Production method of winding wire designed for use in electric motors and generators

Abstract

The present invention relates to a production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used by altering the shape of the winding wire.

Description

[0001] DESCRIPTION

[0002] PRODUCTION METHOD OF WINDING WIRE DESIGNED FOR USE IN ELECTRIC MOTORS AND GENERATORS

[0003] Field of the Invention

[0004] The present invention relates to a production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used by altering the shape of the winding wire.

[0005] Prior Art

[0006] Electric motors are motor systems that convert electrical energy into mechanical energy. The strength and magnitude of the magnetic field directly affect the power output in these types of motors.

[0007] The winding wires in electric motors are important components that perform the function of generating an electromagnetic field, which is the basic operating principle of the motor. These wires are conductive wires covered with an insulating material and are wound around the motor's stator (stationary part) or rotor (rotating part) in a specific pattern.

[0008] Winding wires are critical components that directly affect the performance and lifespan of an electric motor. Choosing the right winding wire and using the correct winding techniques ensures efficient motor operation and a long lifespan.

[0009] In conclusion, the winding wires in electric motors are crucial components that perform the motor's essential functions and directly affect its performance. The characteristic features and types of these wires can vary depending on the type of motor and its operating conditions. Choosing the right winding wire and using correct winding techniques are critical for the efficient and long-lasting operation of the motor.Document No. EP3579338A1 describes a multilayer wire structure for high-efficiency wireless communication. The design in the document is a data cable design, and the aim is to reduce the data transfer time with the + and - sides.

[0010] Document No. US2014251682A1 refers to high-voltage conductive wire and cable bundles. A more efficient method of electricity transmission is explained, reducing losses that occur during electricity transmission.

[0011] Document No. JP2012151056A refers to high-voltage conductive wire and cable bundles. This document also aims to increase efficiency when transmitting electricity through high-voltage cables.

[0012] When existing studies in the state of the art are examined, there is a need to develop a production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used by altering the shape of the winding wire.

[0013] Object of the Invention

[0014] The object of the present invention is to develop a production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used by altering the shape of the winding wire.

[0015] Detailed Description of the Invention

[0016] The winding wire for achieving the objects of the present invention is shown in the accompanying figures.

[0017] In these figures;Figure 1: Side view of the conductive and insulating materials used in the method of the present invention.

[0018] Figure 2: Perspective view of the winding wire obtained using the method of the present invention.

[0019] The parts in the figure are enumerated one by one and the parts correspond to these numbers are given in the following.

[0020] 1. Conductive material

[0021] 2. Insulating material

[0022] The present invention relates to a production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used, comprising the process steps of ;

[0023] - forming a thin layer by thinning the conductive material (1),

[0024] - forming the winding wire by adding an insulating material (2) to one surface of the formed layer and rolling the same around itself in a way that is parallel to the magnetic field direction

[0025] The present invention relates to the winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used, comprising;

[0026] - Conductive material (1),

[0027] - Insulating material (2) coated on the upper surface of the conductive material (1)

[0028] Electric motors are used in many different fields. Examples include fans, compressors, generators, water pumps, etc.

[0029] In electric motors, the electric charge passing through the winding wires creates a magnetic field. The magnetic field is described by the Lorentz force. Maxwell'sequations describe magnetic fields, electric fields, currents, and the charges that create them.

[0030] The force acting on an electric charge in a current-carrying wire is given in Formula I.

[0031] F = qv x B (Formula I)

[0032] The total force is found by multiplying the number of particles by the force. The number of particles in a wire segment with cross-sectional area A and length L is expressed as nAL.

[0033] Therefore, the magnitude of the force is defined by formula II.

[0034] F=(qv x B)nAL (Formula II)

[0035] If current = nqvA, then force is defined as F = IL x B.

[0036] The winding wire developed using the method described in this invention makes it possible to generate a magnetic field in electric motors with a smaller amount of current. Furthermore, if desired, it would be possible to make more powerful engines using smaller motors and fewer resources.

[0037] The magnetic field generated by the current is measured using the right-hand rule. If the thumb points in the direction of the current, and the remaining four fingers are held perpendicular to each other to indicate the direction of the magnetic field, then the direction indicated by the palm shows the direction of the magnetic force.

[0038] In the method described in the invention, the conductive material (1) (copper, aluminum etc.) used in the winding of electric motors is thinned and flattened into a form such as a special foil, the large surface is combined with an insulating material (2) (plastic stretch film etc.) on one side, and this combined design is folded and wrapped in the direction of the magnetic field, with the insulating surface on the inside, so that the direction in which the magnetic field will pass is determined according to the thumb law. (Figure 2)With this type of winding composite, the insulating material (2) allows the electric current to travel over a wide and thin area; with this design, the current will travel a longer distance over a narrower area. The magnetic field is also stronger with the help of this winding wire design. Motors and generators that use this winding wire operate both more stably and more efficiently.

[0039] There is a direct relationship between the number of turns in a wire and the magnetic field generated. This will allow the desired engine power to be achieved within the desired dimensions.

Claims

CLAIMS1. Production method of winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used, characterized by comprising the process steps of;- forming a thin layer by thinning the conductive material (1), - forming the winding wire by adding an insulating material (2) to one surface of the formed layer and rolling the same around itself in a way that is parallel to the magnetic field direction2. Winding wire in electric motors and generators that enables the creation of a stronger and more dense magnetic field than the current used, characterized by comprising;Conductive material (1),Insulating material (2) coated on the upper surface of the conductive material (1)

Images