strand 3 to the longitudinal inclined drainage channel 4 inside the carport, eliminating the need to climb to the roof for high-altitude work and significantly reducing construction risks.

[0045] In addition, such as Figure 9 As shown, the third connecting member of this utility model has the following structure: it includes a lower plate 27 attached to the side wall of the longitudinal inclined drainage channel 4, and a bending plate 28 bent and connected to the lower plate 27. An upper plate 29 is provided at the upper end of the bending plate 28 and attached to the upper surface of the transverse drainage channel 7. The lower plate 27 is fixedly connected to the longitudinal inclined drainage channel 4, generally by fasteners (screws, etc.). The third connecting member is located on both sides of the transverse drainage channel 7, and the transverse drainage channel 7 is mounted on the longitudinal inclined drainage channel 4.

[0046] The angle between the lower plate 27, the turning plate 28 and the upper plate 29 is based on the alignment with the longitudinal oblique drainage groove 4 and the transverse drainage groove 7, and can be set according to the actual situation.

[0047] like Figure 1-3 As shown, this utility model also includes a gutter 30, which is arranged horizontally. Two sets of main support beams 2 are symmetrically arranged along the gutter 30. One end of the longitudinal inclined drainage channel 4 of each set faces the gutter 30 to drain water, which can increase the number of parking spaces.

[0048] To increase the lateral width and further increase the number of parking spaces, this utility model provides a middle support beam 31 between the two main support beams 2. The middle support beam 31 is arranged parallel to the main support beams 2, and the middle support beam 30 is supported on the ground by the central column 32.

[0049] In addition, the two main support beams 2 of this utility model are connected to the ground by cable stays 33 to further enhance the strength of the carport.

[0050] The above embodiments are only one of the preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes made in accordance with the shape, structure and principle of this utility model should be covered within the protection scope of this utility model.

Claims

1. A flexible photovoltaic carport, comprising a carport support frame, characterized in that: The carport support includes a main column (1) arranged horizontally at intervals and a main support beam (2) located at the top of the main column (1). The main support beam (2) is inclined along the longitudinal direction. Several steel strands (3) are arranged at intervals along the length direction on the two main support beams (2). The two ends of the steel strands (3) are tightened and anchored to the main support beams (2). Several longitudinal inclined drainage channels (4) parallel to the main support beams (2) are arranged at intervals on the steel strands (3) between the two main support beams (2). The longitudinal inclined drainage channels (4) are connected to the steel strands (3) through a first connector. The photovoltaic panel assembly (6) is spliced ​​and laid flat above the canopy formed by the main support beams (2) and the steel strands (3) through a second connector installed on the longitudinal inclined drainage channels (4).

2. The flexible photovoltaic carport according to claim 1, characterized in that: A horizontal drainage channel (7) is provided below the adjacent ends of the photovoltaic panel modules (6) that are in front and behind. The horizontal drainage channel (7) is connected to the vertical inclined drainage channel (4) through a third connector.

3. A flexible photovoltaic carport according to claim 1 or 2, characterized in that: The photovoltaic panel assembly (6) includes a frame (5), and the second connector includes a crossbeam (8) for supporting the frame (5) of the photovoltaic panel assembly (6). A pressure plate (9) is rotatably connected to both ends of the crossbeam (8). The inner end of the pressure plate (9) is used to press against the frame (5). The crossbeam (8) and the pressure plate (9) are locked together by a first fastener. An extension plate (10) for installing a longitudinal inclined drainage groove (4) is symmetrically provided on the bottom surface of the crossbeam (8).

4. A flexible photovoltaic carport according to claim 3, characterized in that: The crossarm (8) is provided with cylindrical rotating shafts (11) at both ends. The axis of the rotating shafts (11) is set along the width direction of the crossarm (8). One end of the pressing plate (9) is provided with a rotating sleeve (12) that can be fitted onto the rotating shafts (11). The rotating sleeve (12) is provided with an opening groove (13) that avoids the crossarm (8). The width of the opening groove (13) is greater than the thickness of the crossarm (8).

5. A flexible photovoltaic carport according to claim 4, characterized in that: The clamping plate (9) also includes a vertical plate (14), a first horizontal wing plate (15), and a second horizontal wing plate (16). The first horizontal wing plate (15) is higher than the second horizontal wing plate (16). The lower end of the vertical plate (14) is connected to the outer cylindrical surface of the rotating sleeve (12). One end of the first horizontal wing plate (15) is connected to the upper end of the vertical plate (14), and the other end is connected to one end of the second horizontal wing plate (16) through an oblique connecting plate (17). The second horizontal wing plate (16) is pressed onto the frame (5).

6. A flexible photovoltaic carport according to claim 4, characterized in that: The crossbeam (8) includes a central bearing plate (21) and lifting plates (22) located on both sides. The two ends of the central bearing plate (21) are connected to the lifting plates (22) through a ramp transition section (23). The rotating shaft (11) is located at the end of the lifting plate (22), and the extension plate (10) is located on the bottom surface of the lifting plate (22).

7. A flexible photovoltaic carport according to claim 1 or 2, characterized in that: The first connector includes a mounting plate (24) that is horizontally arranged below the longitudinal inclined drainage channel (4). Both ends of the mounting plate (24) extend beyond the longitudinal inclined drainage channel (4). Clamping plates (25) are respectively provided at both ends of the mounting plate (24). One end of the clamping plate (25) is pressed on the longitudinal inclined drainage channel (4) and the other end is pressed on the mounting plate (24). The clamping plate (25) and the mounting plate (24) are connected by U-bolts (26) and locking nuts. The steel strand (3) is threaded through the closed loop formed by the U-bolts (26) and the mounting plate (24).

8. A flexible photovoltaic carport according to claim 2, characterized in that: The third connector includes a lower plate (27) attached to the side wall of the longitudinal inclined drainage channel (4) and a bending plate (28) connected to the lower plate (27). An upper plate (29) attached to the upper surface of the transverse drainage channel (7) is provided at the upper end of the bending plate (28). The lower plate (27) is fixedly connected to the longitudinal inclined drainage channel (4).

9. A flexible photovoltaic carport according to claim 1, characterized in that: It also includes a horizontally arranged gutter (30), and the main support beam (2) is symmetrically arranged in two sets along the gutter (30), with one end of the longitudinal inclined drainage channel (4) of each set facing the gutter (30) for drainage.

10. A flexible photovoltaic carport according to claim 1 or 9, characterized in that: A middle support beam (31) is provided between the two main support beams (2). The middle support beam (31) is set parallel to the main support beams (2). The middle support beam (31) is supported on the ground by the middle column (32).