A dust suction device for transporting fine building materials through pipelines

By designing an open-structure building fine material pipeline transportation vacuum cleaner using the principle of electrostatic adsorption, the problems of fine material dust diffusion and energy consumption are solved, and efficient and low-cost dust removal effect is achieved.

CN115805138BActive Publication Date: 2025-07-01GUANGDONG FOUND ENG GRP CO LTD

Patent Information

Application Number
CN202211506037.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-29
Publication Date
2025-07-01
Estimated Expiration
2042-11-29

AI Technical Summary

Technical Problem

During the transportation of building fine material pipelines, dust from fine material is prone to spread easily. In the prior art, sealing devices or electric vacuum cleaners need to be installed, resulting in complex design, high cost and increased energy consumption.

Method used

An open-structure building fine material pipeline transportation vacuum cleaner is designed, using components such as vacuum cleaner shells, elastic balloons, rubber balls and fiber balls to achieve dust removal through the principle of electrostatic adsorption and does not rely on external energy.

Benefits of technology

It realizes reducing dust diffusion during the transportation of building fine material pipelines, reducing energy consumption and design complexity, and improving the general use and maintenance convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a dust suction device for transporting fine building materials through a pipeline, which comprises a bracket including a feeding port at the top and a discharging port at the bottom; a dust suction mechanism including a dust suction pipe, an elastic cord, a dust suction spherical shell, an elastic spherical balloon, rubber balls and fiber balls. The two ends of the dust suction pipe are respectively communicated with the feeding port and the discharging port. The dust suction spherical shell is suspended in the dust suction pipe by the elastic cord. The elastic spherical balloon is arranged in the dust suction spherical shell. The number of the rubber balls and the fiber balls is multiple and both are arranged in the elastic spherical balloon. In the present invention, the dust suction spherical shell is impacted by the fine building materials to cause it to vibrate. The rubber balls and the fiber balls in the elastic spherical balloon collide and rub against each other to generate heat and static electricity. After being heated and expanded, the elastic spherical balloon contacts the dust suction spherical shell and transfers the static charge to the dust suction spherical shell, so that the dust suction spherical shell can electrostatically adsorb the surrounding fine building materials to achieve the dust suction effect. The present invention relates to the field of transporting fine building materials.
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Description

Technical Field

[0001] The present invention relates to a dust suction device for pipeline transportation of fine building materials in the field of fine building material transportation. Background Art

[0002] Fine building materials, also known as fine aggregates, are building materials opposite to coarse aggregates. Fine aggregates are aggregates with relatively small diameters, and aggregates with a particle size below 4.75 mm are called fine aggregates. Fine building materials are granular loose materials that play a role of skeleton or filling in concrete. Fine aggregates are hard, clean, and well-graded. The fineness modulus of artificial sand is within the range of 2.4 - 2.8, and the fineness modulus of natural sand is preferably within the range of 2.2 - 3.0. Therefore, they can better fill the gaps in concrete, making the structure of the concrete more compact after setting.

[0003] Currently, during the transportation of fine aggregates, due to the relatively small particle size of fine aggregates, a large amount of dust will be generated during the transportation process. Therefore, closed pipelines are used for long-distance transportation to reduce the dust generated during transportation. However, when the fine aggregates are transported from the pipeline outlet to the collection box, the fine aggregates will still come into contact with the outside world, and the dust they raise will disperse in the air, thus causing great harm to both the environment and the operator.

[0004] Therefore, in order to reduce the dust diffusion at the pipeline outlet of fine aggregates, a sealing device is generally installed at the pipeline outlet, or a vacuum cleaner is used to absorb the floating dust to reduce the dust hazard. However, the installation and disassembly of the sealing device are relatively troublesome, and the pipeline diameter and the size of the collection box need to be designed adaptively to improve the sealing performance, which consumes a lot of design man-hours and production costs. Vacuum cleaners generally require an external power supply and cannot be used in some construction sites without a fixed power supply, and it also increases the energy consumption. Summary of the Invention

[0005] An object of the present invention is to solve at least one of the technical problems existing in the prior art, and provide a dust suction device for pipeline transportation of fine building materials, which adopts an open structure without installing a sealing device and reduces the dependence on external energy.

[0006] According to an embodiment of the present invention, there is provided a dust suction device for pipeline transportation of fine building materials, including:

[0007] A bracket, which includes a feeding port at the top and a discharging port at the bottom;

[0008] A dust suction mechanism, which includes a dust suction pipe, an elastic cord, a dust suction spherical shell, an elastic balloon, rubber balls and fiber balls. The two ends of the dust suction pipe are respectively communicated with the feeding port and the discharging port. The dust suction spherical shell is suspended in the dust suction pipe through the elastic cord. The elastic balloon is arranged in the dust suction spherical shell. The number of the rubber balls and the fiber balls is multiple and both are arranged in the elastic balloon;

[0009] Among them, after the dust suction spherical shell is impacted by building fine materials, it vibrates. The rubber ball and the fiber ball rub against each other to generate heat energy and static electricity. The elastic balloon expands when heated and can contact the inner wall of the dust suction spherical shell. The static electricity charges generated inside the elastic balloon can be transferred to the dust suction spherical shell to adsorb the building fine materials.

[0010] According to an embodiment of the present invention, further, the dust suction pipe is vertically arranged, and the building fine materials pass through the dust suction pipe from top to bottom.

[0011] According to an embodiment of the present invention, further, the number of the elastic ropes is two, which are symmetrically installed on both sides of the dust suction spherical shell respectively.

[0012] According to an embodiment of the present invention, further, the elastic balloon is also filled with ammonium chloride powder, and the ammonium chloride powder generates ammonia when heated, thereby accelerating the expansion speed of the elastic balloon.

[0013] According to an embodiment of the present invention, further, the elastic balloon is also filled with static electricity isolating powder, which is used to quickly isolate static electricity when the elastic balloon is stationary.

[0014] According to an embodiment of the present invention, further, the inner wall of the dust suction pipe is provided with a dust suction pad, and the dust suction pad is specifically a plant fiber cushion layer.

[0015] According to an embodiment of the present invention, further, the middle part of the bracket is hollowed out to expose the dust suction mechanism, which is convenient for subsequent maintenance of the dust suction mechanism.

[0016] According to an embodiment of the present invention, further, the feed inlet is in a horn shape. The large end of the feed inlet is used to dock with the building fine material transport pipe, and the small end of the feed inlet is connected to the dust suction pipe.

[0017] According to an embodiment of the present invention, further, the bracket further includes an aggregate trough. The inlet port diameter of the aggregate trough is larger than the outlet port diameter. The outlet end of the aggregate trough is connected to the discharge port, and the outlet end of the dust suction pipe is communicated with the inlet end of the aggregate trough.

[0018] According to an embodiment of the present invention, further, the number of the aggregate trough and the discharge port is at least two and they are arranged in one-to-one correspondence. The outlet end of the dust suction pipe is communicated with at least one of the aggregate troughs.

[0019] The beneficial effects of the embodiments of the present invention at least include: By impacting the dust suction spherical shell with construction fines, the present invention causes it to oscillate. The rubber balls and fiber balls in the elastic balloon collide and rub against each other to generate heat and static electricity. After being heated and expanded, the elastic balloon contacts the dust suction spherical shell and transfers the static charge to the dust suction spherical shell, enabling the dust suction spherical shell to electrostatically adsorb the surrounding construction fines and achieving the dust suction effect. Description of the Drawings

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly describe the drawings required for the description of the embodiments. Obviously, the described drawings are only a part of the embodiments of the present invention, rather than all embodiments. Without creative efforts, those skilled in the art can also obtain other design solutions and drawings based on these drawings.

[0021] Figure 1 is a three-dimensional view of the construction fine pipeline transportation dust suction device according to the embodiment of the present invention;

[0022] Figure 2 is a side view of the dust suction mechanism in the construction fine pipeline transportation dust suction device according to the embodiment of the present invention;

[0023] Figure 3 is a partial enlarged view of the dust suction mechanism in the construction fine pipeline transportation dust suction device according to the embodiment of the present invention.

[0024] Reference numerals: 100 - support, 110 - feeding port, 120 - discharging port, 130 - aggregate tank, 200 - dust suction mechanism, 210 - dust suction pipe, 211 - dust suction pad, 220 - elastic cord, 230 - dust suction spherical shell, 240 - elastic balloon, 250 - rubber ball, 260 - fiber ball, 270 - ammonium chloride powder, 280 - static electricity isolating powder. Detailed Embodiments

[0025] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the description of the present invention, "several" means one or more, "multiple" means more than two, and understandings such as "greater than", "less than", "exceeding", etc. do not include the corresponding number, while understandings such as "above", "below", "within", etc. include the corresponding number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0028] In the description of the present invention, unless otherwise clearly defined, terms such as "set", "installed", "connected", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0029] The embodiment of the present invention provides a dust suction device for transporting building fine materials through pipelines. Compared with the traditional methods of using a sealing device to prevent dust from escaping or using an electric dust suction device for dust suction, this dust suction device for transporting building fine materials through pipelines does not need to be adaptively designed according to the size of the building fine material conveying pipe or the collection box, and has higher versatility; moreover, it uses a mechanical structure for dust suction, reducing the dependence on external energy and reducing energy consumption. Specifically, this dust suction device for transporting building fine materials through pipelines suspends the dust suction spherical shell 230 in the dust suction pipe 210 through an elastic rope 220, and when the building fine materials pass through, it can cause repeated oscillations of the dust suction spherical shell 230. An elastic balloon 240 is arranged in the dust suction spherical shell 230, and a plurality of rubber balls 250 and a plurality of fiber balls 260 are arranged in the elastic balloon 240. When the dust suction spherical shell 230 oscillates, the rubber balls 250 and fiber balls 260 in the elastic balloon 240 collide and rub against each other, thereby generating heat and static electricity. The heat causes the elastic balloon 240 to expand and fully contact the inner wall of the dust suction spherical shell 230, and the static charges can also be transmitted to the dust suction spherical shell 230 through the elastic balloon 240, so that the dust suction spherical shell 230 adsorbs the dust in the dust suction pipe 210 through static electricity to achieve the dust suction effect.

[0030] Referring to Figure 1 , the dust suction device for transporting building fine materials through pipelines in the embodiment of the present invention includes a bracket 100 and a dust suction mechanism 200. Among them, the bracket 100 is the main structure of this dust suction device for transporting building fine materials through pipelines, and is used to support and protect the dust suction mechanism 200. The bracket 100 is in a frame shape, with a feeding port 110 provided at the top and a discharging port 120 provided at the bottom. After the building fine materials enter from the feeding port 110, they pass through the dust suction mechanism 200 and are discharged from the discharging port 120.

[0031] Furthermore, the middle of the bracket 100 is hollowed out to expose the dust suction mechanism 200, and the feeding part and the discharging part of the bracket 100 are supported by multiple pillars, so that the working state of the dust suction mechanism 200 can be easily observed, and when a leakage accident occurs in the dust suction mechanism 200, it can be repaired in time; and it can also reduce the weight of the dust suction device for transporting fine materials in the building pipeline, and facilitate transportation and transfer. Moreover, the dust suction mechanism 200 can also be connected to the bracket 100 in a detachable connection manner, so that it is easy to remove it later for separate maintenance or replacement.

[0032] Furthermore, the feed inlet 110 is trumpet-shaped, with the large end being the inlet and connected to the construction fine material transport pipe, and the small end being the outlet and connected to the dust suction pipe 210 in the dust suction mechanism 200 (refer to Figure 2 ) docking, used to guide the building fine materials into the dust collection mechanism 200.

[0033] Furthermore, the bracket 100 further includes a collection trough 130, which is also trumpet-shaped, with a large end as an inlet and docked with the dust suction pipe 210, and a small end as an outlet and connected to the discharge port 120, so as to guide the discharge of the building fine materials in the dust suction pipe 210. Specifically, the number of the collection troughs 130 and the discharge port 120 is at least two and they are arranged one by one. The outlet end of the dust suction pipe 210 can be connected to at least one of the collection troughs 130. The specific connection method can be direct connection or indirect connection through a soft pipe, so as to realize the delivery of building fine materials to two or more collection boxes. The building fine material pipeline transportation dust suction device acts as a central control component of the transportation to control the output direction of the building fine materials.

[0034] Reference Figures 2 to 3, the dust suction mechanism 200 is the main dust suction component of this building fine material pipeline transportation dust suction device, which includes a dust suction pipe 210, an elastic rope 220, a dust suction spherical shell 230, an elastic balloon 240, a rubber ball 250, and a fiber ball 260. The two ends of the dust suction pipe 210 are respectively connected to the feeding port 110 and the discharging port 120, and it is arranged in the vertical direction, with the building fine material passing through the dust suction pipe 210 from top to bottom. The dust suction spherical shell 230 is suspended in the dust suction pipe 210 through the elastic rope 220. The number of the elastic ropes 220 is specifically two, which are symmetrically installed on both sides of the dust suction spherical shell 230 respectively, making the force on the dust suction spherical shell 230 more balanced and the dust suction spherical shell 230 located in the center of the dust suction pipe 210, which can increase the contact area with the flowing building fine material, thereby improving the dust suction efficiency. The elastic balloon 240 is arranged in the dust suction spherical shell 230, and it can expand and contract due to temperature changes. A plurality of rubber balls 250 and a plurality of fiber balls 260 are loaded in the elastic balloon 240. When the dust suction spherical shell 230 is impacted by the building fine material or oscillates back and forth due to the wind pressure generated by the falling of the building fine material, the vibration drives the rubber balls 250 and the fiber balls 260 to rub and collide with each other, thereby generating heat and static electricity. The process of generating heat is the conversion of the mechanical energy of the collision between the rubber balls 250 and the fiber balls 260 into heat energy; the process of generating static electricity is that an external force causes electrons to transfer from one object to another object, making the two objects carry equal amounts of charge. The object that obtains electrons is negatively charged, and the object that loses electrons is positively charged. This static charge can have an adsorption effect on dust with small mass.

[0035] The heat causes the elastic balloon 240 to expand and fully contact the inner wall of the dust suction spherical shell 230. The static charge is transferred to the dust suction spherical shell 230 through the elastic balloon 240 and electrostatically adsorbs the dust in the dust suction pipe 210. When at rest, the heat in the elastic balloon 240 subsides, so that the elastic balloon 240 cools and contracts and releases the contact with the dust suction spherical shell 230. The static charge cannot be transferred to the dust suction spherical shell 230, causing the dust suction spherical shell 230 to stop adsorbing dust. After losing the static charge, the dust detaches from the surface of the dust suction spherical shell 230 for easy cleaning. During subsequent cleaning, clean water can be flushed into the dust suction pipe 210, and the dust accumulated on the dust suction spherical shell 230 can be knocked off by the impact of the water flow to prepare for the next dust suction work.

[0036] Furthermore, ammonium chloride powder 270 is also filled in the elastic balloon 240. When the rubber balls 250 and the fiber balls 260 collide to generate heat, the heat promotes the decomposition of the ammonium chloride powder 270 and generates ammonia gas. The volume of the gas in the elastic balloon 240 becomes larger, promoting the faster expansion of the elastic balloon 240, so that it can come into contact with the dust suction spherical shell 230 faster and enter the dust suction working state. It is easy to understand that other substances that can decompose into gases when heated can also be used, which will not be elaborated here.

[0037] Furthermore, the elastic balloon 240 is also filled with static electricity isolating powder 280, which is specifically powder ground from an anti-static acrylic plate and has the function of isolating static charges. The principle is to form a conductive layer on the material surface to reduce the surface resistivity, thereby quickly leaking the charges generated by static electricity. It is easy to understand that other materials capable of isolating static electricity can also be used, which will not be elaborated here. The purpose of filling the elastic balloon 240 with the static electricity isolating powder 280 is to cancel the dust suction effect of the dust suction spherical shell 230 more quickly during static state, so as to facilitate cleaning. Only when the static charges in the elastic balloon 240 reach the threshold can the static adsorption effect be generated.

[0038] Furthermore, a dust suction pad 211 is laid on the inner wall of the dust suction pipe 210, which is specifically a plant fiber cushion layer and can also generate static charges during contact with building fine materials, so as to adsorb the building fine material dust flowing in the dust suction pipe 210 together with the dust suction spherical shell 230, improving the adsorption efficiency of dust.

[0039] Next, the working process of this building fine material pipeline transportation dust suction device will be introduced:

[0040] S100. Building fine materials enter the dust suction pipe 210 from the feeding port 110. The impact of the building fine materials and the generated wind pressure cause the dust suction spherical shell 230 to oscillate back and forth in the dust suction pipe 210;

[0041] S200. The rubber ball 250 and the fiber ball 260 in the elastic balloon 240 collide with each other. The generated heat causes the ammonium chloride powder 270 to generate ammonia to promote the expansion of the elastic balloon 240 until the elastic balloon 240 is in full contact with the inner wall of the dust suction spherical shell 230. The static charges generated by the friction between the rubber ball 250 and the fiber ball 260 are transmitted to the dust suction spherical shell 230 through the elastic balloon 240. The charged dust suction spherical shell 230 adsorbs the dust of the surrounding building fine materials;

[0042] S300. After the dust suction work is completed, the dust suction spherical shell 230 is stationary. The inside of the elastic balloon 240 gradually cools down and begins to shrink. The static electricity isolating powder 280 isolates the static charges, causing the dust suction spherical shell 230 to cancel the adsorption of dust, facilitating subsequent cleaning.

[0043] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A dust suction device for pipeline transportation of fine building materials, characterized in that, Comprising: A bracket (100), which includes a feed inlet (110) at the top and a discharge outlet (120) at the bottom; A dust suction mechanism (200), which includes a dust suction pipe (210), an elastic cord (220), a dust suction spherical shell (230), an elastic balloon (240), a rubber ball (250) and a fiber ball (260). Both ends of the dust suction pipe (210) are respectively communicated with the feed inlet (110) and the discharge outlet (120). The dust suction spherical shell (230) is suspended in the dust suction pipe (210) through the elastic cord (220). The elastic balloon (240) is arranged in the dust suction spherical shell (230). The number of the rubber balls (250) and the fiber balls (260) is multiple and they are all arranged in the elastic balloon (240); Wherein, the dust suction spherical shell (230) vibrates after being impacted by building fine materials. The rubber balls (250) and the fiber balls (260) rub against each other to generate heat energy and static electricity. The elastic balloon (240) expands due to heat and can contact the inner wall of the dust suction spherical shell (230). The static charges generated in the elastic balloon (240) can be transferred to the dust suction spherical shell (230) to adsorb the building fine materials.

2. The dust suction device for transporting construction fine materials through pipelines according to claim 1, wherein: The dust suction pipe (210) is vertically arranged, and the building fine materials pass through the dust suction pipe (210) from top to bottom.

3. The dust suction device for pipeline transportation of building fine materials according to claim 1, wherein: The number of the elastic cords (220) is two, which are symmetrically installed on both sides of the dust suction spherical shell (230) respectively.

4. The dust suction device for transporting construction fine materials through pipelines according to claim 1, wherein: The elastic balloon (240) is also filled with ammonium chloride powder (270). The ammonium chloride powder (270) generates ammonia gas when heated, thereby accelerating the expansion speed of the elastic balloon (240).

5. The dust suction device for pipeline transportation of building fine materials according to claim 1, wherein: The elastic balloon (240) is also filled with static electricity isolating powder (280) for quickly isolating static electricity when the elastic balloon (240) is stationary.

6. The dust suction device for pipeline transportation of building fine materials according to claim 1, characterized in that: A dust suction pad (211) is laid on the inner wall of the dust suction pipe (210). The dust suction pad (211) is specifically a plant fiber cushion layer.

7. The dust suction device for transporting fine building materials through pipelines according to claim 1, characterized in that: The middle part of the bracket (100) is hollowed out to expose the dust suction mechanism (200), which is convenient for subsequent maintenance of the dust suction mechanism (200).

8. The dust suction device for pipeline transportation of building fine materials according to claim 1, characterized in that: The feed inlet (110) is in a horn shape. The large-mouth end of the feed inlet (110) is used to dock with the building fine material transportation pipe, and the small-mouth end of the feed inlet (110) is connected to the dust suction pipe (210).

9. The dust suction device for pipeline transportation of building fine materials according to claim 1, wherein: The bracket (100) further includes an aggregate trough (130). The inlet port diameter of the aggregate trough (130) is larger than the outlet port diameter. The outlet end of the aggregate trough (130) is connected to the discharge outlet (120). The outlet end of the dust suction pipe (210) is communicated with the inlet end of the aggregate trough (130).

10. The building fine material pipeline transportation dust suction device according to claim 9, wherein: The number of the aggregate trough (130) and the discharge outlet (120) is at least two and they are arranged in one-to-one correspondence. The outlet end of the dust suction pipe (210) is communicated with at least one of the aggregate troughs (130).

Citation Information

Patent Citations

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