Drive module with energy storage device

By integrating a potential energy storage device in the drive module, the drive module secures the output body's position and enables a breakaway torque, addressing the limitations of existing drive modules in gripping and braking applications.

WO2026073534A1PCT designated stage Publication Date: 2026-04-09ZIMMER GUNTHER +1
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-10-01
Publication Date
2026-04-09

AI Technical Summary

Technical Problem

Existing drive modules fail to secure the position of the output body when inhibited and do not enable a breakaway torque, which is crucial for applications like gripping devices and braking devices.

Method used

Incorporating a potential energy storage device in the power flow between the input shaft and the output body, which is charged during operation and releases the freewheel into a locked position when the drive motor is off, ensuring the output body remains secured until the torque is reapplied.

Benefits of technology

The solution ensures reliable positioning of the output body and enables a breakaway torque, facilitating secure gripping and releasing operations without the need for additional locking mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a drive module (20) having a drive housing (21), a drive motor (23), a switchable freewheel (41) which can be driven by means of the drive motor, and an output group (80) which is connected to the freewheel, wherein the output group has an input shaft (81) which is rotatably mounted in the drive housing and an output element (151) which is mounted in the drive housing. The output group has at least one rechargeable storage device (145, 141) for potential energy, the storage device being provided in the force flow between the input shaft and the output element, and the output element is releasably inhibited from moving in a movement direction (182, 183, 184, 185) associated with the respective drive rotational direction (24, 25). During an operation in the drive rotational direction, the drive motor charges the potential energy storage device located in the force flow, and after the drive motor has been switched off, the partially discharging potential energy storage device moves the freewheel into a blocking position. By virtue of the present invention, a drive module is developed which both secures the position of the output element in the event of an inhibition and permits a breakaway torque.
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Description

[0001] G. and M. Zimmer 01.10.25 77866 Rheinau 5 10 Drive module with energy storage 15 Description: 20 The invention relates to a drive module with a drive housing, with a drive motor which is switchable in two drive directions, with a switchable freewheel which can be driven by means of the drive motor, wherein each drive direction 25 Each direction of the drive motor is assigned a freewheel position and a locking position of the freewheel and is connected to an output group connected to the freewheel, wherein the output group has an input shaft rotatably mounted in the drive housing and the output group has a 30The drive housing-mounted output body has a first direction of movement and a second direction of movement oriented opposite to this, wherein the first direction of movement or the second direction of movement of the output body is assigned to the individual drive rotation direction. 35Y7241=WO From JP 6974 856 B, a drive for a cable winch with a switchable freewheel and a planetary gear is known, in which the unwinding cable is inhibited by means of a freewheel. 5 The present invention is based on the problem of developing 10 a drive module that both secures the position of the output body when inhibited and enables a breakaway torque. 15 This problem is solved with the features of the main claim. For this purpose, the output assembly has at least one repeatedly rechargeable storage device of potential energy, which is arranged in the power flow between the input shaft and the output body. 20 The direction of movement of the output body, which is associated with the direction of rotation of the drive, is releasably inhibited. When operating in the direction of rotation of the drive, the drive motor charges the storage device of potential energy located in the power flow.After the drive motor is switched off, the partially discharged potential energy storage device (25) moves the freewheel into a locked position. The drive module can be used, for example, to drive gripping devices (30), braking devices, clamping devices, etc. The torque of the drive motor is introduced into the output assembly. The output body is moved depending on the direction of rotation of the drive motor. This movement of the output body can be translational or rotational. If the direction of rotation of the drive is reversed, the output body moves in the opposite direction. In each drive direction, there is a potential energy storage device (5) in the drive train between the input shaft and the output body. This is, for example, a spring energy storage device, a pressure storage device, stored deformation energy, a lifting device, etc.For example, the potential energy storage device can have a gas spring, which may be filled with nitrogen. As soon as the output body 10 is inhibited by an internal or external force, the potential energy storage device is charged. For example, a spring energy storage device is tensioned. This can occur, for example, until the motor current reaches a preset limit or until the control of the drive motor is interrupted according to other criteria. With the loss of torque, the potential energy storage device discharges slightly. The discharge occurs in the direction of an energy sink. With the output body 20 still inhibited, the input shaft rotates in the opposite direction to the rotation induced by the drive motor. The input shaft moves the freewheel into a locked position. This locked position corresponds to the drive rotation direction opposite to the original drive rotation direction.If the drive motor is driven in the opposite direction to the original drive rotation, the switchable freewheel is adjusted to the freewheel position 30 corresponding to the aforementioned blocking position. The input shaft is subjected to a torque and rotated. The potential energy storage located in the power flow is further discharged in the direction of the current energy sink. The output body is loaded both by the energy of the drive motor and by the energy of the discharging potential energy storage. For example, a breakaway torque is applied to the gripping elements so that they reliably detach from the gripped material. 5 Further details of the invention will become apparent from the dependent claims and the following description of schematically illustrated embodiments.Figure 1: Gripper; Figure 2: Section of Figure 1; Figure 3: Isometric section of Figure 1 with a section plane normal to the section plane of Figure 2; Figure 4: Underside view of Figure 1; Figure 5: Drive motor, freewheel and input shaft; Figure 6: Freewheel; Figure 7: Cross section of Figure 7; Figure 8: Drive ring; Figure 9: Inner star; Figure 10: Freewheel position; Figure 11: Locking position; Figure 12: Planetary roller gear; Figure 13: Section of Figure 10; Figure 14: Gear spindle; Figure 15: Planetary roller; Figure 16: Gear nut; Figure 17: Spindle housing; Figure 18: Variant of the drive module; Figure 19: Drive module with torsional compensating element. Figures 1-17 show a gripper (10) in the form of an electric gripper (10) in views, sections, and some individual parts. The gripper (10) has a drive module (20), a tool module (190), and an electronics module (200).The drive module (20) has a drive housing (21) in which a drive unit (22) is arranged. The tool module (190) has a tool housing (191) in which a tool unit (192) is arranged. The electronics module (200) has an electronics housing (201) in which an electronics unit (202) is arranged. The drive housing (21), the tool housing (191), and the electronics housing (201) are connected to each other, for example, by screws. Together, they form a gripper housing (11). Plug connectors, for example, are provided for the electrical connections between the individual modules (20, 190, 200). In the gripper housing (11), the drive unit (22) drives the tool unit (192). The electronics unit (202) controls this process. The electronics unit (202) has internal processing and storage modules. It also features data, signal and power interfaces for communication with 20 higher-level controllers.In this embodiment, the tool module (190) is designed as a parallel gripping unit. It has two gripper slides (193) that are guided in a common guide groove (194) of the tool housing (191). A gripping element can be attached to each of the gripper slides (193). The two gripper slides (193) are coupled to a control element (195) by means of a wedge-hook drive (not shown here). In this embodiment, the control element (195) is designed as a plunger (195). When the plunger (195) is moved upwards in the illustration of Figure 2, the gripper slides (193) are displaced outwards along the guide groove (194). When the plunger (195) is lowered, the gripper slides (193) are pulled towards the center. Y7241=WO The tool module (190) can also be designed as a centric gripping unit.In a centric gripping unit, for example, three gripper slides (193) that move radially are actuated by means of a common control element (195). It is also conceivable to actuate the tool module (190) by means of a rotary control element (195). To transmit the movement from the rotary control element (195) to the, for example, linearly moving gripper slides (193), rack and pinion drives can be used. For example, the gripper slides (193) then carry rack segments that mesh with a control element designed as a gear. Other embodiments of the tool module (190) are also conceivable. The modules (20, 190, 200) can be interchangeable. For example, a group consisting of a drive module (20) and an electronics module (200) can be combined with another tool module (190). The exchange also includes, for example,The drive module (20) can be modified if, for example, a more powerful drive module (20) is required for a planned application. The drive unit (22) of the drive module (20) has a drive motor (23), a switchable freewheel (41), and an output group (80). In the embodiment shown, the drive motor (23) is an electric motor in the form of a brushed DC motor. However, it can also be a brushless DC motor, an external rotor motor, a stepper motor, etc. The drive motor (23) has two drive directions (24, 25) that are opposite to each other. These drive directions (24, 25) are referred to below as the first drive direction (24) and the second drive direction (25). The drive motor (23) is designed, for example, without a brake. 5 The rotatable motor shaft (26) of the drive motor (23) carries a drive pinion (27).This is part of a drive transmission (28) designed as a pre-transmission. The drive pinion (27) meshes with an intermediate gear (29), which in turn engages with a driven gear (31). In the exemplary embodiment, all gears (27, 29, 31) are designed as spur gears with straight teeth. The reduction ratio in the exemplary embodiment is 1:4. The pre-transmission can also be designed with helical gears, as a transmission with intersecting or intersecting axes, as a traction transmission, e.g., in the form of a toothed belt drive, etc. If necessary, the drive unit (22) can also be designed without a pre-transmission. The switchable freewheel (41) is a self-engaging, directionally controlled clutch. In each direction of rotation, it has a locked state and a freewheel state. In the exemplary embodiment, the switchable freewheel (41) is a sprag clutch. The locking elements (42) are designed as cylindrical rollers.25 The use of a sprag clutch, a toothed disc clutch, a slip clutch, etc., is also conceivable. The freewheel (41) shown in Figures 6–11 has an outer ring (43), a drive ring (51), an inner ring (61), for example six locking elements (42), pressure springs (71), a support disc (72), and spring washers (73). The maximum swivel angle of the freewheel between the freewheel position (57) and the locked position (58) is, for example, less than 20 degrees. In the exemplary embodiment, it is 16 degrees. The outer ring (43) is fastened in the drive housing (21) by means of fastening screws. These are arranged, for example, offset by 45 degrees to the plane of section. The outer ring (43) has a largely cylindrical outer ring (44) in which head bearings (45) for the fastening screws are formed. The inner side (46) of the mantle ring (44) is designed as a cylindrical running surface (46).A base disk (47) is integrally formed on the outer ring (44). This base disk (47) 10 is oriented perpendicular to a longitudinal direction (35) of the drive module (20). It has a central opening (48) whose diameter is 65% of the diameter of the running surface (46) of the outer ring (44). 15 Figure 8 shows a drive ring (51) in an isometric view. The drive ring (51) has a drive pin (52). When the freewheel (41) is mounted, the driven gear (31) is positively engaged on this drive pin (52). For example, the torque transmission from the driven gear (31)20 to the drive ring (51) is ensured by means of three dowel pins (33). These dowel pins (33) sit in dowel pin recesses (32) of the output gear (31) and the drive ring (51). The drive ring (51) has a longitudinally oriented (35) through bore (53). Its diameter is, for example, 25-60% of the diameter of the drive ring (51).On the side facing away from the output pin (52), the drive ring (51) has three drive pins (54) oriented in the longitudinal direction (35). These are identical in construction30 and arranged on a common pitch circle. Each drive pin (54) covers a segment of 45 degrees. In the exemplary embodiment, its flanks (55) enclose an angle of 60 degrees. The thickness of each individual drive pin (54) is, in the exemplary embodiment, one-ninth of the diameter of the drive ring (51). The length of each drive pin (54) oriented in the longitudinal direction (35) is, for example, twice this thickness. A sliding pin (56) is arranged between each pair of drive pins (54). Its length is, for example, one-ninth of the length of each individual drive pin (54). In a projection normal to the longitudinal direction (35) it has a rectangular cross-sectional area.The side length oriented in the radial direction is one and a half times greater than the side length oriented in the circumferential direction. Figure 9 shows an inner star (61). The inner star (61) has a circumcircle whose diameter is, for example, one-tenth of a millimeter smaller than the diameter of the drive ring (51). This circumcircle defines three radially oriented stop pins (62). The stop pins (62) are identical in construction and arranged on a common partial circle. Each of the stop pins (62) projects from a central disk (63). The individual stop pin (62) covers, for example, a segment of 22 degrees outside the central disk (63). Tangential to a circle coaxial with the circumcircle, each of the stop pins (62) has a receiving bore (64) designed as a through-hole. In each of these mounting bores (64) a compression spring (71) is located when the freewheel is mounted.The length of each stop pin (62) oriented in the longitudinal direction (35) is, for example, one-fifth of the diameter of the inner star (61). Each of the stop pins (62) is formed symmetrically to a radial plane of the inner star (61). In the exemplary embodiment, the central disk (63) has a diameter of 76% of the circumference of the inner star (61). The length of the inner star (61) oriented in the longitudinal direction (35) corresponds to the length of each stop pin (62). The central disk (63) has a central opening (65) whose diameter is, for example, 40% of the diameter of the circumference of the inner star (61). The lateral surface (66) of the central disk (63) is designed as a guide surface (66). The stop pins (62) project from this guide surface (66). Between the stop pins (62) the guide surface (66) is symmetrical to a radial plane of the inner star (61).The guide surface (66) has a circular segment (67) to which ramp segments (68) and transition segments (69) connect towards the stop pins (62). The circular segment (67) has the aforementioned diameter of the central disk (63). It covers, for example, a sector angle of 42 degrees. The ramp segments (68), with a tangent to the circular segment (67), enclose, for example, an angle of 23 degrees. The maximum depth of each ramp segment (68) is, for example, 0.6 millimeters. In the exemplary embodiment, the transition segment (69) has a radius of 1.4 millimeters. This radius is, for example, 93% of the radius of the locking body (42) used in the exemplary embodiment. Areas of the receiving bores (64) are formed in the transition segments (69). A stop surface (75) is formed on the side of the inner star (61) facing away from the stop pin (62). This 30 is oriented perpendicular to the longitudinal direction (35).In addition to the stop surface (35), two drive blocks (76) oriented perpendicular to the stop surface (35) project from the inner star (61). The drive blocks (76) have drive surfaces (77) oriented parallel to each other. The locking elements (42), designed as clamping elements (42), are, in the exemplary embodiment, six cylindrical rollers. All clamping elements (42) have identical dimensions. The length of each individual clamping element (42) is, for example, 5 millimeters. In the illustration of Figure 7, one clamping element (42) rests against a ramp section (68) of the inner star (61). In this illustration, the clamping elements (42) are, for example, slightly spaced apart from the running surface (46). Each compression spring (71) loads two clamping elements (42). These clamping elements (42) are arranged on both sides of a stop pin (62). A spring washer (73) rests on the base disk (47) of the outer ring (43), which carries a support disk (72).The inner star (61) with the clamping elements (42) rests on the support disc (72). The inner star (61) and the locking elements (42) are biased towards the drive ring (51) by means of the spring washer (73). The freewheel (41) is attached to the output assembly (80). A support ring (34) serves this purpose, which extends through the drive ring (51). For example, the drive ring (51) is mounted on the support ring (34) in a sliding manner. The support ring (34) has a retaining collar (36) oriented perpendicular to the longitudinal direction (35). This retaining collar (36) engages the drive ring (51) with clearance. The output assembly (80) has an input shaft (81), an output body (151), and at least one potential energy storage device (141; 145). The storage (141; 145) of potential energy is arranged in the power flow between the input shaft (81) and the output body (151).The force driving the output body (151) is transmitted from the input shaft (81) Y7241=WO via the potential energy storage (141; 145) to the output body (151). The input shaft (81) is rotatably mounted in the drive housing (21) about its longitudinal axis oriented in the longitudinal direction (35). The output body (151) has either one translational or one rotational degree of freedom. In the case of a translational degree of freedom of the output body (151), a bearing (181) arranged in the drive housing (21) limits the movement of the output body (151) to two translational directions (182, 183) oriented in opposite directions to each other. This bearing (181) is, for example, a translational bearing in the form of a sliding bearing, linear rolling bearing units such as ball recirculating shoes, 15 etc. Rotation of the output body (151) is blocked by means of the translational bearing (181).The translational directions of motion (182, 183) are oriented, for example, in the longitudinal direction (35) of the drive module (20). However, the translational directions of motion (182, 183) can also be oriented obliquely or transversely to the longitudinal direction (35). The output assembly (80) can include a gear (83) that converts a rotary motion of the input shaft (81) into a translational motion of a further gear element. This gear (83) can be a rack and pinion gear, a screw gear, a worm gear, a crank gear, etc. From this further gear element, e.g., the gear output, the kinetic energy is transferred to the output body (151) under load of the storage of potential energy (141; 145).30 With one rotational degree of freedom (184) of the output body (151), the output body (151) is rotatably mounted in the drive housing (21) in two opposite directions of rotation (184, 185), cf. Figure 19. Y7241=WO For this purpose, for example, a bearing (153) in the form of a radial or axial bearing is used. These directions of rotation (184, 185), the rotational degrees of freedom (184, 185), are oriented, for example, in a plane normal to the longitudinal direction (35). However, the output body (151) can also be rotatable about an axis of rotation that is not oriented in the direction of the longitudinal axis (35). The output assembly (80) used for this purpose can have a gear that converts a rotary motion into a rotary motion. This can be, for example, a rolling gear in the form of a spur gear 10, a bevel gear, a helical gear, etc. The support ring (34) is attached to the end face of the input shaft (81) by means of a release screw (37).15 In the exemplary embodiment, this release screw (37) has an internal hexagon socket (38). A blocked input shaft (81) can be released by means of a tool engaging in the internal hexagon socket (38). The drive housing (21) has, for example, a mounting cover (39) for this purpose. 20 Other designs of the freewheel emergency release device (37, 38) are also conceivable. For example, the input shaft (81) can have a hexagon that can be gripped by a tool. The design of a lever or a handle for emergency release is also conceivable. 25 It is also conceivable to design the freewheel emergency release device on one of the wheels of the drive transmission (28). For example, a tool engagement for emergency release can be formed on the drive pinion (27). 30 The freewheel (41) is in contact with the drive blocks (76) of the inner star (61) on complementary drive surfaces (82) of the input shaft (81) for the transmission of the drive torques.In the exemplary embodiment, the output assembly (80) has a gearbox (83) that transmits a rotary motion of the input shaft (81) into a translational motion of a further gearbox element. This gearbox (83) 5 has a planetary roller gear (90) as shown in Figures 2, 3, and 12–17. The planetary roller gear (90) has a gear spindle (91), several planetary rollers (101), and two gear nuts (111, 131). In this exemplary embodiment, the gear nuts (111, 131) form the aforementioned further gearbox element. The input shaft (81) is formed by the gear spindle (91) in this exemplary embodiment, see Figures 12 and 14. The gear spindle (91) has, for example, a length of 15.53 millimeters and a maximum diameter of 25 millimeters. It is manufactured as a turned part. The threaded spindle (91) has a guide pin (92) on which the inner star (61) sits. A bearing flange (93) connects to this.This bearing flange (93) is disk-shaped. It lies in a plane perpendicular to the longitudinal direction of the gear spindle (91). In the assembled state, a rolling bearing (94, 95) in the form of an axial bearing (94, 95) is arranged on each side of the bearing flange (93). The upper rolling bearing (94) in Figure 2 is supported in the drive housing (21). The lower rolling bearing (95) runs on a compensating washer (96), which is supported in the drive housing (21) by means of a spring washer (97). At the end facing away from the bearing flange (93), the gear spindle (91) has a threaded section (98). The length of the threaded section (98) is, for example, 40% of the total length of the gear spindle (91). The outer diameter of the threaded section (98) is, for example, 40% of the diameter Y7241=WO of the bearing flange (93). The core diameter of the gear spindle (91) in the threaded section (98) is 90% of the outer diameter of the threaded section (98).The threaded section (98) has a pitch of, for example, one millimeter. The profile of the thread (99) of the threaded section (98) is, for example, trapezoidal. Figure 15 shows a planetary roller (101). The planetary roller gear (90) has, for example, four planetary rollers (101) that surround the gear spindle. The planetary rollers (101) are arranged on a common pitch circle. Their ends are held there in ring carrier disks (102). The individual planetary roller (101) has, for example, a length of 24.6 millimeters and a maximum diameter of 4.7 millimeters. It is, for example, manufactured on a lathe. The average surface roughness R. zAccording to DIN 4768 Part 1, for example, it is greater than 4 micrometers. In its longitudinal direction, the individual planetary roller (101) has three profile sections (103-105). These are two outer profile sections (103, 104) and a middle profile section (105). The middle profile section (105) meshes with the gear spindle (91). The two outer profile sections (103, 104) are identical to each other. Their length is, for example, 21% of the total length of the planetary roller (101). The diameter of the outer profile sections (103, 104) is, for example, 72% of the maximum diameter of the planetary roller (101). The core diameter of the outer profile sections (103, 104) is, for example, 67% of the diameter of this area. The profiling of the outer profile sections (103, 104) consists of circumferential Y7241=WO grooves (106). These have a V-shaped cross-section and a rounded groove base. The pitch of the profiling is, for example, one millimeter. 5 The middleProfile section (105) has a length of, for example, 29% of the length of the planetary roller (101). In this central profile section (105), the core diameter is 80% of the maximum diameter of the planetary roller (101). The profile of the central section (105) has circumferential grooves (107). The pitch of this profile corresponds to the pitch of the profile of the outer profile sections (103, 104). Figure 16 shows a gear nut (111; 131). The planetary roller drive (90) has two gear nuts (111, 131) that encircle the gear spindle (91) and the planetary rollers (101). The gear nuts (111, 131) are identical to each other. The individual gear nut (111; 131) has a guide flange (112; 132), a transition section (113), and a tube section (114) molded onto it. The guide flange (112; 132) is disc-shaped. In the embodiment shown, it is oriented perpendicular to the longitudinal direction (35).The guide flange (112; 132) has a guide recess (116) on its circumferential surface (115). This continuous guide recess (116) has, for example, a rectangular cross-section. The end face (117) of the guide flange (112) has, for example, six spring receptacles (118) arranged on a common pitch circle. When the planetary gear set (90) is mounted, the guide flanges (112, 132) of the two gear nuts (111, 131) face each other. Compression springs (126) are located in the spring receptacles (118) of both gear nuts (111, 131), so that the gear nuts (111, 131) are supported against each other in the longitudinal direction (35) and pushed apart. The pipe section (114) has a cylindrical shell surface (119). Its length is, for example, half the length of the gear nut (111; 131). On its inner wall (121), the pipe section (114) has a profile area (122). This has a multitude of features in the longitudinal direction (35).Adjacent circumferential inner grooves (123) are formed. The spacing of these inner grooves (123) corresponds to the spacing of the outer profile sections (103, 104) of the profile rollers (101). The length of the profile area (122) corresponds, for example, to the length of an outer profile section (103, 104) of a planetary roller (101). This profile area (122) meshes with one outer profile section (103; 104) of each planetary roller (101) for each gear nut (111; 131). The individual gear nut (111; 131) surrounds one of the ring carrier discs (102). This is secured in the gear nut (111; 131) by means of a retaining ring (125). 20. A guide block (133) engages in the guide recesses (116) of both gear nuts (111, 131) when the output assembly (80) is mounted. The guide block (133) has, for example, the shape of a round-faced key according to DIN 6885 T225 Form A. In the exemplary embodiment, it has a length of 12 millimeters and a width of 4 millimeters.and a height of 4 millimeters. Both gear nuts (111, 121) are individually displaceable relative to the guide block (133) in the longitudinal direction (35). The guide block (133) is positively engaged in a gear housing (161). The gear housing (161) has a guide block receptacle (166) for this purpose. In this embodiment, the gear housing (161) forms the output body (151) of the Y7241=WO output group (80). The gear housing (161) is cup-shaped. It has an end wall (162) and a shell (163). The gear housing (161) has, for example, a length of 42 millimeters and a diameter of 37 millimeters. The gear housing (161) carries two sliding rings (164) on its outer surface. By means of these sliding rings (164), the gearbox housing (161) is slidably mounted in the drive housing (21) in the longitudinal direction (35). The maximum axial stroke of the gearbox housing (161) in the drive housing (21) is 10, for example, 12 millimeters. Two end facesGuide pins screwed into guide pin threads (165) in the gearbox housing (161) slide along guide pin grooves (171) of the gripper housing (11). This anti-rotation device (172) prevents the output body (151) from rotating relative to the drive housing (21). A connecting screw (173) serves to connect, for example, a tool module (190). A locking pin (174) inserted in a transverse bore prevents the connecting screw (173) from rotating relative to the gearbox housing (161). The gearbox housing (161) has three annular grooves (168, 169) on its inner wall (167) for receiving retaining rings for bores. The distance between the two outermost annular grooves (168) is equal to the distance of the third annular groove (169) to the end wall (162). Between the end wall (162) and the second gear nut (131) and between the outer retaining ring (175) and the first gear nut (111) there is a storage unit (141;30 145) of potentialEnergy is arranged. The individual storage element (141; 145) of potential energy is elastically deformable and self-reforming. The storage element (141; 145) of potential energy is also referred to below as the compensating element (141; 145). In the exemplary embodiment, the individual compensating element (141; 145) is formed by a disc spring assembly (142). This disc spring assembly (142) is, for example, preloaded. The preload in the exemplary embodiment is 250 Newtons to 600 Newtons. It is also conceivable to design the compensating element (141) as a helical compression spring, ring springs, leaf spring, etc. The residual deformation stroke of the individual disc spring assembly (142) under compression is, for example, 2.8 millimeters. 10 The illustrated disc spring assembly (142) has four disc springs (143). These are, for example, connected in series. In the exemplary embodiment, the individual disc spring (143) has an outer diameter of 31.75 in its undeformed state.The individual disc spring assembly (142) sits on the tube section (114) of a gear nut (111; 131). A stepped washer (144) supports the disc spring assembly (142) against the gear nut (111; 131). A measuring device (211) is arranged on the outside of the gripper housing (11). This device includes, for example, two magnetic field sensors (212). These magnetic field sensors (212) are adjustable along two parallel adjustment rails (213). In the illustration of Figure 125, the two magnetic field sensors (212) are arranged offset from each other in the longitudinal direction (35). The two magnetic field sensors (212) determine, for example, the position of the metal plunger (195) of the tool unit (192). 30 As a further or alternative measuring device, the positions of the gripper jaws can be determined by means of force sensors or by means of a displacement measuring system.Using such a measuring device, it can be determined, for example, whether a workpiece has been gripped or not. Alternatively, another alternative or additional measuring device can also be used to monitor whether the actual tension of the disc spring assembly (142), i.e., the actual charge of the storage element (141; 145) of potential energy, is greater than the preload applied during assembly. For this purpose, for example, a displacement measuring system in the gearbox housing (161) can be used to determine the position of the gearbox nuts (111, 131). Two limit switches in the gearbox housing (161) are also conceivable. The number of revolutions of the motor shaft (26) or the gearbox spindle (91) after reaching a workpiece-specific target position of the gripper slide can also be determined as a measure of the gripping force achieved. This is done, for example, by means of a rotary encoder. Instead of the gripper slide's target position specific to the material being gripped, such a determination can be madeIt can also be assumed that the gripper (10) is in an open position. A stored tolerance can be taken into account here. Another alternative method for determining the actual charge of the potential energy storage (141; 145) can be performed using the time interval during which the motor current continues to increase after gripping a workpiece. To move, for example, the gripper slides (193) of the tool module (190), the drive motor (23) is switched on. The drive motor (23) rotates the drive pinion (27), for example, in a first drive direction (24). The output gear (31), which is attached to the drive ring (51), is driven via the intermediate gear (29). In this embodiment, the direction of rotation of the drive ring (51) coincides with the drive direction (24) of the motor shaft (26). 5 The drive ring (51) moves the clamping elements (42) in the direction of the stop pins (62). The inner star (61) is rotated in the direction of rotation of the drive ring (51) by theThe central axis (49) of the freewheel (41) is rotated. This central axis (49) is oriented, for example, in the longitudinal direction (35). In this process, the inner star (61) engages the positively coupled input shaft (81), for example, the gear spindle (91). The planetary rollers (101) roll on the rotating threaded spindle (91) and are thereby displaced in the longitudinal direction (35). For example, the rotating planetary rollers (101) are displaced li-nearly opposite to the direction of the tool module (190). The planetary rollers (101) engage the gear nuts (111, 131) via the engagement of the circumferential grooves (106), which are prevented from rotating relative to the output body (151) by means of the guide block (133). The two threaded nuts (111, 131) are forced apart by means of the compression springs (126) so that the outer flanks of the inner grooves (123) bear against the inner flanks of the circumferential grooves (106). 25 The translational movement of the threaded nuts (111;131) is transferred to the output body (151) in this example by means of the first compensating element (141; 145). The compensating element (141; 145) lies in the force flow between the 30 input shaft (81) and the output body (151). With low resistance and / or moment of inertia of the output body (151) and the tool module (190), the compensating element (141; 145) is only slightly deformed in addition to the preload. The exact position of the Y7241=WO tool unit (192) of the tool module (190) can be determined by means of the measuring device (211). In the described example, the tool module (190) is designed as an external gripping module, whose gripping elements engage a workpiece from the outside. When the gripping elements are applied to the workpiece, the load-side resistance on the drive body (151) increases, preventing further movement of the drive body (151) in the translational direction (182; 10 183). During further operation of the drive motor (23)The compensating element (141; 145) is compressed. The gripping force is maintained. The kinetic energy delivered by the drive motor (23) is converted into potential energy of the storage element (141; 145). The output body (151) 15 is inhibited from further movement, for example, by means of the load on the gripping side. The output body (151) can also be inhibited by means of a brake or clamp that restricts its movement. Such a brake or clamp can be actuated manually or automatically.20 It encompasses, for example, the gearbox housing (161) and, in the closed operating state, blocks the translational or rotational degree of freedom of the output body (151). 25 Now the drive motor (23) can be switched off. The compensating element (141; 145) relaxes slightly. In this process, the input shaft (81) rotates in the opposite direction to that of the aforementioned drive direction (24; 25).The input shaft (81) rotates in the direction of rotation caused by the input shaft's (81) movement. In the embodiment shown, this movement is transmitted via the non-self-locking planetary gear (90). Even in a design with, for example, a differently designed non-self-locking gear (83), the input shaft (81) rotates in the opposite direction. The input shaft (81) of the output group (80) engages the inner star (61) of the switchable freewheel (41). The inner star (61) moves the clamping elements (42) into the locking position (58) of the counter-rotation direction, which is oriented opposite to the original direction of rotation of the drive ring (51). The freewheel (41) thus forms an energy sink for the drive unit (22). The drive train of the output group (80) is blocked by means of the load acting on the output body (151) and the freewheel (41). The storage of potential energy (141; 145) is at least partially charged, with the state of charge being higher than that atThe preload state introduced during assembly. The input shaft (81) and the output body (151) cannot move further relative to each other and relative to the drive housing (21). An additional locking brake is not required for the output assembly (80). For example, after the gripper has been placed down, the gripper (10) is to be opened again. For this purpose, the drive motor (23) is rotated in the second drive direction (25; 24). In the exemplary embodiment, the drive motor (23) drives the drive ring (51) in the aforementioned drive direction (25; 24) by means of the drive gearbox (28). The blocked clamping elements (42) are released from the locked position (58) by means of the drive ring (51) and moved into the free-running position (57). 30 The input shaft (81) follows the inner star (61) of the freewheel (41). The planetary rollers (101) are displaced in this example in the direction of the tool module (190) and shift Y7241=WO theGear nuts (111; 131) also move in this direction. The compensating elements (141; 145) deform themselves back to their original shape. 5 In this direction of movement, the gear nuts (111; 131) transmit their translational motion via the second compensating element (145; 141) to the output body (151). The high gear ratio of the drive gear (28) and the planetary roller gear (90) enables a high output-side torque. If necessary, the compensating element (145; 141) can be compressed to generate a breakaway torque. In the exemplary embodiment, the gripper slides (193) in the tool module (190) are moved outwards. The workpiece is released. 15 When the tool module (190) is used as an internal gripper, the compensating element (145; 141), referred to here as the second compensating element (145; 141), is compressed when gripping the workpiece. The freewheel (41) is accordingly blocked in the opposite direction. To release theThe inner gripper rotates the motor shaft (26) of the drive motor (23) in the first drive direction (24; 25). Figure 18 shows a drive unit with a differently constructed output assembly (80). The drive motor (23), the drive gearbox (28), and the freewheel (41) are designed, for example, as described in connection with the first embodiment. The drive motor (23) is, for example, attached to the drive housing (21). The inner star (61) of the freewheel (41) is positively connected to the input shaft (81) of the output assembly (80). In the output assembly (80), the gearbox housing (161) forms the input shaft (81), and the gearbox spindle (91) forms the output body (151). The gearbox housing (161) is mounted on roller bearings in the drive housing (21). In simplified terms, Figure 18 shows two roller bearings (176) in the form of deep groove ball bearings. In this embodiment, the power flow runs from the input shaft (81).The rotational force is transferred via one of the compensating elements (141; 145) to one of the gear nuts (111; 131), depending on the direction of rotation. Both gear nuts (111; 131) are secured against rotation relative to the gearbox housing (161). Thus, the speed and direction of rotation of the gear nuts (111; 131) relative to the drive housing (21) correspond to the speed and direction of rotation of the gearbox housing (161) relative to the drive housing (21). In this embodiment, end pins (not shown) serve as anti-rotation devices for the gear nuts (111; 131) relative to the gearbox housing (161). However, the anti-rotation device can also be designed as described in connection with the first embodiment. In all cases, the anti-rotation device allows translational movement of the gear nuts (111; 131) relative to the gear housing (161). In this embodiment, the two gear nuts (111; 131) do not have 25 compression springs (126) arranged between them.Compensating elements (141, 145) are constructed in this embodiment as described in connection with the first embodiment. They are each preloaded in the longitudinal direction (35) between the gearbox housing (161) and a gearbox nut (111; 131). Support or compensating washers can also be used here. The disc springs (143) engage the gearbox spindle (91), the planetary rollers (101), and the tube sections (114) of the gearbox nuts (111, 131). The planetary rollers (101) roll on the gearbox nuts (111, 131). The planetary rollers (101) are mounted at their ends in ring carrier discs (102). The ring carrier discs (102) are held in the gearbox nuts (111, 131) to prevent rotation. In this embodiment, a retaining ring (175) limits the movement of the planetary rollers (101) and the ring carrier discs (102) in the translational direction relative to the respective gear nut (111; 131).In this embodiment, the planetary rollers (101) are designed as described in connection with the first embodiment. They each have two outer profile sections (103, 104) with circumferential grooves (106) that engage in corresponding inner grooves (123) of the threaded nuts (111, 131). Between the aforementioned outer profile sections (103, 104), each planetary roller (101) has a central profile section (105). This section meshes with the gear spindle (91). The gear spindle (91) is axially displaceable within the drive housing (21). It has a threaded section (98) with a thread (99). The thread (99) is designed, for example, as described in connection with the first embodiment. 30 The torque from the rotating motor shaft (26) of the drive motor (23) is transmitted via the freewheel (41) to the gearbox housing (161). The gearbox housing (161) transmits the rotary motion by means of theAnti-rotation devices are attached to the gear nuts (111, 131) and the planetary rollers (101). The rotating planetary rollers (101) roll against the gear spindle (91). In doing so, the planetary rollers (101) are supported longitudinally (35) by the gear nuts (111, 131) and the compensating elements (141, 145) on the gear housing (161). 5 The rotating planetary rollers (101) move the gear spindle (91) in the translational direction of motion (182; 183). The feed of the gear spindle (91) is thus supported on the gear housing (161) by the compensating elements (141, 145). 10 For example, when gripping a workpiece by contact, the translational movement of the output body (151) is inhibited. The drive motor (23), which continues to be energized, increases the gripping pressure on the workpiece. The compensating element (141; 145) located in the force path is compressed. When the drive motor (23) is switched off, the compressed compensating element (141; 145) expands slightly.The load is released. It displaces the associated gear nut (111; 131) relative to the gear housing (161) in a translational direction. In doing so, the planetary rollers (101) are engaged, which roll on the locked gear spindle (91). The planetary rollers (101), rotating around the gear spindle (91), engage the gear nuts (111, 131) and the gear housing (161) via the ring carrier disks (102). The gear housing (161) is rotated in the opposite direction to the original direction of rotation controlled by the drive direction (24; 25) of the drive motor (23). The inner star (61) of the freewheel (41) is rotated relative to the drive ring (51) such that the freewheel (41) locks. The opening of the gripper, e.g., when depositing the gripped item, occurs in the opposite direction. Y7241=WO Figure 19 schematically illustrates another embodiment. The drive motor (23) and the freewheel (41) are designed as described in connection withThe output assembly (80) has an input shaft (81) which is supported in the drive housing (21) by means of rolling bearings (84). The input shaft (81) has only rotational degrees of freedom. The output body (151) in this embodiment is a rotatably mounted output shaft (152). The tool module (190) that can be connected to it can, for example, have a worm gear that drives two translationally movable gripper slides (193) in opposite directions. An axial displacement of the output shaft (152) is blocked by means of the output shaft bearing (153). In this embodiment, a storage device (141; 145) of potential energy in the form of a torsion element (146) is arranged between the input shaft (81) and the output body (151). Instead of the torsion spring (147) shown in Figure 19, this could be, for example, a torsion bar, a torsion disc, etc. 25 For example, when gripping an object.The drive motor (23) rotates the input shaft (81) via the freewheel (41). This shaft, via the compensating element (141) located in the power flow, drives the output body (151). The output body (151) actuates the tool unit (192) of the 30 tool module (190). Optionally, a measuring sensor can detect the angular position of the output body (151) relative to the input shaft (81). After the gripping elements are applied to the workpiece, the gripping force depends on the rotation angle of the output body (151) from that point onward. In this process, the compensating element (141) is elastically deformed. In the exemplary embodiment, it is twisted. The force applied to the workpiece by the gripping elements acts as an external load on the output body (151). This load is oriented opposite to the movement of the driven body (151) generated by the drive motor (23). As soon as the drive motor (23) is switched off, the rebounding compensating element is subjected to a load.The input shaft (81) is engaged by the element (141). The freewheel (41) is switched to the locking position. 10 When the gripped item is placed down, the gripping elements are opened. For this purpose, the drive motor (23) is rotated in the opposite direction. The freewheel (41) is released, and the compensating element (141) deforms back into its initial position. 15 When the drive module (20) is used with a tool module (190) designed as an external gripper, the compensating element (141) is twisted in the opposite direction when it is applied to the gripped item. The freewheel (41) locks accordingly in the opposite direction. 20 When the gripped item is placed down, the compensating element (141) also deforms back into its original shape in this case. It is conceivable to combine the individual embodiments with each other. 25 Y7241=WO Reference numeral list: 10 Gripper, electric gripper 11 Gripper housing 5 20 Drive module 21 Drive housing 22 Drive unit 23 Drive motor 10 24 Drive direction of rotation, firstDrive direction 25 Drive direction, second drive direction 26 Motor shaft 27 Drive pinion 28 Drive gearbox 15 29 Intermediate gear 31 Output gear 32 Dowel pin recesses 33 Dowel pins 20 34 Support ring 35 Longitudinal direction 36 Locking collar 37 Release screw, part of the freewheel emergency release device 25 38 Hex socket, part of the freewheel emergency release device 39 Mounting cover 41 Freewheel, switchable 30 42 Locking element, clamping element 43 Outer ring 44 Sleeve ring 45 Head bearings 46 Inside of (44), running surface Y7241=WO 47 Base plate 48 Through hole of (47) 49 Center axis of (41) 51 Drive ring 52 Drive pin of (51) 53 Through hole 54 Drive pin 55 Flanks of (54) 10 56 Sliding pin 57 Freewheel position 58 Locking position 15 61 Inner star 62 Stop pin 63 Central disc 64 Mounting bore 65 Opening of (63) 20 66 Circular surface of (63), guide surface 67 Circular segment 68 Ramp sections 69 Transition sections 25 71 Compression springs 72Support washer 73 Spring washers 75 Stop surface 30 76 Drive blocks 77 Drive surfaces 80 Output group 81 Input shaft Y7241=WO 82 Drive surfaces 83 Gearbox 84 Rolling bearing 5 90 Planetary roller gear 91 Gear spindle 92 Guide pin 93 Bearing flange 94 Rolling bearing, thrust bearing 10 95 Rolling bearing, thrust bearing 96 Compensating washer 97 Spring washer 98 Threaded section 99 Thread 15 101 Planetary roller 102 Ring carrier washers 103 Outer profile section 104 Outer profile section 20 105 Middle profile section 106 Circumferential grooves of (103, 104) 107 Circumferential grooves of (105) 111 Gear nut, gear part 25 112 Guide flange 113 Transition section 114 Pipe section 115 Circumferential surface 116 Guide recess 30 117 End face 118 Spring mounts 119 Circumferential surface of (114) 121 Inner wall of (114) Y7241=WO 122 Profile area 123 Circumferential grooves, inner grooves 125 Retaining ring 5 126 Compression springs 131 Gear nut, gear part 132 Guide flange 133 Guide block 10 141 Storage of potentialEnergy, compensating element 142 Disc spring assembly 143 Disc spring 144 Stepped washer 15 145 Potential energy storage, compensating element 146 Torsion element 147 Torsion spring 151 Output body 20 152 Output shaft 153 Output shaft bearing 161 Gearbox housing 162 End wall 25 163 Shell 164 Sliding rings 165 Guide pin thread 166 Guide block receptacle 167 Inner wall 30 168 Annular grooves 169 Annular groove, center annular groove 171 Guide pin grooves in (11) 172 Anti-rotation device Y7241=WO 173 Connecting screw 174 Locking pin 175 Retaining ring, outer retaining ring 176 Rolling bearing 5 181 Translational support of (151) in (21) 182 Translational direction of movement of (151) 183 Translational direction of movement of (151) 184 Rotational degree of freedom, direction of rotation of (151) 10 185 Rotational degree of freedom, direction of rotation of (151) 190 Tool module 191 Tool housing 192 Tool unit 15 193 Gripper slide 194 Guide groove 195 Control element, plunger 200 Electronic module 20 201Electronic housing 202 Electronic unit 211 Measuring device 212 Magnetic field sensors 25 213 Adjustment rails Y7241=WO

Claims

G. and M. Zimmer 01.10.25 77866 Rheinau Patent claims:

1. Drive module (20) with a drive housing (21), with a drive motor (23) which is switchable in two drive directions (24, 25), with a switchable freewheel (41) which can be driven by means of the drive motor (23), wherein a freewheel position (57) and a locking position (58) of the freewheel (41) are assigned to each drive direction (24; 25) of the drive motor (23), and with an output group (80) connected to the freewheel (41), wherein the output group (80) has an input shaft (81) rotatorily mounted in the drive housing (21) and the output group (80) has an output body mounted in the drive housing (21). (151) with a first direction of movement (182; 184) and with a second direction of movement (183; 185) oriented opposite to this, wherein the first direction of movement (182; 185) is the individual direction of rotation (24; 25).184) or the second direction of movement (183; 185) of the output body (151) is characterized by ^ that the output group (80) has at least one repeatedly rechargeable storage device (141; 145) of potential energy, which is arranged in the power flow between the input shaft (81) and the output body (151), ^ that the direction of movement (182; 183; 184; 185) of the output body (151) assigned to the respective drive direction of rotation (24; 25) is releasably inhibited, ^ that the drive motor (23) charges the storage device (141; 145) of potential energy lying in the power flow when operating in the drive direction of rotation (24; 25) and; ^ that after the drive motor (23) is switched off, this partially discharged storage device (141; 145) of potential energy adjusts the freewheel (41) to a locking position (58).

2. Drive module (20) according to claim 1, characterized in that a tool housing (191) of a tool module (190) is connected to the drive housing (21), wherein the output body (151) actuates a tool unit (192) of the tool module (190) bidirectionally.

3. Drive module (20) according to claim 2, characterized in that the tool module (190) is a gripping module.

4. Drive module (20) according to claim 1, characterized in that after the drive motor (23) is switched off, the discharging storage device (141) of potential energy adjusts the freewheel (41) to a locking position (58) oriented opposite to the said drive rotation direction (24; 25). 5.Drive module (20) according to claim 1, characterized in that the output assembly (80) comprises a transmission (83) that converts the rotary motion of the input shaft (81) into a translational motion (182; 183) of a further transmission part (111; 131).

6. Drive module (20) according to claim 5, characterized in that the output assembly (80) comprises a planetary roller gear (90).

7. Drive module (20) according to claim 1, characterized in that the potential energy storage device (141; 145) is an elastically deformable and self-reforming compensating element (141).

8. Drive module (20) according to claims 6 and 7, characterized in that the planetary roller gear (90) has gear nuts (111, 131) which are supported in a gear housing (161) by means of the compensating elements (141, 145), wherein the gear nuts (111; 131) and the gear housing (161) are secured against rotation relative to each other.

9. Drive module (20) according to claim 1, characterized in that the drive motor (23), the switchable freewheel (41) and the output assembly (80) are arranged in the drive housing (21).

10. Drive module (20) according to claim 1, characterized in that it has a freewheel emergency release device.

Citation Information

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