A ceramic thin plate thermal insulation composite plate system and construction method thereof

Through the bonding and anchoring technology of the ceramic thin-plate insulation composite panel system, the weather resistance, waterproofness and anchoring force problems of the exterior wall insulation decorative panel are solved, and an efficient and safe exterior wall insulation effect is achieved.

CN111270823BActive Publication Date: 2025-01-14MONALISA GRP CO LTD
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Patent Information

Application Number
CN202010209814.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-23
Publication Date
2025-01-14
Estimated Expiration
2040-03-23

AI Technical Summary

Technical Problem

The existing exterior wall insulation decorative panels have problems such as poor weather resistance, easy scratching, poor water resistance, easy fading, high water absorption, waste of adhesive materials and weak single-point anchoring force, resulting in poor decoration effect and great safety hazards for use.

Method used

The ceramic thin plate insulation composite board system is used to be installed by bonding and anchoring, including ceramic thin plates, insulation layer and backing layer, and the anchoring assembly and adhesive layer are provided, and the bonding mortar and dry-hanging adhesive layer are used. The anchoring assembly includes the transverse direction. Fixtures, connectors, pendants and T-shaped inserts ensure that the single-point anchoring force of the composite panel is strong, the surface strength is high, and the water absorption is low.

Benefits of technology

It realizes efficient installation of ceramic thin-plate insulation composite board, saves adhesive materials, enhances the self-weight ability of the composite board, eliminates safety hazards of high altitude fallout, and improves thermal insulation effect and safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

A ceramic thin plate thermal insulation composite plate system and a construction method thereof, the system comprises a composite plate, an anchoring assembly and an adhesive layer; the composite plate comprises a ceramic thin plate, an insulating layer and a backing layer; the right side of the ceramic thin plate is bonded to the left side of the insulating layer, and the right side of the insulating layer is bonded to the left side of the backing layer; the anchoring assembly is arranged on the composite plate; the adhesive layer comprises an outer frame and an inner ring, and the number of the inner rings is at least six; a water vapor outlet is arranged on the edge of the composite plate; the adhesive layer is arranged on the right side of the backing layer; the method comprises inspection and acceptance of the base layer, setting up a reference line, pasting the composite plate, installing the anchoring assembly, filling the caulking material, applying sealant and cleaning the plate surface; the present invention adopts the bonding and anchoring method to effectively install the composite plate on the exterior wall, saves adhesive materials, and has high surface strength, low water absorption, good thermal insulation effect, strong single-point anchoring force, good ability to bear deadweight, and effectively eliminates the safety hazard of composite plate falling off from high altitude.
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Description

Technical Field

[0001] The invention relates to the technical field of exterior wall thermal insulation decorative panels, and in particular to a ceramic thin plate thermal insulation composite panel system and a construction method thereof. Background Art

[0002] Commonly used exterior wall insulation decorative panels include the following, but they all have different disadvantages; 1. The surface coating of traditional metal-faced integrated insulation composite panels has poor weather resistance, is not scratch-resistant, and is difficult to clean due to electrostatic adsorption of dust and other pollutants; 2. Natural stone, as a natural mineral resource, is heavy, easy to weather, absorbs dirt on the surface, has a certain degree of water permeability and is easily damaged, affecting the durability of the insulation material; 3. The plastered insulation board has poor waterproofness, the surface is easily scratched or damaged, affecting the durability of the insulation material, and is easy to fade and discolor with a high water absorption rate.

[0003] The above commonly used exterior wall insulation decorative panels have problems to varying degrees in terms of decorative effect, safety of use, and later maintenance. Moreover, most of the above commonly used exterior wall insulation decorative panels are pasted on the exterior wall. When pasting on the exterior wall, more adhesive materials will be used, resulting in material waste. Moreover, these adhesive materials cure slowly and generally have poor ability to bear their own weight. In actual use, the single-point anchoring force is weak and there is a greater possibility of falling off after long-term use. Therefore, the market urgently needs a high-quality insulation decorative panel structure that can solve the above-mentioned drawbacks. Summary of the invention

[0004] The purpose of the present invention is to propose a ceramic thin plate thermal insulation composite panel system and a construction method thereof, which adopts the bonding and anchoring method to effectively install the composite panel on the exterior wall, save adhesive materials, and has high surface strength, low water absorption, good thermal insulation effect, strong single-point anchoring force, and good ability to bear deadweight, effectively eliminating the safety hazard of composite panels falling off from high altitude.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A ceramic thin plate thermal insulation composite plate system, comprising a composite plate, an anchoring assembly and an adhesive layer;

[0007] The composite plate comprises a ceramic thin plate, a thermal insulation layer and a backing layer;

[0008] The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer;

[0009] The anchor assembly is arranged on the composite plate;

[0010] The adhesive layer comprises an outer frame and inner rings, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; and the adhesive layer is arranged on the right side of the backing layer.

[0011] Further, the anchor assembly includes a transverse fixing member, a connecting member, a gasket, a hanging member, a T-shaped plug-in member and a vertical fixing member;

[0012] The connecting member comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjustment hole, and the first vertical plate is provided with a mounting hole;

[0013] The T-shaped plug-in comprises a second transverse plate and a second vertical plate, and the second transverse plate is provided with a transverse plate mounting hole;

[0014] The second transverse plate is located above the first transverse plate, and the gasket is provided between the second transverse plate and the first transverse plate;

[0015] The vertical fixing member passes through the mounting hole of the transverse plate, the gasket and the adjustment hole and fixes the second transverse plate, the gasket and the first transverse plate together;

[0016] The transverse fixing member is fixed to the mounting hole;

[0017] The hanging piece includes an adhesive portion and an L-shaped plate;

[0018] The bonding part includes a vertically arranged bonding plate, a horizontally arranged alignment plate and a horizontally arranged laminating plate, wherein the alignment plate is arranged at one end of the bonding plate and the laminating plate is arranged at the other end of the bonding plate;

[0019] A C-shaped groove is provided on the left side of the adhesive plate;

[0020] The L-shaped plate is arranged on the right side of the adhesive plate;

[0021] The alignment plate includes an alignment right angle;

[0022] An insertion opening is formed between the L-shaped plate and the right side surface of the adhesive plate;

[0023] The second vertical plate is inserted into the socket;

[0024] The hanging piece is arranged on the heat-insulating layer, the alignment plate is attached to the edge of the ceramic thin plate at a right angle, and the alignment plate is attached to the right side of the ceramic thin plate;

[0025] A dry hanging glue layer is filled between the C-shaped groove and the right side surface of the right side surface of the ceramic thin plate.

[0026] Furthermore, the thickness X of the ceramic thin plate is 3-8 mm.

[0027] Furthermore, the insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0028] Furthermore, the backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0029] Furthermore, the transverse fixing member is an expansion bolt.

[0030] Furthermore, the pendant and the T-shaped plug-in are both made of aluminum alloy.

[0031] Furthermore, the adjustment hole is a strip-shaped hole.

[0032] Furthermore, the thickness of the gasket is 0.9-1.1 mm.

[0033] A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps:

[0034] 1. Grassroots inspection and acceptance:

[0035] The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0036] The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0037] 2. Release baseline:

[0038] Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction;

[0039] Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor;

[0040] 3. Paste composite board:

[0041] Paste the composite board from bottom to top;

[0042] The composite board is pasted by the frame point method. The adhesive is applied on the composite board frame with a width of 100mm, and a 50mm wide gap is scraped on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board. The diameter of each bonding point is not less than 150mm.

[0043] Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner;

[0044] 4. Install anchor components:

[0045] Install anchoring components promptly after each composite board is pasted;

[0046] Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall;

[0047] 5. Filling materials:

[0048] After the composite board is pasted for 24 hours, the caulking material is filled in, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board;

[0049] When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

[0050] 6. Apply sealant:

[0051] After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam;

[0052] The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

[0053] 7. Clean the board:

[0054] After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

[0055] Based on the above content, the present invention proposes a ceramic thin plate thermal insulation composite panel system and a construction method thereof, which adopts the bonding and anchoring method to effectively install the composite panel on the exterior wall, saving adhesive materials, and has high surface strength, low water absorption, good thermal insulation effect, strong single-point anchoring force, and good ability to bear deadweight, effectively eliminating the safety hazard of composite panels falling off from high altitude. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 It is a partial structural diagram of a system in one embodiment of the present invention;

[0057] Figure 2 is a schematic structural diagram of an anchor assembly according to one embodiment of the present invention;

[0058] Figure 3 is a partial structural schematic diagram of an anchor assembly according to one embodiment of the present invention;

[0059] Figure 4 is a schematic structural diagram of a pendant in one embodiment of the present invention;

[0060] Figure 5 is a schematic diagram of the structure of a T-shaped plug-in according to one embodiment of the present invention;

[0061] Figure 6 1 is a schematic diagram of the structure of a composite board according to one embodiment of the present invention; (mainly showing the adhesive layer) wherein: a ceramic thin plate 81, an insulating layer 82, a backing layer 83, a thickness X, a horizontal fixing member 1, a dry hanging adhesive layer 101, a sealant 103, a connecting member 2, a first horizontal plate 21, an adjustment hole 211, a first vertical plate 22, a mounting hole 221, a gasket 3, a hanging member 4, an adhesive portion 41, an adhesive plate 411, a C-shaped groove 4111, an alignment plate 412, an alignment right angle 4121, a bonding plate 413, an L-shaped plate 42, a T-shaped plug-in 5, a second horizontal plate 51, a horizontal plate mounting hole 511, a second vertical plate 52, a socket 53, a vertical fixing member 6, an outer wall 7, a composite board 91, a water vapor outlet 911, an anchoring assembly 92, an adhesive layer 93, an outer frame 931, and an inner ring 932. DETAILED DESCRIPTION

[0062] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0063] like Figure 1-6 As shown, a ceramic thin plate thermal insulation composite panel system of this embodiment is mainly used for new construction, reconstruction, and expansion of civil buildings with an elevation not exceeding 100m, as well as energy-saving renovation of the exterior walls of existing buildings.

[0064] A ceramic thin plate thermal insulation composite plate system, comprising a composite plate 91, an anchoring assembly 92 and an adhesive layer 93;

[0065] The composite plate includes a ceramic thin plate 81, a thermal insulation layer 82 and a backing layer 83;

[0066] The right side of the ceramic thin plate 81 is bonded to the left side of the thermal insulation layer 82, and the right side of the thermal insulation layer 82 is bonded to the left side of the backing layer 83;

[0067] The anchor assembly 92 is disposed on the composite plate 91;

[0068] The adhesive layer 93 includes an outer frame 931 and an inner ring 932, and the number of the inner rings 932 is at least six; the board edge of the composite board 91 is provided with a water vapor outlet 911; the adhesive layer 93 is arranged on the right side of the backing layer 3;

[0069] The anchor assembly 92 includes a transverse fixing member 1, a connecting member 2, a gasket 3, a hanging member 4, a T-shaped plug-in member 5 and a vertical fixing member 6;

[0070] The connecting member 2 includes a first transverse plate 21 and a first vertical plate 22. The first vertical plate 22 is vertically arranged at one end of the first transverse plate 21. The first transverse plate 21 is provided with an adjustment hole 211, and the first vertical plate 22 is provided with a mounting hole 221.

[0071] The T-shaped plug-in 5 comprises a second transverse plate 51 and a second vertical plate 52, wherein the second transverse plate 51 is provided with a transverse plate mounting hole 511;

[0072] The second transverse plate 51 is located above the first transverse plate 21, and the gasket 3 is provided between the second transverse plate 51 and the first transverse plate 21;

[0073] The vertical fixing member 6 passes through the transverse plate mounting hole 511, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 51, the gasket 3 and the first transverse plate 21 together;

[0074] The transverse fixing member 1 is fixed to the mounting hole 221;

[0075] The hanging member 4 includes an adhesive portion 41 and an L-shaped plate 42;

[0076] The bonding portion 41 includes a vertically arranged bonding plate 411, a horizontally arranged alignment plate 412 and a horizontally arranged bonding plate 413, wherein the alignment plate 412 is arranged at one end of the bonding plate 411, and the bonding plate 413 is arranged at the other end of the bonding plate 411;

[0077] The left side of the adhesive plate 411 is provided with a C-shaped groove 4111;

[0078] The L-shaped plate 42 is disposed on the right side of the adhesive plate 411;

[0079] The alignment plate 412 includes an alignment right angle 4121;

[0080] The L-shaped plate 42 and the right side surface of the adhesive plate 411 form an insertion opening 53;

[0081] The second vertical plate 52 is inserted into the socket 53;

[0082] The hanging member 4 is arranged on the heat-insulating layer 82, the alignment right angle 4121 is attached to the edge of the ceramic thin plate 81, and the alignment plate 412 is attached to the right side of the ceramic thin plate 81;

[0083] A dry hanging adhesive layer 101 is filled between the C-shaped groove 4111 and the right side surface of the right side surface of the ceramic thin plate 81 .

[0084] In this embodiment, the ceramic thin plate 81, the thermal insulation layer 82 and the backing layer 83 are bonded together by epoxy resin; the ceramic thin plate 81 has high surface strength, excellent physical and chemical properties (wear resistance, scratch resistance, acid and alkali resistance, and freeze-thaw resistance), low water absorption, and can effectively prevent water and moisture; the thermal insulation layer 82 has a thermal insulation effect, so that the composite board 91 as a whole also has a thermal insulation effect; because in actual use, the right side of the backing layer 83 of the composite board 913 is bonded to the base wall through the adhesive layer 93, therefore, by providing the backing layer 83, the compatibility problem between the base wall, the adhesive layer 93 and the composite board 91 is solved.

[0085] The adhesive layer 93 of this embodiment is bonding mortar.

[0086] Since the adhesive layer 93 includes an outer frame 931 and an inner ring 932, the number of the inner rings 932 is at least six; on the one hand, the material of the bonding mortar is saved, thereby saving costs; on the other hand, since the board edge of the composite board 91 is provided with a water vapor outlet 911, the curing speed of the bonding mortar is increased.

[0087] The vertical fixing member 6 passes through the transverse plate mounting hole 511, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 51, the gasket 3 and the first transverse plate 21 together. After being fixed, the transverse plate mounting hole 511, the gasket 3 and the first transverse plate 21 are located inside the composite plate 91, and the first vertical plate 22 is located outside the composite plate 91, specifically, on the right side of the backing layer 83 of the composite plate 91.

[0088] When the anchoring assembly 92 is in use, the hanger 4 is placed at the end of the composite plate 91, so that the single-point anchoring ability of the composite plate 91 is stronger, and the dry hanging glue layer 101 is filled between the C-shaped groove 4111 and the right side of the ceramic thin plate 81, so that the hanger 4 is directly bonded to the right side of the ceramic thin plate 81, thereby improving the single-point anchoring force of the composite plate 91 and preventing the ceramic thin plate 81 from falling off due to insufficient anchoring strength of the composite plate 91.

[0089] The hanger 4 and the ceramic thin plate 81 are attached by dry hanging glue, and the amount of glue directly affects the single-point anchoring force. There is a cavity at the glue application position of the hanger 4, and the upper and lower parts are flush in order to ensure the amount of dry hanging glue applied for pasting.

[0090] The alignment right angle 4121 is fitted to the edge of the ceramic thin plate 81 to prevent the hanger 4 from shifting when the dry hanging adhesive layer 101 is completely cured, thereby ensuring the accurate anchoring position of the hanger 4.

[0091] During actual use, the composite panels 91 need to be attached to the outside of the wall. Therefore, in order to improve the supporting effect between adjacent composite panels 91, since adjacent composite panels 91 all have hangers 4, that is, adjacent composite panels 91 all have sockets 53, by inserting the second vertical panels 52 into the sockets 53 of the adjacent composite panels 91, the supporting effect between adjacent composite panels 91 can be improved, and safety hazards such as composite panels 91 falling from high altitude can be effectively eliminated to ensure their safe use.

[0092] As mentioned above, the first vertical plate 22 is located outside the composite panel 91, specifically, on the right side of the backing layer 83 of the composite panel 91, and the mounting hole 221 is provided on the first vertical plate 22. Therefore, the first vertical plate 22 can be fixed to the mounting hole 221 by the transverse fixing member 1. By fixing the first vertical plate 22 to the outer wall 7 by the transverse fixing member 1, the composite panel 91 can be further anchored to the outer wall 7.

[0093] In addition, since the gasket 3 is provided between the second transverse plate 51 and the first transverse plate 21 , the gasket 3 plays a role in isolating the cold and hot bridges and preventing metal corrosion.

[0094] Therefore, a ceramic thin plate thermal insulation composite panel system of the present embodiment adopts bonding and anchoring methods to effectively install the composite panel 91 on the exterior wall 7, and has high surface strength, low water absorption, good thermal insulation effect, strong single-point anchoring force, and good ability to bear its own weight, effectively eliminating the safety hazard of the composite panel 91 falling off from high altitude.

[0095] Furthermore, the thickness X of the ceramic thin plate 81 is 3-8 mm.

[0096] The ceramic sheet 81 cannot be made too thick. If it is made too thick, the cost will be too high and the accessories will need to be customized. If it is made too thin, the structural strength and impact resistance will be weakened. After testing, the ceramic sheet made according to the above size range is most suitable for use.

[0097] Furthermore, the insulation layer 82 is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0098] The insulation layer 82 may be made of the above-mentioned insulation boards according to actual conditions, wherein the XPS insulation board refers to an extruded polystyrene insulation board, the EPS insulation board refers to a fireproof honeycomb insulation board, and the PU insulation board refers to a polyurethane energy-saving insulation board.

[0099] Furthermore, the backing layer 83 is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0100] Selecting one of cement fiber board, cement fiber cloth or glass magnesium board as the backing layer 83 can effectively solve the compatibility problem of the base wall, bonding mortar and composite board.

[0101] Furthermore, the transverse fixing member 1 is an expansion bolt.

[0102] The composite panel is effectively anchored to the exterior wall 7 .

[0103] Furthermore, the hanger 4 and the T-shaped plug-in 5 are both made of aluminum alloy.

[0104] The overall structure of the pendant 4 and the T-shaped plug-in 5 is light and durable, and has good anti-corrosion and anti-rust properties.

[0105] Furthermore, the adjustment hole 211 is a strip-shaped hole.

[0106] The vertical fixing member 6 passes through the transverse plate mounting hole 511, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 51, the gasket 3 and the first transverse plate 21 together, and the adjustment hole 211 is set as a strip hole, so it is convenient to adjust the transverse position between the transverse plate mounting hole 511 and the first transverse plate 21.

[0107] Furthermore, the thickness of the gasket 3 is 0.9-1.1 mm.

[0108] The thickness of the gasket 3 in this embodiment is 1 mm, which can not only cut off the hot and cold bridges and prevent metal corrosion, but also prevent the gasket from being too thick, thereby making the anchor assembly 92 neat, light and thin.

[0109] Furthermore, the surface of the connecting member 2 is provided with a zinc coating.

[0110] Improve its anti-rust effect.

[0111] Furthermore, the vertical fixing member 6 is a bolt.

[0112] By using bolts, the assembly between the second transverse plate 51, the gasket 3 and the first transverse plate 21 is facilitated.

[0113] A construction method of a slotted ceramic thin plate thermal insulation composite panel system comprises the following steps:

[0114] 1. Grassroots inspection and acceptance:

[0115] The construction should be carried out after the main structure project is accepted and the base wall quality is accepted. The base wall that does not meet the requirements should be leveled and should comply with the following requirements:

[0116] 1.1) The outer side of the base wall should be leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0117] 1.2) The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0118] 2. Release baseline:

[0119] 2.1) On the base wall that meets the requirements, according to the relevant technical requirements of building facade design and external wall insulation, the horizontal and vertical control lines of external doors and windows, expansion joints, decorative joints, etc. are popped up on the wall. Generally, the longitudinal reference line of construction should be placed at the top of the building, and the horizontal reference line of construction should be the yin and yang corner line or a characteristic contour line. The reference line should be constructed on the line.

[0120] 2.2) The composite panel 91 installation line is popped up on the wall according to the design drawing requirements, and vertical reference lines are hung at the positive corners, negative corners and other necessary places of the building's exterior wall. Horizontal lines are hung at appropriate locations on each floor to control the verticality and flatness of the composite panel 91 during construction.

[0121] 3. Paste composite board 91:

[0122] 3.1) The adhesive should be prepared in the order of adding water or glue liquid first and then adding powder. The prepared adhesive should be protected from sunlight and wind, and should be prepared according to the amount within the operable time. After preparation, it should be used up within the time specified in the product manual (it should be used up within 2 hours in summer construction).

[0123] 3.2) The bonding of the composite board 91 should be carried out from bottom to top.

[0124] 3.3) It is advisable to use the frame point bonding method to paste the composite board 91. Apply adhesive with a width of 100mm on the frame of the conventional size composite board 91, and use a spatula to scrape a 50mm wide gap on the upper part of the edge of the composite board 91. Then, evenly apply at least six bonding points (i.e., the inner circle 932) in the middle of the composite board 91. The diameter of each point is not less than 150mm. The width of the adhesive and the number of bonding points should be determined according to the bonding area ratio requirements.

[0125] 3.4) Immediately press the glue-coated composite board 91 onto the wall surface with a suction cup, and adjust the position of the composite board 91 so that the entire board surface remains flat, the dividing seams are aligned, and the board surface is horizontally and vertically aligned and neatly arranged.

[0126] 3.5) Fire isolation zones and small-sized thermal insulation decorative bodies should be fully bonded using the strip bonding method. The bonding area ratio should be appropriately increased for the building's positive corners, around door and window openings, and walls within 2.0m of the outdoor floor.

[0127] 3.6) The composite board 91 should not be cut on site.

[0128] 4. Install anchor assembly 92:

[0129] 4.1) Anchors should be installed promptly after each composite panel 91 is pasted;

[0130] 4.2) When the fastener consists of two parts, the assembly should be basically completed before installation. A certain adjustment margin can be reserved for the fastening bolts before installation, and they can be tightened after the installation is adjusted into place.

[0131] 4.3) A drill bit of appropriate diameter should be used for drilling, and the drilling depth should be greater than the length of the anchor bolt.

[0132] 4.4) Screw-in anchors should be tightened using an electric screwdriver and the anchors must not be hammered into the wall.

[0133] 5. Filling materials:

[0134] 5.1) After the composite board 91 is pasted for 24 hours, the caulking material is filled in. The depth of the caulking material from the board surface should not be less than 5mm. The diameter of the foam rod should be 1.2 to 1.5 times the gap between the boards, and the thickness of the inorganic board should be 1mm to 2mm smaller than the gap between the boards.

[0135] 5.2) When fireproof caulking materials such as calcium silicate cement board, gypsum board or fire-resistant fiber rope are used, the fireproof caulking materials should fill the horizontal board joints, and should be continuous when encountering cross joints, and should not be interrupted at the vertical board joints. The filling of the fireproof caulking materials should be carried out simultaneously with the pasting of the composite board 91.

[0136] 6. Apply sealant 103:

[0137] 6.1) After filling the caulking material, the weatherproof sealant 103 can be applied. A special glue gun should be used to apply the sealant 103. The sealant 103 should be applied from top to bottom. The board surface at the joint of the composite board 91 should be cleaned, and masking tape should be pasted along both sides of the joint.

[0138] 6.2) The depth of sealant 103 is 50% of the seam width and should not be less than 5mm. The paper tape should be pulled off after the sealant is applied. The masking tape should not be pasted on the board surface for more than 2 hours to avoid stains on the board surface caused by unclean tearing.

[0139] 7. Clean the board:

[0140] The board surface should be processed after the sealant 103 is dry. The dust and dirt on the edge of the composite board 91 should be removed first. When there is adhesive residue, it should be cleaned with a clean towel.

[0141] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. A ceramic thin plate thermal insulation composite plate system, characterized in that: including a composite plate, an anchoring assembly and an adhesive layer; The composite plate comprises a ceramic thin plate, a thermal insulation layer and a backing layer; The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer; The anchor assembly is arranged on the composite plate; The adhesive layer comprises an outer frame and an inner ring, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; the adhesive layer is arranged on the right side of the backing layer; The anchor assembly includes a transverse fixing member, a connecting member, a gasket, a hanging member, a T-shaped plug-in member and a vertical fixing member; The connecting member comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjustment hole, and the first vertical plate is provided with a mounting hole; The T-shaped plug-in comprises a second transverse plate and a second vertical plate, and the second transverse plate is provided with a transverse plate mounting hole; The second transverse plate is located above the first transverse plate, and the gasket is provided between the second transverse plate and the first transverse plate; The vertical fixing member passes through the mounting hole of the transverse plate, the gasket and the adjustment hole and fixes the second transverse plate, the gasket and the first transverse plate together; The transverse fixing member is fixed to the mounting hole; The hanging piece includes an adhesive portion and an L-shaped plate; The bonding part includes a vertically arranged bonding plate, a horizontally arranged alignment plate and a horizontally arranged laminating plate, wherein the alignment plate is arranged at one end of the bonding plate and the laminating plate is arranged at the other end of the bonding plate; A C-shaped groove is provided on the left side of the adhesive plate; The L-shaped plate is arranged on the right side of the adhesive plate; The alignment plate includes an alignment right angle; An insertion opening is formed between the L-shaped plate and the right side surface of the adhesive plate; The second vertical plate is inserted into the socket; The hanging piece is arranged on the heat-insulating layer, the alignment plate is attached to the edge of the ceramic plate at a right angle, and the alignment plate is attached to the right side of the ceramic plate; A dry hanging adhesive layer is filled between the C-shaped groove and the right side surface of the right side surface of the ceramic thin plate; A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps:

1. Grassroots inspection and acceptance: The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface; The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa; 2. Release baseline: Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction; Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor; 3. Paste composite board: Paste the composite board from bottom to top; The composite board is pasted by the frame point method. The adhesive is applied on the composite board frame with a width of 100mm, and a 50mm wide gap is scraped on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board. The diameter of each bonding point is not less than 150mm. Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner; 4. Install anchor components: Install anchoring components promptly after each composite board is pasted; Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall; 5. Filling materials: After the composite board is pasted for 24 hours, the caulking material is filled, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board; When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

6. Apply sealant: After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam; The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

7. Clean the board: After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

2. A ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The thickness X of the ceramic sheet is 3-8 mm.

3. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The thermal insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic thermal insulation board, a foam glass thermal insulation board, an XPS thermal insulation board, an EPS thermal insulation board and a PU thermal insulation board.

4. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

5. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The transverse fixing member is an expansion bolt.

6. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The pendant and the T-shaped plug-in are both made of aluminum alloy.

7. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The adjustment hole is a strip-shaped hole.

8. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that: The thickness of the gasket is 0.9-1.1 mm.

Citation Information

Patent Citations

  • AEPS (class-A expandable polystyrene) zinc-magnesium steel plate fireproof insulation decorative integrated board and construction process thereof

    CN105298054A

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    CN106760026A

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    CN204225324U

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    CN211873625U