Ultrasonic impurity detection device for high silicon lightweight hypereutectic aluminum silicon alloy
By designing an ultrasonic impurity detection device, high-eutectic aluminum-silicon alloy raw materials are efficient and precisely tested, solving the problem of impurities affecting the quality of finished products and achieving the effect of reducing production costs and scrapping rate of finished products.
Patent Information
- Application Number
- CN202011396975.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-12-03
AI Technical Summary
In the preparation process of high-silicon lightweight supereutectic aluminum-silicon alloy, the inevitable impurities in the raw material solution affect the quality of the finished product, resulting in high production costs and high scrap rate of the finished product.
An ultrasonic impurity detection device is designed to achieve efficient, accurate and stable detection of high-silicon lightweight supereutectic aluminum-silicon alloy raw materials through the combination of storage tank, reflection assembly and detection assembly.
This device can ensure the unified quality of finished products, reduce production costs and finished product scrapping rate, realize energy-saving and environmentally friendly processing production requirements, and can perform adaptive multi-angle detection and adjustment to improve the accuracy of impurity data collection.
Smart Images

Figure CN112326797B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metal material application, and in particular relates to an ultrasonic impurity detection device prepared from a high-silicon lightweight hypereutectic aluminum-silicon alloy. Background Art
[0002] A390 hypereutectic aluminum-silicon alloy billet is usually used to manufacture key parts such as automobile engine pistons, rotors, and swash plates due to its advantages of light weight, high strength, high wear resistance, high heat resistance, and low thermal expansion. Compared with conventional castings, it is not only lighter than ordinary cast iron parts, but also eliminates structural segregation through silicon spheroidization, and obtains uniform structure and fine grains through solid solution treatment, which can significantly improve the mechanical properties and thermal process properties of the alloy. It is widely used in the automotive industry, especially in the application of lightweight automobiles and new energy vehicles.
[0003] Because there is still a huge gap between my country and the United States, Japan and other automobile industrial powers in the research and development of high-purity A390 supersaturated aluminum alloy, especially in the context of the application of a new generation of lightweight, high-strength and high-wear-resistant aluminum alloys in new energy vehicles, research in this area is still in its infancy, so it is very meaningful to carry out research on A390 supersaturated aluminum alloy.
[0004] In the raw material processing operation for the preparation of high-silicon lightweight hypereutectic aluminum-silicon alloy (finished product or semi-finished product), the raw material solution will inevitably contain impurities, and the content of impurities will directly affect the quality of the prepared finished high-silicon lightweight hypereutectic aluminum-silicon alloy. Therefore, in the preparation of high-silicon lightweight hypereutectic aluminum-silicon alloy, it is necessary to conduct efficient, accurate and stable detection of the raw material solution (finished product or semi-finished product).
[0005] Therefore, based on the above problems, the present invention provides an ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy. Summary of the invention
[0006] Purpose of the invention: The purpose of the present invention is to provide an ultrasonic impurity detection device for the preparation of high-silicon lightweight hypereutectic aluminum-silicon alloy, which can perform efficient, accurate and stable detection operations on the raw materials (finished products or semi-finished products) prepared from high-silicon lightweight hypereutectic aluminum-silicon alloy, ensure the uniform quality of the finished products, reduce production costs and the scrap rate of finished products, and achieve energy-saving and environmentally friendly processing production requirements.
[0007] Technical solution: The ultrasonic impurity detection device prepared from a high-silicon lightweight hypereutectic aluminum-silicon alloy provided by the present invention is composed of a material storage box, and a group of vertical support legs arranged on the bottom surfaces of both ends of the material storage box, and a feed port and a discharge port arranged on the material storage box, and a sealing plate arranged on the inner wall of the lower part of the material storage box, and a group of sealing plate through holes symmetrically arranged in the sealing plate, and a horizontal cylinder mounting plate whose two ends are respectively connected to the inner walls of a group of vertical support legs, and a reflection component used in conjunction with the sealing plate and the horizontal cylinder mounting plate, and a detection component used in conjunction with the reflection component; The reflective component comprises a group of vertical cylinders symmetrically arranged on the horizontal cylinder mounting plate, and internal threaded hole connecting sleeves respectively connected to the group of vertical cylinders, and screws respectively connected to the internal threaded hole connecting sleeves, and a group of locking nuts and screw sealing rings respectively arranged on the screws, and reflective plate positioning ear plates respectively used in conjunction with the screws, and reflective plates respectively connected to the reflective plate positioning ear plates, wherein the reflective plate positioning ear plates are respectively provided with screw through holes used in conjunction with the screws; the detection component comprises The first-shaped support plate, the second-shaped support plate, and the first horizontal cylinder mounting plate and the second horizontal cylinder mounting plate respectively arranged at one end of the first-shaped support plate and the second-shaped support plate, and the first horizontal cylinder and the second horizontal cylinder respectively installed on the first horizontal cylinder mounting plate and the second horizontal cylinder mounting plate, and the first horizontal connecting sleeve and the second horizontal connecting sleeve respectively connected to the first horizontal cylinder and the second horizontal cylinder, and the first hollow sound waveguide positioning seat and the second hollow sound waveguide positioning seat respectively connected to the first horizontal connecting sleeve and the second horizontal connecting sleeve, and the first hollow sound waveguide positioning seat respectively arranged in the first hollow sound The invention relates to a waveguide locating seat, a first oblique sound waveguide installation through hole and a second oblique sound waveguide installation through hole in the second hollow sound waveguide locating seat, and a first hollow sound waveguide and a second hollow sound waveguide installed in the first oblique sound waveguide installation through hole and the second oblique sound waveguide installation through hole respectively, wherein a waist-shaped through groove used in conjunction with the first hollow sound waveguide and the second hollow sound waveguide is provided on the material storage box, and a waist-shaped belt through groove sealing block is provided on the material storage box and used in conjunction with the waist-shaped through groove, the first hollow sound waveguide and the second hollow sound waveguide.
[0008] According to the technical solution, the ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a support column through hole arranged in the sealing plate and located between a group of sealing plate through holes, and a vertical support column with one end passing through the support column through hole and connected to the bottom surface of the reflecting plate, and a vertical support column sealing ring arranged on the vertical support column, and a semicircular limiting ring arranged at the other end of the vertical support column, and an auxiliary vertical support column arranged on the inner wall of the bottom surface of the storage box, and an auxiliary semicircular limiting ring arranged at one end of the auxiliary vertical support column, and a supporting ball arranged between the vertical support column and the auxiliary vertical support column and used in conjunction with the semicircular limiting ring and the auxiliary semicircular limiting ring.
[0009] In the technical solution, the ultrasonic impurity detection device made of the high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a first positioning horizontal hollow screw sleeve and a second positioning horizontal hollow screw sleeve symmetrically arranged on the inner walls on both sides of the upper part of the storage box, and a first horizontal screw and a second horizontal screw respectively connected to the first positioning horizontal hollow screw sleeve and the second positioning horizontal hollow screw sleeve, and a first horizontal U-shaped plate and a second horizontal U-shaped plate respectively connected to the first horizontal screw and the second horizontal screw, and a first horizontal U-shaped plate through hole and a second horizontal U-shaped plate through hole respectively arranged in the first horizontal U-shaped plate and the second horizontal U-shaped plate, wherein one end of the first hollow sound waveguide tube and the second hollow sound waveguide tube respectively penetrate the first horizontal U-shaped plate through hole and the second horizontal U-shaped plate through hole.
[0010] In the technical solution, the ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a first auxiliary gasket sleeve and a second auxiliary gasket sleeve, which are respectively arranged in the first horizontal U-shaped plate through hole and the second horizontal U-shaped plate through hole and are used in conjunction with the first hollow acoustic waveguide tube and the second hollow acoustic waveguide tube.
[0011] In the technical solution, the ultrasonic impurity detection device made of the high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a sound wave generator and a sound wave receiver used in conjunction with the first hollow sound waveguide and the second hollow sound waveguide, respectively.
[0012] Compared with the prior art, the beneficial effects of the ultrasonic impurity detection device for preparing high-silicon lightweight hypereutectic aluminum-silicon alloy of the present invention are: its design structure is reasonable, and it can perform efficient, accurate and stable detection operations on the raw materials (finished products or semi-finished products) prepared from high-silicon lightweight hypereutectic aluminum-silicon alloy, ensuring the uniform quality of the finished products, reducing production costs and the scrap rate of finished products, and achieving energy-saving and environmentally friendly processing production requirements. At the same time, it can perform adaptive multi-angle detection and adjustment to further ensure the accuracy of impurity data information collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of an ultrasonic impurity detection device prepared from a high-silicon lightweight hypereutectic aluminum-silicon alloy of the present invention;
[0014] Figure 2 It is a schematic diagram of the top view structure of the material storage and waist-shaped through groove of the ultrasonic impurity detection device made of the high-silicon lightweight hypereutectic aluminum-silicon alloy of the present invention;
[0015] Figure 3 It is a schematic diagram of the top view of the structure of a waist-shaped sealing block with a through groove of an ultrasonic impurity detection device made of a high-silicon lightweight hypereutectic aluminum-silicon alloy of the present invention;
[0016] Figure 4It is a schematic diagram of the top view structure of the first horizontal screw, the second horizontal screw, the first horizontal U-shaped plate, the second horizontal U-shaped plate, the first horizontal U-shaped plate through hole, and the second horizontal U-shaped plate through hole of the ultrasonic impurity detection device made of the high-silicon lightweight hypereutectic aluminum-silicon alloy of the present invention. DETAILED DESCRIPTION
[0017] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments.
[0018] Embodiment 1
[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 4The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy shown in the figure consists of a storage box 1, and a group of vertical support legs 4 arranged on the bottom surfaces of both ends of the storage box 1, and a feed port 2 and a discharge port 3 arranged on the storage box 1, and a sealing plate 8 arranged on the lower inner wall of the storage box 1, and a group of sealing plate through holes 9 symmetrically arranged in the sealing plate 8, and a horizontal cylinder mounting plate 5 whose two ends are respectively connected to the inner walls of a group of vertical support legs 4, and a reflection component used in conjunction with the sealing plate 8 and the horizontal cylinder mounting plate 5, and a detection component used in conjunction with the reflection component; the reflection component includes a detection component symmetrically arranged on the horizontal cylinder mounting plate 5, and the internal threaded hole connecting sleeves 19 respectively connected to the group of vertical cylinders 10, and the screws 20 respectively connected to the internal threaded hole connecting sleeves 19, and a group of locking nuts 23 and screw sealing rings 24 respectively arranged on the screws 20, and the reflector positioning ear plates 21 respectively used in conjunction with the screws 20, and the reflector 18 respectively connected to the reflector positioning ear plates 21, wherein the reflector positioning ear plates 21 are respectively provided with screw through holes 22 used in conjunction with the screws 20; the detection component includes a first-shaped support plate 25 and a second-shaped support plate 25 symmetrically arranged on the outer walls of both sides of the storage box 1. The plate 26, and the first horizontal cylinder mounting plate 27 and the second horizontal cylinder mounting plate 28 respectively arranged at one end of the first-shaped support plate 25 and the second-shaped support plate 26, and the first horizontal cylinder 29 and the second horizontal cylinder 30 respectively installed on the first horizontal cylinder mounting plate 27 and the second horizontal cylinder mounting plate 28, and the first horizontal connecting sleeve 31 and the second horizontal connecting sleeve 32 respectively connected to the first horizontal cylinder 29 and the second horizontal cylinder 30, and the first hollow sound waveguide positioning seat 33 and the second hollow sound waveguide positioning seat 34 respectively connected to the first horizontal connecting sleeve 31 and the second horizontal connecting sleeve 32, and the first hollow sound waveguide positioning seat 33 and the second hollow sound waveguide positioning seat 34 respectively arranged in the first hollow sound waveguide positioning seat The first oblique sound waveguide installation through hole 36 and the second oblique sound waveguide installation through hole 37 in the positioning seat 33 and the second hollow sound waveguide positioning seat 34, and the first hollow sound waveguide 39 and the second hollow sound waveguide 38 respectively installed in the first oblique sound waveguide installation through hole 36 and the second oblique sound waveguide installation through hole 37, wherein the storage box 1 is provided with a waist-shaped through groove 6 used in conjunction with the first hollow sound waveguide 39 and the second hollow sound waveguide 38, and a waist-shaped band through groove sealing block 7 arranged on the storage box 1 and used in conjunction with the waist-shaped through groove 6, the first hollow sound waveguide 39 and the second hollow sound waveguide 38.
[0020] Embodiment 2
[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy shown in the figure consists of a storage box 1, and a group of vertical support legs 4 arranged on the bottom surfaces of both ends of the storage box 1, and a feed port 2 and a discharge port 3 arranged on the storage box 1, and a sealing plate 8 arranged on the lower inner wall of the storage box 1, and a group of sealing plate through holes 9 symmetrically arranged in the sealing plate 8, and a horizontal cylinder mounting plate 5 whose two ends are respectively connected to the inner walls of a group of vertical support legs 4, and a reflection component used in conjunction with the sealing plate 8 and the horizontal cylinder mounting plate 5, and a detection component used in conjunction with the reflection component; The reflection assembly comprises a group of vertical cylinders 10 symmetrically arranged on the horizontal cylinder mounting plate 5, and internal threaded hole connecting sleeves 19 respectively connected to the group of vertical cylinders 10, and screws 20 respectively connected to the internal threaded hole connecting sleeves 19, and a group of locking nuts 23 and screw sealing rings 24 respectively arranged on the screws 20, and reflection plate positioning ear plates 21 respectively used in conjunction with the screws 20, and reflection plates 18 respectively connected to the reflection plate positioning ear plates 21, wherein the reflection plate positioning ear plates 21 are respectively provided with screw through holes 22 used in conjunction with the screws 20;The detection component includes a first-shaped support plate 25 and a second-shaped support plate 26 symmetrically arranged on the outer walls of both sides of the storage box 1, and a first horizontal cylinder mounting plate 27 and a second horizontal cylinder mounting plate 28 respectively arranged at one end of the first-shaped support plate 25 and the second-shaped support plate 26, and a first horizontal cylinder 29 and a second horizontal cylinder 30 respectively mounted on the first horizontal cylinder mounting plate 27 and the second horizontal cylinder mounting plate 28, and a first horizontal connecting sleeve 31 and a second horizontal connecting sleeve 32 respectively connected to the first horizontal cylinder 29 and the second horizontal cylinder 30, and a first hollow sound waveguide positioning seat 33 and a second hollow sound waveguide positioning seat 34 respectively connected to the first horizontal connecting sleeve 31 and the second horizontal connecting sleeve 32, and a first oblique sound waveguide mounting through hole 36 and a second oblique sound waveguide mounting through hole 37 respectively arranged in the first hollow sound waveguide positioning seat 33 and the second hollow sound waveguide positioning seat 34, and a first oblique sound waveguide mounting through hole 36 and a second oblique sound waveguide mounting through hole 37 respectively installed in the first oblique sound waveguide mounting through hole 36 and the second oblique sound waveguide mounting through hole 37 The material storage box 1 is provided with a waist-shaped through groove 6 used in conjunction with the first hollow sound waveguide 39 and the second hollow sound waveguide 38, and a waist-shaped band through groove sealing block 7 provided on the material storage box 1 and used in conjunction with the waist-shaped through groove 6, the first hollow sound waveguide 39 and the second hollow sound waveguide 38, and a support column through hole 14 provided in the sealing plate 8 and located between a group of sealing plate through holes 9, and one end of the support column through hole 14 and connected to the reverse The vertical support column 15 connected to the bottom surface of the shooting plate 18, and the vertical support column sealing ring 16 arranged on the vertical support column 15, and the semicircular limiting ring 17 arranged at the other end of the vertical support column 15, and the auxiliary vertical support column 11 arranged on the inner wall of the bottom surface of the storage box 1, and the auxiliary semicircular limiting ring 12 arranged at one end of the auxiliary vertical support column 11, and the supporting ball 13 arranged between the vertical support column 15 and the auxiliary vertical support column 11 and used in conjunction with the semicircular limiting ring 17 and the auxiliary semicircular limiting ring 12. ;
[0022] Embodiment 3
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy shown in the figure consists of a storage box 1, and a group of vertical support legs 4 arranged on the bottom surfaces of both ends of the storage box 1, and a feed port 2 and a discharge port 3 arranged on the storage box 1, and a sealing plate 8 arranged on the lower inner wall of the storage box 1, and a group of sealing plate through holes 9 symmetrically arranged in the sealing plate 8, and a horizontal cylinder mounting plate 5 whose two ends are respectively connected to the inner walls of a group of vertical support legs 4, and a reflection component used in conjunction with the sealing plate 8 and the horizontal cylinder mounting plate 5, and a detection component used in conjunction with the reflection component; The reflection assembly comprises a group of vertical cylinders 10 symmetrically arranged on the horizontal cylinder mounting plate 5, and internal threaded hole connecting sleeves 19 respectively connected to the group of vertical cylinders 10, and screws 20 respectively connected to the internal threaded hole connecting sleeves 19, and a group of locking nuts 23 and screw sealing rings 24 respectively arranged on the screws 20, and reflection plate positioning ear plates 21 respectively used in conjunction with the screws 20, and reflection plates 18 respectively connected to the reflection plate positioning ear plates 21, wherein the reflection plate positioning ear plates 21 are respectively provided with screw through holes 22 used in conjunction with the screws 20;The detection component includes a first-shaped support plate 25 and a second-shaped support plate 26 symmetrically arranged on the outer walls of both sides of the storage box 1, and a first horizontal cylinder mounting plate 27 and a second horizontal cylinder mounting plate 28 respectively arranged at one end of the first-shaped support plate 25 and the second-shaped support plate 26, and a first horizontal cylinder 29 and a second horizontal cylinder 30 respectively mounted on the first horizontal cylinder mounting plate 27 and the second horizontal cylinder mounting plate 28, and a first horizontal connecting sleeve 31 and a second horizontal connecting sleeve 32 respectively connected to the first horizontal cylinder 29 and the second horizontal cylinder 30, and a first hollow sound waveguide positioning seat 33 and a second hollow sound waveguide respectively connected to the first horizontal connecting sleeve 31 and the second horizontal connecting sleeve 32 The first hollow acoustic waveguide tube 39 and the second hollow acoustic waveguide tube 38 are installed in the first oblique acoustic waveguide tube installation hole 36 and the second oblique acoustic waveguide tube installation hole 37, respectively. The storage box 1 is provided with a waist-shaped through groove 6 used in conjunction with the first hollow acoustic waveguide tube 39 and the second hollow acoustic waveguide tube 38, and a waist-shaped band through groove seal used in conjunction with the waist-shaped through groove 6, the first hollow acoustic waveguide tube 39 and the second hollow acoustic waveguide tube 38 is provided on the storage box 1. The sealing block 7, and the support column through hole 14 arranged in the sealing plate 8 and located between a group of sealing plate through holes 9, and the vertical support column 15 with one end passing through the support column through hole 14 and connected to the bottom surface of the reflecting plate 18, and the vertical support column sealing ring 16 arranged on the vertical support column 15, and the semicircular limiting ring 17 arranged at the other end of the vertical support column 15, and the auxiliary vertical support column 11 arranged on the inner wall of the bottom surface of the storage box 1, and the auxiliary semicircular limiting ring 12 arranged at one end of the auxiliary vertical support column 11, and the supporting ball 13 arranged between the vertical support column 15 and the auxiliary vertical support column 11 and used in conjunction with the semicircular limiting ring 17 and the auxiliary semicircular limiting ring 12, and symmetrically arranged The first positioning transverse hollow screw sleeve 40 and the second positioning transverse hollow screw sleeve 41 on the inner walls of both sides of the upper part of the storage box 1, and the first transverse screw 42 and the second transverse screw 43 connected to the first positioning transverse hollow screw sleeve 40 and the second positioning transverse hollow screw sleeve 41 respectively, and the first transverse U-shaped plate 44 and the second transverse U-shaped plate 45 connected to the first transverse screw 42 and the second transverse screw 43 respectively, and the first transverse U-shaped plate through hole 46 and the second transverse U-shaped plate through hole 47 respectively arranged in the first transverse U-shaped plate 44 and the second transverse U-shaped plate 45, wherein one end of the first hollow sound waveguide 39 and the second hollow sound waveguide 38 respectively penetrates the first transverse U-shaped plate through hole 46 and the second transverse U-shaped plate through hole 47. ;
[0024] Embodiment 4
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy shown in the figure consists of a storage box 1, and a group of vertical support legs 4 arranged on the bottom surfaces of both ends of the storage box 1, and a feed port 2 and a discharge port 3 arranged on the storage box 1, and a sealing plate 8 arranged on the lower inner wall of the storage box 1, and a group of sealing plate through holes 9 symmetrically arranged in the sealing plate 8, and a horizontal cylinder mounting plate 5 whose two ends are respectively connected to the inner walls of a group of vertical support legs 4, and a reflection component used in conjunction with the sealing plate 8 and the horizontal cylinder mounting plate 5, and a detection component used in conjunction with the reflection component; The reflection assembly comprises a group of vertical cylinders 10 symmetrically arranged on the horizontal cylinder mounting plate 5, and internal threaded hole connecting sleeves 19 respectively connected to the group of vertical cylinders 10, and screws 20 respectively connected to the internal threaded hole connecting sleeves 19, and a group of locking nuts 23 and screw sealing rings 24 respectively arranged on the screws 20, and reflection plate positioning ear plates 21 respectively used in conjunction with the screws 20, and reflection plates 18 respectively connected to the reflection plate positioning ear plates 21, wherein the reflection plate positioning ear plates 21 are respectively provided with screw through holes 22 used in conjunction with the screws 20;The detection component includes a first-shaped support plate 25 and a second-shaped support plate 26 symmetrically arranged on the outer walls of both sides of the storage box 1, and a first horizontal cylinder mounting plate 27 and a second horizontal cylinder mounting plate 28 respectively arranged at one end of the first-shaped support plate 25 and the second-shaped support plate 26, and a first horizontal cylinder 29 and a second horizontal cylinder 30 respectively installed on the first horizontal cylinder mounting plate 27 and the second horizontal cylinder mounting plate 28, and a first horizontal connecting sleeve 31 and a second horizontal connecting sleeve 32 respectively connected to the first horizontal cylinder 29 and the second horizontal cylinder 30, and a first hollow sound waveguide positioning seat 33 and a second hollow sound waveguide positioning seat 34 respectively connected to the first horizontal connecting sleeve 31 and the second horizontal connecting sleeve 32, and a first hollow sound waveguide positioning seat 33 and a second hollow sound waveguide positioning seat 34 respectively arranged in the first hollow sound waveguide The first oblique sound waveguide installation through hole 36 and the second oblique sound waveguide installation through hole 37 in the tube positioning seat 33 and the second hollow sound waveguide positioning seat 34, and the first hollow sound waveguide 39 and the second hollow sound waveguide 38 respectively installed in the first oblique sound waveguide installation through hole 36 and the second oblique sound waveguide installation through hole 37, wherein the storage box 1 is provided with a waist-shaped through groove 6 used in conjunction with the first hollow sound waveguide 39 and the second hollow sound waveguide 38, and a waist-shaped band through groove sealing block 7 arranged on the storage box 1 and used in conjunction with the waist-shaped through groove 6, the first hollow sound waveguide 39 and the second hollow sound waveguide 38, and a support column through hole 14 arranged in the sealing plate 8 and located between a group of sealing plate through holes 9, and a A vertical support column 15 having one end passing through the support column through hole 14 and connected to the bottom surface of the reflector 18, a vertical support column sealing ring 16 arranged on the vertical support column 15, a semicircular limiting ring 17 arranged at the other end of the vertical support column 15, an auxiliary vertical support column 11 arranged on the inner wall of the bottom surface of the storage box 1, an auxiliary semicircular limiting ring 12 arranged at one end of the auxiliary vertical support column 11, and a supporting ball 13 arranged between the vertical support column 15 and the auxiliary vertical support column 11 and used in conjunction with the semicircular limiting ring 17 and the auxiliary semicircular limiting ring 12, and a first positioning horizontal hollow screw sleeve 40 and a second positioning horizontal hollow screw sleeve 41 symmetrically arranged on the inner walls of both sides of the upper part of the storage box 1, and the first positioning horizontal hollow screw sleeve 40 and the second positioning horizontal hollow screw sleeve 41 are respectively connected to the first positioning horizontal hollow screw sleeve 40 and the second positioning horizontal hollow screw sleeve 41. The first transverse screw rod 42 and the second transverse screw rod 43 connected to the hollow screw sleeve 41, and the first transverse U-shaped plate 44 and the second transverse U-shaped plate 45 connected to the first transverse screw rod 42 and the second transverse screw rod 43, and the first transverse U-shaped plate through hole 46 and the second transverse U-shaped plate through hole 47 respectively arranged in the first transverse U-shaped plate 44 and the second transverse U-shaped plate 45, wherein one end of the first hollow sound waveguide 39 and the second hollow sound waveguide 38 respectively penetrates the first transverse U-shaped plate through hole 46 and the second transverse U-shaped plate through hole 47, and the first auxiliary gasket 48 and the second auxiliary gasket 49 respectively arranged in the first transverse U-shaped plate through hole 46 and the second transverse U-shaped plate through hole 47 and used in conjunction with the first hollow sound waveguide 39 and the second hollow sound waveguide 38.;
[0026] The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy of the present structural embodiment 1, embodiment 2, embodiment 3, or embodiment 4 also includes a sound wave generator 50 and a sound wave receiver 51 used in conjunction with the first hollow sound waveguide tube 39 and the second hollow sound waveguide tube 38, respectively, wherein the sound wave generator 50 and the sound wave receiver 51 (which can receive and process sound waves) are both mature technology products purchased from the existing market.
[0027] The ultrasonic impurity detection device for preparing high-silicon lightweight hypereutectic aluminum-silicon alloy of the present structural embodiment one or embodiment two or embodiment three or embodiment four has a reasonable design structure and can perform efficient, accurate and stable detection operations on the raw materials (finished products or semi-finished products) prepared from the high-silicon lightweight hypereutectic aluminum-silicon alloy, thereby ensuring the uniform quality of the finished products, reducing production costs and the scrap rate of finished products, and achieving energy-saving and environmentally friendly processing production requirements. At the same time, it can perform adaptive multi-angle detection adjustments to further ensure the accuracy of impurity data information collection.
[0028] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention. These improvements should also be regarded as within the scope of protection of the present invention.
Claims
1. Ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy, characterized by: The invention comprises a material storage box (1), a group of vertical support legs (4) arranged on the bottom surfaces of both ends of the material storage box (1), a material inlet (2) and a material outlet (3) arranged on the material storage box (1), a sealing plate (8) arranged on the inner wall of the lower part of the material storage box (1), a group of sealing plate through holes (9) symmetrically arranged in the sealing plate (8), a horizontal cylinder mounting plate (5) whose two ends are respectively connected to the inner walls of a group of vertical support legs (4), a reflection component used in conjunction with the sealing plate (8) and the horizontal cylinder mounting plate (5), and a detection component used in conjunction with the reflection component; the reflection component comprises a group of vertical cylinders (10) symmetrically arranged on the horizontal cylinder mounting plate (5), and a detection component used in conjunction with the reflection component. 0), and screws (20) respectively connected to the internal threaded hole connecting sleeves (19), and a group of locking nuts (23) and screw sealing rings (24) respectively arranged on the screws (20), and reflective plate positioning ear plates (21) respectively used in conjunction with the screws (20), and reflective plates (18) respectively connected to the reflective plate positioning ear plates (21), wherein the reflective plate positioning ear plates (21) are respectively provided with screw through holes (22) used in conjunction with the screws (20); the detection component comprises a first-shaped support plate (25), a second-shaped support plate (26) symmetrically arranged on the outer walls of both sides of the storage box (1), and a first-shaped support plate (25) and a second-shaped support plate (26) respectively arranged on the first-shaped support plate A first horizontal cylinder mounting plate (27) and a second horizontal cylinder mounting plate (28) at one end of a support plate (25) and a second horizontal cylinder mounting plate (28), and a first horizontal cylinder (29) and a second horizontal cylinder (30) respectively mounted on the first horizontal cylinder mounting plate (27) and the second horizontal cylinder mounting plate (28), and a first horizontal connecting sleeve (31) and a second horizontal connecting sleeve (32) respectively connected to the first horizontal cylinder (29) and the second horizontal cylinder (30), and a first hollow sound waveguide positioning seat (33) and a second hollow sound waveguide positioning seat (34) respectively connected to the first horizontal connecting sleeve (31) and the second horizontal connecting sleeve (32), and a first hollow sound waveguide positioning seat (33) and a second hollow sound waveguide positioning seat (34) respectively arranged on the first hollow sound waveguide positioning seat (33) and the second horizontal connecting sleeve (32). A first oblique sound waveguide installation through hole (36) and a second oblique sound waveguide installation through hole (37) in the second hollow sound waveguide positioning seat (34), and a first hollow sound waveguide (39) and a second hollow sound waveguide (38) respectively installed in the first oblique sound waveguide installation through hole (36) and the second oblique sound waveguide installation through hole (37), wherein the material storage box (1) is provided with a waist-shaped through groove (6) for use with the first hollow sound waveguide (39) and the second hollow sound waveguide (38), and a waist-shaped belt through groove sealing block (7) provided on the material storage box (1) and for use with the waist-shaped through groove (6), the first hollow sound waveguide (39) and the second hollow sound waveguide (38).
2. The ultrasonic impurity detection device prepared from the high-silicon lightweight hypereutectic aluminum-silicon alloy according to claim 1 is characterized in that: The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a support column through hole (14) arranged in the sealing plate (8) and located between a group of sealing plate through holes (9), and a vertical support column (15) with one end passing through the support column through hole (14) and connected to the bottom surface of the reflective plate (18), and a vertical support column sealing ring (16) arranged on the vertical support column (15), and a semicircular limiting ring (17) arranged at the other end of the vertical support column (15), and an auxiliary vertical support column (11) arranged on the inner wall of the bottom surface of the storage box (1), and an auxiliary semicircular limiting ring (12) arranged at one end of the auxiliary vertical support column (11), and a support ball (13) arranged between the vertical support column (15) and the auxiliary vertical support column (11) and used in conjunction with the semicircular limiting ring (17) and the auxiliary semicircular limiting ring (12).
3. The ultrasonic impurity detection device prepared from the high-silicon lightweight hypereutectic aluminum-silicon alloy according to claim 1 or 2, characterized in that: The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a first positioning transverse hollow screw sleeve (40) and a second positioning transverse hollow screw sleeve (41) symmetrically arranged on the inner walls of both sides of the upper part of the storage box (1), a first transverse screw (42) and a second transverse screw (43) respectively connected to the first positioning transverse hollow screw sleeve (40) and the second positioning transverse hollow screw sleeve (41), and a first transverse U-shaped plate (44) and a second transverse U-shaped plate (45) respectively connected to the first transverse screw (42) and the second transverse screw (43), and a first transverse U-shaped plate through hole (46) and a second transverse U-shaped plate through hole (47) respectively arranged in the first transverse U-shaped plate (44) and the second transverse U-shaped plate (45), wherein one end of the first hollow sound waveguide tube (39) and the second hollow sound waveguide tube (38) respectively penetrate the first transverse U-shaped plate through hole (46) and the second transverse U-shaped plate through hole (47).
4. The ultrasonic impurity detection device prepared from the high-silicon lightweight hypereutectic aluminum-silicon alloy according to claim 3 is characterized by: The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a first auxiliary gasket (48) and a second auxiliary gasket (49) which are respectively arranged in the first transverse U-shaped plate through hole (46) and the second transverse U-shaped plate through hole (47) and are used in conjunction with the first hollow sound waveguide (39) and the second hollow sound waveguide (38).
5. The ultrasonic impurity detection device prepared from the high-silicon lightweight hypereutectic aluminum-silicon alloy according to claim 4 is characterized in that: The ultrasonic impurity detection device made of high-silicon lightweight hypereutectic aluminum-silicon alloy also includes a sound wave generator (50) and a sound wave receiver (51) used in conjunction with the first hollow sound waveguide (39) and the second hollow sound waveguide (38), respectively.
Citation Information
Patent Citations
Raw material ultrasonic crushing device for preparing high-silicon light hypereutectic aluminum-silicon alloy
CN112246382A
Ultrasonic impurity detection device for preparation of high-silicon lightweight hypereutectic aluminum-silicon alloy
CN214201288U