Cable, display device including same, and manufacturing method therefor
The cable design with fixing parts and a cutting part facilitates stable electrical connections and efficient assembly in display devices by allowing easy connection and disconnection, addressing challenges in cable attachment and manufacturing complexity.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-04-02
AI Technical Summary
Existing display devices face challenges in efficiently connecting and securing cables to circuit boards and display panels, particularly in ensuring stable and reliable electrical connections while allowing for easy assembly and disassembly during manufacturing.
A cable design featuring a cable body with a connection terminal and a pair of fixing parts, each comprising a fixing member body and a cutting part, allowing for partial separation by cutting, facilitates easy connection and disconnection to electronic components, and a manufacturing method involving loading the cable into a tray with fixing projections and grooves for stable accommodation.
Enables stable electrical connections and efficient assembly of cables within display devices, enhancing manufacturing ease and reliability by allowing partial separation of fixing parts for secure attachment and detachment.
Smart Images

Figure KR2025011625_02042026_PF_FP_ABST
Abstract
Description
Cable, display device including the same, and method of manufacturing the same
[0001] The various embodiments disclosed in this document relate to a cable, a display device including the same, and a method for manufacturing the same.
[0002] A display device is an output device that converts electrical information into visual information and displays it to the user.
[0003] Display devices may include not only televisions and monitors, but also portable devices such as notebook PCs, smartphones, and tablet PCs.
[0004] The display device may include a self-emissive display panel such as an organic light-emitting diode (OLED) or a light-receiving display panel such as a liquid crystal display (LCD).
[0005] A display device including a light-receiving display panel may include a backlight unit that provides light to the display panel. The backlight unit may be an edge-type backlight unit in which a light source is positioned on at least one side of the display panel, or a direct-type backlight unit in which a light source is positioned at the rear of the display panel.
[0006] A display device may include various circuit boards for operating the display device. The circuit boards may be connected to each other to transmit and receive data, signals, or power. For example, the circuit boards may be connected to each other by electric wires, Flexible Flat Cables (FFCs), or Flexible Printed Circuit Boards (FPCBs).
[0007] The information described above may be provided as related art for the purpose of aiding understanding of the present disclosure. No claim or determination is made as to whether any of the foregoing may be applied as prior art related to the present disclosure.
[0008] According to one embodiment of the present disclosure, a display device may include a chassis assembly, a display panel disposed in the chassis assembly, at least one circuit board assembly electrically connected to the display panel, and at least one cable for electrical connection with the display panel and / or the circuit board assembly. The at least one cable may include a cable body having a connection terminal, and a pair of fixing parts connected to each of the two ends of the cable body and configured to be separated at least partially by cutting from the corresponding end of the cable body (110). Each of the pair of fixing parts may include a fixing part body connected to the cable body and configured to be separated at least partially from the cable body by cutting, and a fixing part body having a fixing groove and a cutting part having at least one cutting line extending a predetermined section along the connection portion between the fixing part body and the cable body. When the at least one cable is connected to the display panel or the circuit board assembly, the fixing part body may be separated from the cable body along the cutting part.
[0009] According to one embodiment of the present disclosure, a cable may comprise a cable body including a connection terminal and a pair of fixing members connected to each of both ends of the cable body and configured to be separated at least partially by cutting from the corresponding end of the cable body. Each of the pair of fixing members may comprise a fixing member body connected to the cable body and configured to be separated at least partially from the cable body by cutting, the fixing member body including a fixing groove, and a cutting member including at least one cutting line extending for a predetermined distance along the connection portion between the fixing member body and the cable body. When the cable is connected to an electronic component, the fixing member body may be separated from the cable body along the cutting member.
[0010] A method for manufacturing a display device according to one embodiment of the present disclosure includes a process of loading a cable into a cable tray, wherein the loading process comprises: a process of inserting a first fixing projection of the cable tray into a first fixing groove of a first fixing portion of the cable, wherein the first fixing portion is connected to a first end of the cable body of the cable and is configured to be at least partially separated from the first end of the cable body by cutting; a process of inserting a second fixing projection of the cable tray into a second fixing groove of a second fixing portion of the cable, wherein the second fixing portion is connected to a second end of the cable body of the cable and is configured to be at least partially separated from the second end of the cable body by cutting, and a process of separating at least a part of the first fixing portion or at least a part of the second fixing portion of the cable mounted on the cable tray; and a process of connecting the cable to an electronic component of the display device after separating at least a part of the first fixing portion or the second fixing portion.
[0011] However, the problems to be solved in this disclosure are not limited to those mentioned above, and may be determined in various ways without departing from the spirit and scope of this disclosure.
[0012] FIG. 1 is a perspective view of a display device according to one embodiment of the present disclosure.
[0013] FIG. 2 is an exploded perspective view of a display device according to one embodiment of the present disclosure.
[0014] FIG. 3 is a rear view of a display rear chassis according to one embodiment of the present disclosure.
[0015] FIG. 4 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0016] FIG. 5 is a vertical cross-sectional view of a cable according to one embodiment of the present disclosure.
[0017] FIG. 6 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0018] FIG. 7 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0019] FIG. 8 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0020] FIG. 9 is a plan view showing a plurality of connected cables according to one embodiment of the present disclosure.
[0021] FIG. 10 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0022] FIG. 11 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0023] FIG. 12 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0024] FIG. 13 is a plan view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0025] FIG. 14 is a flowchart of the manufacturing process of a display device according to one embodiment of the present disclosure.
[0026] In the following description, the attached drawings are referenced, and specific examples of implementation are illustrated within the drawings. Additionally, other examples may be used and structural modifications may be made without departing from the scope of the various examples.
[0027] The electronic device according to the embodiments disclosed in this document may be of various forms. The electronic device may include, for example, a portable communication device (e.g., a smartphone), a computer device, a portable multimedia device, a portable medical device, a camera, a wearable device, or a consumer electronics device. The electronic device according to the embodiments of this document is not limited to the devices described above.
[0028] The embodiments of this document and the terms used therein are not intended to limit the technical features described in this document to specific embodiments, and should be understood to include various modifications, equivalents, or substitutions of said embodiments. In connection with the description of the drawings, similar reference numerals may be used for similar or related components. The singular form of a noun corresponding to an item may include one or more of said items unless the relevant context clearly indicates otherwise.
[0029] In this document, each of the phrases such as “A or B,” “at least one of A and B,” “at least one of A or B,” “A, B or C,” “at least one of A, B and C,” and “at least one of A, B, or C” may include any one of the items listed together in the corresponding phrase, or all possible combinations thereof. Terms such as “first,” “second,” or “first” or “second” may be used simply to distinguish a component from another component and do not limit the components in any other aspect (e.g., importance or order). Where any (e.g., first) component is referred to as “coupled” or “connected” to another (e.g., second) component, with or without the terms “functionally” or “communicationly,” it means that said component may be connected to said other component directly (e.g., wired), wirelessly, or through a third component.
[0030] The term “module” as used in the various embodiments of this document may include a unit implemented in hardware, software, or firmware, and may be used interchangeably with terms such as logic, logic block, component, or circuit, for example. A module may be a component formed integrally, or a minimum unit of said component or a part thereof that performs one or more functions. For example, according to one embodiment, a module may be implemented in the form of an application-specific integrated circuit (ASIC).
[0031] According to one embodiment, each component (e.g., module or program) of the components described above may include a singular or multiple entities, and some of the multiple entities may be separated and placed in other components. According to one embodiment, one or more of the components or operations of the aforementioned components may be omitted, or one or more other components or operations may be added. Generally or additionally, multiple components (e.g., module or program) may be integrated into a single component. In this case, the integrated component may perform one or more functions of each of the components of the multiple components in the same or similar manner as those performed by the corresponding components among the multiple components prior to integration. According to one embodiment, operations performed by the module, program, or other components may be executed sequentially, in parallel, iteratively, or heuristically, or one or more of the operations may be executed in a different order, omitted, or one or more other operations may be added.
[0032] FIG. 1 is a perspective view of a display device according to one embodiment of the present disclosure.
[0033] FIG. 2 is an exploded perspective view of a display device according to one embodiment of the present disclosure.
[0034] FIG. 3 is a rear view of a display rear chassis according to one embodiment of the present disclosure.
[0035] According to one embodiment, the display device (1) is a device capable of processing a video signal received from the outside and visually displaying the processed video. In the following description, the display device (1) is exemplified as a television (TV), but the present disclosure is not limited thereto. For example, the display device (1) can be implemented in various forms such as a monitor, a portable multimedia device, a portable communication device, a portable computing device, etc., and the form of the display device (1) is not limited. For example, the display device (1) can include any type of device that visually displays an image.
[0036] According to one embodiment, the display device (1) may be a flat display device in which the display panel (10) that displays an image is a flat display device as shown in FIG. 1. The display device may be a curved display device in which the display panel is bent, or a bendable display device in which the display panel can be deformed from a flat surface to a curved surface or from a curved surface to a flat surface, or the curvature of the curved surface can be changed.
[0037] Referring to FIGS. 1 to 3, a display device (1) according to one embodiment may include a display panel (10), a backlight unit (20), a chassis assembly (e.g., a front chassis (30), a middle mold (40), and a rear chassis (50)), a back cover (60), an optical sheet (70), at least one circuit board assembly (80), and a cable (100).
[0038] According to one embodiment, a display panel (10) may be configured to display visual information such as images and / or videos. The display panel (10) may include an LCD panel. An LCD panel may display images using liquid crystals that exhibit optical properties according to changes in voltage and temperature. However, the present disclosure is not limited thereto, and the display panel (10) may include a light-emitting diode panel (LED panel) or an organic light-emitting diode panel (OLED panel).
[0039] According to one embodiment, a backlight unit (20) may be provided to provide light to a display panel (10). The backlight unit (20) may be positioned on the lower side (e.g., in the -Z-axis direction) of the display panel (10). The backlight unit (20) may irradiate light toward the display panel (10).
[0040] In the drawing, the display device (1) is depicted as a light-receiving (non-emissive) display device (Non-Emissive Display Apparatus) including a backlight unit (20), but this is merely exemplary and the display device (1) may be an emissive display device (Emissive Display Apparatus). If the display device (1) is an emissive display device, the backlight unit (20) may be omitted.
[0041] According to one embodiment, the backlight unit (20) may be an edge-type backlight unit in which a light source (22) is positioned on one of the four sides of the display panel (10). The display device may include a direct-type backlight unit in which a light source is positioned on the lower side of the display panel.
[0042] According to one embodiment, the backlight unit (20) may include a light source printed circuit board (21), a plurality of light sources (22) mounted (or disposed) on the light source printed circuit board (21), and an optical member (e.g., a light guide plate (23), and a reflective sheet (24)) disposed on a light path emitted from the plurality of light sources (22).
[0043] According to one embodiment, a plurality of light sources (22) may be mounted in a row on a substrate (e.g., a light source printed circuit board (21)) of a backlight unit (20). A circuit pattern, etc. for transmitting driving power and signals to the light sources (22) may be printed on the substrate (e.g., a light source printed circuit board (21)). In FIG. 2, the substrate (21) is shown as one, but is not limited thereto, and the substrate (21) may be provided in multiple numbers.
[0044] According to one embodiment, the light source (22) may include a light-emitting diode (LED). The LED may be provided in the form of a package in which an LED chip is mounted on a substrate and filled with resin. Meanwhile, a cold cathode fluorescent lamp (CCFL) or an external electrode fluorescent lamp (EEFL) may be used as the light source (22).
[0045] According to one embodiment, an optical member (e.g., a light guide plate (23), and a reflective sheet (24)) may be placed on the path of light emitted from a light source (22). The optical member (e.g., a light guide plate (23), and a reflective sheet (24)) may guide the direction of light propagation or improve optical properties.
[0046] According to one embodiment, the optical member may include a light guide plate (23) that evenly disperses light emitted from a light source (22) toward a display panel (10), and a reflector sheet (24) that reflects light to prevent light loss.
[0047] According to one embodiment, the light guide plate (23) may be formed from a PMMA (Poly Methyl Methacrylate Acrylate) material. The light guide plate (23) may be provided with a pattern to change the path of light. In an edge-type backlight unit, the light source (22) may be located on the side of the light guide plate (23). For example, the light source (22) may be positioned to correspond to at least one side (23c) of the four sides of the light guide plate (23). Light incident on the side of the light guide plate (23) may be scattered from a pattern formed on the rear surface (23b) of the light guide plate (23) and emitted through the front surface (23a) of the light guide plate (23). The light guide plate (23) may be positioned such that the side of the light guide plate (23) is spaced apart from the light source (22) by a predetermined distance to account for thermal expansion.
[0048] According to one embodiment, the reflective sheet (24) can reflect light emitted from a light source (22) so that light is not lost from the rear surface (23b) of the light guide plate (23). The reflective sheet (24) can be provided in various forms such as a sheet, film, or plate. For example, the reflective sheet (24) can be formed by coating a base material with a material having a high reflectivity. The base material may include at least one of stainless steel, brass, aluminum, and PET (polyethylene terephthalate). The high-reflection coating agent may include at least one of silver and TiO2.
[0049] According to one embodiment, an optical sheet (70) can improve the optical properties of a display device (1). The optical sheet (70) may be placed in front of the light guide plate (23) (e.g., in the +X-axis direction) to improve the optical properties of light emitted from the light guide plate (23). The optical sheet (70) may be placed between the light guide plate (23) and the display panel (10).
[0050] According to one embodiment, the optical sheet (70) may include a diffuser sheet (71) and a prism sheet (72).
[0051] According to one embodiment, the diffusion sheet (71) can disperse light to cancel out or minimize the pattern of the light guide plate (23). This is because, generally, the light guided through the light guide plate (23) enters the eye directly, so the pattern of the light guide plate (23) is visible to the eye as is.
[0052] According to one embodiment, the prism sheet (72) can improve light brightness by refocusing light whose brightness has decreased as it passes through the diffusion sheet (71). For example, the prism sheet (72) may be a high-brightness prism sheet, specifically a DBEF (Dual Brightness Enhancement Film) sheet.
[0053] According to one embodiment, a chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)) may be provided to accommodate a display panel (10) and / or a backlight unit (20). A chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)) may be provided to support a display panel (10) and / or a backlight unit (20).
[0054] According to one embodiment, the chassis assembly may include a front chassis (30), a middle mold (40), and a rear chassis (50).
[0055] According to one embodiment, the front chassis (30) may include an opening (31) for exposing a display panel (10).
[0056] According to one embodiment, the middle mold (40) may include a middle mold side (41) and an intermediate support (42) that protrudes inward from the middle mold side (41) to support the display panel (10) and the optical member and maintain a gap.
[0057] According to one embodiment, the rear chassis (50) can support the backlight unit (20). Various components of the display device (1), such as the front chassis (30) and the middle mold (40), can be fixedly supported on the rear chassis (50).
[0058] According to one embodiment, a substrate of the backlight unit (20) (e.g., a light source printed circuit board (21)) may be mounted on the front (51) of the rear chassis (50). For example, the rear chassis (50) may serve to dissipate heat generated from the light source (22) to the outside. The heat generated from the light source (22) is transferred to the rear chassis (50) via the substrate (e.g., a light source printed circuit board (21)) and can be dissipated from the rear chassis (50).
[0059] For example, the rear chassis (50) can be formed from various metal materials such as aluminum or stainless steel, which have good thermal conductivity, or plastic materials such as ABS (acrylonitrile butadiene styrene) resin. In addition, the substrate (e.g., light source printed circuit board (21)) can also be a metal PCB (printed circuit board) made of aluminum, which has good thermal conductivity.
[0060] According to one embodiment, at least one of the front chassis (30), the middle mold (40), and the rear chassis (50) may be omitted or formed integrally with each other.
[0061] According to one embodiment, the back cover (60) may be positioned to wrap around the chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)) to protect and accommodate the chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)). For example, the back cover (60) may be attached at the rear (e.g., in the -X-axis direction) of the rear chassis (50) of the chassis assembly (e.g., front chassis (30), middle mold (40), rear chassis (50)).
[0062] According to one embodiment, at least one circuit board assembly (e.g., printed circuit board assembly) (80) may be accommodated in a chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)). The circuit board assembly (80) may be placed on the rear (52) of the rear chassis (50). For example, the circuit board assembly (80) may include an Integrated Circuit (IC) for wirelessly transmitting and receiving data, signals, or power. Although FIG. 3 is illustrated as having one circuit board assembly (80), the present disclosure is not limited thereto, and the circuit board assembly (80) may be provided in multiple numbers.
[0063] According to one embodiment, the circuit board assembly (80) may include a circuit board (82) and a connector (84) mounted on the circuit board (82).
[0064] According to one embodiment, the circuit board (82) may be a printed circuit board (PCB). The circuit board (82) may be configured to drive and control at least one of a display panel (10) or a backlight unit (20). The circuit board (82) may supply power for driving the display device (1) or control the operation of the display device (1). For example, the circuit board (82) may include at least one of a main board, a Switched Mode Power Supply (SMPS), or a source board. Various electronic components may be mounted on the circuit board (82) depending on the purpose.
[0065] According to one embodiment, the circuit board (82) may be provided by forming wiring with copper foil on a thin substrate made of an insulator such as epoxy resin or bakelite resin, and then printing lead resist on it. According to some embodiments, the circuit board (82) may include a plurality of circuit patterns. The circuit board (82) may be provided as a single layer as well as a multi-layer.
[0066] According to one embodiment, the connector (84) may be provided to electrically connect the cable (100) and the circuit board (80).
[0067] According to one embodiment, the cable (100) can be electrically connected to electronic components inside the display device (1). For example, the cable (100) can electrically connect the display panel (10) and the circuit board (82). For example, the cable (100) can electrically connect the backlight unit (20) and the circuit board (82). One end of the cable (100) is electrically connected to a connector (84) provided on the circuit board (82), and the other end of the cable (100) can be electrically connected to the display panel (10) or the backlight unit (20). The cable (100) can transmit various signals between the display panel (10) or the backlight unit (20) and the circuit board (82). In addition, the cable (100) can electrically connect a plurality of circuit board assemblies (80) to each other.
[0068] According to one embodiment, the cable (100) can be electrically connected to an electronic component (e.g., circuit board assembly (80)) inside the display device (1) in a state where at least a part (e.g., fixing body (122)) of the fixing part (120) described below is separated (or cut off) from the cable body (110) during the manufacture of the display device (1).
[0069] According to one embodiment, the cable (100) may have a structure that can be bent or folded at least once. For example, the cable (100) may include at least one of a Flexible Flat Cable (FFC) and a Flexible Printed Circuit Board (FPCB). Hereinafter, the case where the cable (100) is an FFC is illustrated as an example.
[0070] FIG. 4 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0071] FIG. 5 is a vertical cross-sectional view of a cable according to one embodiment of the present disclosure.
[0072] FIG. 6 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0073] The embodiments of FIGS. 4 to 6 can be optionally combined with the embodiments of FIGS. 1 to 3 and FIGS. 7 to 13.
[0074] The configuration of the cable (100a) of FIG. 6 may be all or partly the same as the configuration of the cable (100) of FIG. 1 to FIG. 4.
[0075] Referring to FIGS. 4 to 6, a cable (100) according to one embodiment may include a cable body (110) and a fixing part (120) that is at least partially connected to the cable body (110) so as to be detachable (or, removed, cut off).
[0076] According to one embodiment, the cable body (110) of the cable (100) may include a base layer (111), at least one conductor (112), a cover layer (113), a protective layer (114), and a reinforcing layer (115).
[0077] According to one embodiment, the base layer (111) may be formed by extending it to have a length and width set during the manufacturing process. The base layer (111) may be composed of a heat-bondable synthetic resin having mechanical strength such as tensile strength, as well as insulating properties (e.g., electrical insulation), heat resistance, flexibility, and resilience. For example, the base layer (111) may be selected from synthetic resins including nylon, acetate, and polyester resins. In addition, the base layer (111) may be composed of various materials capable of ensuring the bendability of the flexible flat cable. The base layer (111) may also be named the first insulating layer.
[0078] According to one embodiment, a conductor (or conductor) (112) may be placed on a base layer (111). When the extending direction (or length direction) of the base layer (111) is defined as the first direction, the conductor (112) may be arranged in a direction parallel to the extending direction (e.g., the first direction) of the base layer (111). When the width direction perpendicular to the length direction of the base layer (111) is defined as the second direction, a plurality of conductors (112) may be arranged relative to each other in the width direction (e.g., the second direction) of the base layer (111). Each conductor (112) may be arranged adjacent to each other in the width direction. Each conductor (112) may be arranged parallel to each other at a certain interval so as not to come into contact with each other. The conductor (112) may be made of a conductive material to transmit an electrical signal or current. For example, the conductor (112) may be made of a conductive material such as silver, copper, copper, nickel, cobalt, or a combination thereof. The cable (100) can be formed by placing the conductor (112), which is manufactured through a separate manufacturing process, on one side (e.g., the top side) of the base layer (111), covering it with a cover layer (113), and then applying pressure.
[0079] According to one embodiment, the conductor (112) may be formed by printing a conductive paste in a stripe shape on one surface of the base layer (111). For example, the conductive paste may use a composition mixed in a range of 50 to 70 weight% silver (Ag) filler content and 30 to 50 weight% binder content. In addition to the silver filler, the conductive paste may use various conductive materials such as copper (Cu) filler, a filler coated with silver on copper, or a combination of copper, nickel, cobalt, or various ratios thereof. The printing technique for forming the conductor (112) may be carried out through various methods such as gravure printing, inkjet printing, offset printing, silkscreen printing, and rotary screen printing.
[0080] According to one embodiment, the conductor (112) may include a conductive layer (112a) and a coating layer (112b). The coating layer (112b) may be provided to reinforce the corrosion resistance of the conductive layer (112a). For example, the conductive layer (112a) may be copper foil, and the coating layer (112b) may be nickel plating.
[0081] According to one embodiment, a cover layer (113) may be placed on a base layer (111) on which a conductor (112) is placed. The cover layer (113) may cover at least a portion of the conductor (112). For example, the cover layer (113) may prevent the conductor (112) from being exposed to the outside by covering the remaining portion of the conductor (112), excluding the portion of the conductor (112) covered by a connection terminal (e.g., a protective layer (114)). After covering at least a portion of the conductor (112) placed on one side of the base layer (111), the cover layer (113) may be bonded to the base layer (111) through a laminating process.
[0082] According to one embodiment, the cover layer (113) may be extended to have a length and width set in the manufacturing process, such as the base layer (111). The cover layer (113) covers the conductor (112) placed on the base layer (111) and may be formed to be narrower than the width of the base layer (111). The cover layer (113) may be composed of a heat-bondable synthetic resin having mechanical strength such as tensile strength, as well as insulating properties (e.g., electrical insulation), heat resistance, flexibility, and resilience. For example, the cover layer (113) may be selected from synthetic resins including nylon, acetate, and polyester resins. In addition, the cover layer (113) may be composed of various materials capable of ensuring the bendability of the flexible flat cable. The cover layer (113) may also be named a second insulating layer.
[0083] According to one embodiment, the protective layer (114) may be placed on a region of the conductor (112) where the cover layer (113) is not provided. For example, the protective layer (114) may be provided to prevent corrosion of a portion of the conductor (112) exposed to the outside. For example, the protective layer (114) may be a coating layer in which a material such as gold is plated on a portion of the conductor (112) exposed to the outside. The protective layer (114) may be named a connection terminal (114).
[0084] According to one embodiment, the reinforcing layer (115) may be placed on the other side (e.g., bottom) opposite to one side (e.g., top) of the base layer (111). The reinforcing layer (115) may be provided to reinforce the mechanical strength of the cable (100) when the cable (100) is bent or twisted. For example, the reinforcing layer (115) may be placed to span the cable body (110) and / or the fixing part (120) of the cable (100). In this case, the reinforcing layer (115) may prevent damage at the fastening part (110b) of the cable body (110) when the connector of the electronic component of the cable (100) is connected.
[0085] According to one embodiment, the cable body (110) may include a body portion (110a) and a fastening portion (110b) provided at both ends of the body portion (110a).
[0086] According to one embodiment, the body portion (110a) may be a part of the cable body (110) of the cable (100) in which the conductor (112) is not exposed to the outside.
[0087] According to one embodiment, the connecting portion (110b) may be a part of a cable body (110) comprising a connection terminal (e.g., a protective layer (114)) formed on the exposed wire (112) such that at least a portion of the wire (112) is exposed to the outside. The connecting portion (110b) may be a part of a cable body (110) that can be inserted into a connector (e.g., a connector (84) of FIG. 3) of a circuit board assembly (e.g., a circuit board assembly (80) of FIG. 3). The cable (100) may be electrically connected to a circuit board (e.g., a circuit board (82) of FIG. 3) of the circuit board assembly (80) through the connection terminal (e.g., a protective layer (114)) of the connecting portion (110b).
[0088] According to one embodiment, the fixing portion (120) may extend from the fastening portion (110b) of the cable body (110). The width of the fixing portion (120) may be substantially the same as the width of the fastening portion (110b) of the cable body (110).
[0089] According to one embodiment, the fixing part (120) may be provided as a pair. The pair of fixing parts (120) may include a first fixing part (e.g., the first fixing part (120a) of FIG. 10) connected to one end (e.g., the first end) of the cable body (110) and a second fixing part (e.g., the second fixing part (120b) of FIG. 10) connected to the other end (e.g., the second end) opposite to the one end of the cable body (110).
[0090] According to one embodiment, the fixing part (120) may include a cutting part (121) and a fixing part body (122).
[0091] According to one embodiment, the cut portion (121) may include a cut line (1211) that extends for a predetermined length along the connection portion between the fixed portion (e.g., the fixed portion body (122)) and the cable body (110). The cut line (1211) may be formed in at least one row and may include a plurality of holes (or grooves) spaced apart from each other. For example, the cut line (1211) may have a dot-line shape. For example, the cut line (1211) may be formed through a punching, slitting, or laser cutting process.
[0092] According to one embodiment, a cut line (1211) may be provided at the boundary between the fastening portion (110b) of the cable body (110) and the fixing portion body (122). The cut line (1211) may be positioned adjacent to a connection terminal (e.g., a protective layer (114)) at the fastening portion (110b) of the cable body (110). The cut line (1211) may be located between the connection terminal (e.g., a protective layer (114)) of the fastening portion (110b) and the fixing groove (1221). The cut line (1211) may extend along the width direction (e.g., a second direction) of the cable (100) from the left end (101) of the cable (100) to the right end (102).
[0093] According to one embodiment, the fixed body (122) may be connected to the cable body (110) in a way that allows it to be detachably (or cut). For example, the fixed body (122) may be separated from the cable body (110) by cutting. When an external force (e.g., torsional force or cutting force) is applied to the fixed part (120), the fixed body (122) may be separated from the cable body (110) by said external force. For example, when an external force is applied to the fixed part (120), the fixed body (122) may be separated from the cable body (110) along the cutting line (1211) of the cutting part (121).
[0094] According to one embodiment, the fixing body (122) may include a fixing groove (1221). A fixing projection (e.g., the fixing projection (220) of FIG. 10) of a cable tray (e.g., the cable tray (200) of FIG. 10) described later may be inserted into the fixing groove (1221). The cable (100) can be stably accommodated in the cable tray (200) through the fixing groove (1221). For example, the fixing groove (1221) may have a rectangular shape, but the present disclosure is not limited thereto.
[0095] According to one embodiment, the fixing grooves (1221a, 1221b) may be provided in a plurality as shown in FIG. 6. The fixing grooves (1221a, 1221b) may be provided as a pair spaced apart from each other on the fixing body (122a) of each fixing part (120a). In this case, the cable (100a) can be more stably accommodated in the cable tray by inserting the fixing projection of the cable tray corresponding to each fixing groove (1221a, 1221b).
[0096] According to one embodiment, the structure of the fixing part (120, 120a) may be substantially identical to the cable body (110) of the cable (100, 100a), except for the cut line (1211) and the fixing groove (1221). For example, the fixing part (120, 120a) may be a part of the cable body (110) that extends in the longitudinal direction (e.g., a first direction) from the cable body (110) of the cable (100, 100a) and is separable (or, removed, cut) from the cable body (110) through the cut part (121). In this case, the fixing part (120, 120a) may include at least one of a base layer (111), at least one conductor (112), a cover layer (113), a protective layer (114), or a reinforcing layer (115), as in the cable body (110) of the cable (100). For example, the fixed part (120, 120a) may be integrally formed extending from at least one of the base layer (111), at least one conductor (112), cover layer (113), protective layer (114), or reinforcing layer (115) of the cable body (110).
[0097] FIG. 7 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0098] The embodiment of FIG. 7 can be optionally combined with the embodiments of FIG. 1 to 6 and FIG. 8 to 13.
[0099] The configuration of the cable (100-1) in Fig. 7 may be all or partly the same as the configuration of the cable (100) in Figs. 1 to 5.
[0100] Referring to FIG. 7, a cable (100-1) according to one embodiment may include a cable body (110) and a fixing part (120-1) connected to the cable body (110) in a manner that at least a portion thereof can be detachably (or removed, cut off). According to one embodiment, the cable body (110) may include a body part (110a) and a fastening part (110b) provided at both ends of the body part (110a).
[0101] According to one embodiment, the fixing part (120-1) may include a cutting part (121-1) and a fixing part body (122).
[0102] According to one embodiment, the cut portion (121-1) may include one or more cut lines (1211) that extend along a predetermined section along the connection portion between the fixed portion (e.g., the fixed portion body (122)) and the cable body (110). The one or more cut lines (1211) may include a first cut line (1211a) and a second cut line (1211b). The first cut line (1211a) and the second cut line (1211b) may be arranged side by side with a cut groove (1212) described later in between. For example, the first cut line (1211a) may be arranged adjacent to the left end (101) of the cable (100-1). For example, the second cut line (1211b) may be arranged adjacent to the right end (102) of the cable (100-1).
[0103] According to one embodiment, the cutting portion (121-1) may include a cutting groove (1212) disposed between a first cutting line (1211a) and a second cutting line (1211b). The cutting groove (1212) may be provided at the boundary between the fixing portion (120-1) and the fastening portion (110b). The cutting groove (1212) may extend in the width direction (e.g., the second direction) of the cable (100-1). The width of the fixing portion (120-1) may be substantially equal to the sum of the width of one or more cutting lines (1211) and the width of the cutting groove (1212). The width of the cutting groove (1212) may be designed considering the external force (e.g., torsional force or cutting force) required when cutting the fixing portion body (122) through one or more cutting lines (1211). As illustrated in FIG. 7, the width of the cutting groove (1212) may be longer than the width of one or more cutting lines (1211). For example, by increasing the proportion of the width of the fixing part (120-1) occupied by the cutting groove (1212), the external force required to cut the fixing part body (122) through the cutting line (1211) can be reduced. In this case, the external force required to cut the fixing part body (122) is reduced, so that the fixing part body (122) can be separated (or removed, cut) from the cable body (110) of the cable (100-1) with less external force.
[0104] FIG. 8 is a plan view of one end portion of a cable according to one embodiment of the present disclosure.
[0105] The embodiment of FIG. 8 can be optionally combined with the embodiments of FIG. 1 to 7 and FIG. 9 to 13.
[0106] The configuration of the cable (100-2) in FIG. 8 may be all or partly the same as the configuration of the cable (100) in FIG. 1 to FIG. 5.
[0107] Referring to FIG. 8, a cable (100-2) according to one embodiment may include a cable body (110) and a fixing part (120-2) that is at least partially connected to the cable body (110) so as to be detachable (or, removed, cut off). According to one embodiment, the cable body (110) may include a body part (110a) and a fastening part (110b) provided at both ends of the body part (110a).
[0108] According to one embodiment, the fixing part (120-2) may include a cutting part (121-2) and a fixing part body (122).
[0109] According to one embodiment, the cut portion (121-2) may include a cut line (1211) that extends for a predetermined distance along the connection portion between the fixed portion (e.g., the fixed portion body (122)) and the cable body (110).
[0110] According to one embodiment, the cut line (1211) may be positioned between the first cut groove (1213a) and the second cut groove (1213b) described later. For example, the cut line (1211) may be located at the center of the width of the fixing part (120-2).
[0111] According to one embodiment, the cutting portion (121-2) may include one or more cutting grooves (1213) provided at the boundary between the fixed portion body (122) and the fastening portion (110b). The cutting grooves (1213) may include a first cutting groove (1213a) and a second cutting groove (1213b). The first cutting groove (1213a) and the second cutting groove (1213b) may be arranged side by side with a cutting line (1211) between them. For example, the first cutting groove (1213a) may be arranged adjacent to the left end (101) of the cable (100-2). For example, the second cutting groove (1213b) may be arranged adjacent to the right end (102) of the cable (100-2).
[0112] According to one embodiment, the first cut groove (1213a) may be a space that is cut in the width direction of the fixing part (120-2) so that one side (e.g., the left side) of the fixing part (120-2) is open. For example, one end of the first cut groove (1213a) may be an open end, and the other end of the first cut groove (1213a) may be a fixed end that contacts the cut line (1211).
[0113] According to one embodiment, the second cut groove (1213b) may be a space that is cut in the width direction of the fixing part (120-2) and has an open side (e.g., right) opposite to the one side of the fixing part (120-2). For example, one end of the second cut groove (1213b) may be an open end, and the other end of the second cut groove (1213b) may be a fixed end that contacts the cut line (1211).
[0114] According to one embodiment, one or more cut grooves (1213) may extend in the width direction (e.g., second direction) of the cable (100-2). The width of the fixing part (120-2) may be substantially equal to the sum of the width of the cut line (1211) and the width of one or more cut grooves (1213).
[0115] FIG. 9 is a plan view showing a plurality of connected cables according to one embodiment of the present disclosure.
[0116] The embodiment of FIG. 9 can be optionally combined with the embodiments of FIG. 1 to 8 and FIG. 10 to 13.
[0117] The configuration of the cable (100-3) of FIG. 9 may be all or partly the same as the configuration of the cable (100) of FIG. 1 to FIG. 5.
[0118] According to one embodiment, the cable (100-3) may be provided from a manufacturer (or producer) in the form of a single band (or tape, film) in which a plurality of cables (100-3a, 100-3b) are connected to each other before being electrically connected to an electronic component (e.g., a display panel (10) or circuit board assembly (80) of FIG. 1). The cable (100-3) in the form of a single band in which the plurality of cables (100-3a, 100-3b) are connected to each other may be named a cable reel or a cable roll.
[0119] Referring to FIG. 9, each of the plurality of cables (100-3a, 100-3b) of the cable (100-3) according to one embodiment may include a cable body (110) and a fixing part (120-3) that is at least partially connected to the cable body (110) so as to be detachable (or, removed, cut off). According to one embodiment, the cable body (110) may include a body part (110a) and a fastening part (110b) provided at both ends of the body part (110a).
[0120] According to one embodiment, the fixing part (120-3) may include a cutting part (121) and a fixing part body (122).
[0121] According to one embodiment, the fixing part (120-3) may include a first fixing part (120-3a) that is cut off and connected to at least one end of the cable body (110), and a second fixing part (120-3b) that is cut off and connected to at least one end of the cable body (110). Each of the first fixing part (120-3a) and the second fixing part (120-3b) may include a cut line (1211). Each of the first fixing part (120-3a) and the second fixing part (120-3b) may include a fixing groove (1221).
[0122] According to one embodiment, the first fixing part (120-3a) and the second fixing part (120-3b) may be provided at positions opposite to each other in the width direction (e.g., second direction) of the cable (100-3) with respect to the cable body (110). For example, as shown in FIG. 9, the first fixing part (120-3a) may be connected to one end of the cable body (110) so as to be offset toward the right end (102) of the cable (100-3). For example, as shown in FIG. 9, the second fixing part (120-3b) may be connected to the other end of the cable body (110) so as to be offset toward the left end (101) of the cable (100-3).
[0123] According to one embodiment, the sum of the width of the first fixing part (120-3a) and the width of the second fixing part (120-3b) may be substantially the same as the width of the cable (100-3). The length of the first fixing part (120-3a) and the length of the second fixing part (120-3b) may be substantially the same. Each fixing part (e.g., the first fixing part (120-3a), and the second fixing part (120-3b)) of a plurality of cables (100-3a, 100-3b) connected to each other may interlock with each other. For example, each fixing part (e.g., the first fixing part (120-3a), and the second fixing part (120-3b)) of a plurality of cables (100-3a, 100-3b) connected to each other may have various interlocking structures, such as an uneven structure or a diagonal structure. For example, the first fixing part (120-3a) of one cable (100-3a) and the second fixing part (120-3b) of another cable (100-3b) connected to the cable (100-3a) can be interlocked to form a single band-shaped cable before being separated into one cable (100-3).
[0124] In the case of the fixing part (120-3) of the cable (100-3) according to the embodiment of FIG. 9, the width of the fixing part (120-3) may be narrower compared to the fixing parts (120, 120a, 120-1, 120-2) of the cables (100, 100a, 100-1, 100-2) according to each embodiment of FIG. 4 to 8. In this case, the manufacturing cost of the cable (100-3) may be reduced by substantially reducing the amount (or volume) of the fixing part (120-3) that is discarded when the fixing part (120-3) is cut.
[0125] FIG. 10 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0126] The embodiment of FIG. 10 can be optionally combined with the embodiments of FIG. 1 to 9 and FIG. 11 to 13.
[0127] According to one embodiment, a plurality of cables (100) may be loaded into a cable tray (200) for storage or transport. The plurality of cables (100) loaded into the cable tray (200) may be used in an automated manufacturing process of a display device (e.g., the display device (1) of FIGS. 1 and 2) through a pickup device (e.g., a robot).
[0128] Referring to FIG. 10, a cable tray (200) according to one embodiment may include a tray body (210) and one or more fixing protrusions (220).
[0129] According to one embodiment, the tray body (210) may have a flat shape, but the present disclosure is not limited thereto. For example, the tray body (210) may have a bowl shape.
[0130] According to one embodiment, one or more fixing protrusions (220) may protrude from one side (e.g., the top surface) of the tray body (210). For example, one or more fixing protrusions (220) may protrude vertically from one side of the tray body (210) and extend. One or more fixing protrusions (220) may be provided at a position corresponding to one or more fixing grooves (1221) of the fixing portion (120) of the cable (100).
[0131] According to one embodiment, the fixed projections (220) may be provided as a pair. The pair of fixed projections (220) may include a first fixed projection (220a) and a second fixed projection (220b). The pair of fixed projections (220a, 220b) may be spaced apart from each other. The pair of fixed projections (220a, 220b) may be positioned facing each other.
[0132] According to one embodiment, a cable (100) can be fixed on a cable tray (200) by inserting a fixing projection (220a, 220b) of a cable tray (200) corresponding to a fixing groove (1221) of a fixing part (120). For example, a plurality of cables (100) can be loaded vertically on the cable tray (200) through the fixing projection (220) of the cable tray (200). In this case, a plurality of cables (100) can be stably fixed and / or loaded by the fixing projection (220) of the cable tray (200), and twisting or bending of the cables (100) that may occur when transporting the cable tray (200) loaded with a plurality of cables (100) can be prevented.
[0133] According to one embodiment, each cable (100) among a plurality of cables (100) loaded in a cable tray (200) can be cut (or separated) through a cutting part (121) while each fixed part body (122) is fixed by a fixed projection (220) of the cable tray (200) during the process of being picked up by a pickup device (e.g., a robot), and an automated process of a display device (e.g., the display device (1) of FIG. 1 and FIG. 2) by the pickup device can be performed.
[0134] FIG. 11 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0135] The embodiment of FIG. 11 can be optionally combined with the embodiments of FIG. 1 to 10, FIG. 12, and FIG. 13.
[0136] The configuration of the cable tray (200-1) in Fig. 11 may be all or partly the same as the configuration of the cable tray (200) in Fig. 10.
[0137] Referring to FIG. 11, a cable tray (200-1) according to one embodiment may include a tray body (210) and one or more fixing protrusions (220-1).
[0138] According to one embodiment, the fixed protrusions (220-1) may be provided as a pair. The pair of fixed protrusions (220a-1, 220b-1) may be spaced apart from each other. The pair of fixed protrusions (220a-1, 220b-1) may be positioned facing each other.
[0139] According to one embodiment, each fixed projection (220a-1, 220b-1) may include an extension (221) extending vertically from one side of the tray body (210) and a stopper (222) bent from the extension (221). For example, the stopper (222) may extend in a direction different from the extension direction (e.g., vertical direction) of the extension (221) (e.g., vertical direction) (e.g., horizontal direction).
[0140] According to one embodiment, the stopper (222) may be bent vertically outward from the extension (221). For example, the stopper (222) of each fixed projection (220a-1, 220b-1) may be bent in opposite directions relative to each other (e.g., opposite horizontal directions). However, the present disclosure is not limited thereto. The stopper (222) may be formed with a plurality of cables (100) fixed (or inserted) in the extension (221) of the fixed projection (220-1).
[0141] According to one embodiment, the stopper (222) may be provided to restrict the vertical movement of the fixing part (120) of the cable (100) during the process in which each cable (100) among a plurality of cables (100) loaded in the cable tray (200-1) is picked up by a pickup device (e.g., a robot). In this case, each fixing part body (122) may be more easily cut (or separated) by the fixing projection (220-1) of the cable tray (200-1).
[0142] FIG. 12 is a perspective view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0143] The embodiment of FIG. 12 can be optionally combined with the embodiments of FIG. 1 to 11 and FIG. 13.
[0144] The configuration of the cable tray (200-2) in Fig. 12 may be all or partly the same as the configuration of the cable tray (200) in Fig. 10.
[0145] According to one embodiment, the cable (100') may be a bendable or foldable FFC or FPCB as described above. The cable (100') may be bent or folded at least once to avoid interference between counterparts depending on the arrangement between components within a display device (e.g., the display device (1) of FIG. 1 and FIG. 2). For example, as shown in FIG. 12, the cable (100') may be bent or folded vertically around a vertical axis so that a bending portion (103) is formed between the two ends of the cable (100') where a fixed portion (120) is provided.
[0146] Referring to FIG. 12, a cable tray (200-2) according to one embodiment may include a tray body (210) and one or more fixing protrusions (220-2).
[0147] According to one embodiment, the fixed protrusions (220-2) may be provided as a pair. The pair of fixed protrusions (220a-2, 220b-2) may be spaced apart from each other. The pair of fixed protrusions (220a-2, 220b-2) may be spaced apart from each other. For example, the fixed protrusions (220a-2, 220b-2) may have different rotational directions due to the bending part (103), and the fixed protrusions (220a-2, 220b-2) may be spaced apart from the bending part (103) in their respective directions that intersect each other.
[0148] According to one embodiment, the cable (100') can be fixed on the cable tray (200-2) by inserting the fixing projections (220a-2, 220b-2) of the cable tray (200-2) corresponding to the fixing groove (1221) of the fixing part (120). In this way, even in the case of a bent or folded cable (100'), the ends of the cable (100') are fixed by the fixing projections (220a-2, 220b-2) of the cable tray (200-2), thereby preventing the phenomenon of tilting caused by the thickness of the bending part (103) that may occur when stacking multiple cables (100').
[0149] FIG. 13 is a plan view showing a plurality of cables loaded in a cable tray according to one embodiment of the present disclosure.
[0150] The embodiment of FIG. 13 can be optionally combined with the embodiments of FIG. 1 to FIG. 12.
[0151] The configuration of the cable tray (200-3) in Fig. 13 may be all or partly the same as the configuration of the cable tray (200-2) in Fig. 12.
[0152] Referring to FIG. 13, a cable tray (200-3) according to one embodiment may include a tray body (210), one or more fixed protrusions (220-2) and guide ribs (e.g., a first guide rib (211) and a second guide rib (212)).
[0153] According to one embodiment, the fixed protrusions (220-2) may be provided as a pair. The pair of fixed protrusions (220a-2, 220b-2) may be spaced apart from each other. The pair of fixed protrusions (220a-2, 220b-2) may be offset from each other.
[0154] According to one embodiment, guide ribs (e.g., a first guide rib (211) and a second guide rib (212)) may be arranged to surround at least partially the bending portion (103) of the cable (100'). Guide ribs (e.g., a first guide rib (211) and a second guide rib (212)) may extend outward from one side of the tray body (210). The guide ribs may include a first guide rib (211) arranged to surround one side (e.g., the outer side) of the bending portion (103) of the cable (100') and a second guide rib (212) arranged to surround the other side (e.g., the inner side) of the bending portion (103) of the cable (100'). The bending portion (103) of the cable (100') may be arranged between the first guide rib (211) and the second guide rib (212).
[0155] According to one embodiment, the cable (100') can be fixed on the cable tray (200-2) by inserting the fixing projections (220a-2, 220b-2) of the cable tray (200-3) corresponding to the fixing groove (122) of the fixing part (120). At this time, the bending part (103) of the cable (100') can be surrounded between the first guide rib (211) and the second guide rib (212). In this case, both ends of the cable (100') are fixed by the fixing protrusions (220a-2, 220b-2) of the cable tray (200-2), and guide ribs (e.g., first guide rib (211), and second guide rib (212)) surround and fix the bending portion (103) of the cable (100'), thereby additionally preventing the phenomenon of tilting caused by the thickness of the bending portion (103).
[0156] FIG. 14 is a flowchart of the manufacturing process of a display device according to one embodiment of the present disclosure.
[0157] The embodiment of FIG. 14 can be optionally combined with the embodiments of FIG. 1 to FIG. 13.
[0158] Hereinafter, with reference to FIG. 14, an automated manufacturing process of a display device (e.g., the display device (1) of FIG. 1 and FIG. 2) using a pickup device (e.g., a robot) will be described.
[0159] Referring to FIG. 14, a plurality of cables (100) according to one embodiment can be loaded into a cable tray (200) by inserting the fixing groove (1221) of the fixing part (120) of the cable (100) into the fixing projection (220) of the cable tray (200) (process 1410).
[0160] According to one embodiment, the pickup device picks up each cable (100) loaded in the cable tray (200) and then performs a separation (or cutting) operation (e.g., vertical, horizontal, or twisting operation) of the fixing part (120) of the cable (100), thereby separating or removing the fixing part body (122) connected to the cable body (110) through the cutting part (121) (process 1420).
[0161] According to one embodiment, the cable (100) from which the fixed body (122) has been separated or removed can be electrically connected to an electronic component provided in a display device (e.g., the display panel (10) of FIG. 1 or the circuit board assembly (80) of FIG. 3) by fastening the fastening part (110b) to the electronic component (process 1430).
[0162] A display device (1) according to one embodiment may include a chassis assembly (e.g., front chassis (30), middle mold (40), and rear chassis (50)), a display panel (10) disposed on the chassis assembly, at least one circuit board assembly (80) electrically connected to the display panel (10), and at least one cable (100, 100-1, 100-2, 100-3) for electrical connection with the display panel (10) and / or the circuit board assembly (80). The cable (100, 100-1, 100-2, 100-3) may include a cable body (110) comprising a connection terminal (e.g., a protective layer (114)) and a fixing part (120, 120-1, 120-2, 120-3) at least partially connected to both ends of the cable body (110) so as to be cutable. The above fixing part (120, 120-1, 120-2, 120-3) may include a fixing part body (122) that is cutable and connected to the cable body (110) and includes a fixing part body (122) that includes a fixing groove (1221) and a cutting part (121, 121-1, 121-2) that includes a cutting line (1211) that extends along a predetermined section along the connection part between the fixing part body (122) and the cable body (110). When the cable (100, 100-1, 100-2, 100-3) is connected to the display panel (10) and / or the circuit board assembly (80), the fixing part body (122) may be separated along the cutting part (121, 121-1, 121-2).
[0163] According to one embodiment, the cut portion (121, 121-1, 121-2) may include a dot line cut line (121) extended along the width direction of the cable (100).
[0164] According to one embodiment, the cut portion (121-2) may include a first cut line (1211a) extended along the width direction of the cable (100); a second cut line (1211b) extended along the width direction of the cable (100); and a cut groove (1212) disposed between the first cut line (1211a) and the second cut line (1211b).
[0165] According to one embodiment, the fixing part (120-2) may include a first cutting groove (1213a), a second cutting groove (1213b), and a cutting line (1211) disposed between the first cutting groove (1213a) and the second cutting groove (1213b). One side of the first cutting groove (1213a) may be open, and the other side of the second cutting groove (1213b) may be open opposite to the one side of the first cutting groove (1213a).
[0166] According to one embodiment, the cutting portion (121-3) may include a first fixing portion (120-3a) that is cut off and connected to at least one end of the cable body (110) and a second fixing portion (120-3b) that is cut off and connected to at least one end of the cable body (110). Each of the first fixing portion (120-3a) and the second fixing portion (120-3b) may include a dot line cutting line (121) that is arranged staggered from each other and extends along the width direction of the cable (100).
[0167] According to one embodiment, the total sum of the width of the first fixing part (120-3a) and the width of the second fixing part (120-3b) may be substantially the same as the width of the cable (100).
[0168] According to one embodiment, the extension length of the first fixing part (120-3a) and the extension length of the second fixing part (120-3b) may be substantially the same.
[0169] According to one embodiment, the cut line (1211) may have at least a portion located between the connection terminal (e.g., protective layer (114)) and the fixing groove (1221).
[0170] According to one embodiment, the cable body (110) may include a base layer (111), at least one conductor (112) disposed on one side of the base layer (111), a cover layer (113) disposed on the base layer (111) to cover at least a portion of the at least one conductor (112), and a reinforcing layer (115) disposed on the other side opposite to one side of the base layer (111).
[0171] According to one embodiment, the fixing part (120, 120-1, 120-2, 120-3) may be integrally extended from at least one of the base layer (111), the at least one wire (112), the cover layer (113), or the reinforcing layer (115).
[0172] According to one embodiment, the cable (100, 100-1, 100-2, 100-3) may be an FFC (flexible flat cable) or an FPCB (flexible printed circuit board).
[0173] A cable (100, 100-1, 100-2, 100-3) for electrical connection of an electronic component (e.g., a display panel (10) of FIG. 1 or a circuit board assembly (80) of FIG. 3) according to one embodiment may include a cable body (110) comprising a connection terminal (e.g., a protective layer (114)) and a fixing part (120, 120-1, 120-2, 120-3) at least partially connected to both ends of the cable body (110) so as to be cutable. The above fixing part (120, 120-1, 120-2, 120-3) may include a fixing part body (122) that is cutable and connected to the cable body (110) and includes a fixing part body (122) that includes a fixing groove (1221) and a cutting part (121, 121-1, 121-2) that includes a cutting line (1211) that extends along a predetermined section along the connection part between the fixing part body (122) and the cable body (110). When the cable (100, 100-1, 100-2, 100-3) is connected to the electronic component, the fixing part body (122) may be separated along the cutting part (121, 121-1, 121-2).
[0174] According to one embodiment, the cut portion (121, 121-1, 121-2) may include a dot line cut line (1211) extended along the width direction of the cable (100).
[0175] According to one embodiment, the cut portion (121-1) may include a first cut line (1211a) extended along the width direction of the cable (100), a second cut line (1211b) extended along the width direction of the cable (100), and a cut groove (1212) disposed between the first cut line (1211a) and the second cut line (1211b).
[0176] According to one embodiment, the cutting portion (121-2) may include a first cutting groove (1213a), a second cutting groove (1213b), and a cutting line (1211) disposed between the first cutting groove (1213a) and the second cutting groove (1213b). One side of the first cutting groove (1213a) may be open, and the other side of the second cutting groove (1213b) may be open opposite to the one side of the first cutting groove (1213a).
[0177] According to one embodiment, the cutting portion (121-3) may include a first fixing portion (120-3a) that is cut off and connected to at least one end of the cable body (110) and a second fixing portion (120-3b) that is cut off and connected to at least one end of the cable body (110). Each of the first fixing portion (120-3a) and the second fixing portion (120-3b) may include a dot line cutting line (121) that is arranged staggered from each other and extends along the width direction of the cable (100).
[0178] In a method for manufacturing a display device (1) according to one embodiment, the display device (1) may include at least one cable (100, 100-1, 100-2, 100-3) for electrical connection with an electronic component (e.g., a display panel (10) of FIG. 1 or a circuit board assembly (80) of FIG. 3) and a cable tray (200, 200-1, 200-2, 200-3) for receiving the cable (100, 100-1, 100-2, 100-3). The above cable (100, 100-1, 100-2, 100-3) may include a cable body (110) including a connection terminal (114) and a fixing part (120, 120-1, 120-2, 120-3) which is cutably connected to at least a portion of both ends of the cable body (110) and includes at least one fixing groove (122). The above cable tray (200, 200-1, 200-2, 200-3) may include a tray body (210) and a pair of fixing protrusions (220) protruding from one side of the tray body (210). The manufacturing method of the above-described display device (1) comprises: a process (1410) of loading the cable (100, 100-1, 100-2, 100-3) onto a cable tray (200, 200-1, 200-2, 200-3) by inserting the pair of fixing protrusions (220) into the fixing grooves (1221) of each fixing part (120, 120-1, 120-2, 120-3); a process (1420) of separating at least a portion of the fixing part (120, 120-1, 120-2, 120-3) of the cable (100, 100-1, 100-2, 100-3) loaded onto the cable tray (200, 200-1, 200-2, 200-3) through a pickup device; and the fixing part (120, The process (1430) may include connecting the separated cable (100) to the electronic components of the display device (1) at least a portion of 120-1, 120-2, and 120-3.
[0179] According to one embodiment, the fixed projection (220-1) of the cable tray (200-1) may include an extension (221) that protrudes and extends from the tray body (210) and a stopper (222) that is bent to one side from the extension (221).
[0180] According to one embodiment, the pair of fixed protrusions (220-1) may be arranged to face each other.
[0181] According to one embodiment, the cable (100') may include a bending portion (103) that is bent or folded at least once. The pair of fixed protrusions (220-2) may be arranged in an alternating manner.
[0182] According to one embodiment, the cable tray (200-3) may include a pair of guide ribs (211, 212) protruding from the tray body (210) to surround the bending portion (103) of the cable (100').
Claims
In the display device (1), Chassis assembly; A display panel (10) on the above chassis assembly; A circuit board assembly (80) electrically connected to the above display panel (10); and It includes at least one cable (100, 100-1, 100-2, 100-3) configured to be electrically connected to the display panel (10) or the circuit board assembly (80), and The above at least one cable (100, 100-1, 100-2, 100-3) is, A cable body (110) including a connection terminal (114); and It includes a pair of fixing parts (120, 120-1, 120-2, 120-3) connected to each of both ends of the cable body (110) and configured to be separated by cutting at least partially from the corresponding end of the cable body (110). Each of the above pair of fixed parts (120, 120-1, 120-2, 120-3) is, A fixing body (122) connected to the cable body (110) and configured to be separated at least partially from the cable body (110) by cutting, comprising a fixing groove (1221); and It includes a cut section (121, 121-1, 121-2) comprising at least one cut line (1211) extended along a predetermined section along the connection portion between the fixed main body (122) and the cable main body (110), and A device in which, when at least one cable (100, 100-1, 100-2, 100-3) is connected to the display panel (10) or the circuit board assembly (80), the fixing body (122) is detachable from the cable body (100) along the cutting portion (121, 121-1, 121-2). In paragraph 1, The above at least one cut line (1211) is, A device extending along the width direction of the above cables (100, 100-1, 100-2, 100-3). In paragraph 1, The above at least one cut line (1211) is, A first cut line (1211a) extending along the width direction of at least one cable (100-1); and It includes a second cut line (1211b) extended along the width direction of at least one cable (100-1), and The above-mentioned cut portion (121-1) is, A device further comprising a cut groove (1212) between the first cut line (1211a) and the second cut line (1211b). In paragraph 1, The above-mentioned cut portion (121-2) is, First cut groove (1213a); and It includes a second cut groove (1213b), and The above at least one cutting line (1211) is positioned between the first cutting groove (1213a) and the second cutting groove (1213b), and A device in which one side of the first cutting groove (1213a) away from the at least one cutting line (1211) is open, and one side of the second cutting groove (1213b) away from the at least one cutting line (1211) is open. In paragraph 1, The above pair of fixed parts (120-3) are, A first fixing part (120-3a) connected to a first end of the cable body (110) and configured to be separated from the first end of the cable body (110) at least partially by cutting; and It includes a second fixing part (120-3b) connected to a second end opposite to a first end of the cable body (110) and configured to be separated from the second end of the cable body (110) at least partially by cutting, A device in which each of the first fixing part (120-3a) and the second fixing part (120-3b) is arranged alternately with each other in the longitudinal direction of the at least one cable (100-3). In paragraph 5, A device in which the total sum of the width of the first fixed part (120-3a) and the width of the second fixed part (120-3b) is equal to the width of the at least one cable (100-3). In paragraph 5, The length in the longitudinal direction of the at least one cable (100-3) of the first fixed part (120-3a) and the length in the longitudinal direction of the second fixed part (120-3b) are the same, in the device. In any one of paragraphs 1 through 7, The above at least one cut line (1211) is, A device having at least a portion located between the connection terminal (114) and the fixed groove (1221). In any one of paragraphs 1 through 8, The above cable body (110) is, Base layer (111); At least one wire (112) on the first surface (on) of the base layer (111); As a cover layer (113) on at least a portion of the above at least one conductor (112), at least a portion of the above at least one conductor (112) is disposed between the base layer (111) and the cover layer (113); A device comprising a reinforcing layer (115) on a second surface opposite to the first surface of the base layer (111). In Paragraph 9, The above fixed portion (120, 120-1, 120-2, 120-3) is a device extending from at least one of the base layer (111), the at least one wire (112), the cover layer (113), and the reinforcing layer (115). In a cable (100, 100-1, 100-2, 100-3) for electrical connection of electronic components, A cable body (110) including a connection terminal (114); and It includes a pair of fixing parts (120, 120-1, 120-2, 120-3) connected to each of both ends of the cable body (110) and configured to be separated by cutting at least partially from the corresponding end of the cable body (110). Each of the above pair of fixed parts (120, 120-1, 120-2, 120-3) is, A fixing body (122) connected to the cable body (110) and configured to be separated at least partially from the cable body (110) by cutting, comprising a fixing groove (1221); and It includes a cut section (121, 121-1, 121-2) comprising at least one cut line (1211) extended along a predetermined section along the connection portion between the fixed main body (122) and the cable main body (110), and When the above cable (100, 100-1, 100-2, 100-3) is connected to the above electronic component, the above fixed body (122) is separable from the cable body (110) along the above cut-out section (121, 121-1, 121-2). In a method for manufacturing a display device (1), The method includes a process (1410) of loading cables (100, 100', 100-1, 100-2, 100-3) onto cable trays (200, 200-1, 200-2, 200-3), wherein the loading process (1410) comprises: A process of inserting a first fixing projection (220a, 220a-1, 220a-2) of the cable tray (200, 200-1, 200-2, 200-3) into a first fixing groove (122) of a first fixing part (120a) of the cable (100, 100', 100-1, 100-2, 100-3), wherein the first fixing part (120a) is connected to a first end of the cable body (110) of the cable (100, 100', 100-1, 100-2, 100-3), and the first fixing part (120a) is configured to be separated at least partially from the first end of the cable body (110) by cutting. A process of inserting a second fixing projection (220b, 220b-1, 220b-2) of the cable tray (200, 200-1, 200-2, 200-3) into a second fixing groove (122) of a second fixing part (120b) of the cable (100, 100', 100-1, 100-2, 100-3), wherein the second fixing part (120b) is connected to a second end of the cable body (110) of the cable (100, 100', 100-1, 100-2, 100-3), and the second fixing part (120b) is configured to be separated at least partially from the second end of the cable body (110) by cutting. A process (1420) for separating at least a portion of the first fixing part (120a) or at least a portion of the second fixing part (120b) of the cable (100, 100', 100-1, 100-2, 100-3) mounted on the cable tray (200, 200-1, 200-2, 200-3); and A manufacturing method comprising a process (1430) of connecting the cable (100, 100', 100-1, 100-2, 100-3) to an electronic component of a display device (1) after separating at least a part of the first fixing part (120a) or the second fixing part (120b). In Paragraph 12, A manufacturing method in which the first fixed projection (220a, 220a-1) faces the second fixed projection (220b, 220b-1). In Paragraph 12, The above cable (100') is, It includes a bending part (103) that has been bent or folded at least once, and A manufacturing method in which the rotational direction of the first fixed part (120a) is different from the rotational direction of the second fixed part (120b). In Paragraph 14, The above cable tray (200-3) is, It further includes guide ribs (211, 212) protruding from the tray body (210) of the cable tray (200-3), The above guide ribs (211, 212) surround the bending portion (103) of the cable (100'), a manufacturing method.
Citation Information
Patent Citations
Device for wire cutting and stripping
KR1020110030806A
Flat cable and display apparatus including the same
KR1020110058624A
Connector for display apparatus, panel driving unit and display apparatus including the same
KR1020150074725A
Ultra-thin fin structure
KR102366541B1
Apparatus of seismic isolator using energy harvestor
KR102853475B1