Wine-making koji making machine

Abstract

A wine brewing and koji making machine relates to the field of wine brewing equipment and comprises a stirring box, a driving mechanism is arranged on the left side of the stirring box, an n-shaped stirring rod and a koji discharging barrel are rotatably connected into the stirring box, and the driving mechanism can drive the n-shaped stirring rod and the koji discharging barrel to rotate synchronously. A steel wire rope penetrates through the n-shaped stirring rod in a reciprocating mode, and a material pushing mechanism is arranged at the bottom of the stirring box. According to the invention, efficient stirring and convenient discharging of materials are realized. The driving mechanism accurately controls synchronous rotation of the n-shaped stirring rod and the distiller's yeast discharging barrel, so that uniform spreading of distiller's yeast is ensured, and the stirring effect is enhanced through a steel wire rope cutting line. According to the material pushing mechanism, the torsion spring is matched with the inverted cone plate, so that the material pushing plate is kept vertical when pushing materials and is automatically converted into horizontal when returning, and the discharging efficiency and the automation degree of equipment are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of wine-making equipment, and in particular to a wine-making koji-copying machine. Background Art

[0002] In the brewing process of rice wine, the process of koji is a crucial step, which requires the precise addition of koji rich in microorganisms and enzymes to the white rice (also known as rice wine) that has been steamed at high temperature, and the continuous stir-frying action is used to promote the uniform mixing of the two. However, traditional koji-scraping machines often face two major challenges when operating: one is the problem of uniform mixing of grains (especially white rice) and koji, because the two are successively added to the body for stir-frying, and it is difficult to achieve an ideal uniform distribution; the other is that white rice is easy to adhere to the inner wall of the body during the stir-frying process due to its high viscosity, which not only affects the mixing effect, but also increases the difficulty of cleaning and reduces production efficiency.

[0003] Chinese patent CN218710284U proposes a machine for transferring rice koji for brewing rice. In actual application, the applicant found that although the scheme promoted the mixing of white rice and koji to a certain extent through the rotation of the "X"-shaped stirring rod, the high viscosity of white rice still led to easy agglomeration during the turning process, that is, the formation of larger rice balls, which were difficult to be fully penetrated by the koji, thereby hindering the effective action of microorganisms and enzymes in the koji, affecting the overall mixing quality and subsequent fermentation effect. Summary of the invention

[0004] The purpose of the present invention is to solve the problems raised in the above background technology, and then propose a wine-making koji-copying machine.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] A wine-making koji-copying machine comprises a mixing box, the mixing box comprises a bottom plate, side plates are arranged on both sides of the bottom plate, the two side plates are connected together with a right plate through a left plate, a left extension plate is arranged on the left side of the mixing box, left end plates are arranged at the ends of the two left extension plates, the two left extension plates, the left end plate and the left plate form an installation cavity, an upper sealing plate is arranged on the top of the installation cavity, a driving mechanism is arranged in the installation cavity, a "X"-shaped stirring rod and a koji discharge barrel are rotatably connected in the mixing box, the koji discharge barrel is located directly above the "X"-shaped stirring rod, the driving mechanism can drive the "X"-shaped stirring rod and the koji discharge barrel to rotate synchronously, a steel wire rope is reciprocatingly penetrated through the "X"-shaped stirring rod, and a pushing mechanism is arranged at the bottom of the mixing box.

[0007] Furthermore, a left sleeve is provided on the left side of the I-shaped stirring rod, and a right sleeve is provided on the right side of the I-shaped stirring rod. One end of the steel wire rope is fixedly connected to a limited position block, and a plurality of through holes are provided on the I-shaped stirring rod. The other end of the steel wire rope crosses through the through holes in turn, then passes through the left sleeve and is locked by a lock.

[0008] Furthermore, the steel wire ropes cross and pass through the cross-shaped stirring rod to form a plurality of parallel steel wire rope cutting lines.

[0009] Furthermore, the driving mechanism includes a motor, an upper shaft and a lower shaft are rotatably connected between the left end plate and the left plate, a driven wheel is installed on the upper shaft, and a driving wheel is installed on the lower shaft, the motor is fixedly connected to the left end plate, the output shaft of the motor passes through the left end plate and is connected to the lower shaft, the driving wheel and the driven wheel are connected by a belt drive, the right end of the upper shaft is connected to the koji discharge barrel through an elastic clamping mechanism, the right end of the lower shaft is connected to a "J"-shaped stirring rod, the right plate is rotatably connected to a right shaft, and the right end of the "J"-shaped stirring rod is connected to the right shaft.

[0010] Furthermore, a discharge port is formed on the right plate, a sliding cavity is provided in the right plate, and a sealing plate is slidably matched in the sliding cavity.

[0011] Furthermore, a left supporting plate and a right supporting plate are provided at the bottom of the mixing box, and the pushing mechanism includes a pushing frame, and the pushing frame includes an inverted cone plate, and a rotating slot is formed at the top of the inverted cone plate, and a fixed shaft is installed in the rotating slot, and the fixed shaft is rotatably connected with the pushing plate, and a torsion spring is provided on the fixed shaft, and one end of the torsion spring is fixedly connected to the pushing plate, and the other end is fixedly connected to the rotating slot, and the torsion spring drives the pushing plate to always maintain a vertical state, so that the left side of the pushing plate rests on the rotating slot, and a first guide wheel is provided on the left extension plate, a second guide wheel is provided on the left supporting plate, and a third guide wheel and a fourth guide wheel are provided on the right supporting plate, and the third guide wheel is above the fourth guide wheel, and a traction rope is provided on the left side of the pushing frame, and the traction rope passes through the through hole under the left plate and then bypasses the first guide wheel, the second guide wheel, the fourth guide wheel and the third guide wheel in turn, and then is connected to the right side of the pushing frame, and a rotating motor is provided on the left supporting plate, and the output shaft of the rotating motor is connected to the second guide wheel, and the rotation of the rotating motor can drive the pushing frame to move along the traction rope.

[0012] Furthermore, a guide rail is provided on the side plate, a slider is slidably fitted on the guide rail, and a pusher rack is clamped and fixedly connected between two sliders.

[0013] Furthermore, the elastic clamping mechanism includes a left clamping joint, a left clamping joint is formed at the end of the upper rotating shaft, a frustum is formed at the right end of the left clamping joint, a cross notch is provided on the right side of the left clamping joint, a storage cavity is formed on the koji discharge barrel, the storage cavity is blocked by a top arc plate, a plurality of leakage holes are provided on the top arc plate, a toggle groove is formed on the top left side of the koji discharge barrel, a sliding hole is provided on the left side of the koji discharge barrel, the sliding hole is connected with the toggle groove, a rectangular guide groove is formed in the middle of the sliding hole, and a sliding hole is slidably matched in the rectangular guide groove A cross plug rod is provided on the left side of the slider, and the cross plug rod cooperates with the cross slot, and a connecting rod is provided on the right side of the slider, and the end of the connecting rod is connected to a dial plate after passing through the sliding hole, and the dial plate can move along the dial slot. A flexible spring is sleeved on the connecting rod, and the left end of the flexible spring abuts against the right side of the slider, and the right end of the flexible spring abuts against the right end surface of the rectangular guide slot. A right cross plug rod is provided on the right side of the koji discharge barrel, and a right clamping joint is rotatably connected to the right plate, and a right cross clamping slot cooperating with the right cross difference rod is provided in the right clamping joint.

[0014] Furthermore, the flexible spring can drive the slider to move in a direction away from the storage cavity, so that the cross plug-in rod passes through the sliding hole and is plugged into the cross notch of the left card connector.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention solves the deficiencies in the prior art through the parallel wire rope design, and can achieve efficient stirring and convenient discharging of materials. The driving mechanism accurately controls the synchronous rotation of the "X"-shaped stirring rod and the koji discharge barrel, which not only ensures the uniform spreading of the koji, but also enhances the stirring effect through the wire rope cutting line. The design of the pushing mechanism is even more ingenious, using the cooperation of the torsion spring and the inverted cone plate to keep the pushing plate vertical when pushing the material, and automatically turn horizontal when retreating, greatly improving the discharging efficiency and the degree of automation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0018] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;

[0019] Figure 4 for Figure 1 A partial enlarged view of point C in the middle;

[0020] Figure 5 It is a structural schematic diagram of the elastic clamping mechanism;

[0021] Figure 6 for Figure 1 A partial enlarged view of point D in the middle;

[0022] Wherein: 1 mixing box, 11 bottom plate, 12 side plate, 13 left plate, 131 through hole, 14 right plate, 141 sliding cavity, 142 discharge port, 143 blocking plate,

[0023] 21 left extension plate, 22 left end plate, 23 upper sealing plate,

[0024] 41 motor, 42 lower shaft, 421 driving wheel, 43 right shaft, 44 X-shaped stirring rod, 45 wire rope, 451 left sleeve, 452 lock, 453 right sleeve, 454 limit block, 46 upper shaft, 461 driven wheel, 47 belt,

[0025] 51 inverted cone plate, 53 rotating notch, 54 fixed shaft, 55 push plate, 56 first rotating shaft, 57 first guide wheel, 58 second rotating shaft, 59 second guide wheel, 510 traction rope, 511 third rotating shaft, 512 third guide wheel, 513 fourth rotating shaft, 514 fourth guide wheel,

[0026] 6 koji unloading barrel, 61 storage chamber, 62 top arc plate, 63 leakage hole, 64 sliding hole, 65 rectangular guide groove, 66 toggle groove, 67 slider, 68 cross plug rod, 69 connecting rod, 610 flexible spring, 611 toggle plate,

[0027] 71 left card joint, 711 cone surface, 72 cross notch. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described in combination with the drawings and embodiments:

[0029] like Figure 1-Figure 6As shown, a wine-making koji-copying machine comprises a mixing box 1, the mixing box comprises a bottom plate 11, side plates 12 are arranged on both sides of the bottom plate, the two side plates are connected together with the right plate 14 through a left plate 13, a left extension plate 21 is arranged on the left side of the mixing box, left end plates 22 are arranged at the ends of the two left extension plates, the two left extension plates, the left end plate and the left plate form an installation cavity, an upper sealing plate 23 is arranged on the top of the installation cavity, a driving mechanism is arranged in the installation cavity, a "+" shaped stirring rod 44 and a koji discharge barrel 6 are rotatably connected in the mixing box, the koji discharge barrel is located directly above the "+" shaped stirring rod, the driving mechanism can drive the "+" shaped stirring rod and the koji discharge barrel to rotate synchronously, a steel wire rope 45 is reciprocatingly penetrated through the "+" shaped stirring rod, and a pushing mechanism is arranged at the bottom of the mixing box.

[0030] Further, such as Figure 2 and Figure 6 As shown, a left sleeve 451 is provided on the left side of the I-shaped stirring rod, and a right sleeve 453 is provided on the right side of the I-shaped stirring rod. One end of the steel wire rope is fixedly connected to a limiting block 454. A plurality of through holes are provided on the I-shaped stirring rod. The other end of the steel wire rope crosses through the through holes in sequence and then passes through the left sleeve and is locked by a lock buckle 452.

[0031] The scheme is refined, the steel wire rope crosses and passes through the "X"-shaped stirring rod to form a plurality of parallel steel wire rope cutting lines. If the material attached to the surface of the steel wire rope needs to be cleaned, it is only necessary to remove the lock buckle and pull the steel wire rope back and forth several times.

[0032] In at least one embodiment, the driving mechanism includes a motor 41, an upper shaft 46 and a lower shaft 42 are rotatably connected between the left end plate and the left plate, a driven wheel 461 is installed on the upper shaft, and a driving wheel 421 is installed on the lower shaft, the motor is fixedly connected to the left end plate, the output shaft of the motor passes through the left end plate and is connected to the lower shaft, the driving wheel and the driven wheel are driven and connected by a belt 47, the right end of the upper shaft is connected to the koji discharge barrel through an elastic clamping mechanism, the right end of the lower shaft is connected to a "J"-shaped stirring rod, the right plate is rotatably connected to a right shaft 43, and the right end of the "J"-shaped stirring rod is connected to the right shaft.

[0033] Furthermore, a discharge port 142 is formed on the right plate, a sliding cavity 141 is provided in the right plate, and a blocking plate 143 is slidably matched in the sliding cavity.

[0034] In at least one embodiment, a left support plate 101 and a right support plate 102 are provided at the bottom of the mixing box, and the pushing mechanism includes a pushing rack, and the pushing rack includes an inverted cone plate 51, and a rotating slot 53 is formed on the top of the inverted cone plate. A fixed shaft 54 ​​is installed in the rotating slot, and a pushing plate 55 is rotatably connected to the fixed shaft. A torsion spring is provided on the fixed shaft, and one end of the torsion spring is fixedly connected to the pushing plate, and the other end is fixedly connected to the rotating slot. The torsion spring drives the pushing plate to always maintain a vertical state, so that the left side of the pushing plate abuts against the rotating slot. The left extension plate is provided with A first guide wheel 57 is provided on the left support plate, a second guide wheel 59 is provided on the right support plate, a third guide wheel 512 and a fourth guide wheel 514 are provided on the right support plate, the third guide wheel is located above the fourth guide wheel, a traction rope 510 is provided on the left side of the pusher rack, the traction rope passes through the through hole 131 under the left plate and then bypasses the first guide wheel, the second guide wheel, the fourth guide wheel and the third guide wheel in turn and is connected to the right side of the pusher rack, a rotating motor is provided on the left support plate, and the output shaft of the rotating motor is connected to the second guide wheel. The rotation of the rotating motor can drive the pusher rack to move along the traction rope.

[0035] Furthermore, a guide rail is provided on the side plate, a slider is slidably fitted on the guide rail, and a pusher rack is clamped and fixedly connected between two sliders.

[0036] Furthermore, a first rotating shaft 56 is provided on the left extension plate, and a first guide wheel is rotatably connected to the first rotating shaft.

[0037] Furthermore, a second rotating shaft 58 is provided on the left supporting plate, and a second guide wheel is rotatably connected to the second rotating shaft.

[0038] Furthermore, a third rotating shaft 511 is provided on the right extension plate, and a third guide wheel is rotatably connected to the third rotating shaft.

[0039] Furthermore, a fourth rotating shaft 513 is provided on the right supporting plate, and a fourth guide wheel is rotatably connected to the fourth rotating shaft.

[0040] When the equipment has completed mixing and needs to push the mixed material to the discharge port, the rotating motor can drive the push plate on the push rack to push the material from the left to the right discharge port. At this time, the push plate remains vertical under the action of the torsion spring and the rotating slot. When the push rack retreats, the rotating slot no longer limits the push plate. Even if there is remaining material, the design of the inverted cone plate will press down the push plate and make it rotate to the right and tend to be horizontal, so that the push rack can smoothly retreat to the left side of the bottom plate.

[0041] In at least one embodiment, the elastic clamping mechanism includes a left clamping joint 71, a left clamping joint 71 is formed at the end of the upper rotating shaft, a frustum surface 711 is formed at the right end of the left clamping joint, and a cross slot 72 is provided on the right side of the left clamping joint, in cooperation with which, a storage cavity 61 is formed on the koji discharge barrel, the storage cavity is blocked by a top arc plate 62, a plurality of leakage holes 63 are provided on the top arc plate, a toggle groove 66 is provided on the top left side of the koji discharge barrel, a sliding hole 64 is provided on the left side of the koji discharge barrel, the sliding hole is connected to the toggle groove, a rectangular guide groove 65 is formed in the middle of the sliding hole, a slider 67 is slidably fitted in the rectangular guide groove, a cross plug rod 68 is provided on the left side of the slider, the cross plug rod is matched with the cross slot, a connecting rod 69 is provided on the right side of the slider, and a toggle plate 611 is connected to the end of the connecting rod after passing through the sliding hole, and the toggle plate can move along the toggle groove. A flexible spring 610 is sleeved on the connecting rod, the left end of the flexible spring abuts against the right side of the slider, and the right end of the flexible spring abuts against the right end surface of the rectangular guide groove. A right cross rod is provided on the right side of the koji discharge barrel, and a right clamping joint is rotatably connected to the right plate, and a right cross clamping groove matching the right cross difference rod is provided in the right clamping joint.

[0042] The solution is refined, the flexible spring can drive the slider to move in a direction away from the storage cavity, so that the cross plug rod passes through the sliding hole and is plugged into the cross notch of the left card connector.

[0043] Working mode: Check whether all parts of the brewing koji machine are intact, including the mixing box, driving mechanism, "X"-shaped stirring rod, koji feeding barrel, pushing mechanism, etc. Ensure that the power source such as the motor and the rotating motor is connected properly and can work normally. Check whether the transmission parts such as the wire rope and the belt are installed correctly without looseness or breakage. Adjust the amount of koji in the koji feeding barrel as needed.

[0044] Start the motor in the driving mechanism, and the motor drives the driving wheel and the driven wheel to rotate through the belt, which in turn drives the lower shaft and the upper shaft to rotate. The lower shaft drives the cross-shaped stirring rod to rotate in the mixing box to stir the materials. The upper shaft also drives the koji feeding barrel to rotate, and the koji is evenly sprinkled into the materials in the mixing box through the leakage hole.

[0045] During the rotation of the "X"-shaped stirring rod, several parallel steel wire rope cutting lines further increase the stirring effect. During the stirring process, the stirring condition of the material can be observed and the motor speed or stirring time can be adjusted as needed.

[0046] When the mixing is completed, the driving mechanism moves so that the cross-shaped mixing rod is in a horizontal state to avoid interference with the pushing mechanism. The rotating motor is started, and the rotating motor drives the second guide wheel to rotate, and then the pushing rack is pulled to the right along the guide rail through the traction rope. The pushing plate on the pushing rack is kept in a vertical state under the action of the torsion spring, and the mixed material is pushed from the left to the right discharge port. When the pushing rack retreats, the pushing plate rotates to the right and tends to be horizontal under the design of the inverted cone plate and the action of the torsion spring, so that the pushing rack can retreat smoothly.

[0047] After stirring and discharging, turn off the motor and the rotating motor and disconnect the power source. Clean the brewing koji machine, remove the residual materials and koji, and keep the equipment clean. Check the wear of each component and replace or repair it in time if necessary.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A wine making machine, characterized in that: The invention comprises a mixing box, which comprises a bottom plate, side plates are arranged on both sides of the bottom plate, the two side plates are connected together with a right plate through a left plate, a left extension plate is arranged on the left side of the mixing box, left end plates are arranged at the ends of the two left extension plates, the two left extension plates, the left end plate and the left plate form an installation cavity, an upper sealing plate is arranged on the top of the installation cavity, a driving mechanism is arranged in the installation cavity, a "X"-shaped mixing rod and a koji discharge barrel are rotatably connected in the mixing box, the koji discharge barrel is located directly above the "X"-shaped mixing rod, the driving mechanism can drive the "X"-shaped mixing rod and the koji discharge barrel to rotate synchronously, a steel wire rope is reciprocatingly penetrated through the "X"-shaped mixing rod, and a pushing mechanism is arranged at the bottom of the mixing box.

2. The brewing koji-scraping machine according to claim 1, characterized in that: A left sleeve is provided on the left side of the I-shaped stirring rod, and a right sleeve is provided on the right side of the I-shaped stirring rod. One end of the steel wire rope is fixedly connected to a limited position block, and a plurality of through holes are provided on the I-shaped stirring rod. The other end of the steel wire rope crosses through the through holes in sequence and then passes through the left sleeve and is locked by a lock.

3. The brewing koji-scraping machine according to claim 2, characterized in that: The steel wire ropes cross and penetrate the cross-shaped stirring rod to form a plurality of parallel steel wire rope cutting lines.

4. The brewing koji-scraping machine according to claim 2 or 3, characterized in that: The driving mechanism includes a motor, an upper rotating shaft and a lower rotating shaft are rotatably connected between the left end plate and the left plate, a driven wheel is installed on the upper rotating shaft, and a driving wheel is installed on the lower rotating shaft. The motor is fixedly connected to the left end plate, and the output shaft of the motor is connected to the lower rotating shaft after passing through the left end plate. The driving wheel and the driven wheel are connected by a belt drive. The right end portion of the upper rotating shaft is connected to the koji discharge barrel through an elastic clamping mechanism, and the right end portion of the lower rotating shaft is connected to a "J"-shaped stirring rod. The right plate is rotatably connected to a right rotating shaft, and the right end portion of the "J"-shaped stirring rod is connected to the right rotating shaft.

5. The brewing koji-scraping machine according to claim 4, characterized in that: A discharge port is formed on the right plate, a sliding cavity is arranged in the right plate, and a blocking plate is slidably matched in the sliding cavity.

6. The brewing koji-scraping machine according to claim 5, characterized in that: The bottom of the mixing box is provided with a left supporting plate and a right supporting plate, and the pushing mechanism includes a pushing frame, and the pushing frame includes an inverted cone plate, and a rotating notch is formed on the top of the inverted cone plate, and a fixed shaft is installed in the rotating notch, and the fixed shaft is rotatably connected with the pushing plate, and the fixed shaft is provided with a torsion spring, and one end of the torsion spring is fixedly connected to the pushing plate, and the other end is fixedly connected to the rotating notch, and the torsion spring drives the pushing plate to always maintain a vertical state, so that the left side of the pushing plate rests on the rotating notch, the left extension plate is provided with a first guide wheel, the left supporting plate is provided with a second guide wheel, and the right supporting plate is provided with a third guide wheel and a fourth guide wheel, and the third guide wheel is above the fourth guide wheel, and a traction rope is provided on the left side of the pushing frame, and the traction rope passes through the through hole under the left plate and then bypasses the first guide wheel, the second guide wheel, the fourth guide wheel and the third guide wheel in turn, and then is connected to the right side of the pushing frame, and a rotating motor is provided on the left supporting plate, and the output shaft of the rotating motor is connected to the second guide wheel, and the rotation of the rotating motor can drive the pushing frame to move along the traction rope.

7. The brewing koji-scraping machine according to claim 6, characterized in that: The side plate is provided with a guide rail, a slider is slidably matched on the guide rail, and a pusher frame is clamped and fixedly connected between two sliders.

8. The brewing koji-scraping machine according to claim 6, characterized in that: The elastic clamping mechanism includes a left clamping joint, a left clamping joint is formed at the end of the upper rotating shaft, a frustum is formed at the right end of the left clamping joint, a cross notch is provided on the right side of the left clamping joint, a storage cavity is formed on the koji discharge barrel, the storage cavity is blocked by a top arc plate, a plurality of leakage holes are provided on the top arc plate, a toggle groove is formed on the top left side of the koji discharge barrel, a sliding hole is provided on the left side of the koji discharge barrel, the sliding hole is connected with the toggle groove, a rectangular guide groove is formed in the middle of the sliding hole, a slider is slidably fitted in the rectangular guide groove, A cross plug rod is provided on the left side of the slider, and the cross plug rod cooperates with the cross slot. A connecting rod is provided on the right side of the slider. The end of the connecting rod passes through the sliding hole and is connected to a shift plate. The shift plate can move along the shift slot. A flexible spring is sleeved on the connecting rod, and the left end of the flexible spring abuts against the right side of the slider, and the right end of the flexible spring abuts against the right end surface of the rectangular guide slot. A right cross plug rod is provided on the right side of the koji discharge barrel, and a right clamping joint is rotatably connected to the right plate, and a right cross clamping slot cooperating with the right cross difference rod is provided in the right clamping joint.

9. The brewing koji-scraping machine according to claim 8, characterized in that: The flexible spring can drive the slide block to move in a direction away from the storage cavity, so that the cross plug-in rod passes through the sliding hole and is plugged into the cross notch of the left card connector.

Images