An apparatus for the processing of clean / washed generally rectangular laundry items

Abstract

The present invention relates to an apparatus (10) for the processing of clean / washed generally rectangular laundry items (5).

Description

[0001] An apparatus for the processing of clean / washed generally rectangular laundry items

[0002] The present invention generally relates to an improved apparatus for the processing, normally placed in an industrial laundry facility, of clean / washed generally rectangular laundry items of the type having a pair of opposite edges, wherein the edges define opposite short sides and opposite long sides of the laundry item, respectively.

[0003] Laundry items, such as linen, are typically fed to an ironer from a washer / dryer, and only then folded. The focus of the present invention is on laundry items that are normally fed to a folding machine from a washer / dryer without any ironing, and where there is a need to fold the laundry items into a visually attractive high quality end-product having a rectangular shape, by the folding being about - or along with - the lines of symmetry of the laundry items.

[0004] Example of prior art devices for the processing of flatwork are disclosed in WO2024 / 056831 and US2020 / 0391957.

[0005] Large laundry items still present a problem for the performance of such apparatus. Especially the process, just before sending the large pieces of clean laundry downstream to a folding machine, of fully spreading out, orienting, and aligning individual large pieces of clean laundry proves to be a bottleneck for the high-speed processing required by this apparatus. The clamping and draping devices cannot always hold the free-hanging large pieces of clean laundry during draping, thereby failing to dispatch further downstream, and requiring the clean laundry to re-enter the apparatus, both wasting the time it spent beforehand and taking the time of another round. This halts the overall performance of the service line where textiles throughput per hour is the key performance indicator. Summary

[0006] The object of the present invention is inter alia to solve the aforementioned problem in an apparatus of the type having a bottom and defining a first machine direction and comprising: a laundry item transfer mechanism with a movable clamp, a first device for holding a leading portion of a laundry item, the leading portion being at a first side of a laundry item transferred to the first device from the movable clamp at a receiving location, the first device configured for moving the leading portion along a path extending in a second machine direction, which preferably is perpendicular or essentially perpendicular to the first machine direction, of the apparatus, from the receiving location.

[0007] In view of this object, a support structure having a surface for supporting a trailing portion of the laundry item at a second side of the laundry item opposite the first side, the support structure being arranged at the receiving location, with the surface at a level below the path and above the bottom, the first device and the support structure being arranged for the first device moving along the path to draw the trailing portion on and along the surface, as defined in the characterising portion of claim 1 is provided in accordance with the invention. In this way premature release of the laundry items from the devices is prevented to a high degree.

[0008] Reference will be made herein to a first machine direction of the apparatus, and to a second, normally horizontal machine direction of the apparatus, which second machine direction preferably extends perpendicularly or near-perpen- dicularly to the first machine direction. A downstream discharge conveyor may be arranged to advance laundry items in a direction or plane coincident with the first machine direction, and the first machine direction may be coincident with a machine direction of a downstream laundry folding machine. The support structure may be movable to a non-supporting position for the surface in that position to not support the trailing portion, such as by a pivotal movement or by a displacement thereof, whereby the trailing portion may fall down freely, by gravity and then unfold, after movement of the first device.

[0009] The present invention may take shape as different embodiments. One such embodiment may utilise components for holding each individual laundry item in a stretched-out configuration before the laundry item is presented to the laundry item transport mechanism. The movable clamp can then find a portion near or at one corner of the hanging laundry item.

[0010] Another embodiment includes a second device for receiving and holding the leading portion of the laundry item, which was transferred to the second device from the movable clamp. The first and second devices may be first and second clamping devices movable independently of one other along the path, the clamp being movable from left to right or from right to left, seen in the first machine direction, into and along a gap between opposite jaws of the first clamping device and of the second clamping device, as in WO2024 / 056831 .

[0011] The first and second devices may take different embodiments. In one embodiment the first device comprises a conveyor belt, and the conveyor belt acts on the leading portion of the leading portion of the laundry item by a vacuum, and the apparatus may be configured as shown in US2020 / 0391957. In another embodiment, the first and second devices are clamping devices.

[0012] Optionally, the second device could have a roller acting as a jaw.

[0013] Brief description of the drawings

[0014] Fig. 1 is a top view of a laundry item to be processed, Fig. 2 is a schematic side view of an embodiment of an apparatus according to the present invention,

[0015] Fig. 3 is a schematic side view showing components for presenting each individual laundry item in a diagonally stretched configuration to a robotic component of the apparatus of fig. 2,

[0016] Fig. 4a is a schematic perspective side view showing various components of a first and a second section of the apparatus of fig. 2,

[0017] Fig. 4b is a side view showing a laundry item having been oriented and deposited onto a receiving surface, Figs. 5 and 6 are side perspective views showing a manipulator arm of a robotic device in positions for attacking a selected side of a laundry item,

[0018] Figs. 5 and 6 are side perspective views showing a manipulator arm of a robotic device in positions for attacking a selected side of a laundry item,

[0019] Fig. 7 is a perspective view of two devices, in a first relative position and each in a receiving configuration ready for receiving a length of a side of a laundry item,

[0020] Fig. 8 is a top perspective view showing the robotic device of figs. 5 and 6 ready to drape a length of a side of a laundry item across the lower jaws of the two devices shown in the receiving configuration in fig. 7,

[0021] Fig. 9 is a top view showing the robotic device of fig. 8 having draped a length of a side of a laundry item across the lower jaws of the devices in the receiving configuration shown in fig. 7, Figs. 10 and 11 show the two devices of fig. 7 in different relative positions, configured for holding on to a laundry item (not shown) and in the process of locating two adjacent corners at a side of the laundry item,

[0022] Fig. 12 is a view similar to fig. 8, where the laundry item is being draped over the lower jaws by movement of the robotic device in an opposite direction,

[0023] Fig. 13 is a top view showing an optional movement along a first machine direction of the apparatus as the two devices are moved apart to locate two adjacent comers at the side of the laundry item,

[0024] Fig. 14 is a top perspective view showing a step of advancing the laundry item held by the devices and lying flat against a surface, after having located the comers and with a simultaneous registration of the orientation of sides of the laundry item relative to a first machine direction of the apparatus,

[0025] Fig. 15 is a top view showing an alignment carried out by a further movement of the devices relative to each other along the machine direction,

[0026] Fig. 16 is a rear perspective view showing a conveyor belt for receiving the aligned laundry item,

[0027] Fig. 17 exemplifies schematically how a portion of a laundry item may be received and held between opposite jaws of a device,

[0028] Fig. 18 shows profiling of the engagement face of some of the jaws,

[0029] Figs. 19a-19c show a second embodiment of the invention, illustrating the operation of dedicated aligning clamps used with the apparatus of fig. 3, for aligning a misaligned laundry item, Figs. 20a-20b show a third embodiment of the invention, illustrating the operation of a buffer component for use with the apparatus of fig. 3.

[0030] Figs. 21 a-21g show a fourth embodiment of the invention, illustrating the operation with rollers for clamping devices and a support structure.

[0031] Fig. 22 shows an embodiment with the support structure, the first device, and the second device.

[0032] Figs. 23 and 24 show an embodiment, where the support structure is the roller or the cylinder, the first device include the elongated surface, and the laundry item

[0033] Fig. 25 shows an embodiment of the invention, wherein the support structures is either a stationary or moving surface.

[0034] Fig. 26 shows an isometric view of the apparatus with pointed tip and guiding edge during the of transporting the laundry item.

[0035] Fig. 27 shows an isometric view of an embodiment with only a first device, a sensor, and a support structure during the handling of a laundry item

[0036] Figs. 28a and 28b show an embodiment with a roller or cylinder for a support structure, a sensor, and a first device comprising a conveyor belt with a vacuum chamber, respectively, without and with a laundry item.

[0037] Figs. 29a and 29b show an embodiment with a stationary or moving surface for a support structure, a sensor, and a first device comprising a conveyor belt with a vacuum chamber, respectively, without and with a laundry item

[0038] Detailed description The present invention will now be explained in more detail below by reference to an embodiment shown in the appended drawings.

[0039] Fig. 1 shows a clean / washed rectangular laundry item 5 having opposite shorter sides 7 and opposite longer sides 6, wherein the sides 6, 7 of the items meet at respective geometric corners 1 , 2, 3, 4.

[0040] Rectangular laundry items 5 as referred to herein may typically, but not exclusively, be towels or bathmats, which laundry items 5 are to be folded shortly after washing and drying, without any ironing. Towels and bathmats are typically of the terrycloth type, meaning they are typically woven and have protruding loops of thread, and have a narrow-stitched peripheral 10 hem H that defines the edges of the laundry item 5.

[0041] In some cases, laundry items 5 to be processed using the invention may carry an indicia I, such as an owner’s logo or a laundry item identifier, such as a QR code, on one surface thereof.

[0042] In particular, the present invention allows for such rectangular laundry items 5 to be deposited individually onto a downstream discharge conveyor in a flat configuration wherein one pair of opposite sides of the laundry items 5 are oriented so as to be aligned with a specific machine direction of a downstream laundry folding machine, to thereby provide a flow of the laundry items 5 suitable for feeding directly into the laundry folding machine. In one use, such as where towels are processed, it may be desirable to align the two longer sides 6 thereof with the machine direction of the laundry folding machine, while in another use, such as where smaller laundry items 5 like bath mats are processed, it may be desirable to align the two shorter sides 7 thereof with the machine direction of the laundry folding machine. Such an alignment allows the laundry folding machine to then fold the laundry items 5 into a high-quality end-product having a rectangular shape, by the folding being about, or along with, the lines of symmetry L1 , L2 of the laundry items 5.

[0043] In addition, the invention may also allow for the laundry items 5 to be presented to a laundry folding machine in a way that the folded end-product has one particular surface, such as the aforementioned surface carrying indicia I, being readily visible or inspectable by defining the surface of the folded end-product.

[0044] Typically, an apparatus 10 of the present invention will be placed and operated in an industrial laundry that supplies a flow of laundry items 5 as referred to, from a washer / drier to the apparatus 10, and the apparatus 10 may conveniently, as shown in fig. 2, be formed as a single unit with a machine frame F carrying also dedicated equipment 500 configured to separate incoming laundry items 5 from one another, i.e. to individualise laundry items 5 of an incoming flow or of a batch of more or less intertwined laundry items 5 lying on a conveyor surface 510. Examples of such an individualising equipment are disclosed in fig. 1 of WO19137585 and in DK 2022 00437.

[0045] As shown in fig. 2, the apparatus 10 includes a first section A with components configured for presenting each individual laundry item 5, that is received from the aforementioned dedicated individualising equipment 500, in a regular manner shown schematically in fig. 3, to a transfer mechanism 50, exemplified in the following by a robot, whose transfer mechanism has a movable clamp 52. The apparatus 10 has a bottom BO, that may be defined by an upper surface of a conveyor for discharging dropped laundry items 5 that have been dropped onto the bottom BO.

[0046] The movable clamp 52, shown in fig. 4a as being mounted to the end of a robotic manipulator arm, receives, holds on to, and transfers the individual laundry items 5 to a second, downstream section B of the apparatus 10, in accordance with a digitally stored pre-determined processing schedule. For this, the clamp 52 is preferably arranged to be moveable around in a 3-dimen- sional space.

[0047] The second section B has various orienting components to be described below, which orienting components are configured for receiving and capturing a laundry item 5 released by the clamp 52, for spreading out the captured laundry item 5, and for then orienting the laundry item 5 where necessary, i.e. for correcting the orientation of the laundry items 5 where necessary.

[0048] Within the second section B is preferably also a laundry item receiving surface 80 on which the laundry items 5 are partially supported while being oriented and from which the oriented laundry items 5 are advanced by a downstream discharge conveyor 11 to a laundry folding machine (not shown). As a result of the orienting each laundry item 5 may have one pair of opposite sides 6, 7 aligned with the direction along which the laundry item 5 is advanced by the discharge conveyor 11 . The receiving surface 80 may in one embodiment be defined by a moving conveyor belt, or the receiving surface 80 may be a stationary, smooth surface.

[0049] The apparatus 10 also includes various sensors and / or cameras and a controller, configured i.a. to register, identify and classify each item 5 and to then instruct, or organize, processing of the items 5 one after another by the transfer mechanism 50, in accordance with the aforementioned pre-determined schedule. The controller is schematically shown and referenced by numeral 12 in fig. 2; a remotely controlled, wireless operation is also foreseen.

[0050] In the following, reference will be made to a first machine direction D1 of the apparatus 10, and to a second, normally horizontal machine direction D2 of the apparatus 10, which second machine direction D2 extends perpendicularly or near-perpendicularly to the first machine direction D1. The downstream discharge conveyor 11 may be arranged to advance laundry items 5 in a direction or plane coincident with the first machine direction D1 , and the first machine direction D1 may be coincident with a machine direction of a downstream laundry folding machine.

[0051] Referring now to fig. 3, two gripper components G1 , G2 within the first section A of the apparatus 10 carry out a first process involving the manipulation of each laundry item 5 by a diagonal stretching where two diagonally opposite comers 1 , 3 are pulled away from each other. For this, a first laundry item portion P1 near, and optionally including, the first corner 1 of each laundry item 5 leaving the individualising equipment 500, is captured and held by a first gripper G1 , and a second laundry item portion P2 diagonally across from P1 or near, and optionally including, the diagonally opposite second corner 3 of the laundry item 5 is then captured by a second gripper G2. Locating and capturing such opposite portions P1 , P2 of a laundry item 5 using a first gripper G1 , that may be defined by a pair of opposed rollers (as shown in fig. 4a), and a second gripper G2 is a process well-known in the art. An example of an apparatus suitable for this procedure is disclosed in US patent 6,584,711 .

[0052] Fig. 3 shows the aforementioned second gripper G2, which may be arranged to be movable in the first machine direction D1 , having captured the second laundry item portion P2 and having then carried out the aforementioned pulling apart of the first and second geometric comers 1 , 3 from each other by moving along primary beam 9 (see fig. 4a) away from the first gripper G1 while the first laundry item portion P1 remains held by the first gripper G1. As shown, this process generally results in the two remaining diagonally opposite geometric comers 2, 4 hanging suspended in the aforementioned more or less regular manner, with one of the two comers, referred to in the following as the third corner 2 of the laundry item 5, hanging closer to the second gripper G2 than the diagonally opposite fourth corner 4 of the laundry item 5. One or more detectors, such as camera 405, are arranged and configured to register the position of the third corner 2, to which corner 2 the clamp 52 is then to be moved, and also to allow for the generation by the controller 12 of information representing the particular laundry item 5, such as based on the distance between the first and second corners 1 , 3. This information may alternatively be generated based on data obtained upstream of the illustrated process stage, and may reflect size and nature / type / colour of the laundry item 5 by comparing data registered by the camera with information contained in a data library. This procedure generates the pre-determined processing schedule digitally stored in the controller 12 and to be applied with regard to each respective laundry item 5.

[0053] Detectors, such as the camera 405, may also be arranged to register any presence on one surface of the laundry item 5 of indicia I, or a laundry item 5 identifier, and the controller 12 may, in accordance with the digitally stored predetermined schedule, instruct the robot 50 to then manipulate the laundry item 5 in such a way that this particular surface will be deposited on the discharge conveyor 11 facing upwards, or downwards, depending on the folding by the laundry folding machine, such that for the folded end-product the indicia I is readily visible or inspectable by that surface facing outwards.

[0054] Fig. 4a shows the first section A of the apparatus 10, with the third corner 2 being presented to the robot 50. Fig. 4b on the other hand shows a laundry item 5 having been oriented and deposited lying flat on the receiving surface 80, ready to be caught and advanced by a discharge conveyor 11 (not shown).

[0055] Shown in fig. 4a is also the clamp 52, configured to catch, by a controlled movement of the transfer mechanism 50, a hanging third portion P3 of the laundry item 5, shown here as near and optionally including the third geometric corner 2. Fig. 4a shows the third portion P3 having been received by the clamp 52.

[0056] Also shown in fig. 4a are two devices 60, 70 that define in part the aforementioned orienting components of the second section B of the apparatus 10, and to which the laundry item 5 is delivered in a next step. The two devices 60, 70 may be two clamping devices.

[0057] As shown in figs. 4a, 5 and 6 the clamp 52 is configured to be movable into a position adjacent a selected side 6, 7 of the laundry item 5 at the third corner 2, such that the clamp 52 may attack the laundry item 5 from either a short side 7 (see fig. 5) or a longer side 6 (see figs. 4a and 6) thereof. Selection depends on the laundry item 5 being processed, in particular on the dimension thereof, or on the nature or type thereof, such as whether it is a bathmat or a small or a large towel, as per the generated information. The selection is carried out according to the aforementioned processing schedule stored in the controller 12. Through this selection either a short side 7 or a long side 6 may be presented to the two clamping devices 60, 70, and the presented side then becomes what may be referred to as a leading side of the laundry item 5 at the time it reaches the folding machine. The selected side will in the following also be referred to as a first side of the laundry item 5 while two other opposite sides will be referred to as second and third sides of the laundry item 5.

[0058] By way of example, when the laundry item 5 is a bathmat it may be required that the shorter sides 7 be aligned with the first machine direction D1 , and for that case a longer side 6 is attacked, as shown in fig. 5.

[0059] When for a given laundry item 5 the clamp 52 has reached the selected and pre-determined position, two opposite jaws 53, 54 (see fig. 5) of the clamp 52 move to a closed position pressing against a respective surface of the laundry item 5, and the laundry item 5 is then released from the first and second grippers G1 , G2, upon the controller 12 having received sensors signals confirming that the third portion P3 has been caught between the opposite jaws 53, 54. The laundry item 5 then hangs suspended from the clamp 52 within the first section A.

[0060] At this time the controller 12 directs the transfer mechanism 50 to move the clamp 52 holding the third portion P3 of the laundry item 5 into a predetermined position above a front end E of the receiving surface 80, having also instructed the two clamping devices 60, 70 that define in part the orienting device, to move into a corresponding receiving and capturing position next to each other, and to assume a capturing configuration. In the capturing position, the clamping devices 60, 70 are typically positioned closer to one side 14 of the receiving surface 80 than to the opposite side 13 of the receiving surface 80 (see fig. 4a) or vice versa as shown in fig. 8.

[0061] The two clamping devices 60, 70 are displaceably mounted to a sub-frame 30 supported by the frame F and extending across and above the receiving surface 80, as seen best in fig. 9, such that the two clamping devices 60, 70 may be moved independently relative to one another parallel with the shown second machine direction D2, which is perpendicular to the first machine direction D1 , away from and into the aforementioned receiving and capturing position, controlled by the controller 12 of the apparatus 10 and under the action of a respective drive (not shown).

[0062] The sub-frame 30 carries a supporting bar 32, and one clamping device, referred to in the following as the second clamping device 70, of the two clamping devices 60, 70 is mounted so as to be also movable back and forth parallel with the first machine direction D1 , along the supporting bar 32 by activation of a drive M, compare figs. 9 and 15. The sub-frame 30 itself is arranged to be movable relative to the frame F in the first direction D1 , from a first position next to the front end E of the receiving surface 80, as shown in fig. 4a, to a second position above a rear end of the receiving surface 80, as shown in fig. 4b, and back again when not carrying any laundry item 5.

[0063] As will be understood from the following, the overall purpose of the shown orienting components 30, 60, 70 is: a) to receive and to fully spread out the laundry item 5 while hanging suspended from the two clamping devices 60, 70, by moving - in a laundry item receiving and spreading out procedure - the two clamping devices 60, 70 apart in a direction parallel with the second machine direction D2, b) to orient the laundry item 5 where necessary through an alignment procedure, by moving the second clamping device 70 along the supporting bar 32, such that a selected pair of opposite sides 6, 7 of the laundry item 5 become aligned with the machine direction D1 , and c) to allow the aligned laundry item 5 to be advanced by the discharge conveyor 11 by movement of the sub-frame 30 to its second position shown in fig. 4b.

[0064] Each clamping device 60, 70 has a first pair 62, 71 and a second pair 61 , 72 of opposite jaws, as seen best in fig. 7, with each of the pairs having a first jaw 63, 65, 73, 75 and an opposite second jaw 64, 66, 74, 76. The opposite jaws 65, 66; 73, 74 of the first pairs 62, 71 have serrated or profiled engagement faces while at least some of the opposite jaws 63, 64, 75, 76 of the second pairs 61 , 72 may have smooth or planar faces. A respective drive 69, 79 operate each pair 61 , 62, 71 , 72 for opening the jaws, i.e. spreading the opposite jaws apart, and for closing the jaws.

[0065] The serrations of some of the jaws 65, 66, 73, 74 provide a toothed surface to bite into the laundry item 5, which bite is preferred to fix the laundry item 5 against movement relative to those jaws 65, 66, 73, 74; alternatively, some of the jaws may be formed as pins with a small contact surface to provide for such a bite. Fig. 18 shows profiling 64’, 76’ of the engagement face of some of the jaws 64, 76; this profiling in the form of serrations is formed by teeth extending at an angle to the shown line C, which is parallel with the second machine direction D2, may in certain embodiments be applied to where necessary assist in drawing the first side of the laundry item 5 further into the gap 400 as the two clamping devices 60, 70 are moved apart, thereby further ensuring, in the case of very heavy laundry items 5, that the laundry item 5 does not fall from the clamping devices 60, 70.

[0066] At least one of the jaws of each pair 61 , 62, 71 , 72 is movable to and from the corresponding opposite jaw, by the action of the respective actuator 69, 79 controlled by the controller 12. In this way each pair 61 , 62, 71 , 72 of opposite jaws may, independently of each other, assume an open, capturing configuration shown in fig. 7 where both clamping devices 60, 70 are ready to receive a laundry item 5 from the clamp 52, and a closed, holding configuration wherein the laundry item 5 is held in between pairs of opposite jaws, compare figs. 10 and 11.

[0067] Fig. 7 shows the two clamping devices 60, 70 in the open, capturing configuration, being positioned next to each other and ready for receiving a length L (see fig. 9) of a first side 6, 7 of a laundry item 5 within aligned gaps 400 between the opposite jaws of all four pairs 61 , 62, 71 , 72 of jaws. The individual gaps 400 preferably have each a depth W, as seen in fig. 4b, suitable for receiving the length L of the first side 6, 7 presented by the clamp 52, i.e. a portion of the narrow hem H and woven part of the laundry item 5.

[0068] With the two clamping devices 60, 70 in the shown position and configuration, the clamp 52, positioned first as shown in fig. 8, is moved right-to-left to drape the aforementioned length L of the laundry item 5 over the four adjacent lower jaws 63, 65, 73, 75, by the clamp 52 moving inside and along the aforementioned gap 400 from right to left, drawing thereby the length L of the first side 6, 7 into the gaps 400, as shown in fig. 9. This draping procedure leads to the length L of the first side 6, 7 being received between the opposite jaws in the manner shown in fig. 17, sometimes - in imperfect situations - with a small back folded portion between the opposite jaws. Such imperfect situations require a subsequent orienting / aligning of the laundry item 5.

[0069] Where the laundry item 5 carries an indicia I the clamp 52 may be controlled to insert the laundry item into the aligned gaps 400 left-to-right, seen in the machine direction D1 , to ensure that the surface carrying the indicia I is deposited facing upwards on the receiving surface 80, compare figs. 8 and 12 where this opposite movement of the clamp 52 is illustrated by arrows.

[0070] The clamping devices 60, 70 are then put in a closed configuration shown in fig. 9, to hold on to the laundry item 5, which is then released from the clamp 52.

[0071] Fig. 9 shows the two clamping devices 60, 70 from above, in the configuration shown in fig. 10 wherein a part of the length L is firmly sandwiched between the serrated opposite jaws 65, 66 of the first clamping device 60, by those jaws 65, 66 biting into the laundry item 5. Additionally, or alternatively where there is no serration, a relatively high clamping force may be established onto the laundry item 5 by the first clamping device 60 via the corresponding actuator 69.

[0072] Figs. 8 and 9 also show a support structure 2000 to be discussed further below.

[0073] As also shown in fig. 10, one of the pairs of jaws 75, 76 of the second clamping device 70 is also put in a closed configuration, albeit with a lower clamping force applied against the laundry item 5. Hence, in the aforementioned closed configuration the laundry item 5 is prevented from falling off the clamping devices 60, 70 occasioned by its weight.

[0074] The clamp 52 is then moved away, back to the first section A of the apparatus 1.

[0075] A support structure 2000 with a surface 2002 for temporarily supporting the trailing portion T of the laundry item 5 is located at a laundry item receiving location L. The support structure 2000 may depending on the embodiment either be redirecting the direction of the force of gravity from the laundry item 5 acting on the devices 60, 70 or providing support by carrying part of the weight, and thereby force of gravity, of the trailing portion T of the laundry item 5.

[0076] The first device 60 receives a leading portion LP of the laundry item 5, more specifically the corner 2 thereof, from the clamp 52, with the surface 2002 extending generally below the level LV of the path PA along which the first device 60 moves, and above the bottom BO of the apparatus 10. More specifically, the first device 60 and the support structure 2000 are arranged for the first clamping device 60 to draw the leading porting LP along the path PA to draw the trailing portion T onto and along the surface 2002. The process is preferably, by the arrangement of the level of the support structure 2000 above the bottom BO, such that the laundry item 5 trailing portion T does not touch the bottom BO of the apparatus 10. Preferably the level LV of the path PA is at least 1 metre above the bottom BO of the apparatus 10.

[0077] The support structure 2000 may in different embodiments have a surface 2002 be defined by a rotatable roller, by a non-rotating cylinder, a cone, by an elongated surface 2100 extending from the receiving location L, or by a moving conveyor belt 2101 , extending from the receiving location L. All embodiments of the support structure 2000 will have a dimension D opposite the first machine direction D1 that the trailing portion T will be dragging on and along.

[0078] For the roller, cone, cylinder, and any resembling embodiment, the dimension D will correspond to an axial dimension, whereas for the elongated surface 2100, the conveyor belt 2101 , and any resembling embodiment the dimension D will correspond to a width. The dimension D may be seen in figs. 28a and 28b for the cylinder and the roller and in figs. 29a and 29b for the elongated surface 2100 and the conveyor belt CB. The length of the dimension D may be determined based on the general size and especially width of the laundry item 5 corresponding to the length required for holding the laundry item 5. Preferably, the dimension D is at least 10 cm and preferably at most 50 cm.

[0079] The elongated surface 2100 and the conveyor belt 2101 individually may be set up to a vacuum system, whereby the elongated surface 2100 and conveyor belt 2101 individually can act upon the laundry item 5 with a vacuum. In an embodiment, the elongated surface 2100 and the conveyor belt 2101 may act the vacuum on the leading portion LP of the laundry item 5 by a multitude of vacuum bores 2110.

[0080] Figs. 23 and 24 show an embodiment, where the support structure 2000 is the roller or the cylinder, the device 60 include the elongated surface 2100, and the laundry item 5. In fig. 23, the laundry item 5 is still being draw, why the trailing portion T of the laundry item 5 is moving on and along the support structure 2000. The dimension D is here longer than the width of the trailing portion T moving on and along the support structure 2000. The dispatch further dispatch downstream as shown in fig. 24 may be done by grippers or a conveyor belt moving in the second machine direction D2.

[0081] In fig. 25, the support structure is either the elongated surface or the conveyor belt CB with the dimension D longer than the width of the trailing portion T. The path PA continues until a sensor S” above the path PA near the receiving location L register a second side and / or a corner 2 of the laundry item 5, corresponding to at most 1 ,5 times the length of said first side 7.

[0082] In figs. 28a and 28b, the embodiment comprises the first device 60 comprising the conveyor belt 2101 with vacuum bores 2110 and a first jaw 2061 akin to jaws 63, 65, 73, 75, the sensor S” and the support structure 2000 being the roller. Additionally in fig. 28b, the laundry item 5 hangs against the surface 2002. In figs. 29a and 29b, the support structure 2000 is either the elongated surface or the conveyor belt CB. In its most simple form, the first device 60 may only include the conveyor belt 2101. In this embodiment, the conveyor belt 2101 solely draws the leading portion LP of the laundry item 5 along the path PA.

[0083] The support structure 2000 may be movable to a non-supporting position for the surface 2002 to not support the trailing portion T, such as by a pivotal movement or by a displacement thereof, whereby the trailing portion T may fall down by gravity and unfold. An example hereof is shown as part of figs. 21a through 21 g.

[0084] To carry out a subsequent laundry item spreading out operation the first clamping device 60 is then moved in the second machine direction D2, as shown in fig. 10, drawing with it the length of the laundry item 5 held between its opposite jaws 64, 64, 65, 66. By the second clamping device 70 standing still, and by applying a lower clamping force against the laundry item 5 or by the faces of the opposed jaws 75, 76 being profiled to provide a reduced resistance against relative movement of the laundry item 5 along the second machine direction D2 compared to the first direction D1 , a length of the laundry item 5 along the first side slides thereby between the opposite jaws 75, 76 of the second clamping device 70. Some of the jaws may have rollers providing a clamping force against the laundry item 5 while at the same time allowing for a reduced-friction movement along the first side of the clamping devices relative to the laundry item, less akin to a sliding movement.

[0085] This movement of the first clamping device 60 continues until a sensor S associated with the second clamping device 70, which sensor S may e.g. be of the light beam type, registers that the laundry item 5 has been drawn so far relative to the second clamping device 70 that a second side and / or a corner 2 of the laundry item 5 has reached the second clamping device 70, cf. fig. 13.

[0086] The configuration of the clamping devices 60, 70 is then changed such that the second clamping device 70 now is brought to firmly hold onto the laundry item 5, and such that the laundry item 5 may now slide relative to the first clamping device 60, by either a continued movement of the first clamping device 60 in the second machine direction D2 with the second clamping device 70 held stationary, or by the second clamping device 70 now being moved against the machine direction D2 with the first clamping device 60 held stationary. In other words: the two clamping devices 60, 70 are again moved away from each other such that the second clamping device 70 approaches the third side 6 of the laundry item 5, which third side is opposite the aforementioned second side 6.

[0087] This further movement continues until a sensor S associated with the first clamping device 60 registers that the laundry item 5 has been drawn so far relative to the first clamping device 60 that the aforementioned third portion P3 previously held by the clamp 52 has reached the first clamping device 60, indicating that the laundry item 5 has now been fully spread out. By the sub-frame 30 being in its first position, with the clamping devices 60, 70 also located in front of the front end E of the receiving surface 80, the laundry item 5 at this time briefly hangs fully suspended from the clamping devices 60, 70, held only at its upper corners 2, 3.

[0088] The sub-frame 30 with the two clamping devices 60, 70 is now moved in the first machine direction D1 , cf. fig. 14.

[0089] It is noted that the receiving surface 80 may have a moving upper surface defined by e.g. a conveyor belt, configured to move against the machine direction D1 , whereby a trailing portion T of the hanging laundry item 5 may now be caught by this conveyor belt, leading to some further stretching out of the hanging laundry item 5.

[0090] As the laundry item 5 is drawn forward in the first machine direction D1 by the moving sub-frame 30 a further sensor, such as overhead camera 406 shown in fig. 16, registers any angular misalignment of the opposite sides 6 of the laundry item 5 relative to a reference line R representing the first machine direction D1. Such a misalignment may arise in the aforementioned imperfect situations where differently sized portions of the laundry item 5 are received by the two clamping devices 60, 70 along the length of the aligned gaps 400. Hence, carrying out an alignment procedure may be warranted.

[0091] To correct for any misalignment the second clamping device 70 may in a first embodiment now be moved in the machine direction D1 relative to the first clamping device 60, as shown schematically in fig. 15 illustrating a situation where a portion 1000 of the laundry item 5 held between the jaws 73, 74, 75, 76 of the second clamping device 70 is smaller than the corresponding portion held by the jaws 63, 64, 65, 66 of the first clamping device 60, compare figs. 9 and 15. This movement may be by moving the second clamping device 70 along the supporting bar 32 discussed above and shown schematically in fig. 4a. The second clamping device 70 may alternatively or additionally be configured to carry out this relative movement already during the spreading out step, as shown by the double arrow in fig. 13.

[0092] A second and a third further embodiment of the present invention will now be discussed.

[0093] According to a second, further embodiment of the present invention the aforementioned aligning procedure involves the use of two dedicated laundry item 5 aligning clamps 1060, 1070 shown in figs. 19a, 19b and 19c and configured to move parallel with the first machine direction D1 into positions downstream of the two clamping devices 60, 70.

[0094] More specifically, fig. 19a shows the two aligning clamps 1060, 1070 as including respective upper and lower clamping jaws 1063, 1064, 1065, 1066, 1073, 1074, 1075, 1076 that define between them, when the aligning clamps 1060, 1070 are open with the jaws spread apart, aligned further gaps 1040, 30 further to the gaps 400 of the first and second clamping devices 60, 70. The clamping jaws 1063, 1064, 1065, 1066, 1073, 1074, 1075, 1076 are preferably configured in the same manner as the jaws of the two clamping devices 60, 70, as discussed above.

[0095] The two aligning clamps 1060, 1070 may be moved together parallel with the first machine direction D1 into a first position with the further gaps 1040 being aligned with the first side 6, 7 of the laundry item 5 being held by the two clamping devices 60, 70, in which first position the clamping jaws 1063, 1064, 1065, 1066, 1073, 1074, 1075, 1076 are then closed to hold on to the first side 6, 7 of the laundry item 5 by engaging opposite surfaces of the laundry item 5 between the narrower gaps 1040, as shown in fig. 19b. The laundry item 5 is then released from the two first and second clamping devices 60, 70 and is then effectively taken over by the aligning clamps 1060, 1070. As shown in fig. 19b, in the first position the two aligning clamps 1060, 1070 are positioned between the clamping devices 60, 70 which have previously moved away from each other to a respective corner 2, 3 of the laundry item 5, as described with reference to fig. 13. For the aligning clamps 1060, 1070 to then hold on to the same corners 2, 3, the two aligning clamps 1060, 1070 are displaceably mounted to be movable independently of one another parallel with the second machine direction D2, along a supporting bar 1032, in the same manner as described with respect to the two clamping devices 60, 70. The aligning clamps 1060, 1070 hence may be moved to a respective one of the comers 2, 3, see fig. 19c, using sensors S’ mounted to each aligning clamp 1060, 1070, similar to the sensors S of the first and second clamping devices 60, 70.

[0096] The aligning clamps 1060, 1070 holding on to the laundry item 5 are then controlled to move together along the machine direction D1 , to eventually deposit the laundry item 5 on the discharge conveyor 11 (see fig. 16), and also to move independently of one another parallel with the first machine direction D1 , to thereby carry out the alignment procedure as shown in fig. 15, when any misalignment is detected. Hence, the aligning clamps 1060, 1070 of the second embodiment are included to perform the aligning procedure carried out by the clamping devices 60, 70 of the first embodiment, cf. fig. 15, whereby an increased capacity of the apparatus 10 is achieved in that the clamping devices 60, 70 are freed to carry out only the initial laundry item 5 receiving and spreading out procedure.

[0097] According to a third, further embodiment the aforementioned first process shown in fig. 3, wherein a first and second gripper G1 , G2 pull two diagonally opposite comers 1 , 3 away from each other, comprises a supplementary step, outlined in figs. 20a and 20b. In this supplementary step at least two presenting grippers G3, G4 and G5 are arranged and configured to take over the laundry item 5 from the first and second grippers G1 , G2 and to then present the laundry item 5, with the diagonally opposite comers 2, 4 also hanging suspended, essentially as shown in figs. 3, 4a, 5, 6 and 20b, to the robot 50, for the movable clamp 52 thereof to catch the hanging third portion P3 at the corner 2 in the manner shown in figs. 4a, 5 and 6. The presenting grippers G3, G4 and G5 effectively serve a buffer function freeing up the capacity of the first and second grippers G1 , G2 while the downstream processes are carried out.

[0098] More specifically, fig. 20a shows the first and second grippers G1 , G2, of which the second gripper G2 is movable along the primary beam 9 in the first machine direction D1 for the stretching out of the laundry item 5, being supplemented by the presenting grippers G3, G4, G5 that are arranged and configured to i) be moved towards the first and second grippers G1 , G2, supported by a secondary beam 9’ supported by the machine frame F, parallel with the second machine direction D2, ii) take over the laundry item 5 from the first and second grippers G1 , G2 by gripping and holding the laundry item 5 at or near the two diagonally opposite corners 1 , 3 held by the first and second grippers G1 , G2 and iii) then move away from the first and second grippers G1 , G2 towards the robot 50 supported by the machine frame F, to present the laundry item 5 with the laundry portion P3 still hanging down to the movable clamp 52, for iv) the clamp 52 to catch the hanging laundry portion P3. In this manner an increased capacity of the apparatus 10 is achieved in that the first and second grippers G1 , G2 are freed to carry out a next pulling apart of corners of a (subsequent) laundry item.

[0099] As may be understood from the foregoing, in particular by inspection of the appended drawings, selecting a correct direction from which the corner 2 to be clamped is attacked by the clamp 52 may significantly, depending on the design of the robot 50, ease insertion of the clamp 52 into the gaps 400 of the two clamping devices 60, 70, as well as the subsequent draping of the length L of the first side of the laundry item 5 across the lower jaws 63, 65, 73, 75.

[0100] Actions that may be performed with the method and apparatus of the invention may be summarised as follows:

[0101] Table 1

[0102] The devices 60, 70 may comprise of one or two independent clamping mechanisms. Each clamping device 60, 70 may use any combination of the following options for a jaw:

[0103] • a jaw such as a first jaw 63, 65, 63, 75,

[0104] • a jaw such as a second jaw 64, 66, 64, 76,

[0105] • a roller 2072,

[0106] • a surface 2076,

[0107] • a roller 2078 contained within a surface.

[0108] A roller 2072 as mentioned may be operated by a drive 2079 for applying a clamping force onto the laundry item 5, allowing the laundry item 5 to easier move in the second machine direction D2 with the rotation of the roller 2027 while resisting movement in the first machine direction due to friction. The roller 2072 may be spring-loaded and in any other means such that the roller 2072 follows the form of the laundry item 5. In continuation hereof, the roller 2072 may be configured (such as mechanically, electrically, or pneumatically) such that a different amount of force is applied across the length of the 2072. A negative force difference along the first machine direction D1 will push the laundry item 5 along the first machine direction D1 .

[0109] A surface 2076 as mentioned may be configured to be part of two clamping mechanisms, wherein the other two jaws would or could be the independent jaw in their respective clamping mechanism. The roller 2078 may define the surface 2076 to form part of one of the two independent clamping mechanisms. The surface 2076 could also be part of a suction system and with suction bores such that a negative pressure difference would attract the laundry item 5.

[0110] In figs. 21 a - 21 g a fourth embodiment is shown, where the clamping device 60 comprises of one clamping mechanism with a first jaw 2061 akin to jaws such as 63, 65, 73, 75 and a second jaw 2062 akin to jaws such as jaws 64, 66, 74, 76, and where the clamping device 70 comprise of two independent clamping mechanisms, namely, the roller 2072, the surface 2076, the roller 2078 within the surface 2078, and a first jaw 2071 .

[0111] In fig. 21 a the laundry item transfer mechanism 50 holds part of the leading portion LP of the laundry item 5 with the movable clamp 52 and threads the laundry item 5 over to the clamping devices 60, 70 in the second machine direction D2. Before the threading of the clamping devices 60, 70 by the laundry item transfer mechanism 50 and the subsequent draping of the laundry item 5 by the clamping devices 60, 70 begin, the laundry item may hang loosely against the surface 2002 of the support structure 2000.

[0112] As the laundry item 5 is threaded between the rollers 2072 and 2078, the roller 2072 clamps onto the laundry item 5, and the clamping device 60 clamps the leading portion LP of laundry item 5 when threaded, as illustrated in fig. 21 b. The laundry item 5 is now no longer loosely hanging but extended over and supported by the support structure 2000.

[0113] In fig. 21 c, the movable clamp 52 has let go of the laundry item 5, and the threaded clamping device 60 is now in the leading position and ready to move along the path PA to find the width of the laundry item 5.

[0114] In fig. 21 d is shown the point along the path PA, where the sensor S detects that the width of the laundry item 5 is reached. The clamping device 60 moves a preprogramed distance further to reach the end point of path PA, where the first jaw 2071 clamps the laundry item 5, illustrated in fig. 21 e. The preprogramed distance is dependent on the distance between the sensor S and the first jaw 2071. The preprogramed distance aims to make sure that the preferably full or almost full width of the laundry item 5 is caught between clamping device 60 and the clamping mechanism with first jaw 2071 and surface 2076.

[0115] In fig. 21 f, the support structure is moved to the non-support position (such as by a pivotal motion) and the trailing portion T of the laundry item 5 falls into place in front of front end E of the receiving surface 80 as illustrated in fig. 21 g.

[0116] In fig. 26, an embodiment is shown with a guiding edge 2010 and a pointed tip 2012. The pointed tip aims at unfolding any folds created during transition, followed by the guiding edge 2010 to guide any portion of the laundry item 5 not in the leading portion towards the clamping devices 60, 70.

Claims

28Claims1 . An apparatus (10) for the processing of clean / washed laundry items (5), preferably generally rectangular laundry items (5), said apparatus (10) having a bottom (BO) and defining a first machine direction (D1 ) and comprising:- laundry item transfer mechanism (50) with a movable clamp (52),- a first device (60) for holding a leading portion (LP) of a laundry item (5), said leading portion (LP) being at a first side (7) of a laundry item (5) transferred to said first device (60) from said movable clamp (52) at a receiving location (L), said first device (60) configured for moving said leading portion (LP) along a path (PA) extending in a second machine direction (D2) of said apparatus (10), from said receiving location (L), characterised by- a support structure (2000) having a surface (2002) for supporting a trailing portion (T) of said laundry item (5) at a second side of said laundry item (5) opposite said first side (7), said support structure (2000) being arranged at said receiving location (L), with said surface (2002) being below a level (LV) of said path (PA) and above said bottom (BO), said first device (60) and said support structure (2000) being arranged for said first device (60) to draw said trailing portion (T) on and along said surface (2002) when moving said leading portion (LP) along said path (PA).

2. The apparatus of claim 1 , said apparatus (10) including components (G1 , G2) configured for holding each individual laundry item (5) at or near two diagonally opposite comers (1 , 3), in a stretched out configuration and for presenting a hanging laundry item portion (P3) near or at one other corner (2) of the laundry item (5) to said movable clamp (52).

3. The apparatus of claim 1 or 2, including a second device (70) for also receiving and holding said leading portion (LP) of said laundry item (5) transferred thereto from said movable clamp (52).

4. The apparatus (10) according to any of the previous claims, said first device (60) comprising a conveyor belt (2101 ) acting on said leading portion (LP) by vacuum.

5. The apparatus (10) according to any of the previous claims, said level (LV) being at least 1 metre above said bottom (BO) of said apparatus (10).

6. The apparatus (10) according to any of the previous claims, said support structure (2000) being movable to a non-supporting position for said surface (2002) to not support a laundry item (5) trailing portion (T), such as by a pivotal movement or by a displacement of said support structure (2000).

7. The apparatus (10) according to claim 3, said first and second devices (60, 70) being clamping devices for receiving and holding.

8. The apparatus (10) according to the previous claim, wherein at least one of said clamping devices (60, 70) includes a roller (2072) acting as a jaw.

9. The apparatus (10) according to claim 7 or 8, said first and second clamping devices (60, 70) being movable independently of one other along said path (PA), said clamp (52) being movable from left to right or from right to left, seen in said first machine direction (D1 ), into and alonga gap (400) between opposite jaws (63, 65, 73, 75, 64, 66, 74, 76) of said first clamping device (60) and of said second clamping device (70).

10. The apparatus (10) according to any of the previous claims, said surface (2002) being defined by a rotatable roller, by a cylinder, by a cone, by an elongated surface extending from said receiving location (L), or by a moving conveyor belt (CB) extending from said receiving location (L), said surface (2002) for supporting the trailing portion (T) of said laundry item (5) having a dimension (D) opposite said first machine direction (D1 ) of at least 10 cm, preferably at most 50 cm.11 . The apparatus (10) according to claim 3 or 7, wherein said second device (70) has a guiding edge (2010).

12. The apparatus (10) according to the previous claim, a pointed tip (2012) being associated with said guiding edge (2010).

13. The apparatus (10) according to any of the previous claims, including a sensor (S”) arranged at said path (PA) at said receiving location (L), and a controller for moving said first device (60) along said path (PA) until said sensor (S”) registers a second side and / or a corner (2) of the laundry item (5).

14. The apparatus according to any of the previous claims, said path (PA) having a length corresponding to at most 1 ,5 times the length of said first side (7).

15. A method of operating the apparatus (10) according to any of the previous claims, comprising the step of continuously pulling a trailing portion (T) of said laundry items (5) over, on and across said support structure(2000) by moving said first device (60) holding said leading portion (LP) along said path (PA).

16. The method according to the previous claim, said pulling being with said trailing portion (T) above said bottom (BO) of said apparatus (10).

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