An enhanced ALC wall panel automated production line

Abstract

The present invention discloses a reinforced ALC wallboard automatic production line, which includes a material conveying mechanism, an ALC strip milling groove mechanism, a reinforced component conveying and flipping mechanism, an anchor bolt automatic installation mechanism and a material grasping mechanism. The conveying end of the material conveying mechanism is connected to the ALC strip milling groove mechanism, the output end of the ALC strip milling groove mechanism is connected to the reinforced component conveying and flipping mechanism, the reinforced component conveying and flipping mechanism is connected to the anchor bolt automatic installation mechanism, and the anchor bolt automatic installation mechanism is connected to the material grasping mechanism. Through the material conveying mechanism, the ALC strip milling groove mechanism, the reinforced component conveying and flipping mechanism and the anchor bolt automatic installation mechanism, the present invention can automatically process and reinforce ALC wallboards without manual operation, reduce labor costs, and effectively improve the production efficiency of reinforced ALC wallboards.

Description

Technical Field

[0001] The present invention relates to a production line, and in particular to a reinforced ALC wallboard automatic production line, belonging to the technical field of ALC wallboard automatic production. Background Technique

[0002] ALC is the abbreviation of Autoclaved Lightweight Concrete and is a kind of high-performance autoclaved aerated concrete. ALC wallboard is a multi-porous concrete formed board (containing treated reinforcing steel bars) mainly made of fly ash (or silica sand), cement, lime, etc. through high-pressure steam curing. It is a kind of building lightweight slab. ALC wallboard has the following characteristics: the board is light in weight and has a small design load. Due to its loose and porous texture, it is a good heat insulation and sound insulation material; when used as a wallboard, due to the thin board, the building usable area is enlarged. The board is easy to install and the construction speed is fast. Therefore, ALC wallboard can be used as both a wallboard and a roof panel, and is a new type of building material with excellent performance.

[0003] Currently, during the use of the existing ALC wallboard, in order to increase its strength, a reinforcing member is added to the side to make a reinforced ALC wallboard. The existing reinforced ALC wallboard is cumbersome to process during processing and requires multiple procedures for processing. The multiple procedures are not connected, which affects the processing efficiency of the reinforced ALC wallboard. For this reason, we provide a reinforced ALC wallboard automatic production line. Summary of the Invention

[0004] The purpose of the present invention is to provide a reinforced ALC wallboard automatic production line to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A reinforced ALC wallboard automatic production line includes a material conveying mechanism, an ALC strip milling groove mechanism, a reinforcing member conveying and flipping mechanism, an anchor bolt automatic installation mechanism, and a material grasping mechanism. The conveying end of the material conveying mechanism is connected to the ALC strip milling groove mechanism, and the output end of the ALC strip milling groove mechanism is connected to the reinforcing member conveying and flipping mechanism. The reinforcing member conveying and flipping mechanism is connected to the anchor bolt automatic installation mechanism, and the anchor bolt automatic installation mechanism is connected to the material grasping mechanism.

[0006] The output end is connected to the reinforcing member conveying and flipping mechanism, the reinforcing member conveying and flipping mechanism is connected to the anchor bolt automatic installation mechanism, and the anchor bolt automatic installation mechanism is connected to the material grasping mechanism.

[0007] As a preferred technical solution of the present invention, both the material conveying mechanism and the material grasping mechanism include two raw material rail cars, a mechanical suspension and a flowing roller line. The flowing roller line is arranged between the two raw material rail cars. The top of the mechanical suspension is installed with a moving beam assembly. The inside of the moving beam assembly is installed with a moving trolley. One side of the moving trolley is installed with an electric hoist. The output end of the electric hoist is installed with a robotic arm. Two shear arm assemblies are fixedly arranged between the robotic arm and the moving trolley.

[0008] As a preferred technical solution of the present invention, the ALC strip milling groove mechanism includes a mounting frame. The top of the mounting frame is installed with a second rail car assembly. The middle of the top of the second rail car assembly is installed with a placing table. The surface of the mounting frame is installed with a milling edge machine head.

[0009] As a preferred technical solution of the present invention, the milling edge machine head includes a connecting base installed on the surface of the mounting frame. The top of the connecting base is installed with an N-shaped frame. One side of each of the two vertical plates of the N-shaped frame is installed with a vertical guide rail assembly. One end of each of the two vertical guide rail assemblies is installed with a mounting connection seat. The side of each of the two mounting connection seats is installed with a driving motor. The two driving motors are respectively connected with the gears of the corresponding vertical guide rail assemblies. The bottom of each of the two mounting connection seats is installed with a transverse sliding assembly. Each of the two transverse sliding assemblies is installed with a milling groove motor through a motor seat. The top of each of the two motor seats is provided with a driving cylinder connected with the corresponding mounting connection seat. The output ends of the two driving cylinders are respectively connected with the transverse sliding assemblies.

[0010] As a preferred technical solution of the present invention, an auxiliary milling groove mechanism is installed at the bottom of one of the vertical plates of the N-shaped frame. The auxiliary milling groove mechanism consists of a second fixing plate, a second electric hydraulic cylinder and a bottom drilling and milling motor. The second fixing plate is fixedly arranged on one side of the bottom of the column N-shaped frame. The side of the second fixing plate is fixedly installed with a guide rod. One side of the guide rod is slidably connected with a motor plate through a guide groove opened on the side surface of the motor plate. The outer surface of the motor plate is fixedly installed with a bottom drilling and milling motor. One side of the top of the second fixing plate is fixedly installed with a second electric hydraulic cylinder. The output end of the second electric hydraulic cylinder is fixedly connected with the motor plate.

[0011] As a preferred technical solution of the present invention, the reinforcing member conveying and flipping mechanism includes a cross beam assembly and a second rail car assembly. The second rail car assembly is located in the middle of the cross beam assembly. A driving component is slidably installed at the cross beam of the cross beam assembly. The output end of the driving component is installed with a manipulator assembly. The side of the top of the second rail car assembly is installed with a third rail car assembly. A limiting card slot is opened at the other side of the top of the second rail car assembly.

[0012] As a preferred technical solution of the present invention, the automatic anchor bolt installation mechanism includes a working platform assembly. A conveying assembly is installed at the top of the working platform assembly. A plurality of installation platforms are fixedly arranged on the side of the conveying assembly. On the side of the top of the plurality of installation platforms, a first driving cylinder is installed. The output ends of the plurality of first driving cylinders are all connected with drill manipulators. On the other side of the top of the plurality of installation platforms, a second driving cylinder is installed. The output ends of the plurality of second driving cylinders are all connected with anchor bolt drills.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] An ALC wallboard strengthening automatic production line of the present invention, through a material conveying mechanism, an ALC strip milling groove mechanism, a

[0015] strengthened component conveying and flipping mechanism and an automatic anchor bolt installation mechanism, without manual operation, automatically processes and strengthens ALC wallboards, reduces labor costs, and effectively improves the production efficiency of strengthened ALC wallboards. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is a schematic structural diagram of the material conveying mechanism of the present invention;

[0018] Figure 3 is an enlarged schematic structural diagram at A of the present invention;

[0019] Figure 4 is a schematic structural diagram of the ALC strip milling groove mechanism of the present invention.

[0020] Figure 5 is a schematic structural diagram of the automatic anchor bolt installation mechanism of the present invention.

[0021] In the figure: 1. Material conveying mechanism; 101. Raw material rail car; 102. Mechanical suspension; 103. Moving suspension beam assembly; 104.

[0022] Mobile trolley; 105, electric hoist; 106, shear arm assembly; 107, robotic arm; 108, flow roller conveyor line; 2, ALC slab milling groove mechanism; 201, mounting bracket; 202, second rail car assembly; 203, placement table; 204, connecting base; 205, N-shaped frame; 206, milling groove motor; 207, vertical guide rail assembly; 208, drive motor; 209, mounting connection seat; 210, drive cylinder; 211, motor base; 212, transverse sliding assembly; 3, reinforcing member conveying and flipping mechanism; 301, rail car assembly; 302, drive assembly; 303, manipulator assembly; 304, limit card slot; 305, cross beam assembly; 306, second rail car drive assembly; 4, anchor bolt automatic installation mechanism; 401, installation table; 402, first drive cylinder; 403, drill manipulator; 404, second drive cylinder; 405, anchor bolt drill bit; 406, conveying assembly; 407, work platform assembly; 5, material grasping mechanism. Detailed implementation manners

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-5 , the present invention provides a technical solution for enhancing the ALC wall panel automatic production line: As shown in Figures 1-5 , it includes a material conveying mechanism 1, an ALC slab milling groove mechanism 2, a reinforcing member conveying and flipping mechanism 3, an anchor bolt automatic installation mechanism 4, and a material grasping mechanism 5. The conveying end of the material conveying mechanism 1 is connected to the ALC slab milling groove mechanism 2, the output end of the ALC slab milling groove mechanism 2 is connected to the reinforcing member conveying and flipping mechanism 3, the reinforcing member conveying and flipping mechanism 3 is connected to the anchor bolt automatic installation mechanism 4, and the anchor bolt automatic installation mechanism 4 is connected to the material grasping mechanism 5.

[0025] According to Figure 1 and Figure 2 , both the material conveying mechanism 1 and the material grasping mechanism 5 include two raw material rail cars 101,

[0026] A mechanical suspension 102 and a conveyor roller line 108, wherein the conveyor roller line 108 is arranged between two raw material rail cars 101, a movable suspension beam assembly 103 is installed on the top of the mechanical suspension 102, a movable trolley 104 is installed inside the movable suspension beam assembly 103, an electric hoist 105 is installed on one side of the movable trolley 104, a mechanical arm 107 is installed on the output end of the electric hoist 105, and two shear arm assemblies 106 are fixedly arranged between the mechanical arm 107 and the movable trolley 104, for the convenience of conveying and outputting ALC strips.

[0027] according to Figure 1 and Figure 4 As shown, the ALC strip milling mechanism includes a mounting frame 201, and a first

[0028] Two rail car components 202, a storage table 203 is installed in the middle of the top of the second rail car component 202, a milling machine head is installed on the surface of the mounting frame 201, and the milling machine head includes a connecting base 204 installed on the surface of the mounting frame 201, and an N-shaped frame 205 is installed on the top of the connecting base 204. A vertical guide rail component 207 is installed on one side of the two vertical plates of the N-shaped frame 205, and a mounting connection seat 209 is installed at one end of the two vertical guide rail components 207. Drive motors 208 are installed on the sides of the two mounting connection seats 209. The two drive motors 208 are respectively connected to the gears of the corresponding vertical guide rail components 207, and the bottoms of the two mounting connection seats 209 are installed with horizontal sliding components 212. The two horizontal sliding components 212 are installed with milling motors 206 through the motor seat 211. A driving cylinder 210 connected to the corresponding mounting connection seat 209 is provided on the top of the motor seat 211, and the output ends of the two driving cylinders 210 are respectively connected to the horizontal sliding assembly 212. An auxiliary milling mechanism is installed at the bottom of one of the vertical plates of the N-shaped frame 205. The auxiliary milling mechanism includes a second fixed plate, a second electric hydraulic cylinder and a bottom drilling and milling motor. The second fixed plate is fixedly arranged on one side of the bottom of the column N-shaped frame 205, and a guide rod is fixedly installed on the side of the second fixed plate, and one side of the guide rod is slidably connected to the motor plate through a guide groove provided on the side of the motor plate. The bottom drilling and milling motor is fixedly installed on the outer surface of the motor plate, and a second electric hydraulic cylinder is fixedly installed on one side of the top of the second fixed plate, and the output end of the second electric hydraulic cylinder is fixedly connected to the motor plate, which is convenient for grooving the strips and improving efficiency.

[0029] according to Figure 1 and Figure 3As shown in the figure, the strengthening member conveying and flipping mechanism 3 includes a crossbeam assembly 305 and a second rail vehicle driving assembly 306. The second rail vehicle driving assembly 306 is located in the middle of the crossbeam assembly 305. A driving assembly 302 is slidably installed on the crossbeam of the crossbeam assembly 305. The output end of the driving assembly 302 is installed with a manipulator assembly 303. A third rail vehicle assembly 301 is installed on the side of the top end of the second rail vehicle driving assembly 306. A limit card slot 304 is opened on the other side of the top end of the second rail vehicle driving assembly 306, which is convenient for flipping the strengthening member so as to be clamped with the ALC strip board.

[0030] According to Figure 1 and Figure 5 As shown in the figure, the anchor bolt automatic installation mechanism 4 includes a workbench assembly 407. The top end of the workbench assembly 407

[0031] is installed with a conveying assembly 406. A plurality of installation platforms 401 are fixedly arranged on the side of the conveying assembly 406. The side of the top end of the plurality of installation platforms 401 is installed with a first driving cylinder 402. The output ends of the plurality of first driving cylinders 402 are all connected with drill manipulators 403. The other side of the top end of the plurality of installation platforms 401 is installed with a second driving cylinder 404. The output ends of the plurality of second driving cylinders 404 are all connected with anchor bolt drills 405, which is convenient for anchoring the ALC strip board and the strengthening steel plate together to form a stable ALC strengthening strip board with angle steel strengthening steel members.

[0032] During specific use, for an automatic production line for strengthening ALC wall panels of the present invention, the ALC strip boards are arranged in the length direction,

[0033] and are respectively placed on the raw material rail vehicles on the left and right sides and transported by the rail to the set position below the frame manipulator. The robotic arm

[0034] The moving clamp holds the center part of the vertical edge of the ALC strip board and places it on the flowing roller line. When the ALC strip board enters the next working station and is moving, the ALC strip board is fixed in a limited position by the cylinder fixing device. One side of the ALC strip board is processed by the milling head to form a structure with certain grooves. These grooves can completely fit with the edges of the angle steel reinforcement steel members and the reinforcement plates. The angle steel reinforcement steel members are stacked flat on the raw material trolley. To prevent the angle steel reinforcement members from being misaligned, there are limit baffles on the trolley. The manipulator picks up the angle steel members and automatically rotates them 90 degrees so that the side with the grooves faces inward and places them in the limit card slots on the track line. The ALC strip board and the angle steel reinforcement members are positioned and docked on the track line. After docking, the reinforcement strip board on the reinforcement steel member fits with the metal steel member inside the ALC strip board. The manipulator with a high-speed drill bit drills holes in the reinforcement steel plate and the metal steel member inside the ALC. Then, the automatic anchor bolt drill bit drives the anchor bolt into the gap to anchor the two reinforcement steel plate parts together, forming a stable ALC reinforced strip board with angle steel reinforcement steel members on one side.

[0035] In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0036] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

[0038] Meanings.

[0039]

[0040] ​

Claims

1. An automated production line for reinforcing ALC wall panels, comprising a material conveying mechanism (1), an ALC strip milling groove mechanism (2), a reinforcing member conveying and flipping mechanism (3), an anchor bolt automatic installation mechanism (4) and a material grabbing mechanism (5), characterized in that, The conveying end of the material conveying mechanism (1) is connected to the ALC strip milling groove mechanism (2), the output end of the ALC strip milling groove mechanism (2) is connected to the strengthening member conveying and flipping mechanism (3), the strengthening member conveying and flipping mechanism (3) is connected to the anchor bolt automatic installation mechanism (4), and the anchor bolt automatic installation mechanism (4) is connected to the material grasping mechanism (5); the strengthening member conveying and flipping mechanism (3) includes a crossbeam assembly (305) and a second rail vehicle driving assembly (306), the second rail vehicle driving assembly (306) is located in the middle of the crossbeam assembly (305), a driving assembly (302) is slidably installed at the crossbeam of the crossbeam assembly (305), a manipulator assembly (303) is installed at the output end of the driving assembly (302), a third rail vehicle assembly (301) is installed at the side of the top end of the second rail vehicle driving assembly (306), and a limit card slot (304) is opened at the other side of the top end of the second rail vehicle driving assembly (306).

2. The automated production line for reinforced ALC wall panels according to claim 1, wherein: Both the material conveying mechanism (1) and the material grasping mechanism (5) include two raw material rail vehicles (101), a mechanical suspension (102) and a flowing roller line (108), the flowing roller line (108) is arranged between the two raw material rail vehicles (101), a moving beam assembly (103) is installed at the top end of the mechanical suspension (102), a moving trolley (104) is installed inside the moving beam assembly (103), an electric hoist (105) is installed at one side of the moving trolley (104), a mechanical arm (107) is installed at the output end of the electric hoist (105), and two shear arm assemblies (106) are fixedly arranged between the mechanical arm (107) and the moving trolley (104).

3. An automated production line for strengthening ALC wall panels according to claim 1, characterized in that: The ALC strip milling groove mechanism (2) includes a mounting frame (201), a second rail vehicle assembly (202) is installed at the top end of the mounting frame (201), a placement table (203) is installed in the middle of the top end of the second rail vehicle assembly (202), and a milling edge machine head is installed on the surface of the mounting frame (201).

4. The automated production line for reinforced ALC wallboards according to claim 3, characterized in that: The edge milling headstock includes a connection base (204) installed on the surface of the mounting frame (201). At the top of the connection base (204), an N-shaped frame (205) is installed. On one side of each of the two vertical plates of the N-shaped frame (205), a vertical guide rail assembly (207) is installed. At one end of each of the two vertical guide rail assemblies (207), a mounting connection seat (209) is installed. On the side of each of the two mounting connection seats (209), a driving motor (208) is installed. The two driving motors (208) are respectively connected to the gears of the corresponding vertical guide rail assemblies (207). At the bottom of each of the two mounting connection seats (209), a transverse sliding assembly (212) is installed. Each of the two transverse sliding assemblies (212) is provided with a milling groove motor (206) through a motor seat (211). At the top of each of the two motor seats (211), a driving cylinder (210) connected to the corresponding mounting connection seat (209) is provided. The output ends of the two driving cylinders (210) are respectively connected to the transverse sliding assemblies (212).

5. The automated production line for strengthening ALC wallboards according to claim 4, characterized in that: At the bottom of one of the vertical plates of the N-shaped frame (205), an auxiliary milling groove mechanism is installed. The auxiliary milling groove mechanism consists of a second fixing plate, a second electric hydraulic cylinder, and a bottom drilling and milling motor. The second fixing plate is fixedly arranged on one side of the bottom of the column N-shaped frame (205). A guide rod is fixedly installed on the side surface of the second fixing plate. And one side of the guide rod is slidably connected to a motor plate through a guide groove opened on the side surface of the motor plate. The bottom drilling and milling motor is fixedly installed on the outer surface of the motor plate. On one side of the top of the second fixing plate, a second electric hydraulic cylinder is fixedly installed. And the output end of the second electric hydraulic cylinder is fixedly connected to the motor plate.

6. The automated production line for strengthening ALC wallboards according to claim 1, characterized in that: The anchor bolt automatic installation mechanism (4) includes a working platform assembly (407). At the top of the working platform assembly (407), a conveying assembly is installed.

Images