Ceramic deflocculant batching device

Abstract

Disclosed in the present utility model is a ceramic deflocculant batching device, comprising a batching tank, a liquid discharge pipe, a transfer feeding barrel, a weight measurement mechanism, a stirring and mixing mechanism, and upward conveying mechanisms. A feeding port is provided at the top of the batching tank, the transfer feeding barrel is provided above the feeding port, the transfer feeding barrel is fixed to the batching tank by means of a transition frame, the weight measurement mechanism attached to the bottom of the transfer feeding barrel is mounted on the batching tank, the bottom of the transfer feeding barrel is in an open state, the stirring and mixing mechanism is mounted at the top of the batching tank and extends into the batching tank, and two upward conveying mechanisms are mounted in the batching tank. The present utility model facilitates stirring and mixing of raw materials and enables convenient upward conveyance of raw materials precipitated at the bottom, so that the raw materials are distributed more uniformly from top to bottom. The present utility model possesses a weighing function, facilitating accurate control of the weight of the raw materials.

Description

A ceramic degumming agent mixing device Technical Field

[0001] This utility model relates to the field of ceramic degumming agent production technology, and in particular to a ceramic degumming agent batching device. Background Technology

[0002] Ceramic desizing agent, also known as water-reducing agent, desizing agent, or anti-grinding agent, is a new type of desizing agent composed of sodium polyacrylate and other organic polymers. It is widely used in the ceramic industry in processes such as slurry grinding and glazing.

[0003] Chinese patent CN217164222U discloses a multi-component ceramic degumming agent mixing device, including a support frame on which multiple feeders are arranged. Each feeder has a belt scale at its outlet end. A conveyor belt is also mounted on the support frame, positioned below the belt scale, and used to transport the raw materials output by the belt scale. A stirring device is located at the outlet end of the conveyor belt. The stirring device includes a mixing chamber with a motor mounted on its top. A rotating rod is connected to the motor's output end and is positioned inside the mixing chamber. The rotating rod is divided into upper and lower parts. The upper part of the rotating rod has multiple stirring rods, and the lower part has auger blades, facilitating the mixing of the raw materials at the bottom of the mixing chamber and improving the mixing efficiency.

[0004] The aforementioned patent uses a motor to drive a rotating rod, stirring rod, and auger blades to stir the materials. However, it can only stir and mix horizontally and cannot convey the materials vertically. As heavier materials gradually settle to the bottom during stirring, the materials are not mixed evenly from top to bottom, affecting the mixing effect. Therefore, in view of the above situation, there is an urgent need to develop a ceramic desiccant batching device that is convenient for stirring and mixing raw materials and for conveying the raw materials that have settled at the bottom upwards, so as to make the vertical distribution of raw materials more uniform, in order to overcome the shortcomings of current practical applications and meet current needs.

[0005] Utility Model Content

[0006] The purpose of this invention is to provide a ceramic degumming agent dispensing device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A ceramic degumming agent dispensing device includes a dispensing tank, a drain pipe, a transfer feeding cylinder, a weighing mechanism, a mixing mechanism, and an upward conveying mechanism. The dispensing tank has a feed inlet at its top, and the transfer feeding cylinder is positioned above the feed inlet. The transfer feeding cylinder is fixed to the dispensing tank via a transfer frame. A weighing mechanism is mounted on the dispensing tank, fitting snugly against the bottom of the transfer feeding cylinder. The bottom of the transfer feeding cylinder is open. A mixing mechanism extending into the top of the dispensing tank is installed therein. Two upward conveyors are installed inside the dispensing tank. The upward conveying mechanism includes: a guide pipe, a water inlet pipe, a first one-way valve, a water outlet pipe, a second one-way valve, an electric telescopic rod, and a slider. The guide pipe is fixed inside the mixing box. The lower end of the guide pipe is equipped with the water inlet pipe and the water outlet pipe. The outlet of the water outlet pipe extends to the top of the mixing box. The first one-way valve is installed on the water inlet pipe, and the second one-way valve is installed on the water outlet pipe. The electric telescopic rod is fixed to the top of the mixing box. The slider is slidably installed inside the guide pipe. The telescopic end of the electric telescopic rod extends into the guide pipe and is fixed to the slider.

[0009] Preferably, the diameter of the slider is the same as the inner diameter of the feed tube.

[0010] Preferably, the mixing mechanism includes a second motor, a first gear, a second gear, a drive shaft, and mixing blades. The second motor is fixed to the top of the mixing tank. The first gear is mounted on the output shaft of the second motor. A second gear meshing with the first gear is mounted on one side of the first gear. The second gear is mounted on the drive shaft. The drive shaft is rotatably connected to the mixing tank. Multiple mixing blades are fixed on the drive shaft.

[0011] Preferably, the weighing mechanism includes: a first motor, a support plate, a weight sensor, a load-bearing plate, and a display screen. The first motor is fixed to the mixing box, and the output shaft of the first motor is fixed to the support plate. The weight sensor is fixed on the support plate, and the load-bearing plate is fixed on the upper side of the weight sensor. The load-bearing plate is attached to the bottom of the transfer feeding cylinder. The display screen is mounted on the support plate and is electrically connected to the weight sensor through wires.

[0012] Preferably, the lower end of the mixing box is provided with a drain pipe, and an end cap is detachably installed on the drain pipe, the end cap being fixed to the drain pipe by threads.

[0013] The beneficial effects of this utility model are as follows: When using this ceramic degumming agent dispensing device, the raw material is added to the transfer feeding cylinder. The raw material falls onto the support plate, and the weight of the raw material is weighed by a weight sensor to accurately control the weight. After weighing, the first motor drives the support plate, weight sensor, and support plate to rotate, causing the support plate to move away from the bottom of the transfer feeding cylinder. This allows the raw material in the transfer feeding cylinder to pass through the inlet and fall into the dispensing box. Then, the support plate is rotated back to the bottom of the transfer feeding cylinder. This operation is repeated multiple times to weigh and add different raw materials. Afterward, water is added to the mixing tank. A second motor drives the first gear, second gear, drive shaft, and stirring blades to rotate. The stirring blades mix and dissolve the raw materials. Simultaneously, an electric telescopic rod moves the slider upward, causing the guide pipe to draw water. Water from the bottom of the mixing tank enters the guide pipe through the inlet pipe. When the slider reaches the top, the electric telescopic rod moves it downward, forcing the liquid out of the guide pipe and draining it from the top of the outlet pipe to the top of the mixing tank. This process repeats, resulting in a more uniform distribution of the raw materials. In summary, this invention facilitates the mixing of raw materials and allows for easy upward transport of materials that have settled at the bottom, resulting in a more uniform distribution. It also has a weighing function for accurate control of the raw material weight. Attached Figure Description

[0014] Figure 1 is a three-dimensional structural schematic diagram of this utility model.

[0015] Figure 2 is a three-dimensional structural schematic diagram of this utility model.

[0016] Figure 3 is an internal sectional view of this utility model.

[0017] Figure 4 is a partial structural schematic diagram of this utility model.

[0018] Figure 5 is a partial structural schematic diagram of this utility model.

[0019] Figure 6 is an internal view of Figure 5 of this utility model.

[0020] Legend:

[0021] 1. Batching box; 101. Feed inlet; 2. Drain pipe; 201. End cap; 3. Transfer feeding cylinder; 301. Transfer frame; 4. Weighing mechanism; 401. First motor; 402. Support plate; 403. Weight sensor; 404. Load-bearing plate; 405. Display screen; 5. Mixing mechanism; 501. Second motor; 502. First gear; 503. Second gear; 504. Drive shaft; 505. Stirring blade; 6. Upward conveying mechanism; 601. Guide pipe; 602. Water inlet pipe; 603. First check valve; 604. Water outlet pipe; 605. Second check valve; 606. Electric telescopic rod; 607. Sliding block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] Referring to Figures 1-6, in this embodiment of the present invention, a ceramic degumming agent dispensing device includes a dispensing tank 1, a drain pipe 2, a transfer feeding cylinder 3, a weighing mechanism 4, a mixing mechanism 5, and an upward conveying mechanism 6. The top of the dispensing tank 1 is provided with an inlet 101, and the lower end of the dispensing tank 1 is provided with a drain pipe 2. An end cap 201 is detachably installed on the drain pipe 2 and is fixed to the drain pipe 2 by threads. A transfer feeding cylinder 3 is provided above the inlet 101 and is fixed to the dispensing tank 1 by a transfer bracket 301. A weighing mechanism 4 is installed on the dispensing tank 1 and fits against the bottom of the transfer feeding cylinder 3. The bottom of container 3 is open. A mixing mechanism 5 extending into the top of the mixing tank 1 is installed. Two upward conveying mechanisms 6 are installed inside the mixing tank 1. Each upward conveying mechanism 6 includes: a guide pipe 601, a water inlet pipe 602, a first one-way valve 603, a water outlet pipe 604, a second one-way valve 605, an electric telescopic rod 606, and a slider 607. The guide pipe 601 is fixed inside the mixing tank 1. The lower end of the guide pipe 601 is equipped with the water inlet pipe 602 and the water outlet pipe 604. The outlet of the water outlet pipe 604 extends to the top of the mixing tank 1. The first one-way valve 603 is installed on the water inlet pipe 602, allowing the water inlet pipe to... Water can only enter but not exit the container. A second one-way valve 605 is installed on the outlet pipe 604, which ensures that water can only exit and not enter the outlet pipe 604. The electric telescopic rod 606 is fixed to the top of the mixing box 1. The slider 607 is slidably installed inside the guide pipe 601. The diameter of the slider 607 is the same as the inner diameter of the guide pipe 601. The telescopic end of the electric telescopic rod 606 extends into the guide pipe 601 and is fixed to the slider 607. In use, the raw materials are added to the transfer feeding cylinder 3, and the raw materials fall onto the weighing mechanism 4 for weighing, thereby accurately controlling the weight of the raw materials. After weighing, the weighing mechanism 4 is removed from the transfer feeding cylinder. The bottom of 3 is moved away, allowing the raw materials in the transfer feeding cylinder 3 to fall from the feed inlet 101 into the mixing box 1. Water is then added to the mixing box 1. Then, the stirring and mixing mechanism 5 is started to stir and dissolve the raw materials. During stirring, the electric telescopic rod 606 drives the slider 607 to move upward, causing the guide pipe 601 to draw water. The water at the bottom of the mixing box 1 enters the guide pipe 601 from the water inlet pipe 602. When the slider 607 moves to the top, the electric telescopic rod 606 drives the slider 607 to move downward, causing the slider 607 to squeeze the liquid in the guide pipe 601 outward, so that the liquid is discharged from the upper end of the water outlet pipe 604 to the top of the mixing box 1. This process is repeated to make the distribution of the raw materials more uniform.

[0025] The weighing mechanism 4 includes: a first motor 401, a support plate 402, a weight sensor 403, a load-bearing plate 404, and a display screen 405. The first motor 401 is fixed to the mixing box 1, and the output shaft of the first motor 401 is fixed to the support plate 402. The weight sensor 403 is fixed on the support plate 402, and the load-bearing plate 404 is fixed to the upper side of the weight sensor 403. The load-bearing plate 404 is attached to the bottom of the transfer feeding cylinder 3. The display screen 405 is mounted on the support plate 402, and the display screen 405 is connected to the weighing mechanism 405 via wires. The weight sensor 403 is electrically connected so that the display screen 405 can display the weight on the weight sensor 403. In use, the raw material is added into the transfer feeding cylinder 3 and falls onto the support plate 404. The weight of the raw material is weighed by the weight sensor 403 so as to accurately control the weight of the raw material. After weighing, the first motor 401 drives the support plate 402, the weight sensor 403 and the support plate 404 to rotate, so that the support plate 404 moves away from the bottom of the transfer feeding cylinder 3, so that the raw material in the transfer feeding cylinder 3 falls into the batching box 1 through the feed inlet 101.

[0026] The mixing mechanism 5 includes a second motor 501, a first gear 502, a second gear 503, a transmission shaft 504, and stirring blades 505. The second motor 501 is fixed to the top of the batching box 1. The first gear 502 is mounted on the output shaft of the second motor 501. A second gear 503 meshes with the first gear 502 on one side. The second gear 503 is mounted on the transmission shaft 504. The transmission shaft 504 is rotatably connected to the batching box 1. Multiple stirring blades 505 are fixed on the transmission shaft 504. In use, the second motor 501 drives the first gear 502, the second gear 503, the transmission shaft 504, and the stirring blades 505 to rotate, and the stirring blades 505 mix the raw materials.

[0027] Working Principle: In use, the ceramic degumming agent dispensing device involves adding raw materials into the transfer feeding cylinder 3. The raw materials fall onto the support plate 404, where a weight sensor 403 weighs them for accurate weight control. After weighing, the first motor 401 drives the support plate 402, weight sensor 403, and support plate 404 to rotate, causing the support plate 404 to move away from the bottom of the transfer feeding cylinder 3. This allows the raw materials in the transfer feeding cylinder 3 to fall through the inlet 101 into the dispensing box 1. Then, the support plate 404 is rotated back to the bottom of the transfer feeding cylinder 3. This process is repeated multiple times to weigh and add different raw materials. After the raw materials are added, water is added to the dispensing box 1. The flow is driven by the second motor 501, which rotates the first gear 502, the second gear 503, the transmission shaft 504, and the stirring blade 505. The stirring blade 505 stirs, mixes, and dissolves the raw materials. At the same time, the electric telescopic rod 606 drives the slider 607 to move upward, causing the guide pipe 601 to draw in water. The water at the bottom of the batching box 1 enters the guide pipe 601 from the water inlet pipe 602. When the slider 607 moves to the top, the electric telescopic rod 606 drives the slider 607 to move downward, causing the slider 607 to squeeze the liquid in the guide pipe 601 outward, so that the liquid is discharged from the upper end of the water outlet pipe 604 to the top of the inside of the batching box 1. This process is repeated to make the distribution of the raw materials more uniform.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic de-bonder batching apparatus, characterized by, The system includes a mixing tank (1), a drain pipe (2), a transfer feeding cylinder (3), a weighing mechanism (4), a mixing mechanism (5), and an upward conveying mechanism (6). The mixing tank (1) has a feed inlet (101) at its top, and a transfer feeding cylinder (3) is located above the feed inlet (101). The transfer feeding cylinder (3) is fixed to the mixing tank (1) via a connecting frame (301). A weighing mechanism (4) is installed on the mixing tank (1) and fits against the bottom of the transfer feeding cylinder (3). The bottom of the transfer feeding cylinder (3) is open. A mixing mechanism (5) extending into the top of the mixing tank (1) is installed. Two upward conveying mechanisms (6) are installed inside the mixing tank (1). Each upward conveying mechanism (6) includes a guide pipe (601) and a water inlet pipe (602). The container includes a first one-way valve (603), a water outlet pipe (604), a second one-way valve (605), an electric telescopic rod (606), and a slider (607). The guide pipe (601) is fixed inside the mixing box (1). The lower end of the guide pipe (601) is equipped with a water inlet pipe (602) and a water outlet pipe (604). The outlet of the water outlet pipe (604) extends to the top of the mixing box (1). The first one-way valve (603) is installed on the water inlet pipe (602), and the second one-way valve (605) is installed on the water outlet pipe (604). The electric telescopic rod (606) is fixed to the top of the mixing box (1). The slider (607) is slidably installed inside the guide pipe (601). The telescopic end of the electric telescopic rod (606) extends into the guide pipe (601) and is fixed to the slider (607).

2. The ceramic de-bonder batch plant of claim 1, wherein, The diameter of the slider (607) is the same as the inner diameter of the feed tube (601).

3. The ceramic de-bonder batch plant of claim 1, wherein, The mixing mechanism (5) includes: a second motor (501), a first gear (502), a second gear (503), a transmission shaft (504), and stirring blades (505). The second motor (501) is fixed to the top of the mixing box (1). The first gear (502) is mounted on the output shaft of the second motor (501). A second gear (503) meshing with the first gear (502) is mounted on one side of the first gear (502). The second gear (503) is mounted on the transmission shaft (504). The transmission shaft (504) is rotatably connected to the mixing box (1). Multiple stirring blades (505) are fixed on the transmission shaft (504).

4. The ceramic de-bonder batch plant of claim 1, wherein, The weighing mechanism (4) includes: a first motor (401), a support plate (402), a weight sensor (403), a load-bearing plate (404), and a display screen (405). The first motor (401) is fixed on the mixing box (1). The output shaft of the first motor (401) is fixed to the support plate (402). The weight sensor (403) is fixed on the support plate (402). The load-bearing plate (404) is fixed on the upper side of the weight sensor (403). The load-bearing plate (404) is attached to the bottom of the transfer feeding cylinder (3). The display screen (405) is installed on the support plate (402). The display screen (405) is electrically connected to the weight sensor (403) through a wire.

5. The ceramic desiccant dispensing device according to claim 1, characterized in that, The lower end of the mixing box (1) is provided with a drain pipe (2), and an end cap (201) is detachably installed on the drain pipe (2). The end cap (201) is fixed to the drain pipe (2) by threads.

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