A PTFE lining flanging device for electromagnetic flowmeter
By introducing an airflow compression cleaning system and a thermal expansion and contraction mechanism into the tetrafluoroline flanging equipment of the electromagnetic flowmeter, combined with water spray cooling, the problem of dust affecting the flanging device is solved, and product quality and use efficiency are improved.
Patent Information
- Application Number
- CN202110547674.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-19
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2041-05-19
AI Technical Summary
During the tetrafluoroline flanging process of electromagnetic flowmeters, heating and dust on the flanging device affects product quality, resulting in a decrease in sealing performance, measurement accuracy and service life.
A compression cleaning system based on airflow is designed, combining thermal expansion and contraction mechanism and water spray cooling system to clean up dust by rotary extrusion mechanism and compression cone block, and ensure accurate flange with slide rail connection and water cooling system Sex and quality.
Effectively clean up dust, maintain the quality and temperature of the flange material, prevent edge curling and cracking, and improve the pass rate and use efficiency of tetrafluoro lining.
Smart Images

Figure CN114184242B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electromagnetic flowmeters, in particular to a polyfluoroethylene lining flanging device for an electromagnetic flowmeter. Background Art
[0002] Electromagnetic flowmeter is a very widely used flowmeter at present, and PTFE lining is a must in the production process of electromagnetic flowmeter. Compared with other linings, it has a very high cost performance and is the most widely used in electromagnetic flowmeters. The most important step in the production process of PTFE lining is flanging. The quality of flanging can affect the sealing performance, measurement accuracy, service life, appearance, etc. of the electromagnetic flowmeter.
[0003] At present, during the flanging process, the flanging device carries the flanging material which adheres after heating, thereby affecting the quality of the next product, and dust falls on the flanging device, thereby affecting the quality of the finished product. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a PTFE lining flanging device for an electromagnetic flowmeter, which cleans the flanging device based on the compression of the airflow, thereby ensuring the cleaning of dust.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a PTFE lining flanging device for an electromagnetic flowmeter, comprising an external control mechanism for external control, a rotating extrusion mechanism for rotating extrusion, a pressure water spray mechanism for water spray cooling, and a thermal expansion and contraction mechanism for generating extrusion based on thermal expansion and contraction, wherein a bottom plate is arranged inside the external control mechanism, the external control mechanism is fixedly connected to the rotating extrusion mechanism through the top of the arranged bottom plate, a molding component is arranged inside the external control mechanism, the external control mechanism is provided with a pressure water spray mechanism through the arranged molding component, a pressing cone block is arranged inside the rotating extrusion mechanism, and the rotating extrusion mechanism is provided with a thermal expansion and contraction mechanism through the arranged pressing cone block.
[0006] Preferably, the interior of the external control mechanism includes a base plate, a fixed component, a molding component, a small heating cone head component and a large heating cone head component. The top of the base plate is fixedly connected with a slide rail A parallel to the front side of the base plate. The fixed component is slidably connected to the top of the slide rail A at the top of the base plate, and the outer wall of the slide rail A is slidably connected with a molding component at the right end away from the fixed component. The top of the base plate is fixedly connected with a slide rail B parallel to the side of the base plate at the right end away from the molding component. The large heating cone head component and the small heating cone head component are slidably connected to the outer wall of the slide rail B.
[0007] Preferably, the interior of the rotary extrusion mechanism includes a thrust screw, a fixed block and a clamping cone block. The right end of the outer wall of the base plate away from the small heating cone head assembly is fixedly connected to a slide rail C parallel to the front side of the base plate. The fixed block is slidably connected to the outer wall of the slide rail C. The thrust screw is threadedly connected to the inner wall of the fixed block. The left side of the thrust screw is fixedly connected to a bearing. The thrust screw is clamped with a clamping cone block through a set bearing, and a plurality of springs are arranged between the clamping cone block and the bearing.
[0008] Preferably, the interior of the pressure water spray mechanism includes a movable belt, a water cooling port and a water outlet hole, a groove is opened inside the molding component, a water inlet is opened on the top of the molding component, and a plurality of water cooling ports are opened on the right side of the molding component. The water cooling port and the water inlet are interconnected with the groove of the molding component, and a movable belt is fixedly connected to the bottom of the molding component groove, and the movable belt is opened with a plurality of water outlet holes.
[0009] Preferably, the interior of the thermal expansion and contraction mechanism includes a mercury chamber, an air chamber, an extrusion rod and a blocking block. A cavity is opened inside the compression cone block. The air chamber is fixedly connected to the inner wall of the cavity of the compression cone block. The mercury chamber is fixedly connected to the inner wall of the cavity of the compression cone block and located inside the air chamber. A hole is opened on the left side of the compression cone block. A blocking block is fixedly connected to the hole of the compression cone block. An extrusion rod is arranged at the axis of the air chamber. The extrusion rod is in active contact with the blocking block. The right side of the extrusion rod is fixedly connected to the thrust screw. The blocking block is made of rubber material.
[0010] Preferably, the inner wall of the compression cone block is fixedly connected to a circle of several first elastic rods on the right side away from the air warehouse, and one end of the first elastic rod is fixedly connected to the inner wall of the compression cone block; the inner wall of the compression cone block is fixedly connected to a circle of several second elastic rods on the right side away from the air warehouse, and one end of the second elastic rod is fixedly connected to the inner wall of the compression cone block; three rolling balls are arranged inside the compression cone block, and the rolling balls are in active contact with the first elastic rod and the second elastic rod.
[0011] The present invention provides a PTFE lining flanging device for an electromagnetic flowmeter. It has the following beneficial effects:
[0012] 1. The PTFE lining flanging equipment of the electromagnetic flowmeter is made of carbon steel square tubes, which can prevent the equipment from being deformed under stress during use and ensure the consistency of PTFE lining production. The small heating cone head assembly and the large heating cone head assembly reasonably control the temperature of the heating cone head assembly through thermal resistors and control cabinets, which can ensure that a reasonable temperature is maintained during the lining production process, effectively improving the quality and pass rate of the lining. Two different specifications of heating cone head assemblies can meet the production of linings of different specifications, making the equipment more efficient.
[0013] 2. The PTFE lining flanging equipment of the electromagnetic flowmeter is connected to the bottom plate and the fixed component, the forming component, the small heating cone head component, the large heating cone head component and the fixed block by slide rails to ensure the parallelism between the bottom plate and the equipment, to ensure that the PTFE lining will not be scrapped due to offset during the flanging process, and to ensure the verticality of each component to the bottom plate. In this way, the lining flanging can be completed and the lining warping can be prevented in the later stage. The forming component includes a water cooling system. The water output is controlled by the control cabinet according to different temperatures. After the lining flanging is completed, the lining flanging can be quickly shaped and cooled by squeezing the pressing cone block to prevent the lining from cracking in the later stage.
[0014] 3. The PTFE lining flanging equipment of the electromagnetic flowmeter is connected to the thrust screw through a bearing through a pressing cone block. During the rotation of the thrust screw, the pressing cone block shakes and the dust on the pressing cone block is cleaned, thereby ensuring the quality of the flanging material.
[0015] 4. The electromagnetic flowmeter PTFE lining flanging equipment cools the surface of the pressing cone block through the water outlet and the water cooling port. During the process of the pressing cone block leaving, the water sprayed from the water outlet is poured into the pressing cone block, which can fully cool the pressing cone block during the cooling process of the flanging material, ensuring the cooling of the flanging material.
[0016] 5. The PTFE lining flanging equipment of the electromagnetic flowmeter expands the mercury chamber after being heated, thereby squeezing the air chamber, thereby increasing the size of the air flow blown out of the air chamber. The air flow blown out of the air chamber carries the water flow injected after the last flanging press, thereby increasing the flushing of the pressing cone block and increasing the cleaning of dust and adhering flanging materials on the pressing cone block.
[0017] 6. The electromagnetic flowmeter PTFE lining flanging equipment, after the pressing cone block is squeezed by the flanging material, the pressing cone block squeezes the second elastic rod, so that the second elastic rod bounces up and pushes up the bouncing height of the rolling ball, so that the rolling ball knocks the pressing cone block, so that the pressing cone block can be in contact with the flanging material after being in contact, so that the flanging material is difficult to adhere to the pressing cone block. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the axial side stereoscopic structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure on the right side of the present invention;
[0020] Figure 3 For the present invention Figure 2 Schematic diagram of the cross-section structure;
[0021] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle part A;
[0022] Figure 5 For the present invention Figure 3 The enlarged structural diagram of the middle B part;
[0023] Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged structure of part C in the middle.
[0024] In the figure: 1. external control mechanism; 11. bottom plate; 12. fixing assembly; 13. forming assembly; 14. small heating cone head assembly; 15. large heating cone head assembly; 2. rotating extrusion mechanism; 21. thrust screw; 22. fixing block; 23. pressing cone block; 3. pressure water spraying mechanism; 31. movable belt; 32. water cooling port; 33. water outlet; 4. thermal expansion and contraction mechanism; 41. mercury chamber; 42. air chamber; 43. first elastic rod; 44. rolling ball; 45. second elastic rod; 46. extrusion rod; 47. blocking block. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0026] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0027] See also Figure 1-6 The present invention provides a technical solution: a PTFE lining flanging device for an electromagnetic flowmeter, comprising an external control mechanism 1 for external control, a rotary extrusion mechanism 2 for rotary extrusion, a pressure water spray mechanism 3 for water spray cooling, and a thermal expansion and contraction mechanism 4 for generating extrusion based on thermal expansion and contraction, wherein a bottom plate 11 is arranged inside the external control mechanism 1, and the external control mechanism 1 is fixedly connected to the rotary extrusion mechanism 2 through the top of the arranged bottom plate 11, and a molding component 13 is arranged inside the external control mechanism 1, and the pressure water spray mechanism 3 is arranged inside the arranged molding component 13 of the external control mechanism 1, and a pressing cone block 23 is arranged inside the rotary extrusion mechanism 2, and the rotary extrusion mechanism 2 is provided with a thermal expansion and contraction mechanism 4 through the arranged pressing cone block 23.
[0028] In this embodiment, legs are installed at the bottom of the base plate 11 to support it on the ground.
[0029] Specifically, the interior of the external control mechanism 1 includes a base plate 11, a fixed component 12, a molding component 13, a small heating cone head component 14 and a large heating cone head component 15. The top of the base plate 11 is fixedly connected with a slide rail A parallel to the front side of the base plate 11. The fixed component 12 is slidably connected to the top of the slide rail A at the top of the base plate 11, and the outer wall of the slide rail A is slidably connected with the molding component 13 at the right end away from the fixed component 12. The top of the base plate 11 is fixedly connected with a slide rail B parallel to the side of the base plate 11 at the right end away from the molding component 13. The large heating cone head component 15 and the small heating cone head component 14 are slidably connected to the outer wall of the slide rail B.
[0030] In this embodiment, the small heating cone head assembly 14 and the large heating cone head assembly 15 can heat the flanged materials of different sizes.
[0031] Specifically, the interior of the rotary extrusion mechanism 2 includes a thrust screw 21, a fixed block 22 and a clamping cone block 23. The right end of the outer wall of the base plate 11 away from the small heating cone head assembly 14 is fixedly connected to a slide rail C parallel to the front of the base plate 11. The fixed block 22 is slidably connected to the outer wall of the slide rail C. The thrust screw 21 is threadedly connected to the inner wall of the fixed block 22. The left side of the thrust screw 21 is fixedly connected to a bearing. The thrust screw 21 is clamped with a clamping cone block 23 through the set bearing, and a number of springs are set between the clamping cone block 23 and the bearing.
[0032] In this embodiment, the spring can lift and press the cone block 23 to reset it.
[0033] Specifically, the interior of the pressure water spray mechanism 3 includes a movable belt 31, a water cooling port 32 and a water outlet 33. A groove is opened inside the molding component 13, a water inlet is opened on the top of the molding component 13, and a plurality of water cooling ports 32 are opened on the right side of the molding component 13. The water cooling port 32 and the water inlet are interconnected with the groove of the molding component 13. The bottom of the groove of the molding component 13 is fixedly connected with a movable belt 31, and the movable belt 31 is opened with a plurality of water outlet holes 33.
[0034] In this embodiment, after the movement is adjusted to a desired position, the bolts on the fixing block 22 are fixed to fix the fixing block 22 .
[0035] Specifically, the interior of the thermal expansion and contraction mechanism 4 includes a mercury chamber 41, an air chamber 42, an extrusion rod 46 and a blocking block 47. A cavity is opened inside the pressing cone block 23. The air chamber 42 is fixedly connected to the inner wall of the cavity of the pressing cone block 23. The mercury chamber 41 is fixedly connected to the inner wall of the cavity of the pressing cone block 23 and located inside the air chamber 42. A hole is opened on the left side of the pressing cone block 23. A blocking block 47 is fixedly connected in the hole of the pressing cone block 23. An extrusion rod 46 is arranged at the axis of the air chamber 42. The extrusion rod 46 is in active contact with the blocking block 47. The right side of the extrusion rod 46 is fixedly connected to the thrust screw 21.
[0036] In this embodiment, the fixing assembly 12 and the forming assembly 13 are installed on a slide rail to adjust their positions.
[0037] Specifically, a circle of several first elastic rods 43 are fixedly connected to the inner wall of the pressing cone block 23 away from the right side of the air bin 42, and one end of the first elastic rod 43 is fixedly connected to the inner wall of the pressing cone block 23. A circle of several second elastic rods 45 are fixedly connected to the inner wall of the pressing cone block 23 away from the right side of the air bin 42, and one end of the second elastic rod 45 is fixedly connected to the inner wall of the pressing cone block 23. Three rolling balls 44 are arranged inside the pressing cone block 23, and the rolling balls 44 are in active contact with the first elastic rod 43 and the second elastic rod 45.
[0038] In this embodiment, the small heating cone head assembly 14 and the large heating cone head assembly 15 can be installed on a slide rail to move back and forth.
[0039] When in use, the steel material to be flanging is clamped in the fixing assembly 12, one end of the steel material is placed in the forming assembly 13, and the PTFE material of the flanging is installed. According to the different sizes of the flanging, a small heating cone head assembly 14 or a large heating cone head assembly 15 is used for heating. The small heating cone head assembly 14 and the large heating cone head assembly 15 can be installed on the slide rail for moving back and forth. The fixing assembly 12 and the forming assembly 13 are installed on the slide rail for adjusting the position. The fixing block 22 is installed on the slide rail. After moving and adjusting to the required position, the bolts on the fixing block 22 are fixed to fix the fixing block 22, and the thrust screw 21 is rotated to move the thrust screw 21 forward in the fixing block 22, so that the pressing cone block 23 squeezes the flanging material on the steel material. During the rotation of the thrust screw 21, the pressing cone block 23 is connected to the thrust screw 21 through the bearing, and will shake with the rotation of the thrust screw 21, so that the dust on it can be cleaned up, and the rolling ball 44 shakes back and forth in the pressing cone block 23, thereby continuously hitting the second elastic rod 45. One end of the second elastic rod 45 is fixed on the pressing cone block 23. When the rolling ball 44 hits the second elastic rod 45, the rolling ball 44 will bounce higher. One end of the first elastic rod 43 is fixed on the pressing cone block 23, and the other end of the first elastic rod 43 is fixed with a magnet, so the rolling ball 44 can be adsorbed. After the rolling ball 44 approaches the first elastic rod 43, it squeezes the first elastic rod 43 and will be elastically bounced away by the first elastic rod 43. Thereby, the rolling ball 44 is caused to swing in the pressing cone block 23 to clean the dust on the pressing cone block 23. When the pressing cone block 23 extrude the heated flanging material, the pressing cone block 23 is stuck in the chassis where the bearing is located, and the bearing extrude the extrusion rod 46. After the extrusion rod 46 extrude the blocking block 47, the blocking block 47 blocks the outlet of the air bin 42. The pressing cone block 23 contacts the heated flanging material, and the mercury in the mercury bin 41 is gradually heated. After the mercury is heated, it expands, thereby increasing its volume. After the mercury bin 41 is expanded, it squeezes the air inside the air bin 42. After the flanging material is extruded, the water inlet at the top of the molding component 13 is connected to the outside water pipe, so that water is added to the inside of the molding component 13, and the water flows out from the water cooling port 32 The flanging material is water-cooled to harden the flanging material, and the water flow squeezes the movable belt 31, so that the water flow flows out from the water outlet 33 to cool the bottom of the pressing cone block 23. During the water cooling process, the pressing cone block 23 gradually moves away from the flanging material. After the extrusion rod 46 moves away from the blocking block 47, the air flow in the air chamber 42 is compressed and then violently sprayed toward the outer wall of the pressing cone block 23, so that the pressing cone block 23 is separated from the flanging material faster, and the flanging material adhering to the pressing cone block 23 can be cleaned to a certain extent. Then, the water sprayed from the water outlet 33 will be poured into the air chamber 42 of the pressing cone block 23, and water cooling will be performed from the inside of the pressing cone block 23, thereby accelerating the cooling speed of the pressing cone block 23 and cooling the flanging material adhering to the pressing cone block 23.As a result, the flanging material adhered to the pressing cone block 23 falls off during the swinging process.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A PTFE lining flanging device for an electromagnetic flowmeter, comprising an external control mechanism (1) for external control, a rotary extrusion mechanism (2) for rotary extrusion, a pressure water spray mechanism (3) for water spray cooling, and a thermal expansion and contraction mechanism (4) for generating extrusion based on thermal expansion and contraction, characterized in that: The external control mechanism (1) is provided with a bottom plate (11) inside, the external control mechanism (1) is fixedly connected to a rotary extrusion mechanism (2) through the top of the bottom plate (11), the external control mechanism (1) is provided with a molding component (13) inside, the external control mechanism (1) is provided with a pressure water spraying mechanism (3) inside the molding component (13), the rotary extrusion mechanism (2) is provided with a pressing cone block (23), the rotary extrusion mechanism (2) is provided with a thermal expansion and contraction mechanism (4) inside the pressing cone block (23), and the external control mechanism (1) includes a bottom plate (11), a fixing component (12), a molding component (13), and a small heating cone head component (14). and a large heating cone head component (15), the top of the bottom plate (11) is fixedly connected with a slide rail A parallel to the front of the bottom plate (11), the fixed component (12) is slidably connected to the top of the slide rail A at the top of the bottom plate (11), and the outer wall of the slide rail A is slidably connected to the molding component (13) at the right end away from the fixed component (12), the top of the bottom plate (11) is fixedly connected with a slide rail B parallel to the side of the bottom plate (11), the large heating cone head component (15) and the small heating cone head component (14) are slidably connected to the outer wall of the slide rail B, the interior of the rotary extrusion mechanism (2) includes a thrust screw (21), a fixed block (22) and a pressing cone block (23), the outer wall of the bottom plate (11) is away from the small heating cone head component (14), and the outer wall of the bottom plate (11) is away from the small heating cone head component (14). The right end of the hot cone head assembly (14) is fixedly connected to a slide rail C parallel to the front of the bottom plate (11); the fixed block (22) is slidably connected to the outer wall of the slide rail C; the thrust screw (21) is threadedly connected to the inner wall of the fixed block (22); the left side of the thrust screw (21) is fixedly connected to a bearing; the thrust screw (21) is clamped with a pressing cone block (23) through the bearing; a plurality of springs are arranged between the pressing cone block (23) and the bearing; the interior of the pressure water spray mechanism (3) includes a movable belt (31), a water cooling port (32) and a water outlet (33); the interior of the molding assembly (13) is provided with a groove; the top of the molding assembly (13) is provided with a water inlet; the right side of the molding assembly (13) is provided with a water inlet; A plurality of water cooling ports (32) are provided, and the water cooling ports (32) and the water inlet are interconnected with the groove of the molding component (13); a movable belt (31) is fixedly connected to the bottom of the groove of the molding component (13); a plurality of water outlet holes (33) are provided on the movable belt (31); the interior of the thermal expansion and contraction mechanism (4) includes a mercury bin (41), an air bin (42), an extrusion rod (46) and a blocking block (47); a cavity is provided inside the pressing cone block (23); the air bin (42) is fixedly connected to the inner wall of the cavity of the pressing cone block (23); the inner wall of the cavity of the pressing cone block (23) and located inside the air bin (42) is fixedly connected to the mercury bin (41); a hole is provided on the left side of the pressing cone block (23);A blocking block (47) is fixedly connected in the hole of the pressing cone block (23); an extrusion rod (46) is arranged at the axis of the air chamber (42); the extrusion rod (46) is in movable contact with the blocking block (47); the right side of the extrusion rod (46) is fixedly connected to the thrust screw (21); a circle of a plurality of first elastic rods (43) is fixedly connected to the right side of the inner wall of the pressing cone block (23) away from the air chamber (42); one end of the first elastic rod (43) is fixedly connected to the inner wall of the pressing cone block (23); a circle of a plurality of second elastic rods (45) is fixedly connected to the right side of the inner wall of the pressing cone block (23) away from the air chamber (42); one end of the second elastic rod (45) is fixedly connected to the inner wall of the pressing cone block (23); three rolling balls (44) are arranged inside the pressing cone block (23); the rolling balls (44) are in movable contact with both the first elastic rod (43) and the second elastic rod (45). ,
