Sewing head
The composite sewing head with parallel needle motion and real-time thickness compensation addresses support and stitching irregularities, enhancing efficiency and consistency in sewing composite materials.
Patent Information
- Application Number
- PCT/US2025/053598
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-05-13
- Filing Date
- 2025-10-31
- Publication Date
- 2026-05-07
AI Technical Summary
Existing sewing heads struggle with supporting composite materials during stitching prior to curing, leading to issues like material displacement, increased processing time, and stitching irregularities due to inadequate needle power, needle breakage, and inconsistent thread tension.
A composite sewing head with a needle and sleeve design, featuring parallel needle motion and adjustable needle angles, along with real-time thickness compensation using sensors, and a catcher needle sleeve to prevent hook engagement with laminate fibers, enhancing sewing speed and consistency.
The solution provides stable support for composite materials, reduces processing time, minimizes material displacement, and ensures consistent stitching quality by maintaining needle penetration depth and thread tension, thereby improving the efficiency and reliability of the sewing process.