Four-oil-cylinder mold frame rotating device and rotating method
Through the four-cylinder mold frame rotation device, the hydraulic cylinder and piston rack are used to design the joint, the shaking and shaking problems during the trench rotation are solved, and efficient and precise trench rotation is achieved, which improves manufacturing efficiency and use life.
Patent Information
- Application Number
- CN202411132036.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2024-12-13
AI Technical Summary
The manufacturing efficiency of traditional trenches is inefficient and cannot meet the needs of large-scale production. There are jitter and shaking problems during the rotation of the mold frame and the forming trench.
Design a four-cylinder mold frame rotation device, using the four hydraulic cylinders and two piston racks to cooperate with each other, the mold frame body is driven to rotate 180° through the driving teeth of the output shaft body, combining the vibration-absorbing structure and the sealing cover. Designed to ensure smooth and precise rotation.
It realizes smooth rotation of mold frames and molding grooves, improves manufacturing efficiency and service life, ensures rotation accuracy and stability, and simplifies control and maintenance processes.
Smart Images

Figure CN119116121A_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of water ditch production, and in particular to a four-oil cylinder mold frame rotating device and a rotating method. [Background technology]
[0002] A water ditch is a component used to drain or divert water. It is used in irrigation projects, drainage projects, and other projects. In order to ensure the service life of the water ditch, most water ditches are currently made of concrete. Fig.13 and Fig.14 As shown, the existing water ditch 100' is usually in a U-shaped structure, and a splicing convex portion 101' is formed at one end of the water ditch 100', and a splicing concave portion 102' is formed at the other end of the water ditch 100'. During the specific construction, the front and rear water ditches 100' can be spliced together by splicing the splicing convex portion 101' and the splicing concave portion 102', so as to obtain the ditch required for drainage or water diversion.
[0003] Because traditional water grooves are mainly manufactured manually, that is, concrete slurry is poured into the molding mold manually, and the molding mold is opened manually to take out the water groove after molding is completed. This manufacturing method has low manufacturing efficiency and cannot meet the needs of large-scale production. In order to solve the problem of low manufacturing efficiency, the inventor of this case has developed a molding machine that can realize automatic molding of water grooves, and the molding machine can mold multiple water grooves each time; however, when the molding machine is demoulding, the mold frame and the molded water groove need to be rotated, and the overall weight of the mold frame and the molded water groove is heavy. How to achieve smooth rotation of the mold frame and the molded water groove is an urgent problem to be solved. [Summary of the invention]
[0004] The technical problem to be solved by the present invention is to provide a four-cylinder mold frame rotating device and a rotating method, which can realize the smooth rotation of the mold frame and the formed water groove.
[0005] The present invention is achieved in that:
[0006] In a first aspect, a four-oil-cylinder mold frame rotating device comprises a mold frame body and a rotating drive mechanism disposed at two ends of the mold frame body;
[0007] The rotary drive mechanism comprises a support housing, a first drive cylinder, a second drive cylinder, a third drive cylinder, a fourth drive cylinder, an output shaft, a first piston rack and a second piston rack;
[0008] The first drive cylinder and the second drive cylinder are arranged on either side of the support shell, and the third drive cylinder and the fourth drive cylinder are arranged on the other side of the support shell; the central axes of the first drive cylinder and the third drive cylinder are located on the same straight line, the first piston rack is arranged in the support shell, one end of the first piston rack is movably connected to the first drive cylinder, and the other end of the first piston rack is movably connected to the third drive cylinder; the central axes of the second drive cylinder and the fourth drive cylinder are located on the same straight line, one end of the second piston rack is movably connected to the second drive cylinder, and the other end of the second piston rack is movably connected to the fourth drive cylinder;
[0009] The output shaft is rotatably arranged in the support shell and is located between the first piston rack and the second piston rack. The output shaft is provided with driving teeth around the circumferential direction. The first piston rack and the second piston rack are both engaged with the driving teeth on the output shaft. One end of the output shaft extends outside the support shell and is connected to the mold frame body.
[0010] Furthermore, the rotary drive mechanism also includes a bearing; the output shaft is rotatably connected to the support shell via the bearing, and the output shaft is provided with the bearing on both sides of the driving tooth.
[0011] Furthermore, the output shaft body has a first shaft section rotatably arranged in the support shell, the middle part of the first shaft section is fixedly sleeved with a gear ring with the driving teeth, the two ends of the first shaft section form a bearing sleeve section, and the inner ring of the bearing is fixedly sleeved on the bearing sleeve section.
[0012] Furthermore, a first sealing cover is provided on the outside of the support shell at a position corresponding to each of the bearings, and the first sealing cover is detachably connected to the support shell.
[0013] Furthermore, the first piston rack and the second piston rack are each provided with a limit block on the side opposite to the teeth, and the outside of the support shell is provided with a second sealing cover at a position corresponding to each limit block, the second sealing cover is detachably connected to the support shell, and the limit block is connected to the second sealing cover.
[0014] Furthermore, support members are provided at both ends of the mold frame body, and a vibration damping structure is provided between the support members and the mold frame body; a shaft sleeve is fixedly provided in the middle of the support member, and a first key groove is formed on the inner wall of the shaft sleeve, and the first key groove extends to both ends of the shaft sleeve; the output shaft body also has a second shaft section extending to the outside of the support shell, and a second key groove is provided on the second shaft section to match the first key groove, and the second shaft section and the shaft sleeve are assembled together by a key.
[0015] Furthermore, the vibration reduction structure includes an assembly part, a vibration reduction block and a locking part;
[0016] The assembly part is fixedly arranged on the end face of the mold frame body, and the support part is provided with a horizontal support plate on the side facing the mold frame body. The top and bottom of the horizontal support plate are provided with vibration-damping blocks, and the vibration-damping blocks, the horizontal support plate and the assembly part are locked and connected together by the locking part.
[0017] Furthermore, the first drive cylinder, the second drive cylinder, the third drive cylinder and the fourth drive cylinder are all hydraulic cylinders.
[0018] Furthermore, it also includes a hook plate mechanism, and both ends of the mold frame body are provided with the hook plate mechanism;
[0019] The hook plate mechanism includes a telescopic component and a connecting rod assembly. The telescopic component is installed at the end of the mold frame body. The connecting rod assembly is connected to the telescopic end of the telescopic component. A hook portion is formed at the free end of the connecting rod assembly, and the telescopic component drives the connecting rod assembly to link the hook portion to hook or loosen the support plate placed on the mold frame body.
[0020] In a second aspect, a rotation method of a four-cylinder mold frame rotation device is provided, the rotation method comprising:
[0021] The first driving cylinder is controlled to push the first piston rack forward by a preset length, and the fourth driving cylinder is controlled to push the second piston rack forward by a preset length synchronously. The movement directions of the first piston rack and the second piston rack are opposite. During this process, the third driving cylinder correspondingly retracts the first piston rack inward by a preset length, and the second driving cylinder correspondingly retracts the second piston rack inward by a preset length. At the same time, the first piston rack and the second piston rack drive the output shaft to rotate 180° in the forward direction through the meshing driving teeth, thereby driving the mold frame body to rotate 180° in the forward direction;
[0022] Control the third drive cylinder to push the first piston rack forward by a preset length, and control the second drive cylinder to synchronously push the second piston rack forward by a preset length. The movement directions of the first piston rack and the second piston rack are opposite. During this process, the first drive cylinder correspondingly retracts the first piston rack inward by a preset length, and the fourth drive cylinder correspondingly retracts the second piston rack inward by a preset length. At the same time, the first piston rack and the second piston rack drive the output shaft to rotate 180° in the opposite direction through the meshing drive teeth, thereby driving the mold frame body to rotate 180° in the opposite direction.
[0023] By adopting the technical solution of the present invention, at least the following beneficial effects are achieved:
[0024] 1. By cleverly designing and utilizing the mode of mutual cooperation between four driving cylinders and two piston racks, the four driving cylinders cooperate in pairs to drive the two piston racks to make linear motion; at the same time, an output shaft body is arranged between the two piston racks, and the output shaft body is provided with driving teeth meshing with the two piston racks around the circumferential direction, so as to realize the conversion of the linear motion of the two piston racks into rotational motion, thereby driving the mold frame body to rotate; by adopting the above structural design of the present invention, on the one hand, because the output shaft body is located between the two piston racks, the upper and lower piston racks will both act on the output shaft body during operation, so that the upper and lower sides of the output shaft body are symmetrically stressed, so that the mold frame body and the formed water groove can be reliably driven to rotate smoothly, ensuring that there will be no shaking, shaking, etc. during the rotation process, and the output shaft body will not be bent and deformed due to uneven force, which is beneficial to improving the service life; on the other hand, it is only necessary to control the active stroke of the two piston racks to accurately control the required angle of rotation of the mold frame body, which is simple to implement and can ensure the rotation accuracy.
[0025] 2. By arranging a removable first sealing cover at a position corresponding to the bearing on the outside of the support shell, on the one hand, the first sealing cover can be opened during installation, repair, maintenance, etc., so as to facilitate the actual installation, repair, maintenance and other operations; on the other hand, the first sealing cover can be sealed during normal use to ensure that external dust and the like will not enter the interior of the support shell.
[0026] 3. A vibration reduction structure is provided between the support and the mold frame body, so that during operation, the vibration reduction structure can be used to reduce the vibration force generated by the vibration mechanism, thereby effectively reducing the impact on the rotating drive mechanism.
[0027] 4. By setting a shaft sleeve in the middle of the support member and forming a first keyway on the inner wall of the shaft sleeve, and at the same time designing the output shaft to have a second shaft section, and setting a second keyway on the second shaft section, during the specific assembly, a key connection method can be used to assemble the output shaft and the support member together, the assembly operation is simple and the reliability is good.
Brief Description of the Drawings
[0028] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0029] Figure 1 This is a top three-dimensional structural diagram of a four-cylinder mold frame rotating device of the present invention;
[0030] Figure 2 It is a three-dimensional structural diagram of a four-oil cylinder mold frame rotating device of the present invention after the mold frame body is rotated 180 degrees;
[0031] Figure 3It is a front view of a four-oil cylinder mold frame rotating device of the present invention;
[0032] Figure 4 is a three-dimensional diagram of the rotary drive mechanism of the present invention;
[0033] Figure 5 It is one of the cross-sectional views of the rotary drive mechanism in the present invention;
[0034] Figure 6 This is the second cross-sectional view of the rotary drive mechanism of the present invention;
[0035] Figure 7 It is a structural diagram of the rotary drive mechanism in the present invention after removing the supporting shell;
[0036] Figure 8 It is a structural diagram of the output shaft body in the present invention;
[0037] Fig. 9 It is a structural diagram of the support member in the present invention;
[0038] Fig.10 It is a structural diagram of the hook plate mechanism in the present invention;
[0039] Fig.11 It is a structural diagram of the hook plate mechanism of the present invention when it is in a folded and stored state;
[0040] Fig.12 It is a structural diagram of the hook plate mechanism in the present invention when it is in a state of hooking the supporting plate;
[0041] Fig.13 It is one of the three-dimensional structural diagrams of the existing water ditch;
[0042] Fig.14 It is the second three-dimensional structural diagram of the existing water ditch.
[0043] Description of reference numerals:
[0044] The water groove 100', the splicing convex part 101', and the splicing concave part 102';
[0045] Four-cylinder mold frame rotating device 100;
[0046] Pallet 200;
[0047] The mold frame body 1, the support member 11, the horizontal support plate 111, the shaft sleeve 12, and the first keyway 121;
[0048] Rotary drive mechanism 2, support housing 21, first sealing cover 211, second sealing cover 212, first drive cylinder 22, second drive cylinder 23, third drive cylinder 24, fourth drive cylinder 25, output shaft 26, drive gear 261, first shaft section 262, bearing sleeve section 2621, second shaft section 263, second keyway 2631, first piston rack 27, second piston rack 28, bearing 29, gear ring 20;
[0049] Limit block 3;
[0050] Vibration-damping structure 4, assembly part 41, vibration-damping block 42, locking part 43;
[0051] Vibration mechanism 5;
[0052] Hook plate mechanism 6, telescopic assembly 61, connecting rod assembly 62, hook portion 621, first fixed connecting rod 622, second fixed connecting rod 623, first movable connecting rod 624, second movable connecting rod 625, third movable connecting rod 626, fourth movable connecting rod 627, first rotating shaft 6281, second rotating shaft 6282, third rotating shaft 6283, fourth rotating shaft 6284, fifth rotating shaft 6285, sixth rotating shaft 6286. [Specific implementation method]
[0053] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0054] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.
[0055] Embodiment 1
[0056] See also Figures 1 to 12 As shown, the present invention is a four-oil cylinder mold frame rotating device 100, the four-oil cylinder mold frame rotating device 100 comprises a mold frame body 1 and a rotating drive mechanism 2 arranged at both ends of the mold frame body 1, so that the rotating drive mechanism 2 at both ends cooperates to drive the mold frame body 1 to rotate;
[0057] Please refer to Figure 4-Figure 8 As shown, the rotary drive mechanism 2 includes a support housing 21, a first drive cylinder 22, a second drive cylinder 23, a third drive cylinder 24, a fourth drive cylinder 25, an output shaft 26, a first piston rack 27 and a second piston rack 28;
[0058] The first drive cylinder 22 and the second drive cylinder 23 are arranged on either side of the support shell 21, and the third drive cylinder 24 and the fourth drive cylinder 25 are arranged on the other side of the support shell 21; the central axes of the first drive cylinder 22 and the third drive cylinder 24 are located on the same straight line, the first piston rack 27 is arranged in the support shell 21, one end of the first piston rack 27 is movably connected to the first drive cylinder 22, and the other end of the first piston rack 27 is movably connected to the third drive cylinder 24, that is, the movable ends of the first drive cylinder 22 and the third drive cylinder 24 are arranged facing each other, and the first drive cylinder 22 and the third drive cylinder 24 are connected by the first piston rack 27, so that in specific operation, when the first drive cylinder 22 pushes the first piston rack 27 forward, the third drive cylinder 24 will correspondingly retract the first piston rack 27 inward, and vice versa, when the third drive cylinder When the first piston rack 27 is pushed forward by the second drive cylinder 24, the first drive cylinder 22 will correspondingly retract the first piston rack 27 inward; the central axes of the second drive cylinder 23 and the fourth drive cylinder 25 are located on the same straight line, one end of the second piston rack 28 is movably connected to the second drive cylinder 23, and the other end of the second piston rack 28 is movably connected to the fourth drive cylinder 25, that is, the movable ends of the second drive cylinder 23 and the fourth drive cylinder 25 are arranged facing each other, and the second drive cylinder 23 and the fourth drive cylinder 25 are connected through the second piston rack 28, so that in specific operation, when the second drive cylinder 23 pushes the second piston rack 28 forward, the fourth drive cylinder 25 will correspondingly retract the second piston rack 28 inward, and vice versa, when the fourth drive cylinder 25 pushes the second piston rack 28 forward, the second drive cylinder 23 will correspondingly retract the second piston rack 28 inward;
[0059] The output shaft body 26 is rotatably arranged in the support shell 21 and is located between the first piston rack 27 and the second piston rack 28. The output shaft body 26 is provided with driving teeth 261 around the circumferential direction. The first piston rack 27 and the second piston rack 28 are both engaged with the driving teeth 261 on the output shaft body 26, so that the first piston rack 27 and the second piston rack 28 can drive the output shaft body 26 to rotate when moving, wherein the movement directions of the first piston rack 27 and the second piston rack 28 are opposite; one end of the output shaft body 26 extends to the outside of the support shell 21 and is connected to the mold frame body 1, so that the output shaft body 26 is used to drive the mold frame body 1 to rotate.
[0060] When the four-cylinder mold frame rotating device 100 of the present invention is working, when the first driving cylinder 22 pushes the first piston rack 27 forward, it is necessary to make the fourth driving cylinder 25 push the second piston rack 28 forward synchronously, and at the same time, the third driving cylinder 24 will correspondingly retract the first piston rack 27 inward, and the second driving cylinder 23 will correspondingly retract the second piston rack 28 inward; on the contrary, when the third driving cylinder 24 pushes the first piston rack 27 forward, it is necessary to make the second driving cylinder 23 push the second piston rack 28 forward synchronously, and at the same time, the first driving cylinder 22 will correspondingly retract the first piston rack 27 inward. The fourth drive cylinder 25 will correspondingly retract the second piston rack 28 inward; because the first piston rack 27 and the second piston rack 28 are both engaged with the driving teeth 261 on the output shaft 26, they can well drive the output shaft 26 to rotate. Since the present invention is to rotate the mold frame body 1 180° to achieve demolding or material distribution, during the specific implementation, the first piston rack 27 and the second piston rack 28 can be designed to drive the mold frame body 1 to rotate exactly 180° within an active stroke. In this way, the reciprocating motion of the first piston rack 27 and the second piston rack 28 can drive the mold frame body 1 to rotate reciprocatingly.
[0061] Since the overall weight of the mold frame body 1 and the formed water grooves in the present invention is very heavy, when the mold frame body 1 and the formed water grooves are driven to rotate together, if the output shaft is unevenly stressed, it will be easy to cause shaking, swaying, shaft deformation, etc. To this end, the present invention cleverly designs and utilizes the method of mutual cooperation between four drive cylinders and two piston racks, and the four drive cylinders cooperate in pairs to drive the two piston racks to make linear motion; at the same time, an output shaft body 26 is provided between the two piston racks, and the output shaft body 26 is provided with drive teeth 261 meshing with the two piston racks around the circumferential direction, so as to realize the conversion of the linear motion of the two piston racks into rotational motion, thereby driving the mold frame body 1 to rotate; by adopting the above structural design of the present invention, on the one hand, because the output shaft body 26 is located between the two piston racks, the output shaft body 26 can effectively reduce the rotational motion of the two piston racks. Between the bars, the upper and lower piston racks will act on the output shaft 26 when working, so that the upper and lower sides of the output shaft 26 are symmetrically stressed, thereby reliably driving the mold frame body 1 and the formed water groove to rotate smoothly, ensuring that there will be no shaking, shaking, etc. in the process of rotation, and the output shaft 26 will not bend or deform due to uneven force, which is beneficial to improving the service life; on the other hand, it is only necessary to control the active stroke of the two piston racks to accurately control the required rotation angle of the mold frame body 1, which is simple to implement and can ensure the rotation accuracy.
[0062] As a specific implementation of the present invention, the first drive cylinder 22, the second drive cylinder 23, the third drive cylinder 24 and the fourth drive cylinder 25 are all hydraulic cylinders.
[0063] In some embodiments of the present invention, the rotary drive mechanism 2 further includes a bearing 29; the output shaft 26 is rotatably connected to the support housing 21 via the bearing 29, and the output shaft 26 is provided with the bearing 29 on both sides of the driving tooth 261. By providing the bearing 29 between the output shaft 26 and the support housing 21, the friction between the output shaft 26 and the support housing 21 can be effectively reduced, ensuring that the output shaft 26 can rotate smoothly and reliably.
[0064] Furthermore, the output shaft body 26 has a first shaft section 262 rotatably disposed in the support housing 21, a gear ring 20 with the driving teeth 261 is fixedly sleeved in the middle of the first shaft section 262, and bearing sleeve sections 2621 are formed at both ends of the first shaft section 262, and the inner ring of the bearing 29 is fixedly sleeved on the bearing sleeve section 2621 to achieve the installation of the bearing 29. In the embodiment of the present invention, the driving teeth 261 are formed by fixing the gear ring 20 in the middle of the first shaft section 262, but the present invention is not limited thereto, and the driving teeth 261 can also be directly formed in the middle of the first shaft section 262 in a specific implementation.
[0065] In some embodiments of the present invention, a first sealing cover 211 is provided on the outside of the support shell 21 at a position corresponding to each of the bearings 29. The first sealing cover 211 is detachably connected to the support shell 21. In a specific implementation, the first sealing cover 211 and the support shell 21 can be locked together by screws or bolts.
[0066] The present invention provides a removable first sealing cover 211 at a position corresponding to the bearing 29 on the outside of the support shell 21. On the one hand, the first sealing cover 211 can be opened during installation, repair, and maintenance, thereby facilitating actual installation, repair, and maintenance operations; on the other hand, the first sealing cover 211 can be sealed during normal use to ensure that external dust and the like will not enter the interior of the support shell 21.
[0067] In some embodiments of the present invention, the first piston rack 27 and the second piston rack 28 are each provided with a limit block 3 on the side opposite to the teeth, and the limit block 3 is adjacent to the side opposite to the teeth of the first piston rack 27 and the second piston rack 28, and a second sealing cover 212 is provided on the outside of the support shell 21 at a position corresponding to each limit block 3, and the second sealing cover 212 is detachably connected to the support shell 21, and specifically, the second sealing cover 212 and the support shell 21 can be locked together by screws or bolts, and the limit block 3 is connected to the second sealing cover 212. Since the toothed side of the first piston rack 27 and the second piston rack 28 are meshed with the driving teeth 261 of the output shaft body 26, by arranging the limit blocks 3 on the side of the first piston rack 27 and the second piston rack 28 facing away from the teeth, the first piston rack 27 and the second piston rack 28 can be well limited to ensure that the first piston rack 27 and the second piston rack 28 will not be separated from the driving teeth 261 of the output shaft body 26, thereby ensuring the stability of use; at the same time, the second sealing cover 212 can not only support the limit blocks 3, but also prevent external dust and the like from entering the support shell 21.
[0068] In some embodiments of the present invention, support members 11 are provided at both ends of the mold body 1, and a vibration-damping structure 4 is provided between the support members 11 and the mold body 1; because the mold body 1 needs to use a vibration mechanism 5 (such as a vibration motor) to vibrate the mold body 1 when the water groove is specifically formed, the vibration mechanism 5 is arranged at the bottom of the mold body 1 to ensure the quality of the formed water groove; and in the process of the vibration mechanism vibrating the mold body 1, since the rotating drive mechanism 2 is connected to the mold body 1, the vibration force generated by the vibration mechanism 5 will inevitably be transmitted to the rotating drive mechanism 2, which will have an adverse effect on the rotating drive mechanism 2; for this reason, the present invention adopts a vibration-damping structure 4 provided between the support member 11 and the mold body 1, so that in specific operation, the vibration-damping structure 4 can be used to reduce the vibration force generated by the vibration mechanism 5, so as to effectively reduce the impact on the rotating drive mechanism 2.
[0069] Please refer to Fig. 9 As shown, a shaft sleeve 12 is fixedly provided in the middle of the support member 11, and a first key groove 121 is formed on the inner wall of the shaft sleeve 12, and the first key groove 121 extends to both ends of the shaft sleeve 12; the output shaft 26 also has a second shaft section 263 extending to the outside of the support shell 21, and the second shaft section 263 is provided with a second key groove 2631 matching the first key groove 121, and the second shaft section 263 and the shaft sleeve 11 are assembled together by a key.
[0070] The present invention arranges a shaft sleeve 12 in the middle of the support member 11, forms a first keyway 121 on the inner wall of the shaft sleeve 12, and designs the output shaft 26 to have a second shaft section 263, and a second keyway 2631 is arranged on the second shaft section 263, so that during the specific assembly, a key connection method can be used to assemble the output shaft 26 and the support member 11 together, and the assembly operation is simple and the reliability is good.
[0071] Furthermore, in order to achieve a better vibration reduction effect, the vibration reduction structure 4 includes an assembly part 41, a vibration reduction block 42 and a locking part 43;
[0072] The assembly part 41 is fixedly arranged on the end face of the mold frame body 1, and the support member 11 is provided with a horizontal support plate 111 on the side facing the mold frame body 1, and the top and bottom of the horizontal support plate 111 are provided with vibration-damping blocks 42. In the specific implementation of the present invention, the top and bottom of the horizontal support plate 111 are provided with vibration-damping blocks 42 on both sides of the shaft sleeve 12, and the vibration-damping blocks 42 can be made of elastic material blocks such as rubber blocks; the vibration-damping blocks 42, the horizontal support plate 111 and the assembly part 41 are locked together by the locking member 43, wherein the locking member 43 can include bolts and nuts.
[0073] The present invention can effectively reduce vibration by arranging vibration-damping blocks 42 at the top and bottom of the horizontal support plate 111, and assembling and connecting the vibration-damping blocks 42, the horizontal support plate 111 and the assembly parts 41 together using locking parts 43, thereby ensuring that the vibration force generated by the vibration mechanism 5 has almost no effect on the rotating drive mechanism 2.
[0074] In some embodiments of the present invention, please refer to Figure 10-12 As shown, the four-cylinder mold frame rotating device 100 also includes a hook plate mechanism 6, and the two ends of the mold frame body 1 are provided with the hook plate mechanism 6; because in specific use, after the water groove in the mold frame body 1 is formed, before the mold frame body 1 and the formed water groove are rotated, it is necessary to place a support plate 200 on the top of the mold frame body 1, so as to use the support plate 200 to support the formed water groove to ensure that the water groove will not fall, and it is also convenient to use the support plate 200 to send out the demoulding water groove; therefore, in order to ensure that the support plate 200 will not fall during the rotation process, the present invention adopts the use of hook plate mechanisms 6 at both ends of the mold frame body 1, so as to use the hook plate mechanism 6 to hook the support plate 200 placed on the mold frame body 1 tightly;
[0075] The hook plate mechanism 6 includes a telescopic assembly 61 and a connecting rod assembly 62. The telescopic assembly 61 is installed at the end of the mold frame body 1. Specifically, the telescopic assembly 61 can be installed on the assembly part 41. The connecting rod assembly 62 is connected to the telescopic end of the telescopic assembly 61. The free end of the connecting rod assembly 62 is formed with a hook portion 621. The telescopic assembly 61 drives the connecting rod assembly 62 to link the hook portion 621 to hook or loosen the pallet 200 placed on the mold frame body 1. Specifically, after the pallet 200 is placed on the mold frame body 1, the telescopic assembly 61 drives the connecting rod assembly 62 to link the hook portion 621 to hook the pallet 200 on the mold frame body 1; and after the mold frame body 1 and the formed water groove are rotated 180° and the pallet 200 is supported, the telescopic assembly 61 drives the connecting rod assembly 62 to link the hook portion 621 to loosen the pallet 200. As a specific embodiment of the present invention, the telescopic assembly 61 can be a thin oil cylinder.
[0076] Furthermore, the connecting rod assembly 62 includes a first fixed connecting rod 622, a second fixed connecting rod 623, a first movable connecting rod 624, a second movable connecting rod 625, a third movable connecting rod 626 and a fourth movable connecting rod 627;
[0077] The middle part of the first fixed link 622 is fixedly connected to the telescopic end of the telescopic assembly 61, so that the telescopic assembly 61 can be used to drive the first fixed link 622 to move; one end of the second fixed link 623 is fixedly connected to the telescopic assembly 61, so that the telescopic assembly 61 can be used to support the second fixed link 623, and the other end of the second fixed link 623 extends along the telescopic direction of the telescopic assembly 61 to a position close to the support plate 200, and the second fixed link 623 is located on the side close to the mold frame body 1; one end of the first movable link 624 is rotatably connected to the end of the first fixed link 622 away from the second fixed link 623 through a first rotating shaft 6281, and one end of the second movable link 625 is connected to the first fixed link 622 One end close to the second fixed link 623 is rotatably connected via a second rotating shaft 6282, one end of the third movable link 626 is rotatably connected to the other end of the second fixed link 623 via a third rotating shaft 6283, the other end of the first movable link 624 is rotatably connected to the end of the fourth movable link 627 away from the support plate 200 via a fourth rotating shaft 6284, the other end of the second movable link 625 is rotatably connected to the middle part of the third movable link 626 via a fifth rotating shaft 6285, the other end of the third movable link 626 is rotatably connected to the middle part of the fourth movable link 627 via a sixth rotating shaft 6286, and the end of the fourth movable link 627 close to the support plate 200 forms the hook portion 621.
[0078] When the connecting rod assembly 62 of the present invention is in operation and in the folded storage state, the first movable connecting rod 624, the second movable connecting rod 625, the third movable connecting rod 626 and the fourth movable connecting rod 627 of the entire connecting rod assembly 62 are all located below the upper surface of the mold frame body 1 to ensure that the connecting rod assembly 62 will not affect other mechanisms. When the telescopic end of the telescopic assembly 61 gradually extends outward and gradually lifts up the first fixed connecting rod 622, the first movable connecting rod 624 will gradually rotate upward from the inclined state away from the side of the pallet 200 to the vertical state with the first rotating shaft 6281 as the rotation center, and then gradually tilt from the vertical state to the side close to the pallet 200; the second movable connecting rod 625 will gradually tilt from the vertical state to the direction close to the pallet 200 with the second rotating shaft 6282 as the rotation center, and finally the second movable connecting rod 625 will be in a horizontal state ; The third movable link 626 is gradually lifted upward from a horizontal state with the third rotating shaft 6283 as the rotation center, and the third movable link 626 is finally in a vertical state; the fourth movable link 627 is first gradually lifted upward under the action of the first movable link 624, the second movable link 625 and the third movable link 626, and then drives the hook portion 621 at one end of the fourth movable link 627 to gradually approach the support plate 200, until the hook portion 621 at one end of the fourth movable link 627 hooks the support plate 200, thereby completing the entire hooking action.
[0079] By adopting the above-mentioned connecting rod assembly 62 of the present invention, on the one hand, the pallet 200 placed on the mold frame body 1 can be effectively fixed to ensure that the pallet 200 will not fall during the rotation process; on the other hand, when there is no need to hook the pallet 200, the first movable link 624, the second movable link 625, the third movable link 626 and the fourth movable link 627 of the entire connecting rod assembly 62 are all below the upper surface of the mold frame body 1, which can avoid affecting other mechanisms and make the entire structure more compact.
[0080] Embodiment 2
[0081] See also Figures 1 to 12 As shown, a rotation method of a four-cylinder mold frame rotating device 100 of the present invention, wherein the specific structure and the technical effect that can be obtained of the four-cylinder mold frame rotating device 100 are exactly the same as those of the second embodiment, and please refer to the detailed introduction of the first embodiment for details, which will not be repeated here;
[0082] The rotation method comprises:
[0083] The first driving cylinder 22 is controlled to push the first piston rack 27 forward by a preset length, and the fourth driving cylinder 25 is controlled to synchronously push the second piston rack 28 forward by a preset length. The movement directions of the first piston rack 27 and the second piston rack 28 are opposite to each other, so as to ensure that the output shaft 26 can be driven to rotate under the action of the first piston rack 27 and the second piston rack 28. During this process, the third driving cylinder 24 correspondingly retracts the first piston rack 27 inward by a preset length, and the second driving cylinder 23 correspondingly retracts the second piston rack 28 inward by a preset length. At the same time, the first piston rack 27 and the second piston rack 28 drive the output shaft 26 to rotate 180° in the forward direction through the meshing driving teeth 261, thereby driving the mold frame body 1 to rotate 180° in the forward direction;
[0084] The third driving cylinder 24 is controlled to push the first piston rack 27 forward by a preset length, and the second driving cylinder 23 is controlled to synchronously push the second piston rack 28 forward by a preset length. The movement directions of the first piston rack 27 and the second piston rack 28 are opposite to each other, so as to ensure that the output shaft 26 can be driven to rotate under the action of the first piston rack 27 and the second piston rack 28. During this process, the first driving cylinder 22 correspondingly retracts the first piston rack 27 inward by a preset length, and the fourth driving cylinder 25 correspondingly retracts the second piston rack 28 inward by a preset length. At the same time, the first piston rack 27 and the second piston rack 28 drive the output shaft 26 to rotate 180° in the opposite direction through the meshing driving teeth 261, thereby driving the mold frame body 1 to rotate 180° in the opposite direction.
[0085] In a specific implementation of the present invention, after the mold frame body 1 has formed the water groove, the mold frame body 1 and the formed water groove can be driven by the rotary drive mechanism 2 to rotate forward 180° together, and in order to support the formed water groove and prevent the support plate 200 from falling off, the rotation method also includes: after the mold frame body 1 has formed the water groove, the support plate 200 is placed on the top of the mold frame body 1, and the hook plate mechanism 6 is controlled to hook the support plate 200; at the same time, after the rotary drive mechanism 2 drives the mold frame body 1 and the formed water groove to rotate forward 180° together, and the support plate 200 is supported, the hook plate mechanism 6 is controlled to release the support plate 200. At the same time, after the mold frame body 1 completes the demoulding of the water groove, the mold frame body 1 and the formed water groove are driven by the rotary drive mechanism 2 to rotate backward 180° together, thereby driving the mold frame body 1 to return to its position, so as to continue the fabrication and molding.
[0086] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A four-cylinder mold frame rotating device, characterized in that: It includes a mold frame body and a rotation driving mechanism arranged at two ends of the mold frame body; The rotary drive mechanism comprises a support housing, a first drive cylinder, a second drive cylinder, a third drive cylinder, a fourth drive cylinder, an output shaft, a first piston rack and a second piston rack; The first drive cylinder and the second drive cylinder are arranged on either side of the support shell, and the third drive cylinder and the fourth drive cylinder are arranged on the other side of the support shell; the central axes of the first drive cylinder and the third drive cylinder are located on the same straight line, the first piston rack is arranged in the support shell, one end of the first piston rack is movably connected to the first drive cylinder, and the other end of the first piston rack is movably connected to the third drive cylinder; the central axes of the second drive cylinder and the fourth drive cylinder are located on the same straight line, one end of the second piston rack is movably connected to the second drive cylinder, and the other end of the second piston rack is movably connected to the fourth drive cylinder; The output shaft is rotatably arranged in the support shell and is located between the first piston rack and the second piston rack. The output shaft is provided with driving teeth around the circumferential direction. The first piston rack and the second piston rack are both engaged with the driving teeth on the output shaft. One end of the output shaft extends outside the support shell and is connected to the mold frame body.
2. A four-cylinder mold frame rotating device as claimed in claim 1, characterized in that: The rotary drive mechanism further comprises a bearing; the output shaft is rotatably connected to the support shell via the bearing, and the output shaft is provided with the bearing on both sides of the driving tooth.
3. A four-cylinder mold frame rotating device as claimed in claim 2, characterized in that: The output shaft body has a first shaft section rotatably arranged in the support shell, a gear ring with the driving teeth is fixedly sleeved in the middle of the first shaft section, two ends of the first shaft section form a bearing sleeve section, and the inner ring of the bearing is fixedly sleeved on the bearing sleeve section.
4. A four-cylinder mold frame rotating device as claimed in claim 2, characterized in that: A first sealing cover is disposed on the outside of the support shell at a position corresponding to each of the bearings, and the first sealing cover is detachably connected to the support shell.
5. A four-cylinder mold frame rotating device as claimed in claim 1, characterized in that: The first piston rack and the second piston rack are both provided with a limit block on the side facing away from the teeth, and the outside of the support shell is provided with a second sealing cover at the position corresponding to each limit block, the second sealing cover is detachably connected to the support shell, and the limit block is connected to the second sealing cover.
6. A four-cylinder mold frame rotating device as claimed in claim 1, characterized in that: Support members are provided at both ends of the mold frame body, and a vibration reduction structure is provided between the support member and the mold frame body; a shaft sleeve is fixedly provided in the middle of the support member, and a first key groove is formed on the inner wall of the shaft sleeve, and the first key groove extends to both ends of the shaft sleeve; the output shaft body also has a second shaft section extending to the outside of the support shell, and a second key groove is provided on the second shaft section to match the first key groove, and the second shaft section and the shaft sleeve are assembled together by a key.
7. A four-cylinder mold frame rotating device as claimed in claim 6, characterized in that: The vibration reduction structure includes an assembly part, a vibration reduction block and a locking part; The assembly part is fixedly arranged on the end face of the mold frame body, and the support part is provided with a horizontal support plate on the side facing the mold frame body. The top and bottom of the horizontal support plate are provided with vibration-damping blocks, and the vibration-damping blocks, the horizontal support plate and the assembly part are locked and connected together by the locking part.
8. A four-cylinder mold frame rotating device as claimed in claim 1, characterized in that: The first drive cylinder, the second drive cylinder, the third drive cylinder and the fourth drive cylinder are all hydraulic cylinders.
9. A four-cylinder mold frame rotating device according to any one of claims 1 to 8, characterized in that: It also includes a hook plate mechanism, and both ends of the mold frame body are provided with the hook plate mechanism; The hook plate mechanism includes a telescopic component and a connecting rod assembly. The telescopic component is installed at the end of the mold frame body. The connecting rod assembly is connected to the telescopic end of the telescopic component. A hook portion is formed at the free end of the connecting rod assembly, and the telescopic component drives the connecting rod assembly to link the hook portion to hook or loosen the support plate placed on the mold frame body.
10. A rotation method of the four-cylinder mold frame rotation device according to any one of claims 1 to 9, characterized in that: The rotation method comprises: The first driving cylinder is controlled to push the first piston rack forward by a preset length, and the fourth driving cylinder is controlled to push the second piston rack forward by a preset length synchronously. The movement directions of the first piston rack and the second piston rack are opposite. During this process, the third driving cylinder correspondingly retracts the first piston rack inward by a preset length, and the second driving cylinder correspondingly retracts the second piston rack inward by a preset length. At the same time, the first piston rack and the second piston rack drive the output shaft to rotate 180° in the forward direction through the meshing driving teeth, thereby driving the mold frame body to rotate 180° in the forward direction; Control the third drive cylinder to push the first piston rack forward by a preset length, and control the second drive cylinder to synchronously push the second piston rack forward by a preset length. The movement directions of the first piston rack and the second piston rack are opposite. During this process, the first drive cylinder correspondingly retracts the first piston rack inward by a preset length, and the fourth drive cylinder correspondingly retracts the second piston rack inward by a preset length. At the same time, the first piston rack and the second piston rack drive the output shaft to rotate 180° in the opposite direction through the meshing drive teeth, thereby driving the mold frame body to rotate 180° in the opposite direction.
Citation Information
Patent Citations
device for the manufacture of concrete elements.
CH242549A
Prefabricated part forming machine
CN111002431A
Die fixing device
CN114310709A
Reversible mold static pressure vibration forming machine
CN115179389A
Concrete prefabricated column demolding turnover device
CN118205092A
Cited By
Autoclaved lime brick production forming device convenient to demould
CN120503298A
