A horizontal polyester gabion mesh machine

Abstract

A horizontal polyester gabion mesh machine relates to the technical field of gabion mesh manufacturing equipment, and includes a mesh pulling mechanism, a mesh weaving mechanism, a mesh collecting mechanism, and a control system. The mesh pulling mechanism includes a main frame, a moving wire shaft frame, and a fixed wire shaft frame. The moving wire traction device includes a support frame, a front upper and lower traction frame, a rear upper and lower traction frame, and a left and right traction frame. The fixed wire shaft frame includes a fixed wire shaft frame body, a motor, a gearbox, a driving wheel, a fixed wire shaft rotating wheel, a passive wheel, and a top wheel. The fixed wire shaft rotating wheel includes a gear body, a fixed wire shaft mounting frame, and a fixed wire shaft. The mesh weaving mechanism includes a frame and a washboard screwing mechanism, a pull rod mechanism, a power distribution mechanism, a shaping mechanism, and a mesh pulling mechanism arranged on the frame. The controller controls the mesh pulling mechanism, the mesh weaving mechanism, and the mesh collecting mechanism to work in coordination through wires. The present invention is simple to operate, can efficiently and stably process polyester gabion mesh, has a low failure rate, and is highly intelligent.

Description

Technical Field

[0001] The invention relates to the technical field of gabion mesh manufacturing equipment, in particular to a horizontal polyester gabion mesh machine. Background Art

[0002] Polyester gabion mesh has the characteristics of polyester wire and can be used normally in an environment of -50 degrees Celsius to 150 degrees Celsius. Its physical properties will not change. Polyester gabion mesh is light in weight, only one-fifth of the weight of iron wire, and is easy to transport. At the same time, polyester gabion mesh is not easy to rust, anti-aging, acid and alkali resistant, corrosion resistant, and has a long service life. It is particularly suitable for slope support, foundation pit support, mountain rock surface hanging mesh spraying, slope vegetation (greening), railway and highway isolation fence nets in river and sea areas. It can also be woven into mesh boxes and mesh mats for anti-scouring protection of rivers, dams and seawalls, and mesh boxes for reservoirs and river interception. It can protect the riverbed for a long time and is energy-saving and environmentally friendly and can be recycled. The non-conductive properties make polyester gabion mesh used in forests, mountains (especially high mountainous areas), and substations as fence nets, so that it will not be in danger of lightning strikes in thunderstorms and strong convective weather.

[0003] However, the existing gabion mesh machine cannot produce and process gabions made of this material. The existing gabion mesh machine can only process gabions made of metal wire, because the physical properties of polyester materials do not change in an environment of -50 degrees Celsius to +150 degrees Celsius, and it cannot be processed into spring wire like metal wire. Even if the spring wire is processed by high temperature, it will be entangled due to stress during weaving, and it cannot be processed like metal wire. There is no equipment on the market that can efficiently and stably process polyester gabions. Summary of the invention

[0004] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a horizontal polyester gabion mesh machine, which is simple to operate, can efficiently and stably process polyester gabion mesh, has a low failure rate and a high degree of intelligence.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions: a horizontal polyester gabion mesh machine, characterized in that it includes a net pulling mechanism, a net weaving mechanism, a net collecting mechanism, and a control system;

[0006] The web pulling mechanism comprises a main frame, a moving wire shaft frame and a fixed wire shaft frame, the moving wire shaft frame is arranged at the rear of the fixed wire shaft frame, a plurality of moving wire shafts are arranged on the moving wire shaft frame, a moving wire pulling device is arranged between the moving wire shaft frame and the fixed wire shaft frame, the moving wire pulling device comprises a supporting frame, a front upper and lower pulling frame, a rear upper and lower pulling frame, and a left and right pulling frame, the front upper and lower pulling frame and the rear upper and lower pulling frame are respectively arranged at the front and rear sides of the supporting frame, a sprocket and a synchronous chain are respectively arranged at the top and bottom of the supporting frame, the two ends of the synchronous chain at the top of the supporting frame are respectively connected with the top of the front upper and lower pulling frame and the top of the rear upper and lower pulling frame, the synchronous chain at the bottom of the supporting frame is respectively connected with the bottom of the front upper and lower pulling frame and the bottom of the rear upper and lower pulling frame, the up and down movements of the front upper and lower pulling frame and the rear upper and lower pulling frame are synchronized and in opposite directions, a cylinder is arranged on the supporting frame in the vertical direction, the telescopic rod of the cylinder is connected with at least one of the front upper and lower pulling frame and the rear upper and lower pulling frame, and the telescopic rod of the cylinder drives the front upper and lower pulling frame and the rear upper and lower pulling frame to move up and down when it is telescopic.

[0007] The left and right traction frames are arranged in front of the front upper and lower traction frames, and the left and right traction frames are fixedly connected to the main frame through a fixing rod. The fixing rod is provided with a cylinder in the horizontal direction, and the cylinder telescopic rod is connected to the left and right traction frames. When the cylinder telescopic rod is extended, the left and right traction frames are driven to move left and right relative to the main frame.

[0008] The fixed wire shaft frame includes a fixed wire shaft frame body, a motor, a gearbox, a driving wheel, a fixed wire shaft rotating wheel, a passive wheel, and a top wheel. The driving wheel is arranged at the bottom of the fixed wire shaft frame body, and the top wheel is arranged at the top of the fixed wire shaft frame body. The motor is connected to the driving wheel through the gearbox, gears and chains; the fixed wire shaft rotating wheel includes a gear body, a fixed wire shaft mounting frame, and a fixed wire shaft. The fixed wire shaft mounting frame is provided with a pulley, and the pulley is matched with the inner wall of the gear body. The fixed wire shaft is installed on the fixed wire shaft mounting frame. The fixed wire shaft mounting frame is rotatably installed inside the gear body. The gear body is provided with teeth that match the driving wheel, the passive wheel and the top wheel.

[0009] The front upper and lower traction frames, the rear upper and lower traction frames, and the left and right traction frames are all provided with a plurality of wire drawing rods, each of which is provided with a wire drawing hole. The wires drawn from the moving wire shaft on the moving wire shaft frame are respectively drawn by the wire drawing rods and pass through the corresponding positions of the fixed wire shaft frame to be connected to the weaving mechanism.

[0010] The net weaving mechanism comprises a frame and a washboard screwing mechanism, a pull rod mechanism, a power distribution mechanism, a shaping mechanism and a net pulling mechanism arranged on the frame.

[0011] The rubbing plate wire twisting mechanism is divided into two groups, which are respectively arranged inside the two groups of cross beams in front and behind the frame, including an upper slide plate, a lower slide plate, a rack and a wire twisting wheel group, wherein the front group is used for weaving the metal wire into a net, and the rear group is used for synchronous wire winding, the upper slide plate is located above the lower slide plate, and long grooves along the length direction are respectively opened on the lower part of the upper slide plate and the upper part of the lower slide plate, the rack is installed in the long groove of the lower slide plate, and one end of the rack extends out of the long groove and is driven by the power distribution mechanism, and the rack is driven by the pull rod mechanism, the wire twisting wheel group includes a plurality of wire twisting wheels, the wire twisting wheel is composed of an upper half wheel and a lower half wheel, and the upper half wheel and the lower half wheel are respectively provided with wire threading holes, and the upper half bearing and the lower half bearing are respectively provided on the upper slide plate and the lower slide plate, and the upper half bearing and the lower half bearing are matched to form a wire twisting wheel bearing, the wire twisting wheel is installed in the wire twisting wheel bearing, and gear teeth are provided on the wire twisting wheel, the wire twisting wheel and the rack are meshed with each other and driven to rotate by the rack;

[0012] The pull rod mechanism is arranged on both sides of one end of the frame and is used to drive the rack to move back and forth;

[0013] The power distribution mechanism is arranged at one end of the frame and is used to distribute power to each component, including a gear transmission mechanism, a cam transmission mechanism, and a slide plate driving mechanism. The upper slide plate and the lower slide plate perform intermittent reciprocating motion under the drive of the slide plate driving mechanism.

[0014] The mesh pulling mechanism comprises a traction roller, an upper mesh pressing roller and a lower mesh pressing roller arranged on a frame, wherein the traction roller is located in front of a group of washboard wire twisting mechanisms in front.

[0015] The shaping mechanism comprises a shaping roller and a heating device. The shaping roller is located in front of the traction roller and behind the upper mesh roller and the lower mesh roller. A heating device is arranged around the bottom of the shaping roller.

[0016] The controller controls the net pulling mechanism, net weaving mechanism and net collecting mechanism to work in coordination through the wire.

[0017] The wires led out of the fixed wire shaft on the fixed wire shaft rotating wheel are sequentially connected to the wire threading holes on the upper half wheel, and the wires led out of the movable wire shaft are sequentially connected to the wire threading holes on the lower half wheel.

[0018] Further: the front upper and lower traction frames are provided with multiple rows in the manner of two wire drawing rods as one vertical row, and the position of each wire drawing rod corresponds to the odd vertical row of fixed wire shaft rotating wheels, and the rear upper and lower traction frames are provided with multiple rows in the manner of two wire drawing rods as one vertical row, and each wire drawing rod corresponds to the even vertical row of fixed wire shaft rotating wheels, and the wire drawing rods correspond to the positions between the upper and lower fixed wire shaft rotating wheels as the front upper and lower traction frames and the rear upper and lower traction frames move up and down, and when the front upper and lower traction frames move upward, the wire drawn by the wire drawing rods of the front upper and lower traction frames is clamped on the teeth at the bottom of the upper fixed wire shaft rotating wheel of the two corresponding fixed wire shaft rotating wheels, and at this time, the wire drawn by the wire drawing rods of the rear upper and lower traction frames is clamped on the teeth at the top of the lower fixed wire shaft rotating wheel of the two corresponding fixed wire shaft rotating wheels;

[0019] Two rows of wire drawing rods are respectively provided on the left and right traction frames in the horizontal direction, and the upper and lower rows of wire drawing rods correspond to the uppermost and lowermost rows of fixed wire shaft rotating wheels respectively, and the wire drawing rods in the upper row correspond to the even-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels in the uppermost row, and the wire drawing rods in the lower row correspond to the odd-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels in the lowermost row. As the left and right traction frames move left and right, the positions of the wire drawing rods correspond to between the left and right fixed wire shaft rotating wheels. When the wire drawing rods move to the leftmost side with the left and right traction frames, the wire drawn by the wire drawing rods is stuck on the teeth of the left fixed wire shaft rotating wheel of the corresponding left and right two fixed wire shaft rotating wheels. When the wire drawing rods move to the rightmost side with the left and right traction frames, the wire drawn by the wire drawing rods is stuck on the teeth of the right fixed wire shaft rotating wheel of the corresponding left and right two fixed wire shaft rotating wheels.

[0020] Further: the fixed wire shaft rotating wheels are arranged in multiple rows in a vertical row, and the fixed wire shaft rotating wheels in the first vertical row are A11, A12, A13 from top to bottom, the second vertical row are A21, A22, A23, the third vertical row are A31, A32, A33, the fourth vertical row are A41, A42, A43, and so on. The wire thread led out from the fixed wire shaft on the fixed wire shaft rotating wheel forms a serpentine movement in the order of A11, A12, A13, A23, A22, A21, A31, A32, A33, A43, A42, A41, and is sequentially passed through the wire threading holes on the upper half wheel. The wire thread led out from the movable wire shaft is sequentially passed through the wire threading holes on the lower half wheel in the same serpentine movement according to the corresponding position.

[0021] Further: the movements of the front upper and lower traction frames, the rear upper and lower traction frames and the left and right traction frames are synchronized. When the upper and lower traction frames move to the top, the rear upper and lower traction frames move to the bottom, and the left and right traction frames move to the leftmost side. When the upper and lower traction frames move to the bottom, the rear upper and lower traction frames move to the top, and the left and right traction frames move to the rightmost side.

[0022] Further: the fixed wire shaft rotating wheels are arranged in multiple rows in a vertical row of three, the top of the fixed wire shaft rotating wheel located at the top cooperates with the top wheel, and the lower left and lower right cooperate with the passive wheel respectively, the upper left, upper right, lower left and lower right of the fixed wire shaft rotating wheel located in the middle cooperate with the passive wheel respectively, the upper left and upper right of the fixed wire shaft rotating wheel located at the bottom cooperate with the passive wheel respectively, one side of the lower left and lower right of the fixed wire shaft rotating wheel located at the bottom cooperates with the passive wheel, and the other side cooperates with the driving wheel.

[0023] Furthermore, a passive wheel is arranged at the bottom of the fixed wire shaft frame body, and the passive wheel is arranged at an interval with the active wheel.

[0024] Further: the heating device is an electric heating tube.

[0025] Furthermore: a gravity sinker is hung on the wire between the moving wire shaft frame and the moving wire traction device.

[0026] The beneficial effects of the present invention are: the device is easy to operate, can efficiently and stably process polyester gabion mesh, has a low failure rate and a high degree of intelligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the fixed wire shaft frame of the present invention;

[0030] Figure 3 It is a structural schematic diagram of the net weaving mechanism of the present invention;

[0031] Figure 4 It is a structural schematic diagram of the fixed wire shaft rotating wheel of the present invention;

[0032] Figure 5 It is a structural schematic diagram of the washboard thread twisting mechanism of the present invention;

[0033] Figure 6 It is a structural schematic diagram of the web pulling mechanism of the present invention;

[0034] Figure 7 It is a structural schematic diagram of the net weaving mechanism of the present invention;

[0035] Figure 8 It is a structural schematic diagram of the web pulling mechanism of the present invention;

[0036] Fig. 9 It is a structural schematic diagram of the web pulling mechanism of the present invention;

[0037] In the figure: 1 moving wire shaft frame, 2 moving wire shaft, 3 gravity sinker, 4 wire, 5 fixed wire shaft frame, 6 rear upper and lower traction frame, 7 synchronous chain, 8 front upper and lower traction frame, 9 left and right traction frame, 10 wire drawing rod, 11 cylinder, 12 washboard wire twisting mechanism, 13 power distribution mechanism, 14 upper mesh roller, 15 traction roller, 16 shaping roller, 17 lower mesh roller, 18 gabion mesh, 19 net collection mechanism, 20 top wheel, 21 fixed wire shaft rotating wheel, 22 rack, 23 passive wheel, 24 pulley, 25 fixed wire shaft, 26 wire threading hole, 27 upper slide plate, 28 lower slide plate, 29 upper half wheel, 30 lower half wheel, 31 support frame, 32 driving wheel, 33 fixed wire shaft mounting frame. DETAILED DESCRIPTION

[0038] like Figures 1 to 9 As shown, a horizontal polyester gabion mesh machine includes a mesh pulling mechanism, a mesh weaving mechanism, a mesh collecting mechanism 19, and a control system.

[0039] The web pulling mechanism includes a main frame, a moving wire shaft frame 1 and a fixed wire shaft frame 5, the moving wire shaft frame 1 is arranged behind the fixed wire shaft frame 5, a plurality of moving wire shafts 2 are arranged on the moving wire shaft frame 1, a moving wire pulling device is arranged between the moving wire shaft frame 1 and the fixed wire shaft frame 5, and the moving wire pulling device includes a support frame 31, a front upper and lower pulling frame 8, a rear upper and lower pulling frame 6, and a left and right pulling frame 9, the front upper and lower pulling frame 8 and the rear upper and lower pulling frame 6 are respectively arranged on the front and rear sides of the support frame, and a sprocket and a synchronous chain 7 are respectively arranged on the top and bottom of the support frame, and the synchronous chain on the top of the support frame 31 The two ends of 7 are respectively connected to the top of the front upper and lower traction frame 8 and the top of the rear upper and lower traction frame 6, and the synchronous chain 7 at the bottom of the support frame 31 is respectively connected to the bottom of the front upper and lower traction frame 8 and the bottom of the rear upper and lower traction frame 6. The up and down movements of the front upper and lower traction frame 8 and the rear upper and lower traction frame 6 are synchronized and in opposite directions. A cylinder 11 is provided on the support frame 31 in the vertical direction, and the telescopic rod of the cylinder 11 is connected to at least one of the front upper and lower traction frame 8 and the rear upper and lower traction frame 6. When the telescopic rod of the cylinder 11 is extended and retracted, it drives the front upper and lower traction frame 8 and the rear upper and lower traction frame 6 to move up and down.

[0040] The left and right traction frames 9 are arranged in front of the front upper and lower traction frames 8. The left and right traction frames 9 are fixedly connected to the main frame through a fixing rod. The fixing rod is provided with a cylinder in the horizontal direction. The cylinder telescopic rod is connected to the left and right traction frames 9. When the cylinder telescopic rod is extended or retracted, it drives the left and right traction frames 9 to move left and right relative to the main frame.

[0041] The fixed wire shaft frame 5 includes a fixed wire shaft frame body, a motor, a gearbox, a driving wheel 32, a fixed wire shaft rotating wheel 21, a passive wheel 23, and a top wheel 20. The driving wheel 32 is arranged at the bottom of the fixed wire shaft frame body, and the top wheel 32 is arranged at the top of the fixed wire shaft frame body. The motor is connected to the driving wheel 32 through a gearbox, gears and chains.

[0042] The fixed wire shaft rotating wheel 21 includes a gear body 34, a fixed wire shaft mounting frame 33, and a fixed wire shaft 25. The fixed wire shaft mounting frame 33 is provided with a pulley 24, which is matched with the inner wall of the gear body 34. The fixed wire shaft 25 is mounted on the fixed wire shaft mounting frame 33, and the fixed wire shaft mounting frame 33 is rotatably mounted inside the gear body 34. The gear body 34 is provided with teeth that match the driving wheel 32, the driven wheel 23, and the top wheel 20.

[0043] The front upper and lower traction frames 8, the rear upper and lower traction frames 6, and the left and right traction frames 9 are all provided with a plurality of wire drawing rods 10, and the wire drawing rods 10 are provided with wire drawing holes. The wire threads drawn out from the moving wire shaft 2 on the moving wire shaft frame 1 are respectively pulled by the wire drawing rods 10 and pass through the corresponding positions of the fixed wire shaft frame 5 to be connected to the weaving mechanism.

[0044] The net weaving mechanism comprises a frame and a washboard screwing mechanism 12, a pull rod mechanism, a power distribution mechanism 13, a shaping mechanism and a net pulling mechanism arranged on the frame.

[0045] The washboard screwing mechanism 12 is divided into two groups, which are respectively arranged inside the two groups of cross beams in front and behind the frame, including an upper slide plate 27, a lower slide plate 28, a rack 22 and a screwing wheel group, the front group of which is used to weave the metal wire into a net, and the rear group of which is used for synchronous wire winding. The upper slide plate 27 is located above the lower slide plate 28, and a long groove along the length direction is respectively opened on the lower part of the upper slide plate 27 and the upper part of the lower slide plate 28. The rack 22 is installed in the long groove of the lower slide plate 27, and one end of the rack 22 extends from the long groove, which is controlled by the power distribution Mechanism drive 13, the rack 22 is driven by the pull rod mechanism, the screwing wheel group includes a plurality of screwing wheels, the screwing wheel is composed of an upper half wheel 29 and a lower half wheel 30, threading holes 26 are respectively opened on the upper half wheel 29 and the lower half wheel 30, upper bearings and lower bearings are respectively opened on the upper slide plate 27 and the lower slide plate 28, the upper bearings and the lower bearings are matched to form a screwing wheel bearing, the screwing wheel is installed in the screwing wheel bearing, and gear teeth are provided on the screwing wheel, the screwing wheel and the rack 22 are meshed with each other and driven to rotate by the rack.

[0046] The pull rod mechanism is arranged on both sides of one end of the frame, and is used to drive the rack 22 to move back and forth.

[0047] The power distribution mechanism 13 is arranged at one end of the frame for distributing power to each component, including a gear transmission mechanism, a cam transmission mechanism, and a slide plate driving mechanism. The upper slide plate 27 and the lower slide plate 28 perform intermittent reciprocating motion driven by the slide plate driving mechanism.

[0048] The mesh-drawing mechanism comprises a traction roller 15 , an upper mesh-pressing roller 17 and a lower mesh-pressing roller 14 arranged on a frame. The traction roller 15 is located in front of a group of washboard wire-twisting mechanisms 12 in front.

[0049] The shaping mechanism comprises a shaping roller 16 and a heating device. The shaping roller 16 is located in front of the traction roller 15 and behind the upper mesh roller 17 and the lower mesh roller 14. A heating device is provided around the bottom of the shaping roller 16.

[0050] The controller controls the net pulling mechanism, the net weaving mechanism and the net collecting mechanism 19 to work in coordination through the wires.

[0051] The wire 4 led out of the fixed wire shaft 25 on the fixed wire shaft rotating wheel 21 is sequentially connected to the wire threading holes 26 on the upper half wheel 29, and the wire 4 led out of the movable wire shaft 2 is sequentially connected to the wire threading holes 26 on the lower half wheel 30.

[0052] The front upper and lower traction frame 8 is provided with multiple rows in the form of two wire drawing rods 10 as a vertical row, and the position of each row of wire drawing rods 10 corresponds to the odd vertical row of fixed wire shaft rotating wheels 21, and the rear upper and lower traction frame 6 is provided with multiple rows in the form of two wire drawing rods as a row, and each row of wire drawing rods corresponds to the even vertical row of fixed wire shaft rotating wheels 21. The wire drawing rods 10 correspond to the positions between the upper and lower fixed wire shaft rotating wheels 21 as the front upper and lower traction frames 8 and the rear upper and lower traction frames 6 move up and down. When the front upper and lower traction frames 8 move to the upper part, the wire thread 4 pulled by the wire drawing rods 10 of the front upper and lower traction frames 8 is clamped on the teeth at the bottom of the upper fixed wire shaft rotating wheel 21 of the two corresponding fixed wire shaft rotating wheels 21. At this time, the wire thread pulled by the wire drawing rods 10 of the rear upper and lower traction frames 6 is clamped on the teeth at the top of the lower fixed wire shaft rotating wheel 21 of the two corresponding fixed wire shaft rotating wheels 21.

[0053] Two rows of wire drawing rods 10 are respectively provided on the left and right traction frames 9 in the horizontal direction, and the upper and lower rows of wire drawing rods 10 correspond to the uppermost and lowermost rows of fixed wire shaft rotating wheels 21 respectively, and the wire drawing rods 10 in the upper row correspond to the even-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels 21 in the uppermost row, and the wire drawing rods 10 in the lower row correspond to the odd-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels 21 in the lowermost row. The wire drawing rod 10 moves left and right with the left and right traction frames 9, and its position corresponds to between the left and right fixed wire shaft rotating wheels 21. When the wire drawing rod 10 moves to the leftmost side with the left and right traction frames 9, the wire thread 4 pulled by the wire drawing rod 10 is stuck on the teeth of the left fixed wire shaft rotating wheel 21 of the corresponding left and right two fixed wire shaft rotating wheels 21. When the wire drawing rod 10 moves to the rightmost side with the left and right traction frames 9, the wire thread 4 pulled by the wire drawing rod 10 is stuck on the teeth of the right fixed wire shaft rotating wheel 21 of the corresponding left and right two fixed wire shaft rotating wheels 21.

[0054] The fixed wire shaft rotating wheels 21 are arranged in multiple rows in a vertical row, and the first vertical row of fixed wire shaft rotating wheels 21 is A11, A12, and A13 from top to bottom, the second vertical row is A21, A22, and A23, the third vertical row is A31, A32, and A33, and the fourth vertical row is A41, A42, and A43, and so on. The wire thread led out of the fixed wire shaft 25 on the fixed wire shaft rotating wheel 21 forms a serpentine movement in the order of A11, A12, A13, A23, A22, A21, A31, A32, A33, A43, A42, and A41, and is sequentially inserted into the wire threading holes 26 on the upper half wheel 29. The wire thread 4 led out of the movable wire shaft 2 is sequentially inserted into the wire threading holes 26 on the lower half wheel 30 in a serpentine movement according to the corresponding position.

[0055] The movements of the front upper and lower traction frames 8, the rear upper and lower traction frames 6 and the left and right traction frames 9 are synchronized. When the upper and lower traction frames 8 move to the upper part, the rear upper and lower traction frames 6 move to the lower part, and the left and right traction frames 9 move to the leftmost part. When the upper and lower traction frames 8 move to the lower part, the rear upper and lower traction frames 6 move to the upper part, and the left and right traction frames 9 move to the rightmost part.

[0056] A passive wheel 23 is also provided at the bottom of the fixed wire shaft frame body, and the passive wheel 23 and the active wheel 33 are arranged at intervals.

[0057] The fixed wire shaft rotating wheels 21 are arranged in multiple rows in a vertical row of three. The top of the fixed wire shaft rotating wheel 21 located at the top cooperates with the top wheel 20, and the lower left and lower right cooperate with the passive wheel 23 respectively. The upper left, upper right, lower left and lower right of the fixed wire shaft rotating wheel 21 located in the middle cooperate with the passive wheel 23 respectively. The upper left and upper right of the fixed wire shaft rotating wheel 21 located at the bottom cooperate with the passive wheel 23 respectively. One side of the lower left and lower right of the fixed wire shaft rotating wheel 21 located at the bottom cooperates with the passive wheel 23, and the other side cooperates with the driving wheel 33.

[0058] The heating device is an electric heating tube. The wire 4 between the moving wire shaft frame 1 and the moving wire pulling device is hung with a gravity sinker 3, which can ensure that the wire is straightened under a certain tension to avoid bending due to stress and affecting normal production.

[0059] During operation, the controller controls the upper and lower slides 27 and 28 of the two groups of washboard screwing mechanisms 12 to be driven by the slide driving mechanism, and the upper and lower slides 27 and 28 are driven by the slide driving mechanism to make intermittent reciprocating motions. When the upper and lower bearings of the upper and lower slides 27 and 28 are engaged with each other, the upper and lower wheels 29 and 30 are also combined to form a complete screwing wheel. The screwing wheels of the front group of washboard screwing mechanisms 12 rotate under the drive of the rack 22 to screw together the two metal wires passing through the threading holes 26 of the upper and lower wheels 29 and 30, and finally make the overlapping surface of the upper and lower wheels 29 and 30 horizontal. After that, the upper slide plate 27 and the lower slide plate 28 of the front group of rubbing plate wire twisting mechanism 12 move in opposite directions, the upper half wheel 29 and the adjacent lower half wheel 30 are combined into a wire twisting wheel, and rotate under the drive of the rack 22, twisting the two metal wires on the two half wheels together, and the lower half wheel 30 and the adjacent upper half wheel 29 form a wire twisting wheel and twist the two metal wires together. Then the upper slide plate 27 and the lower slide plate 28 move in opposite directions, so that the original two half wheels are combined into a wire twisting wheel, and the metal wires on the two half wheels are twisted together. The above steps are repeated continuously, so that the gabion mesh woven from several silk threads is pulled into the shaping roller 16 of the shaping mechanism through the front drawing roller 15, and then heated and shaped by the heating device to eliminate stress, and pulled into the net collection mechanism 19 by the upper mesh pressing roller 17 and the lower mesh pressing roller 14. During the whole process, the rear group of washboard screwing mechanisms 12 always moves synchronously with the front group of washboard screwing mechanisms 12, so the wires between the front group of washboard screwing mechanisms 12 and the rear group of washboard screwing mechanisms 12 are not entangled with each other. In order to avoid entanglement of the wires behind the rear group of washboard screwing mechanisms 12, the wires 4 need to move synchronously with the movement of the upper slide plate 27 and the lower slide plate 28 and the rotation of the screwing wheel.

[0060] When the upper slide plate 27 and the lower slide plate 28 move to make the upper bearing and the lower bearing engage with each other, the control cylinder 11 makes the front upper and lower traction frame 8 move to the top, the rear upper and lower traction frame 6 moves to the bottom, and the left and right traction frames 9 move to the leftmost side. Then the upper half wheel 29 and the lower half wheel 30 are combined into a screw thread wheel and rotate under the drive of the rack 22. At this time, the controller synchronously starts the motor on the fixed wire shaft frame 5, and the motor drives the fixed wire shaft rotating wheel 21 to rotate through the active wheel 33 and the passive wheel 23. The fixed wire shaft rotating wheel 21 drives the wire 4 stuck on its teeth to rotate around the fixed wire shaft rotating wheel 21, and its rotation speed and direction are synchronized with the screw thread wheel. After that, the upper slide plate 27 and the lower slide plate 28 of the rubbing board screwing mechanism 12 move in opposite directions, and the upper half wheel 29 and the adjacent lower half wheel 30 are combined into a screwing wheel. At this time, the front upper and lower traction frame 8 moves to the bottom, the rear upper and lower traction frame 6 moves to the top, and the left and right traction frames 9 move to the rightmost side. The wire 4 pulled by the wire drawing rod 10 on the front upper and lower traction frame 8, the rear upper and lower traction frame 6, and the left and right traction frames 9 are clamped on the teeth of the other fixed wire shaft rotating wheel 21 in the two corresponding fixed wire shaft rotating wheels 21. Then the screwing wheel rotates under the drive of the rack 22, and the controller synchronously starts the motor on the fixed wire shaft frame 5 at this time. The motor drives the fixed wire shaft rotating wheel 21 to rotate through the active wheel 33 and the passive wheel 23, and the fixed wire shaft rotating wheel 21 drives the wire 4 stuck on its teeth to rotate around the fixed wire shaft rotating wheel 21, and its rotation speed and direction are synchronized with the screwing wheel. So reciprocating, so the wire 4 between the net drawing mechanism and the net weaving mechanism will not be entangled during the net weaving work and affect the normal processing and production.

[0061] The present invention is not limited only to the above-described embodiments.

Claims

1. A horizontal polyester gabion mesh machine, characterized in that: Including net pulling mechanism, net weaving mechanism, net collecting mechanism and control system; The web pulling mechanism comprises a main frame, a moving wire shaft frame and a fixed wire shaft frame, the moving wire shaft frame is arranged at the rear of the fixed wire shaft frame, a plurality of moving wire shafts are arranged on the moving wire shaft frame, a moving wire pulling device is arranged between the moving wire shaft frame and the fixed wire shaft frame, the moving wire pulling device comprises a supporting frame, a front upper and lower pulling frame, a rear upper and lower pulling frame, and a left and right pulling frame, the front upper and lower pulling frame and the rear upper and lower pulling frame are respectively arranged at the front and rear sides of the supporting frame, a sprocket and a synchronous chain are respectively arranged at the top and bottom of the supporting frame, the two ends of the synchronous chain at the top of the supporting frame are respectively connected with the top of the front upper and lower pulling frame and the top of the rear upper and lower pulling frame, the synchronous chain at the bottom of the supporting frame is respectively connected with the bottom of the front upper and lower pulling frame and the bottom of the rear upper and lower pulling frame, the up and down movements of the front upper and lower pulling frame and the rear upper and lower pulling frame are synchronized and in opposite directions, a cylinder is arranged on the supporting frame in the vertical direction, the telescopic rod of the cylinder is connected with at least one of the front upper and lower pulling frame and the rear upper and lower pulling frame, and the telescopic rod of the cylinder drives the front upper and lower pulling frame and the rear upper and lower pulling frame to move up and down when it is telescopic. The left and right traction frames are arranged in front of the front upper and lower traction frames, and the left and right traction frames are fixedly connected to the main frame through a fixing rod. The fixing rod is provided with a cylinder in the horizontal direction, and the cylinder telescopic rod is connected to the left and right traction frames. When the cylinder telescopic rod is extended, the left and right traction frames are driven to move left and right relative to the main frame. The fixed wire shaft frame includes a fixed wire shaft frame body, a motor, a gearbox, a driving wheel, a fixed wire shaft rotating wheel, a passive wheel, and a top wheel. The driving wheel is arranged at the bottom of the fixed wire shaft frame body, and the top wheel is arranged at the top of the fixed wire shaft frame body. The motor is connected to the driving wheel through the gearbox, gears and chains; the fixed wire shaft rotating wheel includes a gear body, a fixed wire shaft mounting frame, and a fixed wire shaft. The fixed wire shaft mounting frame is provided with a pulley, and the pulley is matched with the inner wall of the gear body. The fixed wire shaft is installed on the fixed wire shaft mounting frame. The fixed wire shaft mounting frame is rotatably installed inside the gear body. The gear body is provided with teeth that match the driving wheel, the passive wheel and the top wheel. The front upper and lower traction frames, the rear upper and lower traction frames, and the left and right traction frames are all provided with a plurality of wire drawing rods, each of which is provided with a wire drawing hole. The wires drawn from the moving wire shaft on the moving wire shaft frame are respectively drawn by the wire drawing rods and pass through the corresponding positions of the fixed wire shaft frame to be connected to the weaving mechanism. The net weaving mechanism comprises a frame and a washboard screwing mechanism, a pull rod mechanism, a power distribution mechanism, a shaping mechanism and a net pulling mechanism arranged on the frame. The rubbing plate wire twisting mechanism is divided into two groups, which are respectively arranged inside the two groups of cross beams in front and behind the frame, including an upper slide plate, a lower slide plate, a rack and a wire twisting wheel group, wherein the front group is used for weaving the metal wire into a net, and the rear group is used for synchronous wire winding, the upper slide plate is located above the lower slide plate, and long grooves along the length direction are respectively opened on the lower part of the upper slide plate and the upper part of the lower slide plate, the rack is installed in the long groove of the lower slide plate, and one end of the rack extends out of the long groove and is driven by the power distribution mechanism, and the rack is driven by the pull rod mechanism, the wire twisting wheel group includes a plurality of wire twisting wheels, the wire twisting wheel is composed of an upper half wheel and a lower half wheel, and the upper half wheel and the lower half wheel are respectively provided with wire threading holes, and the upper half bearing and the lower half bearing are respectively provided on the upper slide plate and the lower slide plate, and the upper half bearing and the lower half bearing are matched to form a wire twisting wheel bearing, the wire twisting wheel is installed in the wire twisting wheel bearing, and gear teeth are provided on the wire twisting wheel, the wire twisting wheel and the rack are meshed with each other and driven to rotate by the rack; The pull rod mechanism is arranged on both sides of one end of the frame and is used to drive the rack to move back and forth; The power distribution mechanism is arranged at one end of the frame and is used to distribute power to each component, including a gear transmission mechanism, a cam transmission mechanism, and a slide plate driving mechanism. The upper slide plate and the lower slide plate perform intermittent reciprocating motion under the drive of the slide plate driving mechanism. The mesh pulling mechanism comprises a traction roller, an upper mesh pressing roller and a lower mesh pressing roller arranged on a frame, wherein the traction roller is located in front of a group of washboard wire twisting mechanisms. The shaping mechanism comprises a shaping roller and a heating device. The shaping roller is located in front of the traction roller and behind the upper mesh roller and the lower mesh roller. A heating device is arranged around the bottom of the shaping roller. The control system controls the net pulling mechanism, net weaving mechanism and net collecting mechanism to work in coordination through wires. The wires drawn out from the fixed wire shaft on the fixed wire shaft rotating wheel are sequentially connected to the wire threading holes on the upper half wheel, and the wires drawn out from the movable wire shaft are sequentially connected to the wire threading holes on the lower half wheel; The front upper and lower traction frames are provided with multiple rows in the manner of two wire drawing rods as a vertical row, and the position of each wire drawing rod corresponds to the odd vertical row of fixed wire shaft rotating wheels, and the rear upper and lower traction frames are provided with multiple rows in the manner of two wire drawing rods as a vertical row, and each wire drawing rod corresponds to the even vertical row of fixed wire shaft rotating wheels. As the front upper and lower traction frames and the rear upper and lower traction frames move up and down, the positions of the wire drawing rods correspond to between the upper and lower fixed wire shaft rotating wheels. When the front upper and lower traction frames move upward, the wire drawn by the wire drawing rods of the front upper and lower traction frames is clamped on the teeth at the bottom of the upper fixed wire shaft rotating wheel of the two corresponding fixed wire shaft rotating wheels, and at this time, the wire drawn by the wire drawing rods of the rear upper and lower traction frames is clamped on the teeth at the top of the lower fixed wire shaft rotating wheel of the two corresponding fixed wire shaft rotating wheels. Two rows of wire drawing rods are respectively arranged on the left and right traction frames in the horizontal direction, and the upper and lower rows of wire drawing rods correspond to the uppermost and lowermost rows of fixed wire shaft rotating wheels respectively, and the wire drawing rods in the upper row correspond to the even-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels in the uppermost row, and the wire drawing rods in the lower row correspond to the odd-numbered positions of the empty spaces between the two fixed wire shaft rotating wheels in the lowermost row. As the left and right traction frames move left and right, the positions of the wire drawing rods correspond to between the left and right fixed wire shaft rotating wheels. When the wire drawing rods move to the leftmost side with the left and right traction frames, the wire drawn by the wire drawing rods is stuck on the teeth of the left fixed wire shaft rotating wheel of the corresponding left and right two fixed wire shaft rotating wheels. When the wire drawing rods move to the rightmost side with the left and right traction frames, the wire drawn by the wire drawing rods is stuck on the teeth of the right fixed wire shaft rotating wheel of the corresponding left and right two fixed wire shaft rotating wheels. The fixed wire shaft rotating wheels are arranged in multiple rows in a vertical row of three, and the fixed wire shaft rotating wheels in the first vertical row are A11, A12, and A13 from top to bottom, the second vertical row are A21, A22, and A23, the third vertical row are A31, A32, and A33, and the fourth vertical row are A41, A42, and A43, and so on. The wires led out of the fixed wire shafts on the fixed wire shaft rotating wheels form a serpentine movement in the order of A11, A12, A13, A23, A22, A21, A31, A32, A33, A43, A42, and A41, and are sequentially connected to the wire threading holes on the upper half wheel. The wires led out of the movable wire shaft are sequentially connected to the wire threading holes on the lower half wheel in the same serpentine movement according to the corresponding positions. The movements of the front upper and lower traction frames, the rear upper and lower traction frames and the left and right traction frames are synchronized. When the upper and lower traction frames move to the upper side, the rear upper and lower traction frames move to the lower side, and the left and right traction frames move to the leftmost side. When the upper and lower traction frames move to the lower side, the rear upper and lower traction frames move to the upper side, and the left and right traction frames move to the rightmost side. The fixed wire shaft rotating wheels are arranged in multiple rows in a vertical row of three. The top of the fixed wire shaft rotating wheel located at the top cooperates with the top wheel, and the lower left and lower right cooperate with the passive wheel respectively. The upper left, upper right, lower left and lower right of the fixed wire shaft rotating wheel located in the middle cooperate with the passive wheel respectively. The upper left and upper right of the fixed wire shaft rotating wheel located at the bottom cooperate with the passive wheel respectively. One of the lower left and lower right sides of the fixed wire shaft rotating wheel located at the bottom cooperates with the passive wheel, and the other side cooperates with the driving wheel.

2. A horizontal polyester gabion mesh machine according to claim 1, characterized in that: A passive wheel is also arranged at the bottom of the fixed wire shaft frame body, and the passive wheel and the active wheel are arranged at intervals.

3. A horizontal polyester gabion mesh machine according to claim 1, characterized in that: The heating device is an electric heating tube.

4. A horizontal polyester gabion mesh machine according to claim 1, characterized in that: A gravity sinker is hung on the wire between the moving wire shaft frame and the moving wire traction device.

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