An integrated grinding machine for metal shaft production

Through the collection and automation of iron filings of integrated grinding and processing of integrated grinding machine, the equipment wear and environmental pollution caused by iron filing accumulation in grinding is solved, the processing efficiency and safety is improved, the equipment life is extended, and resources are promoted Recycle.

CN118769041BActive Publication Date: 2024-12-31ZHANGJIAGANG TAIBO MASCH MFG CO LTD
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Patent Information

Application Number
CN202411215419.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2024-12-31
Estimated Expiration
2044-09-02

AI Technical Summary

Technical Problem

The untimely removal of iron filings in existing grinding processing technologies leads to a decrease in surface finish, accelerated equipment wear, environmental pollution and health risks, and the treatment method is not environmentally friendly, affecting production efficiency and safety.

Method used

Design an integrated grinding and processing machine, including an iron filing collection funnel, an automated collection device and a vacuum cleaner system. The iron filings are automatically collected and rolled through the funnel and vacuum cleaner, and the clamping device can clamp and disconnect the iron filings and move them. Remove and ensure that iron chips no longer enter the processing area.

Benefits of technology

Effectively prevent iron filings from damage to the surface of the workpiece, extend the service life of the equipment, reduce maintenance costs, improve production efficiency, ensure the safety of the working environment, reduce dust and dust, and promote resource recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field related to grinding processing, and discloses an integrated grinding processing machine for metal shaft production, including a clamping device installed on the side wall of the equipment cover shell, a grinding platform installed on the surface of the equipment cover shell, a funnel device connected to the surface of the grinding platform, the funnel device including a collecting funnel, a cleaning device installed on the inner side of the collecting funnel, a vertical standpipe connected to the lower end of the collecting funnel, and a spring tube connected to the lower end of the vertical standpipe; the present invention can reduce the interference of iron filings accumulation on the processing area by this design method, ensure that the coolant can effectively reach the grinding point, thereby maintaining good cooling and lubrication conditions, improving processing efficiency, and extending continuous processing time, and accurate iron filings collection can effectively prevent iron filings from re-mixing into the processing area, avoiding damage to the workpiece surface caused by iron filings scratching.
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Description

Technical Field

[0001] The present invention belongs to the technical field related to grinding processing, and more specifically, particularly relates to an integrated grinding processing machine for producing metal shafts. Background Art

[0002] As the global manufacturing industry develops towards precision and efficiency, traditional single-function machine tools can no longer meet the growing production efficiency and precision requirements. Especially in the fields of automobiles, aerospace, precision instruments, etc., higher requirements are placed on the precision, surface quality and production efficiency of shaft parts. However, the grinding process in the existing technology has the following defects:

[0003] In the prior art, iron chips will appear during the grinding process. If the excessive iron chips are not removed in time, they may be brought back into the processing area by the grinding tool, scratching the surface of the workpiece, resulting in a decrease in surface finish and affecting the final quality of the workpiece, especially for precision parts.

[0004] In the prior art, grinding iron chips may contain hard particles. If they are circulated into the grinding system, they may accelerate the wear of the tool, guide rail or other precision parts, shorten the service life of the equipment and increase maintenance costs.

[0005] In the existing technology, if the iron shavings produced during grinding are not properly handled, they may pollute the workshop environment and affect the air quality. Long-term exposure to such an environment is harmful to the health of workers. At the same time, waste disposal methods that do not meet environmental protection requirements will also bring legal risks.

[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and an integrated grinding machine for metal shaft production is provided, in order to achieve a more practical and valuable purpose. Summary of the invention

[0007] The present invention provides an integrated grinding machine for producing metal shafts, which is used to overcome the above-mentioned defects in the prior art.

[0008] The purpose and effect of the integrated grinding machine for metal shaft production of the present invention are achieved by the following specific technical means:

[0009] An integrated grinding machine for metal shaft production, comprising a machine cover shell, a grinding platform, a clamping device and a funnel device, wherein the side wall of the machine cover shell is provided with a clamping device, the surface of the machine cover shell is provided with a grinding platform, the surface of the grinding platform is connected with a funnel device, the funnel device comprises a collecting funnel, a cleaning device is installed inside the collecting funnel, a vertical vertical pipe is connected at the lower end of the collecting funnel, a spring tube is connected at the lower end of the vertical vertical pipe, and a collecting box is connected at the lower end of the spring tube; a telescopic clamping device is installed on the outer surface of the vertical vertical pipe, the telescopic clamping device comprises an outer slide groove, the outer slide groove is connected to the vertical The outer surface of the straight vertical tube is connected, the outer side of the outer slide groove is provided with a side opening, the inner side of the outer slide groove is provided with an inner slide groove, the inner slide groove is provided with a gear groove, the surface of the gear groove is rotatably provided with a side gear, the surface of the side gear is connected with a fixed block, the fixed block slides on the inner side of the side opening, the other end of the side gear is connected with a rolling shaft, the surface of the rolling shaft is symmetrically provided with a number of clamping claws, the clamping claws are connected with a return spring, the inner sides of the clamping claws are provided with half gears, the half gears form gear meshing with the surface of the rolling shaft, the surface of the rolling shaft is wrapped with a protective shell, and the surface of the protective shell and the bottom of the clamping claw form a limiting effect.

[0010] According to a further technical solution, the cleaning device comprises a driving rod, the outer end of which is connected to the output end of the micro motor, a plurality of stirring rods are arranged in an array on the surface of the driving rod, and the other end of the driving rod passes through the side wall of the collecting funnel.

[0011] A further technical solution is that a vacuum cleaner is fixedly mounted on the surface of the collecting box, a collecting groove is socketed inside the collecting box, an L-shaped vertical pipe is fixedly connected to the outer surface of the collecting box, and the L-shaped vertical pipe and the vacuum cleaner are connected to the collecting box and the inside of the spring tube.

[0012] A further technical solution is that the side surface of the L-shaped vertical tube is connected with a supporting groove plate, the upper surface of the supporting groove plate is fixedly connected with a slide groove, the surface of the slide groove is slidably installed with a second telescopic motor, the output end of the second telescopic motor is connected with a fixed plate, and the other end of the fixed plate is connected with a fixed block.

[0013] A further technical solution is that a frame is installed on the outer surface of the upper section of the vertical standpipe, a folding net is slidably provided in the frame, the middle sections of the folding nets are fixed to the side surfaces of the vertical standpipe, an outer lower groove is connected to the outer surface of the frame, a filter plate is installed on the surface of the outer lower groove, and the lower end of the outer lower groove is connected to the upper end of the L-shaped standpipe.

[0014] A further technical solution is that the grinding platform includes a sliding support table, the sliding support table is fixed to the surface of the equipment cover shell operating table, a moving block is slidably provided on the surface of the sliding support table, a rotating bearing is fixedly installed on the surface of the moving block, a rotating shaft is rotatably provided on the surface of the rotating bearing, one end of the rotating shaft is fixedly connected to a second crank, and the other end of the rotating shaft is connected to the outer baffle of the moving block.

[0015] According to a further technical solution, a sliding block is rotatably mounted on the surface of the rotating shaft, a cutting head is fixedly mounted on the surface of the sliding block, and a front end of the sliding block is fixedly connected to an outer side surface of the collecting funnel.

[0016] According to a further technical solution, a lower inner box and an inner cavity of the equipment are provided inside the cover shell of the equipment, and the L-shaped vertical pipe and the collection box are both installed inside the lower inner box.

[0017] A further technical solution is that the clamping device includes a first telescopic motor, which is fixed inside the inner cavity of the device. The output end of the first telescopic motor is fixedly connected to a right chuck, an axis is clamped inside the right chuck, and a left chuck is provided at the other end of the axis. The outer end of the left chuck is connected to a first crank, and the first crank passes through the side wall of the device cover shell.

[0018] According to a further technical solution, a movable door is provided on the surface of the equipment cover shell, and the movable door is located directly in front of the collection box. A plurality of mounting bases are provided in an array at the bottom of the equipment cover shell.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention discloses an integrated grinding machine for producing metal shafts, which is provided with an iron chip collecting funnel that can follow the movement of the cutter head to accurately collect iron chips. Moreover, this design reduces the interference of iron chip accumulation on the processing area, ensures that the coolant can effectively reach the grinding point, thereby maintaining good cooling and lubrication conditions, improving processing efficiency, and extending continuous processing time. Moreover, accurate iron chip collection can effectively prevent iron chips from re-mixing into the processing area, avoids surface damage of the workpiece caused by iron chip scratches, ensures the surface finish and dimensional accuracy of the shaft products, and improves the quality of the final product. Moreover, the integrated mobile collecting funnel reduces the possibility of iron chips flying around, greatly reduces the risk of operators being injured by flying iron chips, and improves the working safety environment of the workshop. Moreover, iron chips are promptly and effectively removed, avoiding their re-entry into the grinding process as grinding media, reducing unnecessary wear on machine tool parts, especially cutters and guide rails, and extending the service life of the equipment. Moreover, the automated iron chip collection reduces the frequency and labor intensity of manual cleaning, saves labor costs, and at the same time reduces the equipment failure rate caused by iron chip accumulation, and reduces maintenance costs.

[0021] The invention discloses an integrated grinding machine for producing metal shafts, wherein the iron chips collection hopper is provided with an iron chips winding device, and the device can automatically roll up and store the generated iron chips, which greatly improves the efficiency and density of iron chips processing compared with the simple stacking collection method, so that the space of the collection container can be more fully utilized, and the need for frequent shutdowns for cleaning is reduced. The automatic winding reduces the time for operators to intervene in the cleaning, reduces the frequency of production interruptions, and improves the continuity and efficiency of the overall production process, thereby increasing the utilization rate and output of the equipment. In addition, by instantly curling and storing the iron chips, the amount of iron chips scattered in the working area is reduced, and the dust and debris in the working environment are effectively controlled, which helps to create a cleaner and safer workplace, and is conducive to compliance with occupational health and safety standards. In addition, the tightly rolled iron chips are not easy to loosen, reducing the risk of accidental injury to the machine or personnel during transportation or handling. At the same time, the accumulation of iron chips inside or around the equipment is reduced, reducing the risk of mechanical jamming or electrical short circuits that may be caused, and the tightly rolled iron chips are easier to transport and store, which is conducive to the recycling of resources.

[0022] The invention discloses an integrated grinding machine for the production of metal shafts, which is provided with a clamping device for clamping and pulling down the iron chips, and the clamped and pulled down iron chips enter into a collecting device through the suction of a vacuum cleaner, and the clamping device can automatically clamp and remove the iron chips generated in the grinding process, which reduces the time for operators to manually clean the iron chips, so that the machine can continue to work, reduces the tool change and cleaning downtime, thereby improving the overall production efficiency, and automatically handles the iron chips to reduce the chance of direct contact between operators and sharp and high-temperature iron chips, effectively reduces the risk of work-related accidents, and ensures the safety and health of workers, and promptly removes the iron chips in the work area to avoid interference with subsequent processing processes caused by the accumulation of iron chips, such as reducing surface scratches caused by residual iron chips, ensuring the surface quality and dimensional accuracy of the processed parts, and the vacuum cleaner system effectively collects iron chips, reduces dust and metal particles in the workplace, reduces air pollution, and provides workers with a cleaner and healthier working environment. At the same time, a good working environment also helps to improve employee job satisfaction and efficiency. The integrated collection device facilitates centralized processing and recycling of iron filings, which is conducive to the reuse of resources. It also simplifies waste management and cleaning in the workshop and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the overall front view structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the overall top view structure of the present invention;

[0028] Figure 4 It is a schematic diagram of the overall front section structure of the present invention;

[0029] Figure 5 It is a schematic diagram of the overall side section structure of the present invention;

[0030] Figure 6 It is a schematic diagram of the important structures of the present invention;

[0031] Figure 7It is a schematic side view of the important structure of the present invention;

[0032] Figure 8 It is a schematic structural diagram of the funnel device 14 in the present invention.

[0033] Fig. 9 It is a schematic diagram of the overall structure of the telescopic clamping device 45 in the present invention.

[0034] Fig.10 Schematic diagram of the internal structure of the telescopic clamping device 45 in the present invention.

[0035] Description of reference numerals:

[0036] Equipment cover shell 11, grinding platform 12, clamping device 13, funnel device 14, L-shaped vertical pipe 15, lower inner box 16, collection box 17, collection tank 18, vacuum cleaner 19, mounting base 20, support slot plate 21, slide slot 22, outer lower slot 23, filter plate 24, frame 25, folding net 26, first telescopic motor 27, right chuck 28, shaft 29, first crank 30, left chuck 31, sliding support table 32, second crank 33, moving block 34, sliding block 35, cutter head 3 6. Collecting funnel 37, vertical standpipe 38, spring tube 39, second telescopic motor 40, micro motor 41, driving rod 42, stirring rod 43, cleaning device 44, telescopic clamping device 45, outer slide 46, protective shell 47, clamping claw 48, return spring 49, inner slide 50, rolling shaft 51, half gear 52, side gear 53, fixing block 54, fixing plate 55, side opening 56, movable door 57, gear slot 58, rotating bearing 59, rotating shaft 60, equipment inner cavity 61. DETAILED DESCRIPTION

[0037] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0038] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] As attached Figure 1 To Attachment Fig.10 As shown:

[0041] The present invention provides an integrated grinding machine for metal shaft production, including an equipment cover shell 11, a grinding platform 12, a clamping device 13 and a funnel device 14. The side wall of the equipment cover shell 11 is installed with a clamping device 13, the surface of the equipment cover shell 11 is installed with a grinding platform 12, and the surface of the grinding platform 12 is connected with a funnel device 14. The funnel device 14 includes a collecting funnel 37, and a cleaning device 44 is installed on the inner side of the collecting funnel 37. The lower end of the collecting funnel 37 is connected with a vertical vertical pipe 38, and the lower end of the vertical vertical pipe 38 is connected with a spring tube 39, and the lower end of the spring tube 39 is connected with a collecting box 17; the outer surface of the vertical vertical pipe 38 is installed with a telescopic clamping device 45, and the telescopic clamping device 45 includes an outer slide groove 46, and the outer slide groove 46 is connected to the vertical The outer surface of the straight vertical tube 38 is connected, and a side opening 56 is provided on the outer side of the outer slide groove 46, and an inner slide groove 50 is provided on the inner side of the outer slide groove 46. A gear groove 58 is provided in the inner slide groove 50, and a side gear 53 is rotatably provided on the surface of the gear groove 58. A fixing block 54 is connected to the surface of the side gear 53, and the fixing block 54 slides on the inner side of the side opening 56. A rolling shaft 51 is connected to the other end of the side gear 53, and a plurality of clamping claws 48 are symmetrically provided on the surface of the rolling shaft 51. A return spring 49 is connected between the clamping claws 48. Half gears 52 are provided on the inner sides of the clamping claws 48, and the half gears 52 form gear meshing with the surface of the rolling shaft 51. The surface of the rolling shaft 51 is wrapped with a protective shell 47, and the surface of the protective shell 47 and the bottom of the clamping claw 48 form a limiting effect.

[0042] In this embodiment:

[0043] When the surface of the cleaning device 44 is wound with iron filings, the telescopic clamping device 45 arranged on both sides of the vertical pipe 38 will move, and when the telescopic clamping device 45 moves, the fixed block 54 will be subjected to a lifting action, so that the fixed block 54 moves up and down, and when the fixed block 54 moves, it will drive the side gear 53 to mesh and rotate inside the outer slide groove 46, and when the side gear 53 moves, it will drive the rolling shaft 51 to rotate, and when the rolling shaft 51 rotates, it will form a meshing movement with the half gear 52 arranged on the surface of the rolling shaft 51, and when the rolling shaft 51 moves upward, the symmetrically arranged clamping claws 48 will be in a closed clamping state, and when the rolling shaft 51 moves downward, the clamping claws 48 will be in an open state.

[0044] Preferably, the cleaning device 44 includes a driving rod 42, the outer end of the driving rod 42 is connected to the output end of the micro motor 41, a plurality of stirring rods 43 are arrayed on the surface of the driving rod 42, and the other end of the driving rod 42 passes through the side wall of the collecting funnel 37.

[0045] Preferably, a vacuum cleaner 19 is fixedly mounted on the surface of the collecting box 17, a collecting groove 18 is socketed inside the collecting box 17, an L-shaped vertical pipe 15 is fixedly connected to the outer surface of the collecting box 17, and the L-shaped vertical pipe 15 and the vacuum cleaner 19 are connected to the collecting box 17 and the inside of the spring tube 39.

[0046] Preferably, the side surface of the L-shaped vertical tube 15 is connected to a support groove plate 21, the upper surface of the support groove plate 21 is fixedly connected to a slide groove 22, a second telescopic motor 40 is slidably installed on the surface of the slide groove 22, the output end of the second telescopic motor 40 is connected to a fixed plate 55, and the other end of the fixed plate 55 is connected to a fixed block 54.

[0047] Preferably, a frame 25 is installed on the outer surface of the upper section of the vertical standpipe 38, a folding net 26 is slidably installed in the frame 25, the middle sections of the folding nets 26 are fixed to the side surfaces of the vertical standpipe 38, an outer lower groove 23 is connected to the outer surface of the frame 25, a filter plate 24 is installed on the surface of the outer lower groove 23, and the lower end of the outer lower groove 23 is connected to the upper end of the L-shaped standpipe 15.

[0048] Preferably, the grinding platform 12 includes a sliding support platform 32, the sliding support platform 32 is fixed to the surface of the operating table of the equipment cover shell 11, and a moving block 34 is slidably provided on the surface of the sliding support platform 32. A rotating bearing 59 is fixedly installed on the surface of the moving block 34. A rotating shaft 60 is rotatably provided on the surface of the rotating bearing 59. One end of the rotating shaft 60 is fixedly connected to a second crank 33, and the other end of the rotating shaft 60 is connected to the outer baffle of the moving block 34.

[0049] Preferably, a sliding block 35 is rotatably mounted on the surface of the rotating shaft 60 , a cutter head 36 is fixedly mounted on the surface of the sliding block 35 , and a front end of the sliding block 35 is fixedly connected to an outer side surface of the collecting funnel 37 .

[0050] Preferably, a lower inner box 16 and an inner chamber 61 of the equipment cover shell 11 are provided inside, and the L-shaped vertical pipe 15 and the collecting box 17 are both installed inside the lower inner box 16 .

[0051] Preferably, the clamping device 13 includes a first telescopic motor 27, which is fixed inside the inner cavity 61 of the device, and the output end of the first telescopic motor 27 is fixedly connected with a right chuck 28, and the inner side of the right chuck 28 is clamped with a shaft 29, and the other end of the shaft 29 is provided with a left chuck 31, and the outer end of the left chuck 31 is connected with a first crank 30, and the first crank 30 passes through the side wall of the device cover shell 11.

[0052] Preferably, a movable door 57 is provided on the surface of the equipment cover shell 11 , and the movable door 57 is located directly in front of the collection box 17 . A plurality of mounting bases 20 are provided in an array at the bottom of the equipment cover shell 11 .

[0053] Specific use of the present invention:

[0054] Before using the present invention, first install the lathe operating procedures to check the use of the lathe, and then perform programming control through the system operation interface of the present invention. After checking that the programming is accurate, the grinding head of the present invention can be installed. After the installation is completed, the present invention can be operated and used. Before operation and use, first adjust the clamping size provided on the surface of the right chuck 28 of the clamping device 13, and then clamp the shaft body 29 on the surface of the right chuck 28. After the clamping is completed, the first telescopic motor 27 can be started. Then, when the first telescopic motor 27 drives the shaft body 29 to move forward and lift, and when the other end of the shaft body 29 is clamped with the support groove plate 21, the grinding platform 12 part can be adjusted. First, rotate the second crank 33 provided on the grinding platform 12 part. When the second crank 33 is rotating and the cutter head of the cutter head 36 is in contact with the surface of the shaft body 29, the equipment can be started.

[0055] When the device is in operation, the cutter head 36 will grind the surface of the shaft 29, and a large amount of iron filings will be generated when the shaft 29 is ground. When a lot of iron filings are generated, scratches and wear will be generated on the surface of the shaft 29. Then, the vacuum cleaner 19 arranged inside the lower inner box 16 can be started to perform adsorption operation. While the vacuum cleaner 19 is adsorbing, the cleaning device 44 will collect and roll up the iron filings. Small sections of iron filings will be adsorbed into the collection box 17 along with the collecting funnel 37. When iron filings are rolled up on the surface of the cleaning device 44, the second telescopic motor 40 arranged on the surface of the L-shaped vertical pipe 15 will be started.

[0056] When the second telescopic motor 40 performs the telescopic operation, the fixed block 54 will move up and down, and when the fixed block 54 moves, it will drive the side gear 53 to mesh and rotate inside the outer slide groove 46, and when the side gear 53 moves, it will drive the rolling shaft 51 to rotate, and when the rolling shaft 51 rotates, it will form a meshing movement with the half gear 52 set on the surface of the rolling shaft 51, and when the rolling shaft 51 moves upward, the symmetrically arranged clamping claws 48 will form a closed clamping state, and when the rolling shaft 51 moves downward, the clamping claws 48 will form an open state, and before the clamping claws 48 rise and close, the iron filings rolled in the gap with the driving rod 42 will be wrapped, and when the clamping claws 48 rise, the iron filings set on the surface of the driving rod 42 will be clamped, and when the fixed block 54 moves downward, the clamping claws 48 will be slowly unfolded, and the iron wire clamped by the clamping claws 48 will be sucked into the collection box 17 by the suction force of the vacuum cleaner 19.

[0057] And when the grinding platform 12 is partially translated for grinding, the funnel device 14 will also be translated at the same time, and ensure that the collecting funnel 37 is just below the grinding process. When the collecting funnel 37 does not collect small iron chips, the iron chips will fall onto the surface of the filter plate 24. The surface of the filter plate 24 is provided with a plurality of through holes. The suction force of the vacuum cleaner 19 will absorb the small iron chips on the surface of the filter plate 24. During the absorption, the small iron chips will be discharged into the collection box 17 through the L-shaped vertical pipe 15, and finally collected by the collection tank 18. When the collection tank 18 is finished, the movable door 57 can be opened, and the collection tank 18 can be pulled out for cleaning for the next use.

[0058] The present invention discloses an integrated grinding machine for producing metal shafts, which is provided with an iron chip collecting funnel that can follow the movement of the cutter head to accurately collect iron chips. Moreover, this design reduces the interference of iron chip accumulation on the processing area, ensures that the coolant can effectively reach the grinding point, thereby maintaining good cooling and lubrication conditions, improving processing efficiency, and extending continuous processing time. Moreover, accurate iron chip collection can effectively prevent iron chips from re-mixing into the processing area, avoids surface damage of the workpiece caused by iron chip scratches, ensures the surface finish and dimensional accuracy of the shaft products, and improves the quality of the final product. Moreover, the integrated mobile collecting funnel reduces the possibility of iron chips flying around, greatly reduces the risk of operators being injured by flying iron chips, and improves the working safety environment of the workshop. Moreover, iron chips are promptly and effectively removed, avoiding their re-entry into the grinding process as grinding media, reducing unnecessary wear on machine tool parts, especially cutters and guide rails, and extending the service life of the equipment. Moreover, the automated iron chip collection reduces the frequency and labor intensity of manual cleaning, saves labor costs, and at the same time reduces the equipment failure rate caused by iron chip accumulation, and reduces maintenance costs.

[0059] The invention discloses an integrated grinding machine for producing metal shafts, wherein the iron chips collection hopper is provided with an iron chips winding device, and the device can automatically roll up and store the generated iron chips, which greatly improves the efficiency and density of iron chips processing compared with the simple stacking collection method, so that the space of the collection container can be more fully utilized, and the need for frequent shutdowns for cleaning is reduced. The automatic winding reduces the time for operators to intervene in the cleaning, reduces the frequency of production interruptions, and improves the continuity and efficiency of the overall production process, thereby increasing the utilization rate and output of the equipment. In addition, by instantly curling and storing the iron chips, the amount of iron chips scattered in the working area is reduced, and the dust and debris in the working environment are effectively controlled, which helps to create a cleaner and safer workplace, and is conducive to compliance with occupational health and safety standards. In addition, the tightly rolled iron chips are not easy to loosen, reducing the risk of accidental injury to the machine or personnel during transportation or handling. At the same time, the accumulation of iron chips inside or around the equipment is reduced, reducing the risk of mechanical jamming or electrical short circuits that may be caused, and the tightly rolled iron chips are easier to transport and store, which is conducive to the recycling of resources.

[0060] The invention discloses an integrated grinding machine for the production of metal shafts, which is provided with a clamping device for clamping and pulling down the iron chips, and the clamped and pulled down iron chips enter into a collecting device through the suction of a vacuum cleaner, and the clamping device can automatically clamp and remove the iron chips generated in the grinding process, which reduces the time for operators to manually clean the iron chips, so that the machine can continue to work, reduces the tool change and cleaning downtime, thereby improving the overall production efficiency, and automatically handles the iron chips to reduce the chance of direct contact between operators and sharp and high-temperature iron chips, effectively reduces the risk of work-related accidents, and ensures the safety and health of workers, and promptly removes the iron chips in the work area to avoid interference with subsequent processing processes caused by the accumulation of iron chips, such as reducing surface scratches caused by residual iron chips, ensuring the surface quality and dimensional accuracy of the processed parts, and the vacuum cleaner system effectively collects iron chips, reduces dust and metal particles in the workplace, reduces air pollution, and provides workers with a cleaner and healthier working environment. At the same time, a good working environment also helps to improve employee job satisfaction and efficiency. The integrated collection device facilitates centralized processing and recycling of iron filings, which is conducive to the reuse of resources. It also simplifies waste management and cleaning in the workshop and reduces maintenance costs.

[0061] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An integrated grinding machine for metal shaft production, comprising a machine cover (11), a grinding platform (12), a clamping device (13) and a funnel device (14), characterized in that: The side wall of the equipment cover shell (11) is installed with a clamping device (13), the surface of the equipment cover shell (11) is installed with a grinding platform (12), the surface of the grinding platform (12) is connected with a funnel device (14), the funnel device (14) comprises a collecting funnel (37), a cleaning device (44) is installed inside the collecting funnel (37), the lower end of the collecting funnel (37) is connected with a vertical standpipe (38), the lower end of the vertical standpipe (38) is connected with a spring tube (39), and the lower end of the spring tube (39) is connected with a collecting box (17);The outer surface of the vertical riser (38) is provided with a telescopic clamping device (45), and the telescopic clamping device (45) includes an outer slide groove (46), and the outer slide groove (46) is connected to the outer surface of the vertical riser (38). The outer side surface of the outer slide groove (46) is provided with a side opening (56), and the inner side surface of the outer slide groove (46) is provided with an inner slide groove (50). The inner slide groove (50) is provided with a gear groove (58), and the surface of the gear groove (58) is rotatably provided with a side gear (53), and the surface of the side gear (53) is connected with a fixed block (54), and the fixed block (54) slides inside the side opening (56). The side gear (53) is also provided with a fixed block (54). One end is connected with a rolling shaft (51), the surface of the rolling shaft (51) is symmetrically provided with a plurality of clamping claws (48), the clamping claws (48) are connected with a reset spring (49), the inner side of the clamping claws (48) are provided with a half gear (52), the half gear (52) and the surface of the rolling shaft (51) form a gear meshing, the surface of the rolling shaft (51) is wrapped with a protective shell (47), the surface of the protective shell (47) and the bottom of the clamping claw (48) form a limiting effect, the cleaning device (44) comprises a driving rod (42), the outer end of the driving rod (42) is connected to the output end of the micro motor (41), the driving rod (42) The surface array is provided with a plurality of stirring rods (43); the other end of the driving rod (42) penetrates the side wall of the collecting funnel (37); a dust collector (19) is fixedly installed on the surface of the collecting box (17); a collecting groove (18) is provided inside the collecting box (17); an L-shaped vertical pipe (15) is fixedly connected to the outer surface of the collecting box (17); the L-shaped vertical pipe (15) and the dust collector (19) are connected to the inside of the collecting box (17) and the spring tube (39); a supporting groove plate (21) is connected to the side surface of the L-shaped vertical pipe (15); a slide groove (22) is fixedly connected to the upper surface of the supporting groove plate (21); the slide groove (22) ) surface is slidably mounted with a second telescopic motor (40), the output end of the second telescopic motor (40) is connected with a fixing plate (55), the other end of the fixing plate (55) is connected with a fixing block (54), the outer surface of the upper section of the vertical vertical pipe (38) is mounted with a frame (25), a folding net (26) is slidably mounted inside the frame (25), the middle section of the folding net (26) is fixed to the side surface of the vertical vertical pipe (38), the outer surface of the frame (25) is connected with an outer lower groove (23), the surface of the outer lower groove (23) is mounted with a filter plate (24), and the lower end of the outer lower groove (23) is connected to the upper end of the L-shaped vertical pipe (15). ; 2. The integrated grinding machine for metal shaft production according to claim 1, characterized in that: The grinding platform (12) includes a sliding support platform (32), the sliding support platform (32) is fixed to the surface of the operating table of the equipment cover shell (11), a moving block (34) is slidably provided on the surface of the sliding support platform (32), a rotating bearing (59) is fixedly installed on the surface of the moving block (34), a rotating shaft (60) is rotatably provided on the surface of the rotating bearing (59), one end of the rotating shaft (60) is fixedly connected to a second crank (33), and the other end of the rotating shaft (60) is connected to the outer baffle of the moving block (34).

3. The integrated grinding machine for metal shaft production according to claim 2, characterized in that: A sliding block (35) is rotatably mounted on the surface of the rotating shaft (60), a cutter head (36) is fixedly mounted on the surface of the sliding block (35), and a front end of the sliding block (35) is fixedly connected to an outer side surface of the collecting funnel (37).

4. The integrated grinding machine for metal shaft production according to claim 1, characterized in that: A lower inner box (16) and an inner chamber (61) of the equipment cover shell (11) are provided inside, and the L-shaped vertical pipe (15) and the collection box (17) are both installed inside the lower inner box (16).

5. The integrated grinding machine for metal shaft production according to claim 4, characterized in that: The clamping device (13) includes a first telescopic motor (27), the first telescopic motor (27) is fixed inside the inner cavity (61) of the device, the output end of the first telescopic motor (27) is fixedly connected to a right chuck (28), the inner side of the right chuck (28) is clamped with a shaft (29), the other end of the shaft (29) is provided with a left chuck (31), the outer end of the left chuck (31) is connected to a first crank (30), and the first crank (30) passes through the side wall of the device cover shell (11).

6. The integrated grinding machine for metal shaft production according to claim 5, characterized in that: A movable door (57) is provided on the surface of the equipment cover shell (11), and the movable door (57) is located directly in front of the collection box (17). A plurality of mounting bases (20) are arranged in an array at the bottom of the equipment cover shell (11).