Integrated integrated pump unit and construction method thereof

By splitting the pump device into multiple separate units and adopting modular design, industrial production and intelligent construction methods, the problems of long construction cycle and low construction efficiency of integrated pump groups in the existing technology are solved, and high efficiency is achieved , intelligent pump set construction and management.

CN112554277BActive Publication Date: 2025-02-11CSCEC STRAIT CONSTR & DEV
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Patent Information

Application Number
CN202011524775.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-22
Publication Date
2025-02-11
Estimated Expiration
2040-12-22

AI Technical Summary

Technical Problem

The existing integrated pump group has a long construction cycle and low construction efficiency, which leads to serious problems in the construction quality of the computer room, especially in rapid construction projects.

Method used

An integrated integrated pump group was designed, and high integration and convenient installation were achieved by splitting the pump device into multiple separate units, using modular design, industrial production and intelligent construction methods.

Benefits of technology

It greatly shortens the construction period, improves construction efficiency, reduces the harm of construction to personnel, and realizes integrated electrical control and intelligent management of water pumps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an integrated integrated pump group and a construction method thereof, and belongs to the technical field of pump groups. It comprises a first pipe group unit, a pump group unit and a second pipe group unit which are arranged in sequence and at intervals, wherein the first pipe group unit, the pump group unit and the second pipe group unit are all fixedly installed on the ground, and two connecting steels are also arranged on the top of the pump group unit, and the two ends of the connecting steels are respectively fixedly connected to the first pipe group unit and the second pipe group unit. The present invention solves the problems existing in the existing integrated pump group, such as long construction period, low construction efficiency, low assembly precision, and inability to prepare intuitive segmentation in time when a fault occurs.
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Description

Technical Field

[0001] The invention relates to an integrated integral pump set and a construction method thereof, belonging to the technical field of pump sets. Background Art

[0002] In electromechanical installation projects, the construction period of traditional equipment rooms is at least 3 months, and the main workload in the room comes from the installation of water pump equipment, pipes and valve components. Traditional room construction must be completed after the main civil structure is completed. According to the construction process, the equipment foundation must be poured first, the water pump equipment must be placed, and finally the pipes, pipe fittings must be welded and the valve components must be installed. There are many professional construction processes and frequent cross-operations. At the same time, due to the limited construction space and poor ventilation of the room, there are a lot of welding and hot work during the installation process, and the construction environment is poor. The inefficient construction of the room has always been the main criticism in the installation project, especially in fast-building projects, where the quality of the room construction is serious.

[0003] The patent document with the prior art application number CN201811286683.6 discloses a construction process for a large-scale dual-pump unit assembly device, including step one, in-depth design; step two, platform management; step three, mobile prefabrication; step four, assembly implementation; wherein in the above step one, in-depth design includes: 1) BIM modeling; 2) assembly design; 3) modular design; 4) non-modular pipe segment splitting; 5) secondary in-depth drawing; 6) secondary layout of the main pipeline; wherein in the above step two, model integration is carried out from the aspects of planning and implementation, process control, special application, etc., including: 1) professional model integration; 2) business data integration; 3) engineering progress visualization; 4) material status tracking; 5) standardization of quality and safety issues.

[0004] The above-mentioned reference examples and the integrated pump group of the prior art have problems such as long construction period and low construction efficiency. Therefore, the present invention provides an integrated integrated pump group for solving the above-mentioned problems. Summary of the invention

[0005] In order to overcome the shortcomings of the existing integrated pump group, such as long construction period and low construction efficiency, the present invention designs an integrated integrated pump group, which has a high degree of integration and is easy to install, thereby greatly increasing the construction efficiency.

[0006] An integrated pump unit, comprising a first pipe unit, a pump unit and a second pipe unit which are arranged in sequence and spaced apart from each other, wherein the first pipe unit, the pump unit and the second pipe unit are all fixedly installed on the ground, and two connecting steels are further arranged on the top of the pump unit, and the two ends of the connecting steels are respectively fixedly connected to the first pipe unit and the second pipe unit;

[0007] The pump unit comprises a base, a water pump seat and a water pump body which are arranged in sequence from bottom to top, wherein the base is fixedly installed on the ground, and the water pump body is fixedly connected to the base through the water pump seat;

[0008] The first pipe group unit includes a first frame, a shunt main pipe and a first pipe group, the shunt main pipe is fixedly installed on the first frame through a pipe clamp, the first pipe group is arranged in the first frame, the top of the first pipe group is connected with the shunt main pipe, and the bottom of the first pipe group extends toward the pump group unit and is connected with the water pump body, and a control cabinet and a display screen are also fixedly installed at one end of the first frame, the display screen is arranged above the control cabinet, the control cabinet is electrically connected to the display screen, and the control cabinet is electrically connected to the water pump body;

[0009] The second pipe group unit includes a second frame, a confluence trunk pipe and a second pipe group, wherein the confluence trunk pipe is arranged on the top of the second frame, and pipe clamps are arranged at both ends of the confluence trunk pipe. The confluence trunk pipe is fixedly connected to the second frame through the pipe clamps arranged at both ends. The second pipe group is arranged in the second frame, and the top end of the second pipe group is connected to the confluence trunk pipe, and the bottom end extends toward the pump group unit and is connected to the water pump body;

[0010] A hoisting unit is also provided between the two connecting steels, and the hoisting unit includes an I-beam, a plurality of vertical plates, a plurality of rollers and a bottom plate. The I-beam is transversely and fixedly connected between the two connecting steels, a plurality of rollers are symmetrically and movably arranged in grooves on both sides of the I-beam, a plurality of vertical plates are respectively arranged on the outer sides of the corresponding rollers away from the I-beam, the rotating shafts of the rollers are fixed on the inner sides of the vertical plates, the bottom plate is arranged at the bottoms of the plurality of vertical plates, the bottom ends of the plurality of vertical plates are respectively fixedly connected to the bottom plate, a sling is fixedly installed at the bottom of the bottom plate, a driving motor is installed on one of the rollers, the output shaft of the driving motor is fixedly connected to the rotating shaft of the corresponding roller, and the driving motor is electrically connected to the control cabinet;

[0011] A plurality of duck neck tubes are also arranged on the base, and the duck neck tubes are fixedly installed on the inner side of the base and close to the water pump body, and the top of the duck neck tube is arc-shaped and opens downward.

[0012] Furthermore, the water pump seat includes a steel base, a first shock-absorbing pad and a steel plate pad stacked in sequence from bottom to top, and the two ends of the first shock-absorbing pad are respectively in contact with the steel base and the steel plate pad, and the steel base, the first shock-absorbing pad and the steel plate pad are fixedly connected by a plurality of limit blocks, and the number of the plurality of limit blocks is four. The four limit blocks are wrapped around the four corners of the first shock-absorbing pad and the steel plate pad, and the four limit blocks are fixedly connected to the steel base. A second shock-absorbing pad is arranged between the limit blocks and the surface opposite to the top surface of the steel plate pad, and a through hole that penetrates the steel base, the first shock-absorbing pad and the steel plate pad is also arranged on the water pump seat.

[0013] Furthermore, a pipe support device is provided at the bottom of the first pipeline group and the second pipeline group, and two ends of the pipe support device are respectively fixedly connected to the first pipeline group and the first frame and the second pipeline group and the second frame. The pipe support device includes a connecting rod, a connecting flange and a fixing rod which are arranged in sequence from top to bottom. The ends of the connecting rod and the fixing rod which are close to each other are fixedly connected by a connecting flange, and the end of the connecting rod away from the fixing rod is fixedly connected to the first pipeline group or the second pipeline group, and the end of the fixing rod away from the connecting rod is fixedly connected to the first frame or the second frame.

[0014] Furthermore, an audible and visual alarm light is fixedly mounted on the second frame, and the audible and visual alarm light is electrically connected to the control cabinet.

[0015] Furthermore, the water pump seat also includes a grounding flat steel, which is fixedly connected to one side of the steel base. One end of the grounding flat steel extends upward from a steel plate pad, and the other end is connected to the ground.

[0016] A construction method of an integrated pump unit comprises the following steps:

[0017] S1: Modular design: Collect construction site data, and deepen different design schemes based on BIM technology in terms of the positioning and pipeline direction of the first pipe group unit, pump group unit and second pipe group unit according to the design ideas of the drawings. Compare the collected data with the data of the design scheme, and find the difference in the data. Change the data of the design scheme according to the difference in the data, and then compare the data of the design scheme with the collected data again, and then use BIM to build a model based on the comparison results;

[0018] S2: Industrialized production: After BIM modeling, standard parts and components of the first pipe group unit, pump group unit, second pipe group unit and lifting unit are produced;

[0019] S3: Intelligent construction: Apply BIM + layout robot technology to accurately layout and assemble parts obtained from industrial production, and add electronic digital tags to each unit.

[0020] Furthermore, in step S1, the collecting of construction site data is to use 3D laser scanning technology to scan the construction site and obtain data.

[0021] Furthermore, in step S3, the adding of electronic digital tags on each unit is to embed an RFID module on each unit.

[0022] Compared with the prior art, the present invention has the following characteristics and beneficial effects:

[0023] The present invention divides the entire pump device into multiple separate units by arranging the first pipe group unit, the pump group unit and the second pipe group unit, and modular assembly can be performed during assembly, which greatly shortens the construction period and avoids the harm to personnel caused by the indoor construction of pipelines and frames;

[0024] The control cabinet of the present invention is electrically connected to the water pump body and the display screen, thus realizing integrated electrical control of the water pump;

[0025] The present invention provides a hoisting unit between two connecting steels, so that the water pump body can be hoisted when the water pump body is installed, thereby reducing the labor of personnel. At the same time, the hoisting unit of the present invention is detachable, and after the water pump body is installed, the hoisting unit can be disassembled and transported to the next project for use. After disassembly, a wiring box can be placed between the tops of the two connecting steels, thereby increasing space utilization.

[0026] The water pump body of the present invention is provided with a water pump seat at the bottom, which can absorb shock and energy, thereby increasing the stability of the water pump body. Meanwhile, the through hole on the water pump seat can be used to fix the water pump body during transportation, thereby preventing the water pump body from being damaged during transportation.

[0027] A pipe support device is provided at the bottom of the first pipeline group and the second pipeline group of the present invention. The pipe support device can better fix the pipeline to prevent vibration during the operation of the pipeline. At the same time, the connecting rod and the fixing rod of the pipe support device are connected by a connecting flange, so that the pipe support device can be disassembled, thereby increasing the practicality of the pipe support device.

[0028] The present invention is also provided with an audible and visual alarm lamp. When data is abnormal or a fault occurs, the audible and visual alarm lamp sounds an alarm, which can intuitively show the operating status of the equipment.

[0029] The base of the present invention is provided with a duck neck tube, the top of which is arc-shaped and opens downward, so as to prevent water from dripping into the tube and affecting the circuit.

[0030] The present invention realizes a high degree of integration of modular design, industrialized production and intelligent construction, speeds up the design and construction progress, and effectively shortens the construction period;

[0031] The present invention compares the data of the design scheme with the data of the construction site for multiple times and eliminates the differences, thereby increasing the precision and accuracy of the design. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is an exploded view of the overall structure of the present invention;

[0034] Figure 3 It is a structural schematic diagram of the first tube group unit in the present invention;

[0035] Figure 4 It is a schematic diagram of the structure of the pump unit and the hoisting unit in the present invention;

[0036] Figure 5 It is a structural schematic diagram of the second tube group unit in the present invention;

[0037] Figure 6 It is a structural schematic diagram of the water pump seat in the present invention;

[0038] Figure 7 The present invention Figure 1 A partial enlarged view of middle A.

[0039] The reference numerals are: 10, first pipe group unit; 11, first frame; 111, rib plate; 12, shunt main pipe; 121, pipe clamp; 13, first pipe group; 14, connecting block; 15, first conductor channel steel; 16, control cabinet; 17, display screen; 18, RFID module; 19, pipe support device; 191, connecting rod; 192, connecting flange; 193, fixing rod; 20, pump group unit; 21, base; 22, water pump body; 23, water pump seat; 2 31. Steel base; 232. First shock-absorbing pad; 233. Steel plate pad; 234. Limit block; 235. Second shock-absorbing pad; 236. Through hole; 24. Duck neck pipe; 25. Grounding flat steel; 30. Second pipe group unit; 31. Second frame; 32. Converging trunk pipe; 33. Second pipeline group; 34. Sound and light alarm lamp; 40. Hoisting unit; 41. I-beam; 42. Vertical plate; 43. Roller; 44. Drive motor; 45. Bottom plate; 46. Hoisting fixture; 47. Connecting steel. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0041] Embodiment 1:

[0042] like Figure 1-7As shown, the integrated integrated pump group of the present embodiment comprises a first pipe group unit 10, a pump group unit 20 and a second pipe group unit 30 which are arranged in sequence and spaced apart. The first pipe group unit 10, the pump group unit 20 and the second pipe group unit 30 are all fixedly mounted on the ground. Two connecting steels 47 are also arranged on the top of the pump group unit 20, and the two ends of the connecting steels 47 are respectively fixedly connected to the first pipe group unit 10 and the second pipe group unit 30; the pump group unit 20 comprises a base 21, a water pump seat 23 and a water pump body 22 which are arranged in sequence from bottom to top, the base 21 is fixedly mounted on the ground, and the water pump body 22 is fixedly connected to the base 21 through the water pump seat 23; the first pipe group unit 10 comprises a first frame 11, a shunt main pipe 12 and a first pipeline group 13, the shunt main pipe 12 is fixedly mounted on the first frame 11 through a pipe clamp 121, and the first pipeline group 13 is arranged in the first frame 11 The top of the first pipeline group 13 is connected to the branch main pipe 12, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22. A control cabinet 16 and a display screen 17 are also fixedly installed at one end of the first frame 11. The display screen 17 is arranged above the control cabinet 16, and the control cabinet 16 is electrically connected to the display screen 17, and the control cabinet 16 is electrically connected to the water pump body 22; the second pipe group unit 30 includes a second frame 31, a confluence main pipe 32 and a second pipeline group 33. The confluence main pipe 32 is arranged at the top of the second frame 31, and pipe clamps 121 are arranged at both ends of the confluence main pipe 32. The confluence main pipe 32 is fixedly connected to the second frame 31 through the pipe clamps 121 arranged at both ends. The second pipeline group 33 is arranged in the second frame 31, and the top of the second pipeline group 33 is connected to the confluence main pipe 32, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22.

[0043] Furthermore, a hoisting unit 40 is also provided between the two connecting steels 47. The hoisting unit 40 includes an I-beam 41, a plurality of vertical plates 42, a plurality of rollers 43 and a bottom plate 45. The I-beam 41 is transversely fixedly connected between the two connecting steels 47. The plurality of rollers 43 are symmetrically and movably arranged in grooves on both sides of the I-beam 41. The plurality of vertical plates 42 are respectively arranged on the outer sides of the corresponding rollers 43 away from the I-beam 41. The rotating shafts of the rollers 43 are fixed on the inner sides of the vertical plates 42. The bottom plate 45 is arranged at the bottoms of the plurality of vertical plates 42. The bottom ends of the vertical plates 42 are fixedly connected to the bottom plates 45 respectively, and a hanger 46 is fixedly installed at the bottom of the bottom plate 45. A drive motor 44 is installed on one of the rollers 43, and the output shaft of the drive motor 44 is fixedly connected to the rotating shaft of the corresponding roller 43. The drive motor 44 is electrically connected to the control cabinet 16. The lifting unit 40 is detachable. After the installation of the water pump body 22 is completed, the lifting unit 40 can be disassembled and transported to the next project for use. After disassembly, a wiring box can also be placed between the two connecting steel tops to increase space utilization.

[0044] Furthermore, the water pump seat 23 includes a steel base 231, a first shock-absorbing pad 232 and a steel plate pad 233 which are stacked in sequence from bottom to top, and the two ends of the first shock-absorbing pad 232 are in contact with the steel base 231 and the steel plate pad 233 respectively. The steel base 231, the first shock-absorbing pad 232 and the steel plate pad 233 are fixedly connected by a plurality of limit blocks 234. The number of the plurality of limit blocks 234 is four, and the four limit blocks 234 are wrapped around the four corners of the first shock-absorbing pad 232 and the steel plate pad 233. The four limit blocks 234 are fixedly connected to the steel base 231, and a second shock-absorbing pad 235 is arranged between the limit blocks 234 and the surface opposite to the top surface of the steel plate pad 233. The water pump seat 23 is also provided with a through hole 236 that penetrates the steel base 231, the first shock-absorbing pad 232 and the steel plate pad 233.

[0045] Furthermore, a pipe support device 19 is provided at the bottom of the first pipeline group 13 and the second pipeline group 33, and both ends of the pipe support device 19 are fixedly connected to the first pipeline group 13 and the first frame 11 and the second pipeline group 33 and the second frame 31 respectively. The pipe support device 19 includes a connecting rod 191, a connecting flange 192 and a fixing rod 193 which are arranged in sequence from top to bottom. The ends of the connecting rod 191 and the fixing rod 193 which are close to each other are fixedly connected by the connecting flange 192, the end of the connecting rod 191 away from the fixing rod 193 is fixedly connected to the first pipeline group 13 or the second pipeline group 33, and the end of the fixing rod 193 away from the connecting rod 191 is fixedly connected to the first frame 11 or the second frame 31.

[0046] Furthermore, two connecting blocks 14 are respectively provided on the top of the first frame 11 and the second frame 31 near the pump unit 20. The two connecting blocks 14 are fixedly installed near the two ends of the first frame 11 and the second frame 31, and the two ends of the connecting steel 47 are respectively fixedly connected to the corresponding connecting blocks 14.

[0047] Furthermore, the first wire channel steel 15 is respectively provided in the first frame 11 and the second frame 31. The first wire channel steel 15 is transversely arranged in the first frame 11 or the second frame 31. The first wire channel steel 15 is fixedly connected to the first frame 11 or the second frame 31, which can avoid clutter of wires and facilitate inspection and management of the lines.

[0048] Furthermore, a plurality of duck neck tubes 24 are provided on the base 21 , which are fixedly mounted on the inner side of the base 21 and close to the water pump body 22 . The top of the duck neck tube 24 is arc-shaped and opens downward, and the wire can pass through the duck neck tube 24 from the bottom to connect with the water pump body 22 .

[0049] Furthermore, the water pump seat 23 also includes a grounding flat steel 25, which is fixedly connected to one side of the steel base 231. One end of the grounding flat steel 25 extends upward from a steel plate pad 233, and the other end is connected to the ground to achieve grounding of the water pump body.

[0050] Furthermore, ribs 111 are provided at each corner of the first frame 11 and the second frame 31 to enhance structural stability.

[0051] The control cabinet 16 controls the water pump body 22 and the display screen 17 through an integrated electrical control system.

[0052] The integrated electrical control system includes a monitoring module, a data processing module and a display module;

[0053] The monitoring module monitors the data of the first tube group unit 10, the pump group unit 20, and the second tube group unit 30 in real time, and transmits the data to the display module;

[0054] The display module receives the data and displays the data on the display screen 17. The display screen 17 provides a control button. When the control button is operated, the display module sends a control signal to the data processing module.

[0055] The data processing module receives the control signal, converts the control signal into a point signal and sends it to the water pump body 22.

[0056] Embodiment 2:

[0057] like Figure 1-2As shown, the integrated integrated pump group of the present embodiment includes a first pipe group unit 10, a pump group unit 20 and a second pipe group unit 30 which are arranged in sequence. The first pipe group unit 10, the pump group unit 20 and the second pipe group unit 30 are all fixedly installed on the ground. Two connecting steels 47 are also arranged on the top of the pump group unit 20, and the two ends of the connecting steel 47 are respectively fixedly connected to the first pipe group unit 10 and the second pipe group unit 30; the pump group unit 20 includes a base 21, a water pump seat 23 and a water pump body 22 which are arranged in sequence from bottom to top, the base 21 is fixedly installed on the ground, and the water pump body 22 is fixedly connected to the base 21 through the water pump seat 23; the first pipe group unit 10 includes a first frame 11, a shunt main pipe 12 and a first pipeline group 13, the shunt main pipe 12 is fixedly installed on the first frame 11 through a pipe clamp 121, and the first pipeline group 13 is arranged on the first frame 11 The top of the first pipeline group 13 is connected to the branch main pipe 12, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22. A control cabinet 16 and a display screen 17 are also fixedly installed at one end of the first frame 11. The display screen 17 is arranged above the control cabinet 16, and the control cabinet 16 is electrically connected to the display screen 17, and the control cabinet 16 is electrically connected to the water pump body 22; the second pipe group unit 30 includes a second frame 31, a converging main pipe 32 and a second pipeline group 33. The converging main pipe 32 is arranged at the top of the second frame 31, and pipe clamps 121 are arranged at both ends of the converging main pipe 32. The second frame 31 is fixedly connected to the second frame 31 through the pipe clamps 121 arranged at both ends. The second pipeline group 33 is arranged in the second frame 31, and the top of the second pipeline group 33 is connected to the converging main pipe 32, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22.

[0058] Furthermore, a lifting unit 40 is provided between the two connecting steels 47, and the lifting unit 40 includes an I-beam 41, a plurality of vertical plates 42, a plurality of rollers 43 and a bottom plate 45. The I-beam 41 is transversely and fixedly connected between the two connecting steels 47, and the plurality of rollers 43 are symmetrically and movably arranged in the grooves on both sides of the I-beam 41. The plurality of vertical plates 42 are respectively arranged on the outer sides of the corresponding rollers 43 away from the I-beam 41, and the rotating shafts of the rollers 43 are fixed on the inner sides of the vertical plates 42. The bottom plate 45 is arranged at the bottom of the plurality of vertical plates 42, and the bottom ends of the plurality of vertical plates 42 are respectively fixedly connected to the bottom plate 45. A lifting device 46 is fixedly installed at the bottom of the bottom plate 45, and a driving motor 44 is installed on one of the rollers 43, and the output shaft of the driving motor 44 is fixedly connected to the rotating shaft of the corresponding roller 43, and the driving motor 44 is electrically connected to the control cabinet 16.

[0059] The control cabinet 16 controls the motor 44 and the sling 46 through the lifting and positioning system;

[0060] The lifting and positioning system includes a controller module and a data conversion module;

[0061] The controller module receives the user operation request and sends the request to the data conversion module;

[0062] The data conversion module receives the request, converts the request into an electrical signal and sends it to the motor 44 or the sling 46 to drive the motor 44 or the sling 46 to operate.

[0063] Embodiment 3:

[0064] like Figure 1-5 As shown, the integrated integrated pump group of the present embodiment includes a first pipe group unit 10, a pump group unit 20 and a second pipe group unit 30 which are arranged in sequence. The first pipe group unit 10, the pump group unit 20 and the second pipe group unit 30 are all fixedly installed on the ground. Two connecting steels 47 are also arranged on the top of the pump group unit 20, and the two ends of the connecting steel 47 are respectively fixedly connected to the first pipe group unit 10 and the second pipe group unit 30; the pump group unit 20 includes a base 21, a water pump seat 23 and a water pump body 22 which are arranged in sequence from bottom to top, the base 21 is fixedly installed on the ground, and the water pump body 22 is fixedly connected to the base 21 through the water pump seat 23; the first pipe group unit 10 includes a first frame 11, a shunt main pipe 12 and a first pipeline group 13, the shunt main pipe 12 is fixedly installed on the first frame 11 through a pipe clamp 121, and the first pipeline group 13 is arranged on the first frame 11 The top of the first pipeline group 13 is connected to the branch main pipe 12, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22. A control cabinet 16 and a display screen 17 are also fixedly installed at one end of the first frame 11. The display screen 17 is arranged above the control cabinet 16, and the control cabinet 16 is electrically connected to the display screen 17, and the control cabinet 16 is electrically connected to the water pump body 22; the second pipe group unit 30 includes a second frame 31, a converging main pipe 32 and a second pipeline group 33. The converging main pipe 32 is arranged at the top of the second frame 31, and pipe clamps 121 are arranged at both ends of the converging main pipe 32. The second frame 31 is fixedly connected to the second frame 31 through the pipe clamps 121 arranged at both ends. The second pipeline group 33 is arranged in the second frame 31, and the top of the second pipeline group 33 is connected to the converging main pipe 32, and the bottom end extends toward the pump group unit 20 and is connected to the water pump body 22.

[0065] The second frame 31 is also fixedly mounted with an audible and visual alarm light 34 , which is electrically connected to the control cabinet 16 , and the control cabinet 16 controls the audible and visual alarm light 34 through a fault warning system.

[0066] The fault warning system includes a data monitoring module, a data processing module and an alarm driving module;

[0067] The data monitoring module detects the current information and data information of the control cabinet 16 in real time and sends it to the data processing module;

[0068] The data processing module receives the information sent by the data monitoring module and compares all the data with the database data one by one. If the comparison result is greater than the threshold, a warning signal is sent to the alarm driving module. The database is composed of known data, and the threshold is pre-set known data;

[0069] After receiving the early warning signal, the alarm driving module turns on the control switch of the sound and light alarm lamp 34 so that the sound and light alarm lamp 34 is powered on to emit a sound and light alarm.

[0070] Embodiment 4:

[0071] The construction method of the integrated integrated pump group includes the following steps:

[0072] S1: Modular design: Collect construction site data, and deepen different design schemes based on BIM technology in terms of the positioning of the first pipe group unit 10, the pump group unit 20, and the second pipe group unit 30 and the direction of the pipeline according to the design ideas of the drawings. Compare the collected data with the data of the design scheme, and obtain the difference in data by comparison. Change the data of the design scheme according to the difference in data, and then compare the data of the design scheme with the collected data again, and then use BIM to build a model according to the comparison results;

[0073] S2: Industrialized production: After BIM modeling, standard parts and components of the first pipe group unit 10, the pump group unit 20, the second pipe group unit 30 and the hoisting unit 40 are produced.

[0074] The parts obtained from industrial production are precisely laid out and assembled, and electronic digital labels are added to each unit.

[0075] Furthermore, in step S1, collecting construction site data involves scanning the construction site and acquiring data using 3D laser scanning technology.

[0076] Furthermore, in step S1, adding an electronic digital tag to each unit is to embed an RFID module 18 in each unit.

[0077] In the description of the invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention.

[0078] In the invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the invention according to the specific circumstances.

[0079] Although embodiments of the invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An integrated pump unit, characterized in that: The invention comprises a first pipe assembly unit (10), a pump assembly unit (20) and a second pipe assembly unit (30) which are arranged in sequence and spaced apart from each other, wherein the first pipe assembly unit (10), the pump assembly unit (20) and the second pipe assembly unit (30) are all fixedly installed on the ground, and two connecting steels (47) are further arranged on the top of the pump assembly unit (20), and the two ends of the connecting steel (47) are respectively fixedly connected to the first pipe assembly unit (10) and the second pipe assembly unit (30); The pump unit (20) comprises a base (21), a water pump seat (23) and a water pump body (22) which are arranged in sequence from bottom to top, the base (21) being fixedly mounted on the ground, and the water pump body (22) being fixedly connected to the base (21) via the water pump seat (23); The first pipe group unit (10) comprises a first frame (11), a flow-dividing trunk pipe (12) and a first pipe group (13); the flow-dividing trunk pipe (12) is fixedly mounted on the first frame (11) via a pipe clamp (121); the first pipe group (13) is arranged in the first frame (11); the top end of the first pipe group (13) is in communication with the flow-dividing trunk pipe (12); the bottom end extends in the direction of the pump group unit (20) and is in communication with the water pump body (22); a control cabinet (16) and a display screen (17) are also fixedly mounted on one end of the first frame (11); the display screen (17) is arranged above the control cabinet (16); the control cabinet (16) is electrically connected to the display screen (17); and the control cabinet (16) is electrically connected to the water pump body (22); The second pipe group unit (30) comprises a second frame (31), a main confluence pipe (32) and a second pipe group (33); the main confluence pipe (32) is arranged on the top of the second frame (31); pipe clamps (121) are arranged at both ends of the main confluence pipe (32); the main confluence pipe (32) is fixedly connected to the second frame (31) via the pipe clamps (121) arranged at both ends; the second pipe group (33) is arranged in the second frame (31); the top end of the second pipe group (33) is connected to the main confluence pipe (32); and the bottom end extends towards the pump group unit (20) and is connected to the water pump body (22); A hoisting unit (40) is also arranged between the two connecting steels (47), the hoisting unit (40) comprising an I-beam (41), a plurality of vertical plates (42), a plurality of rollers (43) and a bottom plate (45), the I-beam (41) being transversely and fixedly connected between the two connecting steels (47), the plurality of rollers (43) being symmetrically and movably arranged in grooves on both sides of the I-beam (41), the plurality of vertical plates (42) being respectively arranged on the outer sides of the corresponding rollers (43) away from the I-beam (41), the rollers (43) ) is fixed on the inner side of the vertical plate (42), the bottom plate (45) is arranged at the bottom of the plurality of vertical plates (42), the bottom ends of the plurality of vertical plates (42) are respectively fixedly connected to the bottom plate (45), a hanger (46) is fixedly installed at the bottom of the bottom plate (45), a driving motor (44) is installed on one of the rollers (43), the output shaft of the driving motor (44) is fixedly connected to the rotating shaft of the corresponding roller (43), and the driving motor (44) is electrically connected to the control cabinet (16); A plurality of duck neck tubes (24) are also provided on the base (21); the duck neck tubes (24) are fixedly mounted on the inner side of the base (21) and close to the water pump body (22); the top of the duck neck tubes (24) is arc-shaped and opens downward.

2. The integrated pump unit according to claim 1, characterized in that: The water pump seat (23) comprises a steel base (231), a first shock-absorbing pad (232) and a steel plate pad (233) which are stacked in sequence from bottom to top, the first shock-absorbing pad (232) having two ends in contact with the steel base (231) and the steel plate pad (233) respectively, the steel base (231), the first shock-absorbing pad (232) and the steel plate pad (233) being fixedly connected via a plurality of limit blocks (234), the plurality of limit blocks (234) being four in number, A plurality of limit blocks (234) are wrapped around the four corners of the first shock-absorbing pad (232) and the steel plate pad (233); the four limit blocks (234) are fixedly connected to the steel base (231); a second shock-absorbing pad (235) is arranged between the limit blocks (234) and the surfaces opposite to the top surfaces of the steel plate pad (233); and a through hole (236) penetrating the steel base (231), the first shock-absorbing pad (232) and the steel plate pad (233) is also arranged on the water pump seat (23).

3. The integrated pump unit according to claim 1, characterized in that: A pipe support device (19) is provided at the bottom of each of the first pipe group (13) and the second pipe group (33); two ends of the pipe support device (19) are respectively fixedly connected to the first pipe group (13) and the first frame (11), and the second pipe group (33) and the second frame (31); the pipe support device (19) comprises a connecting rod (191), a connecting flange (192) and a fixing rod (193) which are arranged in sequence from top to bottom; the ends of the connecting rod (191) and the fixing rod (193) which are close to each other are fixedly connected via the connecting flange (192); the end of the connecting rod (191) which is away from the fixing rod (193) is fixedly connected to the first pipe group (13) or the second pipe group (33); and the end of the fixing rod (193) which is away from the connecting rod (191) is fixedly connected to the first frame (11) or the second frame (31).

4. The integrated pump unit according to claim 1, characterized in that: An audible and visual alarm light (34) is also fixedly mounted on the second frame (31), and the audible and visual alarm light (34) is electrically connected to the control cabinet (16).

5. The integrated pump unit according to claim 1, characterized in that: The water pump seat (23) further comprises a grounding flat steel (25), wherein the grounding flat steel (25) is fixedly connected to one side of the steel base (231), and one end of the grounding flat steel (25) extends upwards out of the steel plate pad (233), and the other end is connected to the ground.

6. A construction method of an integrated pump unit as claimed in claim 1, characterized in that: The steps include: S1: Modular design: Collect construction site data, and deepen different design schemes based on BIM technology in terms of the positioning and pipeline directions of the first pipe group unit (10), the pump group unit (20) and the second pipe group unit (30) according to the design ideas of the drawings, compare the collected data with the data of the design scheme, obtain the data differences by comparison, change the data of the design scheme according to the data differences, and then compare the data of the design scheme with the collected data again, and then use BIM to build a model based on the comparison results; S2: Industrialized production: after BIM modeling, standard parts and components of the first pipe assembly unit (10), the pump assembly unit (20), the second pipe assembly unit (30) and the hoisting unit (40) are produced; S3: Intelligent construction: Apply BIM + layout robot technology to accurately layout and assemble parts obtained from industrial production, and add electronic digital tags to each unit.

7. The construction method of an integrated pump unit according to claim 6, characterized in that: In step S1, the construction site data is collected by scanning the construction site using 3D laser scanning technology to obtain data.

8. The construction method of an integrated pump unit according to claim 6, characterized in that: In step S3, the step of adding an electronic digital tag to each unit is to embed an RFID module (18) in each unit.

Citation Information

Patent Citations

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    CN109268230B

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