A dyeing machine with automatic color adjustment function
By introducing automatic color tuning function into the dyeing machine, the dyeing liquid concentration is adjusted in real time by using the detection mechanism and the feeding mechanism, the problem of long trial dyeing time is solved, the efficiency and quality of dyeing cloth are improved, and water resource consumption and wastewater discharge are reduced.
Patent Information
- Application Number
- CN202310190461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2043-02-24
AI Technical Summary
During the dyeing process, the long trial dyeing time leads to low dyeing efficiency, and the consumption of dye and water increases the batch dyeing time and reduces the dyeing efficiency.
A dyeing machine with automatic color tuning function is designed, using a return tube, a detection mechanism and a feeding mechanism to detect the pH and light transmittance of the dye liquid in real time, and automatically adjust the concentration of the dye liquid, and use ultraviolet sensors and acidity sensors to accurately Control the composition of the dye liquid, reduce manual intervention, improve detection reliability and adjustment speed.
Real-time detection and automatic adjustment of dye liquid concentration is realized, the color consistency and quality of dyed cloth is improved, water resources are saved, wastewater discharge is reduced, and dyeing efficiency and water resource utilization efficiency are improved.
Smart Images

Figure CN116289036B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cloth dyeing equipment, and in particular to a dyeing machine with an automatic color adjustment function. Background Art
[0002] When dyeing cloth, if you want to dye the cloth into a specified color, you need to prepare a dye solution of corresponding concentration. A high or low concentration of the dye solution will cause the color of the dyed cloth to be darker or lighter.
[0003] Before dyeing the fabric, the operator needs to conduct a trial dyeing, that is, to pass the well-proportioned dye solution into the dyeing machine, and then put part of the fabric into the dyeing machine for dyeing to make a sample fabric. The color of the sample fabric is compared with the standard color card to determine whether the color of the sample fabric is qualified; if the color of the fabric does not meet the standard, dye or water is added and the trial dyeing is repeated until the color of the sample fabric reaches the standard, and then the fabric can be dyed in batches.
[0004] In the actual operation process, each dyeing of cloth takes a lot of time. After a piece of cloth is dyed, due to the consumption of dye and water, it is necessary to re-test and adjust before dyeing the next piece of cloth, which increases the time for dyeing batches of cloth and reduces the efficiency of cloth dyeing. Summary of the invention
[0005] In order to solve the problem of reduced dyeing efficiency of fabrics due to long trial dyeing time, the present application provides a dyeing machine with an automatic color adjustment function.
[0006] The present application provides a dyeing machine with automatic color adjustment function adopts the following technical solution:
[0007] A dyeing machine with an automatic color adjustment function comprises a dyeing machine body, a reflux pipe is arranged on the dyeing machine body, the end where dye liquid flows into the reflux pipe is defined as the starting end, and the end where dye liquid flows out of the reflux pipe is defined as the ending end, a detection mechanism for detecting the pH value and transmittance of the dye liquid, a feeding mechanism for adding materials such as dyes, and a water pump are sequentially distributed on the reflux pipe along the direction from the starting end to the ending end, and the detection mechanism is electrically connected to the feeding mechanism.
[0008] After the operator puts the prepared dye solution into the dyeing machine body, the dye solution is pumped into the reflux pipe, and the components in the dye solution are tested at the detection mechanism. The detection mechanism converts the test results into electrical signals and transmits them to the feeding mechanism. The feeding mechanism chooses to add water or other additives into the reflux pipe to adjust the dye solution to the specified concentration.
[0009] By adopting the above technical solution, the detection mechanism performs real-time detection of the dye concentration in the dyeing machine body, and the dye in the reflux pipe maintains continuous flow. Therefore, compared with manual sampling detection, the possibility of the concentration detection result being inconsistent with the actual concentration due to uneven mixing of the dye is reduced, and the reliability of concentration detection is effectively improved.
[0010] Optionally, the feeding mechanism includes an ultraviolet sensor and an acidity sensor arranged on the inner side wall of the reflux pipe; the feeding mechanism includes three feeding barrels, the feeding barrels are connected to the reflux pipe through the feeding pipe, and the feeding pipe is provided with an adjusting part for adjusting the amount of material added; the ultraviolet sensor and the acidity sensor are both electrically connected to the adjusting part.
[0011] By adopting the above technical solution, the three dye barrels are respectively filled with water, dye and acidity regulator. During the detection process, the transmittance of the dye liquid is detected by the ultraviolet sensor, and then the dye concentration in the corresponding dye liquid is compared. By adjusting the adjustment part connected with the water and the dye, water or dye is added to the dyeing machine body, so that the dye liquid concentration in the dyeing machine body reaches a suitable dyeing concentration; the acidity of the dye liquid is detected by the acidity sensor, and water or acidity regulator is added to the dyeing machine body by adjusting the adjustment part connected with the water and the acidity regulator, so that the acidity in the dyeing machine body reaches a suitable dyeing acidity;
[0012] It is also convenient to detect and replenish the dyeing liquid in real time during dyeing, which increases the probability of the dyed cloth appearing in the same color, thereby improving the quality of the dyed cloth; after a batch of cloth is dyed, water, dye and acidity regulator are added to the wastewater in the dyeing machine body until the dyeing liquid reaches the dyeing standard, which effectively saves water resources and reduces wastewater discharge.
[0013] Optionally, a mounting block is provided on the inner wall of the feeding tube, protruding toward the axis of the feeding tube, and a mounting groove is provided on the surface of the mounting block away from the axis of the feeding tube, and the depth direction of the mounting groove is perpendicular to the axis direction of the feeding tube. The adjusting member includes a motor and a flow regulating plate. The flow regulating plate is circular and coaxially rotatably installed in the feeding tube, and the arc-shaped side wall of the flow regulating plate is in contact with the inner wall of the feeding tube, the flow regulating plate and the mounting block are in contact with the side wall of the return pipe, a number of through holes of different apertures are provided on the flow regulating plate, and the mounting block blocks part of the through holes. The motor is installed in the mounting groove and is used to drive the flow regulating plate to rotate, and the ultraviolet sensor and the acidity sensor are both electrically connected to the motor.
[0014] By adopting the above technical solution, the liquid flows through the through holes with different apertures to achieve the effect of liquid addition speed. When the gap between the measured value and the set value is large, the motor drives the flow regulating plate to rotate, so that the liquid flows through the through hole with a larger aperture, so that the liquid is added at a faster speed, thereby improving the speed of dye liquid adjustment; when the gap between the measured value and the set value is small, the motor drives the flow regulating plate to rotate, so that the liquid flows through the through hole with a smaller aperture, so that the dye liquid is fine-tuned, thereby improving the accuracy of dye liquid adjustment;
[0015] The flow regulating plate is located on the side of the mounting block close to the return pipe, so that the mounting block hinders the flow of liquid, reduces the possibility of liquid flowing into the mounting groove from the rotating shaft of the flow regulating plate, and protects the motor. The mounting groove is in direct contact with the outside of the feeding pipe, which is convenient for replacement and maintenance of the motor.
[0016] Optionally, the return pipe portion between the head end of the return pipe and the detection mechanism is defined as a filter tube, a filter net is arranged inside the filter tube, the filter tube and the return pipe are detachably installed, a connecting tube is rotatably installed at the end of the return pipe close to the filter tube, one end of the connecting tube away from the return pipe is threadedly connected to the end of the filter tube, and the installation position of the connecting tube is limited by a positioning mechanism.
[0017] By adopting the above technical solution, the lint on the fabric is filtered before the dye solution is tested, which reduces the influence of the lint on the test results during the test process, especially the test of transmittance, so that the test results are closer to the actual data, thereby increasing the possibility of the fabric reaching the specified color; compared with directly replacing the filter in the tube, the detachable setting of the filter tube makes replacing the filter more convenient and quick.
[0018] Optionally, the positioning mechanism includes a first retaining ring protruding from the outer wall of the end of the return pipe, a second retaining ring protruding from the inner wall of the end of the connecting tube away from the filter tube, and an anti-loosening member installed on the outer wall of the return pipe, the return pipe is slidably passed through the first retaining ring, the second retaining ring is rotatably engaged in the connecting tube, the anti-loosening member is located between the first retaining ring and the second retaining ring, and the anti-loosening member is respectively abutted against the first retaining ring and the second retaining ring.
[0019] By adopting the above technical solution, the second retaining ring and the first retaining ring are abutted by the anti-loosening member, thereby increasing the friction of the threads between the connecting tube and the filter tube, effectively hindering the relative rotation between the connecting tube and the filter tube after installation, thereby improving the reliability of the connection installation; and after disassembling the filter tube, the connecting tube can be sleeved on the return pipe, and the first retaining ring and the second retaining ring hinder the possibility of the connecting tube being lost due to slipping, thereby improving the efficiency of the filter tube installation.
[0020] Optionally, the first retaining ring has a plurality of sliding holes distributed along the circumference of the first retaining ring on the side wall facing the second retaining ring, the depth direction of the sliding holes is parallel to the thickness direction of the first retaining ring, the anti-loosening component includes a sliding rod installed in the sliding hole along the depth direction of the sliding hole, a back plate is provided at one end of the sliding rod away from the first retaining ring, the back plate abuts against the second retaining ring, a first spring is sleeved on the sliding rod, and two ends of the first spring are respectively connected to the first retaining ring and the back plate.
[0021] By adopting the above technical solution, a plurality of circumferentially distributed first springs form an abutment against the first baffle plate and the second baffle plate. Since the first baffle ring is protrudingly arranged on the outer wall of the return pipe, if a spring washer is used, it is inconvenient to install a new spring washer when the spring washer fails. The first spring pushes the abutment plate to abut against the first baffle ring, which not only has an abutment effect but also facilitates the replacement of the first spring.
[0022] Optionally, a semicircular groove is provided on the side wall of the abutment plate away from the slide rod along the radial direction of the second retaining ring, a cylindrical roller is rotatably installed in the semicircular groove, and the rotation axis of the roller is parallel to the length direction of the semicircular groove, and the roller abuts against the first retaining ring.
[0023] By adopting the above technical solution, when installing the filter tube, the filter tube is first aligned with the return pipe, and then the connecting tube is rotated to move toward the filter tube under the action of the thread, and the first spring is continuously compressed. By replacing the sliding friction with the rolling friction, the friction resistance of the connecting tube during screwing is reduced, the friction loss is reduced, and the service life of the base plate is increased.
[0024] The filter element is provided with a groove on the end wall of the filter tube near the head end of the return tube, the groove extends along the length direction of the filter tube, and a filter cartridge is slidably installed in the groove along the depth direction of the groove, and the filter screen is installed in the end of the filter cartridge near the bottom of the groove of the groove, and the side wall of the groove is provided with a clamping groove, and the clamping groove extends along the radial direction of the groove, and a clamping block is slidably installed in the clamping groove, and the cross-section of the clamping block is a ninety-degree sector-shaped, and two radial sides of the sector are respectively parallel and perpendicular to the axis of the slide slot, and the arc of the sector is located on the side of the radial side perpendicular to the axis of the slide slot close to the groove opening of the slide slot, and a guide block is provided at the end of the block away from the bottom wall of the clamping groove, and the guide block is an eighth of a sphere, and the planar side wall contour of the guide block is in fits with the end wall contour of the clamping block, and a square recessed hole clamped with the guide block is provided on the outer wall of the filter cartridge.
[0025] By adopting the above technical solution, when installing the filter cartridge, the guide block is pressed into the snap-in groove under the action of the arc-shaped side wall of the guide block. When the filter cartridge moves to the specified position, the guide block is pushed into the square recessed hole and a snap connection is formed between the guide block and the side wall of the square recessed hole along the axial direction of the filter cartridge; when disassembling the filter cartridge, first rotate the filter cartridge to press the guide block into the snap-in groove, and then pull out the filter cartridge to complete the disassembly; disassembly and installation of the filter cartridge by sliding and rotating is more convenient and quick.
[0026] Optionally, a placement groove is opened on the inner side wall of the filter cartridge along the length direction of the filter cartridge, and a pull rod is rotatably installed in the placement groove through a torsion spring, and the rotation axis of the pull rod is parallel to the width direction of the placement groove. Under the action of the torsion spring, the pull rod is received in the placement groove, and a clamping groove is opened on the inner side wall of the filter cartridge away from the placement groove, and one end of the pull rod away from the torsion spring is rotatably clamped in the clamping groove.
[0027] By adopting the above technical solution, when disassembling the filter cartridge, one end of the pull rod is rotated and connected to the slot, which makes it convenient for the operator to apply force to rotate and pull out the filter cartridge, thereby improving the efficiency of disassembling the filter cartridge. After the filter cartridge is installed, the pull rod is stored in the placement slot, which reduces the accumulation of hair debris at the pull rod and reduces the ability of the filter cartridge to temporarily store hair debris.
[0028] Optionally, a protrusion with a semicircular cross-section is protruded from the side wall of the pull rod away from the bottom of the placement groove, the axis of the protrusion is perpendicular to the length direction of the pull rod, the side wall of the slot close to the filter net is an inclined guide slope, and the guide slope gradually moves away from the filter net along the depth direction of the slot.
[0029] By adopting the above technical solution, the protrusion with a semicircular cross-section makes it easy for the operator to lift the pull rod, while preventing hair debris from accumulating at the installation protrusion. The hair debris flows to the filter under the guidance of the guiding slope, making it difficult for the hair debris to block the slot, thereby facilitating the pull rod to be inserted into the slot.
[0030] In summary, the present application includes at least one of the following beneficial technical effects:
[0031] 1. The detection mechanism facilitates real-time detection of the dye solution, so that the dye solution maintains a certain concentration during the dyeing process of the fabric, increases the possibility of consistent color of the fabric, and effectively improves the quality of the fabric;
[0032] 2. Remove the filter tube by twisting it, and replace the filter by sliding and pushing it, making the replacement of the filter more convenient and quick;
[0033] 3. Add water, dye and acidity regulator to the waste liquid to achieve a suitable dyeing concentration, effectively reducing wastewater discharge and improving the utilization efficiency of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a three-dimensional structural schematic diagram of this application.
[0035] Figure 2 It is a three-dimensional structural cross-sectional view of the filter tube of the present application and its two ends.
[0036] Figure 3 yes Figure 2 Enlarged view of point A in the middle.
[0037] Figure 4 It is an exploded view of the three-dimensional structure of the connecting tube of the present application.
[0038] Figure 5 It is a partial cross-sectional view of the three-dimensional structure of the filter tube of the present application.
[0039] Figure 6 yes Figure 5 Enlarged view of point B in the middle.
[0040] Figure 7 It is a partial cross-sectional view of the three-dimensional structure of the internal tie rod of the filter tube of the present application.
[0041] Figure 8 yes Figure 7 Enlarged view of point C in the middle.
[0042] Fig. 9 It is a partial cross-sectional view of the three-dimensional structure of the feeding pipe of the present application.
[0043] Figure numerals: 1, dyeing machine body; 11, mounting seat; 12, reflux pipe; 13, water pump; 2, detection mechanism; 21, ultraviolet sensor; 22, acidity sensor; 3, feeding mechanism; 31, feeding bucket; 32, feeding pipe; 33, adjusting member; 331, motor; 332, flow regulating plate; 333, through hole; 34, mounting block; 35, mounting groove; 4, filter tube; 41, connecting tube; 42, limiting block; 43, filter screen; 44, filter tube; 441, square concave hole ; 442, placement groove; 443, rotating shaft; 444, torsion spring; 445, pull rod; 446, protrusion; 447, clamping groove; 448, guiding slope; 45, slide groove; 451, clamping groove; 452, clamping block; 453, guide block; 454, second spring; 5, positioning mechanism; 51, first retaining ring; 52, second retaining ring; 53, anti-loosening part; 531, sliding hole; 532, sliding rod; 533, abutment plate; 534, first spring; 535, roller; 536, semicircular groove. DETAILED DESCRIPTION
[0044] The following is combined with Figure 1-9 This application is described in further detail.
[0045] The present application embodiment discloses a dyeing machine with automatic color adjustment function, referring to Figure 1 and Figure 2 , including a dyeing machine body 1, on which a return pipe 12 is fixedly installed through a plurality of mounting seats 11, part of the dye liquid flows from the head end of the return pipe 12 through the return pipe 12 and then flows back into the dyeing machine body 1 from the end of the return pipe 12, and along the flow direction of the dye liquid in the return pipe 12, a detection mechanism 2, a feeding mechanism 3 and a water pump 13 are sequentially distributed on the return pipe 12. The section of the return pipe 12 between the head end of the return pipe 12 and the detection mechanism 2 is defined as a filter tube 4, and both ends of the filter tube 4 are connected to the return pipe 12 through a connecting tube 41, wherein one end of the connecting tube 41 is sleeved and slidably installed on the return pipe 12, and the connecting tube 41 is rotatably matched with the return pipe 12, and the other end of the connecting tube 41 is sleeved on the filter tube 4 and threadedly connected to the filter tube 4, and the connecting tube 41 is positioned and installed by a positioning mechanism 5.
[0046] Reference Figure 2 and Figure 3 The positioning mechanism 5 includes a first retaining ring 51, a second retaining ring 52 and a locking member 53. The first retaining ring 51 is protrudingly arranged on the outer side wall of the end of the return pipe 12. The outer diameter of the first retaining ring 51 is equal to the outer diameter of the filter tube 4, and the first retaining ring 51 is slidably penetrated in the connecting tube 41. The second retaining ring 52 is protrudingly arranged on the inner side wall of the end of the connecting tube 41 away from the filter tube 4, and the second retaining ring 52 is sleeved and slidably arranged on the return pipe 12. The locking member 53 is located between the first retaining ring 51 and the second retaining ring 52, and the locking member 53 is respectively in contact with the first retaining ring 51 and the second retaining ring 52. Under the contact of the locking member 53, the thread between the filter tube 4 and the connecting pipe is subjected to a force along the length direction of the connecting pipe, which increases the friction between the threads and effectively plays the effect of locking the threads.
[0047] Reference Figure 3 and Figure 4The first retaining ring 51 is provided with four sliding holes 531 on its surface facing the second retaining ring 52, and the four sliding holes 531 are evenly distributed along the circumference of the first retaining ring 51. The anti-loosening member 53 includes four sliding rods 532, and the sliding rods 532 correspond to the sliding holes 531 one by one and are slidably installed in the sliding holes 531 along the depth direction of the sliding holes 531. A stop block is fixedly installed at one end of the sliding rod 532 away from the bottom wall of the sliding hole 531, and a first spring 534 is sleeved on the sliding rod 532. The two ends of the spring 534 are connected to the first retaining ring 51 and the retaining plate 533 respectively; a semicircular groove 536 with a semicircular cross section is provided on the side wall of the retaining block away from the slide rod 532, and the length direction of the semicircular groove 536 is the diameter direction of the first retaining ring 51, and a cylindrical roller 535 is rotatably installed in the semicircular groove 536, and the axis direction of the roller 535 is parallel to the length direction of the semicircular groove 536, and part of the roller 535 protrudes out of the semicircular groove 536. When installing the filter tube 4, the connecting tube 41 moves toward the filter tube 4 and compresses the first spring 534. Under the action of the first spring 534, the roller 535 abuts against the surface of the second retaining ring 52. During the rotation of the connecting tube 41, the rolling friction between the roller 535 and the second retaining ring 52 replaces the sliding friction between the retaining block and the second retaining ring 52, so that the connecting tube 41 is more labor-saving when screwing, which is convenient for the installation of the filter tube 4.
[0048] Reference Figure 2 and Figure 5 A slide groove 45 is provided on the end wall of the filter tube 4 near the head end of the reflux pipe 12 along the length direction of the filter tube 4. The slide groove 45 is coaxially arranged with the filter tube 4, and a filter cartridge 44 is slidably installed in the slide groove 45 along the length direction of the slide groove 45. A filter screen 43 for filtering hair in the dye solution is fixedly installed at one end of the filter cartridge 44 near the bottom wall of the slide groove 45.
[0049] Reference Figure 6 , Figure 7 and Figure 8A limit block 42 is protruding from the outer wall of the filter tube 4, and a clamping groove 451 with a quarter-circular cross section is opened on the inner wall of the slide 45, and the two radii of the quarter-circle are respectively parallel and perpendicular to the length direction of the slide 45, and the convex surface of the arc of the quarter-circle faces the notch of the slide 45, and the clamping groove 451 penetrates into the limit block 42, and a quarter-cylindrical clamping block 452 is slidably installed in the clamping groove 451 along the depth direction of the clamping groove 451, and the clamping block 452 is adapted to the clamping groove 451, and the clamping A second spring 454 is installed in the groove 451, one end of the second spring 454 is fixedly connected to the bottom wall of the clamping groove 451, and the other end of the second spring 454 is fixedly connected to the clamping block 452. A guide block 453 in the shape of one eighth of a sphere is integrally provided at one end of the clamping block 452 away from the second spring 454, and the plane side wall profile of the guide block 453 is adapted to fit the end wall profile of the clamping block 452. A square recessed hole 441 is provided on the outer wall of the filter cartridge 44 along the radial direction of the filter cartridge 44, and the square recessed hole 441 is adapted to the guide block 453. In the working state, the guide block 453 is clamped and installed in the square recessed hole 441, and a clamping connection is formed between the plane side wall of the guide block 453 away from the notch of the slide slot 45 and the inner side wall of the square recessed hole 441, thereby reducing the possibility of the filter cartridge 44 sliding out of the slide slot 45.
[0050] Reference Figure 5 and Figure 7 A placement groove 442 is provided on the inner side wall of the filter cartridge 44 along the length direction of the filter cartridge 44. A rotating shaft 443 is fixedly installed at one end of the placement groove 442 near the notch of the slide groove 45. The length direction of the rotating shaft 443 is parallel to the width direction of the placement groove 442. A pull rod 445 is rotatably installed on the rotating shaft 443. The rotation axis of the pull rod 445 is coaxially arranged with the axis of the rotating shaft 443. A torsion spring 444 is sleeved on the rotating shaft 443. One end of the torsion spring 444 is fixed to the placement groove 442. The side wall of the placement groove 442 is fixedly connected, and the other end of the torsion spring 444 is fixedly connected to the pull rod 445. Under the action of the torsion spring 444, the pull rod 445 is received in the placement groove 442. A semi-cylindrical protrusion 446 is protruded on the surface of the pull rod 445 away from the bottom wall of the placement groove 442, and the axis of the protrusion 446 is perpendicular to the length direction of the pull rod 445. When the pull rod 445 is received in the placement groove 442, the protrusion 446 protrudes out of the placement groove 442. A slot 447 is provided on the inner wall of the filter cartridge 44, and the slot 447 and the rotating shaft 443 are distributed along the diameter direction of the filter cartridge 44, and the side wall of the slot 447 away from the notch of the slide groove 45 is an inclined guiding slope 448, and from the notch of the slot 447 to the bottom wall of the slot 447, the guiding slope 448 gradually moves away from the filter net 43, and after the pull rod 445 is rotated into the slot 447, the pull rod 445 forms abutment with the side wall of the slot 447 close to the notch of the slide groove 45.
[0051] Reference Figure 1The detection mechanism 2 includes an ultraviolet sensor 21 and an acidity sensor 22 fixedly mounted on the reflux pipe 12, and the sensing ends of the ultraviolet sensor 21 and the acidity sensor 22 are both in the reflux pipe 12 and are used to detect the transmittance and pH of the dye solution.
[0052] Reference Figure 1 The feeding mechanism 3 includes three feeding barrels 31 placed on one side of the reflux pipe 12. The three feeding barrels 31 are respectively filled with water, dye and acidity regulator, and each feeding barrel 31 is connected to the reflux pipe 12 through a feeding pipe 32. The feeding pipe 32 is provided with an adjusting member 33 for controlling the liquid flow in the feeding pipe 32, and the ultraviolet sensor 21 and the acidity sensor 22 are electrically connected to the adjusting member 33.
[0053] Reference Figure 1 and Fig. 9 The inner top wall of the feeding tube 32 is vertically protruding downward with a mounting block 34, and the outer top wall of the feeding tube 32 is vertically opened with a mounting groove 35, and the mounting groove 35 extends into the mounting block 34. The adjusting member 33 includes a motor 331 and a flow regulating plate 332. The motor 331 is fixedly mounted on the bottom wall of the mounting groove 35. The output shaft of the motor 331 is coaxially arranged with the feeding tube 32, and the output shaft of the motor 331 extends toward the direction of the return pipe 12; the flow regulating plate 332 is round and coaxially rotated. It is installed in the feeding pipe 32 and is drivingly connected to the output shaft of the motor 331, and the flow regulating plate 332 is located on the side of the mounting block 34 away from the feeding barrel 31 and is fitted with the outer wall of the mounting block 34. A number of through holes 333 with different apertures are opened on the flow regulating plate 332 along the circumference of the flow regulating plate 332. When in working state, the mounting block 34 blocks the through holes 333 with different apertures, allowing the liquid to flow through other through holes 333, thereby adjusting the amount of liquid added to the flow regulating pipe, thereby achieving efficient and accurate feeding.
[0054] The implementation principle of a dyeing machine with automatic color adjustment function in the embodiment of the present application is as follows: in the initial state, the operator passes the pre-mixed dye solution into the dyeing machine body 1, turns on the water pump 13, and allows part of the dye solution in the dyeing machine body 1 to flow into the reflux pipe 12. The dye solution filters the hair debris at the filter screen 43, and the filtered dye solution flows to the detection mechanism 2 for transmittance and acidity detection. The ultraviolet sensor 21 and the acidity sensor 22 feed back the detection results to the controller, and the controller transmits the electrical signal to the motor 331 through data analysis and comparison, and the motor 331 drives the flow adjustment plate 332 to rotate, and the liquid flows through the through holes 333 with different aperture sizes, thereby controlling the liquid feeding amount, and the cycle continues. Detect and add materials to make the dye liquid in the dyeing machine body 1 reach a suitable dyeing concentration; when replacing the filter screen 43, the connecting cylinder 41 is screwed to separate the connecting cylinder 41 from the filter tube 4, and the filter tube 4 is removed. The operator unscrews the pull rod 445 through the protrusion 446, and engages the pull rod 445 with the card slot 447, rotates the filter cylinder 44 through the pull rod 445, and then pulls the filter cylinder 44 out of the slide slot 45, and installs the new filter cylinder 44 into the slide slot 45 by insertion, and then aligns the filter tube 4 with the return pipe 12, screws the connecting cylinder 41, and makes the connecting cylinder 41 and the filter cylinder 44 threadedly connected. After screwing to the specified position, the roller 535 abuts against the second retaining ring 52, and the replacement is completed.
[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A dyeing machine with automatic color adjustment function, characterized in that: The invention comprises a dyeing machine body (1), wherein the dyeing machine body (1) is provided with a reflux pipe (12), the end where the dye liquid flows into the reflux pipe (12) is defined as the starting end, and the end where the dye liquid flows out of the reflux pipe (12) is defined as the ending end, and the reflux pipe (12) is provided with a detection mechanism (2) for detecting the pH value and light transmittance of the dye liquid, a feeding mechanism (3) for adding dye material, and a water pump (13) in sequence along the direction from the starting end to the ending end, and the detection mechanism (2) is electrically connected to the feeding mechanism (3); The portion of the return pipe (12) between the head end of the return pipe (12) and the detection mechanism (2) is defined as a filter pipe (4), a filter screen (43) is arranged inside the filter pipe (4), the filter pipe (4) and the return pipe (12) are detachably mounted, a connecting tube (41) is rotatably mounted at the end of the return pipe (12) close to the filter pipe (4), an end of the connecting tube (41) away from the return pipe (12) is threadedly connected to the end of the filter pipe (4), and the installation position of the connecting tube (41) is limited by a positioning mechanism (5); The positioning mechanism (5) comprises a first retaining ring (51) protruding from the outer side wall of the end of the return pipe (12), a second retaining ring (52) protruding from the inner side wall of the end of the connecting tube (41) away from the filter tube (4), and a locking member (53) mounted on the outer side wall of the return pipe (12); the return pipe (12) is slidably inserted into the first retaining ring (51); the second retaining ring (52) is rotatably engaged in the connecting tube (41); the locking member (53) is located between the first retaining ring (51) and the second retaining ring (52); and the locking member (53) abuts against the first retaining ring (51) and the second retaining ring (52) respectively; A plurality of sliding holes (531) are arranged on the side wall of the first retaining ring (51) facing the second retaining ring (52) along the circumference of the first retaining ring (51), the depth direction of the sliding hole (531) and the thickness direction of the first retaining ring (51) being parallel to each other, the anti-loosening member (53) comprising a sliding rod (532) installed in the sliding hole (531) in a sliding manner along the depth direction of the sliding hole (531), a stop plate (533) is arranged at one end of the sliding rod (532) away from the first retaining ring (51), the stop plate (533) is in contact with the second retaining ring (52), a first spring (534) is sleeved on the sliding rod (532), and two ends of the first spring (534) are respectively connected to the first retaining ring (51) and the stop plate (533); A semicircular groove (536) is provided on the side wall of the abutment plate (533) away from the slide rod (532) along the radial direction of the second retaining ring (52), and a cylindrical roller (535) is rotatably installed in the semicircular groove (536), and the rotation axis of the roller (535) is parallel to the length direction of the semicircular groove (536), and the roller (535) is in contact with the first retaining ring (51).
2. A dyeing machine with automatic color adjustment function according to claim 1, characterized in that: The feeding mechanism (3) comprises an ultraviolet sensor (21) and an acidity sensor (22) arranged on the inner wall of the reflux pipe (12); the feeding mechanism (3) comprises three feeding barrels (31); the feeding barrels (31) are connected to the reflux pipe (12) via feeding pipes (32); the feeding pipes (32) are provided with an adjusting member (33) for adjusting the amount of material added; the ultraviolet sensor (21) and the acidity sensor (22) are both electrically connected to the adjusting member (33).
3. A dyeing machine with automatic color adjustment function according to claim 2, characterized in that: A mounting block (34) is provided on the inner side wall of the feeding tube (32) protruding toward the axis of the feeding tube (32); a mounting groove (35) is provided on the surface of the mounting block (34) away from the axis of the feeding tube (32); the depth direction of the mounting groove (35) is perpendicular to the axis direction of the feeding tube (32); the adjusting member (33) comprises a motor (331) and a flow regulating plate (332); the flow regulating plate (332) is circular and coaxially rotatably mounted in the feeding tube (32); and the arc-shaped side wall of the flow regulating plate (332) is rotatably connected to the feeding tube (32). The inner side wall of the feeding tube (32) is fitted, the flow regulating plate (332) is fitted with the side wall of the mounting block (34) close to the return tube (12), a plurality of through holes (333) of different apertures are provided on the flow regulating plate (332), the mounting block (34) blocks part of the through holes (333), the motor (331) is installed in the mounting groove (35) and is used to drive the flow regulating plate (332) to rotate, and the ultraviolet sensor (21) and the acidity sensor (22) are both electrically connected to the motor (331).
4. The dyeing machine with automatic color adjustment function according to claim 1, characterized in that: A slide groove (45) is provided on the end wall of the end of the filter tube (4) near the head end of the return tube (12), the slide groove (45) extending along the length direction of the filter tube (4), a filter cartridge (44) is slidably installed in the slide groove (45) along the depth direction of the slide groove (45), the filter screen (43) is installed at the end of the filter cartridge (44) near the bottom of the slide groove (45), a clamping groove (451) is provided on the side wall of the slide groove (45), the clamping groove (451) extending along the radial direction of the slide groove (45), a clamping block (452) is slidably installed in the clamping groove (451), the clamping block (452) 2) has a cross-section in the shape of a ninety-degree sector, the two radius sides of the sector are respectively parallel and perpendicular to the axis of the slide groove (45), and the arc of the sector is located on the side of the radius side perpendicular to the axis of the slide groove (45) close to the notch of the slide groove (45), the end of the clamping block (452) away from the bottom wall of the clamping groove (451) is provided with a guide block (453), the guide block (453) is in the shape of a one-eighth sphere, the plane side wall contour of the guide block (453) is in contact with the end wall contour of the clamping block (452), and a square recessed hole (441) is provided on the outer side wall of the filter cartridge (44) to be clamped with the guide block (453).
5. A dyeing machine with automatic color adjustment function according to claim 4, characterized in that: A placement groove (442) is provided on the inner side wall of the filter cartridge (44) along the length direction of the filter cartridge (44), and a pull rod (445) is rotatably installed in the placement groove (442) via a torsion spring (444). The rotation axis of the pull rod (445) is parallel to the width direction of the placement groove (442). Under the action of the torsion spring (444), the pull rod (445) is received in the placement groove (442). A clamping groove (447) is provided on the inner side wall of the filter cartridge (44) away from the placement groove (442), and one end of the pull rod (445) away from the torsion spring (444) is rotatably clamped in the clamping groove (447).
6. A dyeing machine with automatic color adjustment function according to claim 5, characterized in that: A protrusion (446) with a semicircular cross-section is protruded from the side wall of the pull rod (445) away from the bottom of the placement groove (442), and the axis of the protrusion (446) is perpendicular to the length direction of the pull rod (445). The side wall of the slot (447) close to the filter screen (43) is an inclined guiding slope (448), and the guiding slope (448) gradually moves away from the filter screen (43) along the depth direction of the slot (447).
Citation Information
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