Organic fertilizer processing device and method

By designing an organic fertilizer processing device including mixing tank, flip assembly, feeding assembly and granulating assembly, the problems of uneven distribution of raw material particles and uneven dispersion of additives in the prior art are solved, and efficient mixing and high-quality production of organic fertilizers are achieved.

CN119607993APending Publication Date: 2025-03-14SHANDONG WANSHITONG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411828013.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

When mixing raw materials, the existing organic fertilizer processing equipment is difficult to achieve uniform distribution due to the different particle sizes, and the additives are difficult to disperse evenly, which affects the production quality.

Method used

An organic fertilizer processing device including a mixing tank, a flip assembly, a feeding assembly and a granulating assembly is designed. Through the rotation of the mixing tank and the setting of the flip paddle, the material is flipped and mixed and grinded; the repulsion between the magnetic plate and the piston plate is used to achieve uniform dripping of additives; the granulation component is used for extrusion and granulation to improve product quality.

Benefits of technology

By uniformly mixing and evenly dispersing the additives, the production quality and processing efficiency of organic fertilizers are improved, and the uniformity and quality stability of the product are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an organic fertilizer processing device and method, and belongs to the field of organic fertilizer processing. An organic fertilizer processing device comprises a mixing tank and two sets of mounting frames, a positioning shaft is fixedly connected between the two sets of mounting frames, the mixing tank is rotatably connected to the outer wall of the positioning shaft, the organic fertilizer processing device further comprises a turnover assembly, the turnover assembly is arranged on the mounting frames and used for driving the mixing tank to rotate, and the turnover assembly is arranged on the mounting frames and used for driving the mixing tank to rotate. The materials inside are turned over and mixed; through rotation of the mixing tank and arrangement of a material turning paddle, materials in the mixing tank are turned over and mixed, and through arrangement of a lifting disc, a lifting arc block, a lifting rod, a lifting frame, a spring telescopic rod and a grinding rod, organic fertilizer raw materials entering a grinding groove during turning over are ground; more uniform distribution of each component in the mixing process is ensured, the mixing effect is effectively improved, and the organic fertilizer processing quality is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of organic fertilizer processing, and in particular to an organic fertilizer processing device and method. Background Art

[0002] Organic fertilizers are mainly derived from plants and animals. They are carbon-containing materials that are applied to the soil to provide plant nutrition. They are processed from biological materials, animal and plant waste, and plant residues, eliminating toxic and harmful substances, and are rich in a large number of beneficial substances. They have a very broad application prospect.

[0003] At present, when the existing organic fertilizer processing device is working, the various raw materials constituting the organic fertilizer are generally uniformly mixed. However, the particle sizes of the particles in the various raw materials are different, and it is difficult to achieve uniform distribution, which reduces the uniformity of fertilizer mixing. Moreover, in the existing mixing operation, additives are usually added to the mixing barrel together with the raw materials, which makes it difficult to evenly disperse the additives into the raw materials, thereby affecting the final production quality. Therefore, an organic fertilizer processing device and method are proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the particle sizes of the particles in the raw materials are different in the prior art, it is difficult to achieve uniform distribution, and the additive added at one time is difficult to be evenly dispersed in the raw materials, thereby affecting the final production quality, and an organic fertilizer processing device and method are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An organic fertilizer processing device comprises a mixing tank and two groups of mounting frames, wherein a positioning shaft is fixedly connected between the two groups of mounting frames, and the mixing tank is rotatably connected to the outer wall of the positioning shaft. The device also comprises: a turnover component, which is arranged on the mounting frame and is used to drive the mixing tank to rotate so that the materials inside the mixing tank are turned and mixed; a feeding component, which is arranged on the mounting frame and is used to continuously add additives required for organic fertilizer processing into the mixing tank; and a granulation component, which is arranged on the mounting frame and is used to extrude and granulate the mixed organic fertilizer.

[0007] In order to improve processing efficiency, preferably, the flipping assembly includes two groups of positioning frames, the two groups of positioning frames are respectively fixed on the mounting frames on both sides, friction rings are fixedly connected on both sides of the outer wall of the mixing tank, the friction rings are clamped in the grooves on the top of the positioning frames, friction rollers are rotatably connected on both sides of the top of the positioning frames, the friction rollers are fit to the outer walls of the friction rings, the rotating shafts of the friction rollers pass through the mounting frames and are rotatably connected thereto, the two groups of friction rollers are transmission-connected via a first pulley set, a servo motor is fixedly connected to the mounting frame, and the output shaft of the servo motor is fixedly connected to the end of the rotating shaft of the friction roller.

[0008] In order to improve the mixing quality, preferably, the positioning shaft is fixedly connected with a turning paddle, the turning paddle is evenly spaced with grinding grooves, a grinding rod is slidably connected in the grinding groove, a lifting frame is fixedly connected to the top of the grinding rod, a spring telescopic rod is fixedly connected between the bottom of the inner cavity of the lifting frame and the positioning shaft, a lifting rod is fixedly connected between the tops of multiple groups of the lifting frames, lifting arc blocks are fixedly connected at both ends of the lifting rod, and lifting plates are fixedly connected on both sides of the inner wall of the mixing tank.

[0009] Furthermore, a positioning rod is fixedly connected between the two sides of the positioning shaft, and positioning blocks are fixedly connected to the top of both ends of the turning paddle. The positioning rod passes through the positioning block and the lifting frame in sequence, and a positioning strip is fixedly connected to the positioning rod located in the lifting frame, and both ends of the positioning strip are in contact with the inner wall of the lifting frame.

[0010] In order to improve the mixing effect, preferably, the feeding assembly includes two groups of medicine storage tubes, the two groups of medicine storage tubes are respectively fixed on the side walls of the two groups of mounting frames, the side walls of the medicine storage tubes are fixed and connected with medicine adding tubes, a piston warehouse is arranged in the medicine storage tube, the piston warehouse is connected with the inner cavity of the medicine storage tube through an inflation groove, and a one-way valve is arranged in the inflation groove, a piston plate is slidably connected in the piston warehouse, a reset spring is fixedly connected between the side wall of the piston plate and the inner wall of the piston warehouse, a magnetic plate is fixedly connected to the side wall of the mixing tank, the magnetic plate and the piston plate repel each other magnetically, two groups of medicine adding grooves are opened in the positioning shaft, medicine dripping holes are opened at even intervals at the bottom of the two groups of medicine adding grooves, and the input ends of the two groups of medicine adding grooves are respectively connected with the inner cavities of the medicine storage tubes on both sides.

[0011] In order to improve the quality of fertilizer production, preferably, an exhaust pipe is fixedly connected to the bottom of the medicine storage tube, the output end of the exhaust pipe is connected to the inner cavity of the piston chamber, the output end of the exhaust pipe passes through the positioning shaft and extends into the mixing tank, and a one-way valve is arranged in the exhaust pipe, and air supply pipes are fixedly connected on both sides of the mixing tank, the input end of the air supply pipe is connected to the outside world, and the output end of the air supply pipe extends to the bottom of the mixing tank and is connected thereto.

[0012] In order to facilitate loading and unloading, preferably, the side wall of the mixing tank is fixedly connected with a feeding bin, and the feeding bin is communicated with the inner cavity of the mixing tank. The upper parts of both sides of the feeding bin are slidably connected with sealing plates, and the ends of the two groups of sealing plates are plugged into each other, and the side wall of the feeding bin is fixedly connected with a double-headed motor, and the output ends on both sides of the double-headed motor are fixedly connected with reciprocating screws, and the ends of the reciprocating screws are rotatably connected to the side wall of the mixing tank through bearing seats, and the two groups of reciprocating screws respectively penetrate the sealing plates on both sides, and the sealing plates and the reciprocating screws are threadedly connected.

[0013] Furthermore, a guide rod is fixedly connected to the side wall of the mixing tank, the guide rod and the reciprocating screw rod are symmetrically arranged along the center of the feeding bin, and both ends of the guide rod respectively penetrate the sealing plates on both sides.

[0014] In order to facilitate the reorganization and granulation of the mixed material, preferably, the granulation assembly includes a granulation bucket, which is fixed between the positioning frames on both sides, and two groups of granulation rollers are rotatably connected to the upper part of the inner cavity of the granulation bucket, and the ends of the rotating shafts of the two groups of granulation rollers are connected by a gear set, and a scattering roller is rotatably connected to the lower part of the inner cavity of the granulation bucket, and the scattering roller is located below the center of the two groups of granulation rollers, and the rotating shaft of the scattering roller is connected to the rotating shaft of the granulation roller by a second pulley set, and a granulation motor is fixedly connected to the positioning frame, and the output shaft of the granulation motor is fixedly connected to the end of the rotating shaft of the granulation roller.

[0015] A method for processing organic fertilizer, comprising the following steps:

[0016] Step 1: Add the raw materials for making fertilizer into a mixing tank for mixing;

[0017] Step 2: Grind the larger particles contained in the raw materials;

[0018] Step 3, continuously adding additives into the rotating mixing tank;

[0019] Step 4: Extruding and granulating the mixed materials.

[0020] Compared with the prior art, the present invention provides an organic fertilizer processing device and method, which have the following beneficial effects:

[0021] 1. The organic fertilizer processing device, through the rotation of the mixing tank and the setting of the turning paddle, makes the materials in the mixing tank turn over and mix, and cooperates with the setting of the lifting plate, the lifting arc block, the lifting rod, the lifting frame, the spring telescopic rod and the grinding rod to grind the organic fertilizer raw materials entering the grinding tank during the turning, ensuring that the distribution of each component in the mixing process is more uniform, effectively improving the mixing effect, and ensuring the processing quality of the organic fertilizer.

[0022] 2. The organic fertilizer processing device, through the repulsive action of the magnetic plate and the piston plate, allows the additive in the drug storage tube to continuously drip into the turning organic fertilizer raw material, so as to ensure the effective mixing of the additive and the raw material, thereby improving the production quality of the organic fertilizer; and can enable rapid exchange between the airflow inside and outside the mixing tank, thereby reducing the internal heat accumulation during the mixing of the organic fertilizer, preventing the material from agglomerating or changing the chemical properties due to excessive temperature, thereby ensuring the processing quality of the organic fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The overall structure of an organic fertilizer processing device proposed by the present invention is shown in FIG. Figure 1 ;

[0024] Figure 2 The overall structure of an organic fertilizer processing device proposed by the present invention is shown in FIG. Figure 2 ;

[0025] Figure 3 A side view half-section structure schematic diagram of an organic fertilizer processing device proposed by the present invention;

[0026] Figure 4 A kind of organic fertilizer processing device proposed by the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0027] Figure 5 A schematic diagram of a front view and a half-section structure of an organic fertilizer processing device proposed by the present invention;

[0028] Figure 6 A kind of organic fertilizer processing device proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of the middle B area;

[0029] Figure 7 A schematic diagram of the internal cross-sectional structure of a granulation bucket of an organic fertilizer processing device proposed by the present invention;

[0030] Figure 8 A schematic diagram of the internal cross-sectional structure of a mixing tank of an organic fertilizer processing device proposed by the present invention;

[0031] Fig. 9 A kind of organic fertilizer processing device proposed by the present invention Figure 8 Schematic diagram of the enlarged structure of the middle C area.

[0032] In the figure: 1, mixing tank; 2, mounting frame; 21, positioning shaft; 3, positioning frame; 31, friction ring; 32, friction roller; 321, first pulley group; 33, servo motor; 34, turning paddle; 341, grinding groove; 35, grinding rod; 351, lifting frame; 352, spring telescopic rod; 36, lifting rod; 361, lifting arc block; 37, lifting plate; 38, positioning rod; 381, positioning strip; 39, positioning block; 4, medicine storage tube; 41, Dosing pipe; 42, piston bin; 421, charging groove; 43, piston plate; 431, reset spring; 44, magnetic plate; 45, dosing groove; 451, dripping hole; 46, exhaust pipe; 47, air supply pipe; 5, feeding bin; 51, sealing plate; 52, double-headed motor; 521, reciprocating screw; 53, guide rod; 6, granulation bucket; 61, granulation roller; 611, gear set; 62, scattering roller; 621, second pulley set; 63, granulation motor. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] Embodiment 1:

[0036] Reference Figure 1-Figure 9 An organic fertilizer processing device comprises a mixing tank 1 and two groups of mounting frames 2, wherein a positioning shaft 21 is fixedly connected between the two groups of mounting frames 2, and the mixing tank 1 is rotatably connected to the outer wall of the positioning shaft 21, and further comprises: a flipping assembly, which is arranged on the mounting frame 2, and is used to drive the mixing tank 1 to rotate so that the material inside the mixing tank is flipped and mixed; a feeding assembly, which is arranged on the mounting frame 2, and is used to continuously add additives required for organic fertilizer processing into the mixing tank 1; a granulating assembly, which is arranged on the mounting frame 2, and is used to extrude and granulate the mixed organic fertilizer.

[0037] Reference Figure 3-Figure 5 and Figure 7The flip assembly includes two groups of positioning frames 3, which are respectively fixed on the mounting frames 2 on both sides. Friction rings 31 are fixedly connected to both sides of the outer wall of the mixing tank 1. The friction rings 31 are clamped in the grooves at the top of the positioning frames 3. Friction rollers 32 are rotatably connected to both sides of the top of the positioning frames 3. The friction rollers 32 fit the outer walls of the friction rings 31. The rotating shafts of the friction rollers 32 penetrate the mounting frames 2 and are rotatably connected thereto. The two groups of friction rollers 32 are connected by a first pulley set 321. A servo motor 33 is fixedly connected to the mounting frame 2. The output shaft of the servo motor 33 It is fixedly connected to the end of the rotating shaft of the friction roller 32; a turning paddle 34 is fixedly connected to the positioning shaft 21, and grinding grooves 341 are evenly spaced on the turning paddle 34. A grinding rod 35 is slidably connected in the grinding groove 341, and a lifting frame 351 is fixedly connected to the top of the grinding rod 35. A spring telescopic rod 352 is fixedly connected between the bottom of the inner cavity of the lifting frame 351 and the positioning shaft 21, and a lifting rod 36 is fixedly connected between the tops of multiple groups of lifting frames 351, and lifting arc blocks 361 are fixedly connected at both ends of the lifting rod 36, and lifting plates 37 are fixedly connected on both sides of the inner wall of the mixing tank 1.

[0038] Through the arrangement of the above structure, the servo motor 33 is turned on, and the mixing tank 1 is driven to rotate as a whole through the transmission effect of the friction roller 32 and the first pulley group 321. At this time, the material in the mixing tank 1 is turned and mixed with the arrangement of the turning paddle 34, which effectively improves the mixing efficiency and the processing quality of organic fertilizer; and when the mixing tank 1 rotates, the lifting plates 37 on both sides of the inner wall thereof will contact the lifting arc block 361, and under the action of the torque generated by the rotation of the mixing tank 1, the lifting arc block 361 will be pushed to move upward with the lifting rod 36, The spring telescopic rod 352 is stretched in this way, so that the lifting frame 351 moves up with the grinding rod 35, and then when the lifting plate 37 is out of contact with the lifting arc block 361, the grinding rod 35 will be quickly reset downward under the action of gravity and the rebound of the spring telescopic rod 352, so as to grind the organic fertilizer raw materials entering the grinding groove 341, so as to break the raw material particles of different sizes and shapes into finer and more uniform particles, thereby ensuring that the distribution of various components in the mixing process is more uniform, further improving the mixing effect, and ensuring the production quality of organic fertilizer.

[0039] In addition, a positioning rod 38 is fixedly connected between the two sides of the positioning shaft 21, and positioning blocks 39 are fixedly connected to the top of both ends of the turning paddle 34. The positioning rod 38 passes through the positioning block 39 and the lifting frame 351 in sequence, and a positioning strip 381 is fixedly connected to the positioning rod 38 located in the lifting frame 351, and both ends of the positioning strip 381 are in contact with the inner wall of the lifting frame 351; in this way, the up and down movement of the lifting frame 351 can be limited to ensure that the lifting frame 351 can move up and down stably, while reducing the rotational torque on the spring telescopic rod 352, thereby improving the protection effect of the spring telescopic rod 352.

[0040] Reference Figure 4-Figure 6 and Fig. 9 , wherein the feeding assembly includes two groups of drug storage tubes 4, the two groups of drug storage tubes 4 are respectively fixed on the side walls of the two groups of mounting frames 2, the side walls of the drug storage tubes 4 are fixed and connected with a drug adding tube 41, a piston bin 42 is arranged in the drug storage tube 4, the piston bin 42 is connected with the inner cavity of the drug storage tube 4 through an air charging groove 421, and a one-way valve is arranged in the air charging groove 421, a piston plate 43 is slidably connected in the piston bin 42, a return spring 431 is fixedly connected between the side wall of the piston plate 43 and the inner wall of the piston bin 42, a magnetic plate 44 is fixedly connected to the side wall of the mixing tank 1, the magnetic plate 44 and the piston plate 43 repel each other magnetically, and the positioning shaft Two groups of dosing grooves 45 are provided in 21, and drug dripping holes 451 are provided at even intervals at the bottom of the two groups of dosing grooves 45. The input ends of the two groups of dosing grooves 45 are respectively connected to the inner cavities of the drug storage tubes 4 on both sides; an exhaust pipe 46 is fixedly connected to the bottom of the drug storage tube 4, and the output end of the exhaust pipe 46 is connected to the inner cavity of the piston chamber 42. The output end of the exhaust pipe 46 passes through the positioning shaft 21 and extends into the mixing tank 1, and a one-way valve is arranged in the exhaust pipe 46. Both sides of the mixing tank 1 are fixedly connected with air supply pipes 47, the input end of the air supply pipe 47 is connected to the outside, and the output end of the air supply pipe 47 extends to the bottom of the mixing tank 1 and is connected thereto.

[0041] It should be noted that the one-way valve in the inflation groove 421 can only allow the gas in the piston chamber 42 to be filled into the medicine storage tube 4; the one-way valve in the exhaust pipe 46 can only allow the gas in the mixing tank 1 to be sucked into the piston chamber 42; in addition, a pressure valve is provided in the medicine dripping hole 451, which is similar to an atomizing nozzle, and the medicine can only be sprayed out after pressure is applied to it.

[0042] By setting the above structure, during the rotation of the mixing tank 1, when the magnetic plate 44 moves to the area where the piston plate 43 repel each other, the piston plate 43 will be pushed to slide to the side of the compression return spring 431, thereby compressing the gas in the piston chamber 42 and opening the one-way valve in the inflation groove 421, so that the gas is filled into the medicine storage tube 4, thereby increasing the air pressure in the medicine storage tube 4. At this time, the additives (anti-caking agent, soil improver) in the medicine storage tube 4 will be squeezed into the mixing tank 1 along the dripping hole 451 under the action of pressure. As the mixing tank 1 continues to rotate, the additives will continue to drip into the turning organic fertilizer raw material to ensure the effective mixing of the additives and the raw materials. Mixing improves the production quality of organic fertilizer; and when the magnetic plate 44 and the piston plate 43 are separated from the repulsive area, the piston plate 43 will be reset under the rebound action of the reset spring 431, and suction will be generated in the piston chamber 42 at this time, and the one-way valve in the exhaust pipe 46 will be opened, so that the air flow in the mixing tank 1 is sucked in, and as the air pressure in the mixing tank 1 continues to decrease, under the action of the external atmospheric pressure, the external air flow will enter the material at the bottom of the mixing tank 1 along the air supply pipe 47, thereby realizing effective ventilation of the material, reducing the internal heat accumulation during the mixing of the organic fertilizer, preventing the material from agglomerating or changing its chemical properties due to excessive temperature, and ensuring the processing quality of the organic fertilizer.

[0043] Reference Figure 1 , Figure 2 and Figure 7 , wherein, a feeding bin 5 is fixedly connected to the side wall of the mixing tank 1, and the feeding bin 5 is communicated with the inner cavity of the mixing tank 1, and sealing plates 51 are slidably connected to the upper parts of both sides of the feeding bin 5, and the ends of the two groups of sealing plates 51 are plugged into each other, and a double-headed motor 52 is fixedly connected to the side wall of the feeding bin 5, and the output ends of the double-headed motor 52 on both sides are fixedly connected to reciprocating screws 521, and the ends of the reciprocating screws 521 are rotatably connected to the side wall of the mixing tank 1 through bearing seats, and the two groups of reciprocating screws 521 respectively penetrate the sealing plates 51 on both sides, and the sealing plates 51 and the reciprocating screws 521 are threadedly connected; a guide rod 53 is fixedly connected to the side wall of the mixing tank 1, and the guide rod 53 and the reciprocating screw 521 are symmetrically arranged along the center of the feeding bin 5, and the two ends of the guide rod 53 respectively penetrate the sealing plates 51 on both sides.

[0044] Through the arrangement of the above structure, the servo motor 33 is turned on, and the mixing tank 1 is driven to rotate as a whole through the transmission action of the friction roller 32 and the first pulley group 321, so that the feeding bin 5 is rotated to the top position of the mixing tank 1, and then the double-headed motor 52 is turned on to drive the reciprocating screw rods 521 on both sides to rotate, thereby driving the sealing plate 51 to slide, so that the feeding bin 5 is opened, and the main raw materials for producing organic fertilizer are put into the mixing tank 1, and then the double-headed motor 52 is turned on again, so that the sealing plates 51 on both sides close the feeding bin 5, so as to complete the loading; when the components of the organic fertilizer are mixed, the feeding bin 5 is rotated to the top of the granulation bucket 6, and the rotation of the double-headed motor 52 is controlled again to open the feeding bin 5, so as to complete the unloading; as described above, the convenience of loading and unloading is improved, and the overall rotation of the mixing tank 1 is convenient, thereby ensuring the mixing effect of the materials in the mixing tank 1.

[0045] Reference Figure 1 , Figure 5 and Figure 7 , wherein the granulation component includes a granulation bucket 6, which is fixed between the positioning frames 3 on both sides. The upper part of the inner cavity of the granulation bucket 6 is rotatably connected with two groups of granulation rollers 61, and the ends of the rotating shafts of the two groups of granulation rollers 61 are connected by a gear set 611. The lower part of the inner cavity of the granulation bucket 6 is rotatably connected with a scattering roller 62, which is located below the center of the two groups of granulation rollers 61, and the rotating shafts of the scattering rollers 62 and the rotating shafts of the granulation rollers 61 are connected by a second pulley set 621. A granulation motor 63 is fixedly connected to the positioning frame 3, and the output shaft of the granulation motor 63 is fixedly connected to the end of the rotating shaft of the granulation roller 61.

[0046] Through the arrangement of the above structure, the feeding bin 5 is opened so that the mixed material falls into the granulation bucket 6, and the granulation motor 63 is turned on at the same time. The granulation roller 61 and the scattering roller 62 are driven to rotate through the transmission action of the second pulley group 621 and the gear group 611. At this time, the two groups of granulation rollers 61 will squeeze the fertilizer falling to the center of the two into a ball cake shape, and then the ball cake-shaped fertilizer will be dispersed by the scattering roller 62 to form fertilizer particles, which are finally discharged from the granulation bucket 6. In this way, the mixing and re-granulation of organic fertilizers are completed through one device, which effectively improves the processing efficiency.

[0047] Embodiment 2:

[0048] Reference Figure 1-Figure 9 , which is basically the same as Example 1, on the basis of Example 1, a method for processing organic fertilizer is proposed, and the steps are as follows:

[0049] Step 1: Add the raw materials for making fertilizer into the mixing tank 1 for mixing;

[0050] Step 2: Grind the larger particles contained in the raw materials;

[0051] Step 3, continuously adding additives into the rotating mixing tank 1;

[0052] Step 4: Extruding and granulating the mixed materials.

[0053] Reference Figure 1-Figure 9 In the present invention, when in use, the servo motor 33 is turned on, and the transmission action of the friction roller 32 and the first pulley group 321 drives the mixing tank 1 to rotate as a whole, so that the feeding bin 5 rotates to the top position of the mixing tank 1, and then the double-headed motor 52 is turned on to drive the reciprocating screw rods 521 on both sides to rotate, thereby driving the sealing plate 51 to slide, so that the feeding bin 5 is opened, and the main raw materials for producing organic fertilizer are put into the mixing tank 1, and then the double-headed motor 52 is turned on again, so that the sealing plates 51 on both sides close the feeding bin 5, and the servo motor 33 is turned on again to drive the mixing tank 1 to rotate as a whole. In the process of rotation, the setting of the turning paddle 34 will cause the materials in the mixing tank 1 to be turned over and mixed, which effectively improves the mixing efficiency and improves the processing efficiency of organic fertilizer. Quality; and when the mixing tank 1 rotates, the lifting plates 37 on both sides of its inner wall will contact the lifting arc blocks 361. Under the action of the torque generated by the rotation of the mixing tank 1, the lifting arc blocks 361 will be pushed to move upward with the lifting rod 36, thereby stretching the spring telescopic rod 352, so that the lifting frame 351 moves up with the grinding rod 35, and then when the lifting plate 37 is out of contact with the lifting arc block 361, under the action of gravity and the rebound of the spring telescopic rod 352, the grinding rod 35 will be quickly reset downward, thereby grinding the organic fertilizer raw materials entering the grinding groove 341, so as to break the raw material particles of different sizes and shapes into finer and more uniform particles, ensuring that the distribution of each component in the mixing process is more uniform, further improving the mixing effect, and ensuring the production quality of organic fertilizer.

[0054] During the rotation of the mixing tank 1, when the magnetic plate 44 moves to the area where it repels the piston plate 43, it will push the piston plate 43 to slide toward the side of the compression return spring 431, thereby compressing the gas in the piston chamber 42 and opening the one-way valve in the inflation groove 421, so that the gas is filled into the medicine storage tube 4, thereby increasing the air pressure in the medicine storage tube 4. At this time, the additives (anti-caking agent, soil improver) in the medicine storage tube 4 will be squeezed into the mixing tank 1 along the drip hole 451 under the action of pressure. As the mixing tank 1 continues to rotate, the additives will continue to drip into the turning organic fertilizer raw material to ensure effective mixing of the additives and the raw materials, thereby improving The production quality of organic fertilizer is improved; and when the magnetic plate 44 and the piston plate 43 are separated from the repulsive area, the piston plate 43 will be reset under the rebound action of the reset spring 431, and suction will be generated in the piston chamber 42 at this time, and the one-way valve in the exhaust pipe 46 will be opened, so that the air flow in the mixing tank 1 is sucked in, and as the air pressure in the mixing tank 1 continues to decrease, under the action of the external atmospheric pressure, the external air flow will enter the material at the bottom of the mixing tank 1 along the air supply pipe 47, thereby realizing effective ventilation of the material, reducing the internal heat accumulation during the mixing of the organic fertilizer, preventing the material from agglomerating or changing its chemical properties due to excessive temperature, and ensuring the processing quality of the organic fertilizer.

[0055] When the components of the organic fertilizer are mixed, the feeding bin 5 is rotated to the top of the granulation bucket 6, and the feeding bin 5 is opened, and the granulation motor 63 is turned on at the same time. The granulation roller 61 and the scattering roller 62 are driven to rotate through the transmission action of the second pulley group 621 and the gear group 611. At this time, the two groups of granulation rollers 61 will squeeze the fertilizer falling to the center of the two into a ball cake shape, and then the ball cake-shaped fertilizer will be dispersed by the scattering roller 62 to form fertilizer particles, which are finally discharged from the granulation bucket 6. In this way, the mixing and re-granulation of organic fertilizers are completed through one device, which effectively improves the processing efficiency.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An organic fertilizer processing device, comprising a mixing tank (1) and two sets of mounting frames (2), characterized in that: A positioning shaft (21) is fixedly connected between the two groups of mounting frames (2), and the mixing tank (1) is rotatably connected to the outer wall of the positioning shaft (21), and further comprises: A turnover assembly, the turnover assembly being arranged on the mounting frame (2), and being used to drive the mixing tank (1) to rotate so that the materials inside the mixing tank are turned over and mixed; A feeding component, the feeding component is arranged on the mounting frame (2), and the feeding component is used to continuously add additives required for organic fertilizer processing into the mixing tank (1); A granulation component is arranged on a mounting frame (2), and is used for extruding and granulating the mixed organic fertilizer.

2. An organic fertilizer processing device according to claim 1, characterized in that, The turnover assembly comprises two groups of positioning frames (3), the two groups of positioning frames (3) are respectively fixed on the mounting frames (2) on both sides, the outer walls of the mixing tank (1) are fixedly connected with friction rings (31), the friction rings (31) are clamped in the grooves at the top of the positioning frames (3), the top of the positioning frames (3) are rotatably connected with friction rollers (32) on both sides, the friction rollers (32) are in contact with the outer walls of the friction rings (31), the rotating shafts of the friction rollers (32) penetrate the mounting frames (2) and are rotatably connected thereto, the two groups of friction rollers (32) are transmission-connected via a first pulley group (321), the mounting frames (2) are fixedly connected with a servo motor (33), and the output shaft of the servo motor (33) is fixedly connected to the end of the rotating shaft of the friction roller (32).

3. An organic fertilizer processing device according to claim 2, characterized in that, A turning paddle (34) is fixedly connected to the positioning shaft (21), and grinding grooves (341) are arranged at equal intervals on the turning paddle (34). A grinding rod (35) is slidably connected in the grinding groove (341), and a lifting frame (351) is fixedly connected to the top of the grinding rod (35). A spring telescopic rod (352) is fixedly connected between the bottom of the inner cavity of the lifting frame (351) and the positioning shaft (21), and a lifting rod (36) is fixedly connected between the tops of multiple groups of the lifting frames (351), and both ends of the lifting rod (36) are fixedly connected to lifting arc blocks (361), and lifting plates (37) are fixedly connected to both sides of the inner wall of the mixing tank (1).

4. An organic fertilizer processing device according to claim 3, characterized in that, A positioning rod (38) is fixedly connected between the two sides of the positioning shaft (21), and positioning blocks (39) are fixedly connected to the tops of both ends of the turning paddle (34). The positioning rod (38) passes through the positioning block (39) and the lifting frame (351) in sequence. A positioning strip (381) is fixedly connected to the positioning rod (38) located in the lifting frame (351), and both ends of the positioning strip (381) are in contact with the inner wall of the lifting frame (351).

5. An organic fertilizer processing device according to claim 1, characterized in that, The feeding assembly comprises two groups of drug storage tubes (4), the two groups of drug storage tubes (4) are respectively fixed on the side walls of the two groups of mounting frames (2), a drug feeding tube (41) is fixed on the side walls of the drug storage tubes (4) and is in communication with the drug storage tubes (4), a piston bin (42) is arranged in the drug storage tubes (4), the piston bin (42) is in communication with the inner cavity of the drug storage tubes (4) through an air charging groove (421), a one-way valve is arranged in the air charging groove (421), a piston plate (43) is slidably connected in the piston bin (42), and the A return spring (431) is fixedly connected between the side wall of the piston plate (43) and the inner wall of the piston chamber (42); a magnetic plate (44) is fixedly connected to the side wall of the mixing tank (1); the magnetic plate (44) and the piston plate (43) repel each other magnetically; two groups of drug adding grooves (45) are provided in the positioning shaft (21); drug dripping holes (451) are evenly spaced at the bottom of the two groups of drug adding grooves (45); and the input ends of the two groups of drug adding grooves (45) are respectively connected to the inner cavities of the drug storage tubes (4) on both sides.

6. An organic fertilizer processing device according to claim 5, characterized in that: The bottom of the medicine storage tube (4) is fixedly connected to an exhaust pipe (46), the output end of the exhaust pipe (46) is connected to the inner cavity of the piston chamber (42), the output end of the exhaust pipe (46) passes through the positioning shaft (21) and extends into the mixing tank (1), and a one-way valve is arranged in the exhaust pipe (46), both sides of the mixing tank (1) are fixedly connected to air supply pipes (47), the input end of the air supply pipe (47) is connected to the outside, and the output end of the air supply pipe (47) extends to the bottom of the mixing tank (1) and is connected thereto.

7. An organic fertilizer processing device according to claim 1, characterized in that: The side wall of the mixing tank (1) is fixedly connected with a feeding bin (5), the feeding bin (5) is communicated with the inner cavity of the mixing tank (1), the upper parts of both sides of the feeding bin (5) are slidably connected with sealing plates (51), and the ends of two groups of the sealing plates (51) are plugged into each other, the side wall of the feeding bin (5) is fixedly connected with a double-headed motor (52), the output ends of both sides of the double-headed motor (52) are fixedly connected with a reciprocating screw (521), the ends of the reciprocating screw (521) are rotatably connected to the side wall of the mixing tank (1) through a bearing seat, and the two groups of the reciprocating screws (521) respectively penetrate the sealing plates (51) on both sides, and the sealing plates (51) and the reciprocating screw (521) are threadedly connected.

8. An organic fertilizer processing device according to claim 7, characterized in that: A guide rod (53) is fixedly connected to the side wall of the mixing tank (1), and the guide rod (53) and the reciprocating screw rod (521) are symmetrically arranged along the center of the feeding bin (5), and the two ends of the guide rod (53) respectively penetrate the sealing plates (51) on both sides.

9. An organic fertilizer processing device according to claim 2, characterized in that: The granulation assembly comprises a granulation bucket (6), the granulation bucket (6) is fixed between the positioning frames (3) on both sides, the upper part of the inner cavity of the granulation bucket (6) is rotatably connected with two groups of granulation rollers (61), the ends of the rotating shafts of the two groups of granulation rollers (61) are connected by a gear set (611), the lower part of the inner cavity of the granulation bucket (6) is rotatably connected with a scattering roller (62), the scattering roller (62) is located below the center of the two groups of granulation rollers (61), and the rotating shafts of the scattering rollers (62) and the rotating shafts of the granulation rollers (61) are connected by a second pulley set (621), and a granulation motor (63) is fixedly connected to the positioning frame (3), and the output shaft of the granulation motor (63) is fixedly connected to the ends of the rotating shafts of the granulation rollers (61).

10. An organic fertilizer processing method, using an organic fertilizer processing device as claimed in any one of claims 1 to 9, characterized in that: Here are the steps: Step 1: Add the raw materials for making fertilizer into a mixing tank (1) for mixing; Step 2: Grind the larger particles contained in the raw materials; Step 3, continuously adding additives into the rotating mixing tank (1); Step 4: Extruding and granulating the mixed materials.

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  • Fermentation device for fertilizer production and processing

    CN120271376A