Wire harness pressing equipment
By designing a wire harness pressing equipment with swing arm device and side-by-side processing positions, the problem of winding and multi-type wire harness processing in wire harness pressing is solved, and efficient wire harness pressing and waterproof bolt sockets are realized, which improves the Processing efficiency and production efficiency.
Patent Information
- Application Number
- CN202411258826.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-09
AI Technical Summary
Existing wire harness pressing equipment is prone to winding during long wire harness pressing, which requires manual separation, and it is impossible to process multiple different types of wire harnesses for different types of terminal crimping or waterproof bolt sockets at the same time, which affects processing. efficiency.
A wire harness pressing device is designed, including a swing arm device, a wire inlet device, a terminal crimping device, a waterproof bolt socket device and a pressing device. The wire harness is moved to the corresponding station through the rotation of the swing arm device for processing, and the setting is set Side-by-side processing stations and conveying mechanisms use the handling mechanism and pressing mechanism to achieve one-to-one, one-to-many, or many-to-many pressing processing to avoid winding, and to achieve different types of waterproofing through the dual-station assembly structure. Automatic quick switch of the plug.
It effectively avoids the phenomenon of wire harness winding, reduces manual separation operations, improves processing efficiency, can handle multiple different types of wire harnesses at the same time, improves production efficiency, and saves economic costs.
Smart Images

Figure CN119133982A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire harness pressing, and in particular to a wire harness pressing device. Background Art
[0002] Existing wire harness pressing equipment is prone to winding when pressing long wire harnesses, requiring manual separation operations. Some wire harnesses are even tied into knots, making it difficult to separate them. It is time-consuming and labor-intensive. In addition, traditional wire harness pressing equipment is unable to perform different types of terminal crimping or waterproof plug socketing on multiple different types of wire harnesses delivered in the same batch, thus affecting processing efficiency. Summary of the invention
[0003] The present invention aims to provide a wire harness pressing device to solve the above-mentioned technical problems.
[0004] To achieve the above object, the technical solution of the present invention is: a wire harness pressing device, including a swing arm device and a wire feeding device, a terminal crimping device, a waterproof plug sleeve device and a pressing device arranged on the periphery of the swing arm device;
[0005] The wire feeding device is used to convey the wire harness to the swing arm device, and the swing arm device is used to drive the wire harness to rotate to the terminal crimping device, the waterproof plug sleeve device and the pressing device respectively to perform corresponding processing operations. The terminal crimping device is used to crimp the terminal to the rear end of the wire harness, and the waterproof plug sleeve device is used to sleeve the waterproof plug to the rear end of the wire harness;
[0006] The pressing device includes a conveying mechanism, a material receiving trough, a tangent mechanism, a transport mechanism, a pipe threading mechanism, and a pressing mechanism. A first processing position and a second processing position are respectively arranged on both sides of the conveying direction in the pressing device. The conveying mechanism is located between the first processing position and the second processing position. The conveying mechanism is used to convey the wire harness. The tangent mechanism is located between the swing arm device and the conveying mechanism. The tangent mechanism is used to shear the wire harness. The material receiving trough, the transport mechanism, and the pipe threading mechanism are two groups. The two groups of material receiving troughs, the transport mechanism, and the pipe threading mechanism are respectively arranged in the first processing position and the second processing position. The two material receiving troughs are respectively located below the two sides of the conveying mechanism. The two material receiving troughs are used to receive the wire harnesses that slide off from the two sides of the conveying mechanism. The pipe threading mechanism and the pressing mechanism are located above the conveying mechanism. The pressing mechanism is used to press the front ends of the wire harnesses after the pipe threading is completed at the first processing position and the second processing position. The transport mechanism is used to clamp the front ends of the wire harnesses at the corresponding processing positions and transport them to each processing mechanism in sequence for processing operations of the corresponding processes.
[0007] Preferably, the laminating device also includes two aligning mechanisms respectively arranged in the first processing position and the second processing position. The aligning mechanism is located between the wire cutting mechanism and the tube threading mechanism. The aligning mechanism is used to align the wire bundles at their processing positions. The laminating type of the wire bundles is one-to-one, one-to-many, or many-to-many laminating.
[0008] Preferably, the lamination device further comprises a heat shrink mechanism and a wire take-up platform located behind the lamination mechanism.
[0009] Preferably, the pressing mechanism is a riveting mechanism or an ultrasonic welding mechanism.
[0010] Preferably, the swing arm device comprises a base, a first driving module, a second driving module, a rotating disk and a swing arm mechanism, and the length direction of the swing arm device is the first direction, and the width direction is the second direction;
[0011] The rotating disk is rotatably arranged on the base, a clearance through hole is opened in the middle of the rotating disk, the first driving module is drivingly connected to the rotating disk, a plurality of wire clamps for clamping the wire harness are arranged side by side along the second direction on the swing arm mechanism, a slide rail, a slider and a connecting member are arranged on the bottom side of the swing arm mechanism, the connecting member is fixedly connected to one side of the top of the rotating disk, the slider is slidably arranged on the slide rail along the first direction, and the output shaft of the second driving module passes through the clearance through hole upward and is connected to the slider;
[0012] When the first driving module is started alone, the first driving module drives the rotating disk to rotate, thereby driving the swing arm mechanism to rotate, so that the wiring harness is switched to different stations for processing;
[0013] When the first driving module and the second driving module are started at the same time, the first driving module and the second driving module cooperate with each other to drive the swing arm mechanism to move back and forth along the second direction, so that the wiring harnesses on the swing arm mechanism can be switched one by one for processing.
[0014] Preferably, the waterproof plug socketing device includes a frame, on which the first and second waterproof plug assembly units and a switching mechanism are respectively provided. The first waterproof plug assembly unit and the second waterproof plug assembly unit are respectively used to socket different types of waterproof plugs on different types of wiring harnesses, and the first waterproof plug assembly unit and the second waterproof plug assembly unit have the same structural principle.
[0015] Preferably, the first waterproof plug assembly unit comprises a first conveying mechanism and a first assembly mechanism that are butt-jointed with each other, and a first material transfer mechanism is provided above the first conveying mechanism and the first assembly mechanism, for taking out the waterproof plug from the first conveying mechanism and transferring it to the first assembly mechanism;
[0016] The second waterproof plug assembly unit includes a second conveying mechanism and a second assembly mechanism that are connected to each other, and a second material transfer mechanism is arranged above the second conveying unit and the second assembly mechanism, for taking out the waterproof plug on the second conveying mechanism and transferring it to the second assembly mechanism;
[0017] The first assembly mechanism and the second assembly mechanism are installed together on the switching mechanism, and the switching mechanism drives the first assembly mechanism and the second assembly mechanism to move telescopically together, so that the first assembly mechanism and the second assembly mechanism can switch with the wiring harness on the swing arm device to perform the corresponding type of waterproof plug socket connection work.
[0018] Preferably, the first conveying mechanism includes a material box, a vacuum suction pipe and a vibration feeding mechanism. The feed end of the vacuum suction pipe is inserted in the material box, and the discharge end of the vacuum suction pipe is connected to the conveying head end of the vibration feeding mechanism. The vacuum suction pipe sucks the waterproof plug in the material box and transfers it to the conveying head end of the vibration feeding mechanism. The vibration feeding mechanism is used to adjust the waterproof plug to an upright state for conveying.
[0019] Preferably, the length direction of the wire harness pressing equipment is defined as the front-to-back direction, and the width direction is the left-to-right direction. The wire feed device and the conveying mechanism are respectively arranged on the front and rear sides of the swing arm device. The wire harness is conveyed from front to back. The first processing position and the second processing position are arranged side by side on the left and right. The waterproof plug socket device and the terminal crimping device are both multiple of different types.
[0020] Preferably, the conveying mechanism includes first, second, third and fourth conveying jaws, the first conveying jaw is movably arranged between the wire cutting mechanism and the pipe threading mechanism, the second conveying jaw is located between the wire combining mechanism and the pressing mechanism, the third conveying jaw is movably arranged between the pressing mechanism and the heat shrinking mechanism, and the fourth conveying jaw is movably arranged between the third conveying jaw and the wire taking-up platform.
[0021] The present invention has the following beneficial effects:
[0022] (1) By arranging the wire entry device, the terminal crimping device, the waterproof plug sleeve device and the pressing device on the outer periphery of the swing arm device, the swing arm device rotates so that the wire harness is moved to the terminal crimping device, the waterproof plug sleeve device and the pressing device respectively to perform processing operations of corresponding processes, it is possible to enable multiple different types of wire harnesses conveyed in the same batch on the swing arm device to correspondingly perform different types of terminal crimping or waterproof plug sleeve operations, and through the first processing position and the second processing position arranged side by side, the conveying mechanism is located between the first processing position and the second processing position, the material receiving trough, the conveying mechanism, and the pipe threading mechanism are two groups, and the two groups of material receiving troughs, the conveying mechanism, and the pipe threading mechanism are The tube mechanisms are respectively arranged in the first processing position and the second processing position, the two material receiving troughs are respectively located below the two sides of the conveying mechanism, and the tube threading mechanism and the pressing mechanism are located above the conveying mechanism, that is, through the arrangement and layout of the processing mechanisms inside the pressing device, the wire harness can slide down to both sides and fall into the material receiving troughs on both sides and perform corresponding processing at the first processing position and the second processing position respectively, and finally the pressing mechanism is used to perform one-to-one, one-to-many, or many-to-many wire harness pressing processing, thereby effectively avoiding winding, and then avoiding subsequent manual separation operations, saving time and effort, thereby improving processing efficiency.
[0023] (2) The first drive module is started separately to drive the rotating disk to rotate, and then the swing arm mechanism is driven to rotate, so that the wire harness is switched to different stations for processing; the first drive module and the second drive module are started simultaneously to drive the swing arm mechanism to move back and forth along the second direction, so that the wire harnesses on the swing arm mechanism can be switched one by one for processing. On the one hand, the wire harness can be quickly switched to different processing devices for processing in different processes, and on the other hand, multiple wire harnesses can be quickly switched on the same processing device to achieve the same process, thereby improving the processing efficiency, and the overall structural layout is more reasonable and compact, and occupies less space.
[0024] (3) The waterproof plug sleeve device is a double-station assembly structure, which can realize automatic and rapid switching and delivery of two types of waterproof plugs with different specifications, and sleeve them on corresponding different types of wiring harnesses. It has high versatility and high production efficiency. There is no need to disassemble and replace the sleeve device, which saves economic costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 2 is a top view of an embodiment of the present invention.
[0026] Figure 2 It is a cross-sectional view of an embodiment of the present invention at a viewing angle.
[0027] Figure 3 It is a cross-sectional view of an embodiment of the present invention at another viewing angle.
[0028] Figure 4 It is a cross-sectional view of an embodiment of the present invention at another viewing angle.
[0029] Figure 5 Schematic diagram of the appearance of a waterproof plug sleeve device according to an embodiment of the present invention.
[0030] Figure 6 It is a schematic structural diagram of a waterproof plug sleeve device according to an embodiment of the present invention.
[0031] Figure 7 It is a schematic structural diagram of a swing arm device according to an embodiment of the present invention.
[0032] Figures are marked: 1 wire feeding device, 2 terminal crimping device, 3 swing arm device, 31 base, 32 first drive module, 33 second drive module, 34 rotating disk, 35 swing arm mechanism, 36 wire clamp, 37 slide rail, 38 slider, 39 connecting piece, 310 horizontal swing rod, 4 waterproof plug socket device, 41 frame, 42 first conveying mechanism, 43 first material transfer mechanism, 44 first assembly mechanism, 45 second conveying mechanism, 46 second material transfer mechanism, 47 second assembly mechanism, 48 material box, 49 vacuum suction and conveying pipeline, 410 vibration feeding mechanism, 411 switching mechanism, 5 conveying mechanism, 6 tangent mechanism, 7 paralleling mechanism, 8 first carrying jaw, 9 second carrying jaw, 10 third carrying jaw, 11 fourth carrying jaw, 12 receiving trough, 13 pressing mechanism, 14 pipe threading mechanism, 15 heat shrink mechanism, 16 wire taking-up platform, 17 first processing position, 18 second processing position. DETAILED DESCRIPTION
[0033] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0034] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] See also Figure 1-7 As shown, as an embodiment of the present invention, a wire harness pressing device is provided, comprising a swing arm device 3 and a wire feed device 1, a terminal crimping device 2, a waterproof plug sleeve device 4 and a pressing device arranged on the periphery of the swing arm device 3;
[0037] The wire feed device 1 is used to convey the wire harness to the swing arm device 3, and the swing arm device 3 is used to drive the wire harness to rotate to the terminal crimping device 2, the waterproof plug sleeve device 4 and the pressing device respectively to perform corresponding processing operations. The terminal crimping device 2 is used to crimp the terminal to the rear end of the wire harness, and the waterproof plug sleeve device 4 is used to sleeve the waterproof plug to the rear end of the wire harness;
[0038] The pressing device includes a conveying mechanism 52, a material receiving trough 12, a wire cutting mechanism 6, a wire paralleling mechanism 7, a conveying mechanism, a pipe threading mechanism 14, a pressing mechanism 13, a heat shrinking mechanism 15 and a wire receiving platform 16. A first processing position 17 and a second processing position 18 are respectively arranged on both sides along the conveying direction in the pressing device. The conveying mechanism 52 is located between the first processing position 17 and the second processing position 18. The conveying mechanism 52 is used to convey the wire harness. The wire cutting mechanism 6 is located between the swing arm device 3 and the conveying mechanism 52. The wire paralleling mechanism 7, the material receiving trough 12, the conveying mechanism, and the pipe threading mechanism 14 are two groups. The two groups of wire paralleling mechanisms 7, the material receiving trough 12, the conveying mechanism, and the pipe threading mechanism 14 are respectively arranged at the first processing position 17 and the second processing position 18. In the second processing position 18, the wire-joining mechanism 7 is located between the wire-cutting mechanism 6 and the tube-threading mechanism 14, and the wire-joining mechanism 7 is used to align the wire bundles at its processing position. The two material receiving troughs 12 are respectively located below the two sides of the conveying mechanism 52, and the two material receiving troughs 12 are used to receive the wire bundles sliding down from the two sides of the conveying mechanism 52. The tube-threading mechanism 14 and the pressing mechanism 13 are located above the conveying mechanism 52. The pressing mechanism 13 is used to press the front ends of the wire bundles after the tubes are threaded at the first processing position 17 and the second processing position 18. The heat shrink mechanism 15 and the wire-taking platform 16 are sequentially arranged behind the pressing mechanism 13, and the transporting mechanism is used to clamp the front ends of the wire bundles at the corresponding processing position and transport them to each processing mechanism in sequence for processing operations of the corresponding process.
[0039] Among them, the length direction of the wire harness pressing equipment is defined as the front-to-back direction, and the width direction is the left-to-right direction. The wire feed device 1 and the conveying mechanism 52 are respectively arranged on the front and rear sides of the swing arm device 3. The wire harness is conveyed from front to back, and the first processing position 17 and the second processing position 18 are arranged side by side on the left and right. Specifically, the pressing device is used to press the front ends of the wire harnesses corresponding to the two sides of the conveying mechanism 52, and the pressing type of the wire harnesses on both sides is one-to-one, one-to-many, or many-to-many pressing.
[0040] By arranging the line input device 1, the terminal crimping device 2, the waterproof plug sleeve device 4 and the pressing device on the peripheral side of the swing arm device 3, and the waterproof plug sleeve device 4 and the terminal crimping device 2 are multiple of different types, the swing arm device 3 rotates so that the wire harness is moved to the terminal crimping device 2, the waterproof plug sleeve device 4 and the pressing device respectively to perform processing operations of corresponding processes, so that multiple different types of wire harnesses conveyed in the same batch on the swing arm device 3 can correspondingly perform different types of terminal crimping or waterproof plug sleeve operations, and through the first processing position 17 and the second processing position 18 arranged side by side, the conveying mechanism 52 is located between the first processing position 17 and the second processing position 18, the paralleling mechanism 7, the receiving trough 12, the conveying mechanism, and the pipe threading mechanism 14 are two groups, and the two groups The paralleling mechanism 7, the material receiving trough 12, the conveying mechanism, and the tube threading mechanism 14 are respectively arranged in the first processing position 17 and the second processing position 18. The two material receiving troughs 12 are respectively located below the two sides of the conveying mechanism 52, and the tube threading mechanism 14 and the pressing mechanism 13 are located above the conveying mechanism 52. That is, through the arrangement and layout of the processing mechanisms inside the pressing device, the wire harness can slide down to the material receiving troughs 12 on both sides and be processed in the first processing position 17 and the second processing position 18 respectively. The corresponding processes are finally performed through the pressing mechanism 13. One-to-one, one-to-many, or many-to-many wire harness pressing processing is performed, thereby effectively avoiding the occurrence of winding, and then avoiding subsequent manual separation operations, saving time and effort, and thus improving processing efficiency.
[0041] In this embodiment, the pressing mechanism is a riveting mechanism or an ultrasonic welding mechanism, that is, the wire harness can be pressed by riveting or ultrasonic welding to ensure the stability of the pressing.
[0042] In this embodiment, the swing arm device 3 includes a base 31, a first driving module 32, a second driving module 33, a rotating disk 34 and a swing arm mechanism 35. The first driving module 32 and the second driving module 33 are motors. The length direction of the swing arm device 3 is the first direction, and the width direction is the second direction. The rotating disk 34 is rotatably set on the base 31, and a clearance hole is opened in the middle of the rotating disk 34. The first driving module 32 is drivingly connected to the rotating disk 34. A plurality of wire clamps 36 for clamping the wiring harness are arranged side by side along the second direction on the swing arm mechanism 35. A slide rail 37, a slider 38 and a connecting member 39 are arranged on the bottom side of the swing arm mechanism 35. The connecting member 39 is fixedly connected to the top side of the rotating disk 34. The slider 38 is slidably set on the slide rail 37 along the first direction. The output shaft of the second driving module 33 passes through the clearance hole and is connected to the slider 38 connection; specifically, the first drive module 32 and the rotating disk 34 are connected by a synchronous belt, and the second drive module 33 and the slider 38 are connected by a horizontal swing rod 310, one end of the horizontal swing rod 310 is fixedly connected to the output shaft of the second drive module 33, and the other end of the horizontal swing rod 310 is movably connected to the slider 38. When the first drive module 32 is started alone, the first drive module 32 drives the rotating disk 34 to rotate, and then drives the swing arm mechanism 35 to rotate, so that the wiring harness is switched to different workstations for processing; when the first drive module 32 and the second drive module 33 are started at the same time, the first drive module 32 and the second drive module 33 cooperate with each other to drive the swing arm mechanism 35 to move back and forth along the second direction, so that the wiring harness on the swing arm mechanism 35 can be switched one by one for processing. This arrangement, through the mutual cooperation among the first drive module 32, the second drive module 33, the rotating disk 34 and the swing arm mechanism 35, on the one hand, enables the wire harness to be quickly switched to different processing devices for processing in different processes; on the other hand, enables multiple wire harnesses to be quickly switched on the same processing device to achieve processing in the same process, thereby improving processing efficiency, and the overall structural layout is more reasonable and compact, occupying less space.
[0043] In this embodiment, the waterproof plug socket device 4 is a double-station assembly structure, and the waterproof plug socket device 4 includes a frame 41, and the frame 41 is respectively provided with a first waterproof plug assembly unit and a second waterproof plug assembly unit and a switching mechanism 411. The first waterproof plug assembly unit and the second waterproof plug assembly unit are respectively used to socket different types of waterproof plugs on different types of wiring harnesses, and the first waterproof plug assembly unit and the second waterproof plug assembly unit have the same structural principle; specifically, the first waterproof plug assembly unit includes a first conveying mechanism 42 and a first assembly mechanism 44 that are connected to each other, and a first material transfer mechanism 43 is arranged above the first conveying mechanism 42 and the first assembly mechanism 44, which is used to take out the waterproof plug on the first conveying mechanism 42 and transfer it to the first assembly mechanism 44; the second waterproof plug assembly unit includes a second conveying mechanism 45 and a second assembly mechanism that are connected to each other. Structure 47, a second material transfer mechanism 46 is arranged above the second conveying unit and the second assembly mechanism 47, which is used to take out the waterproof plug on the second conveying mechanism 45 and transfer it to the second assembly mechanism 47; the first assembly mechanism 44 and the second assembly mechanism 47 are installed together on the switching mechanism 411, and the switching mechanism 411 is a cylinder. The switching mechanism 411 drives the first assembly mechanism 44 and the second assembly mechanism 47 to move telescopically together, so that the first assembly mechanism 44 and the second assembly mechanism 47 can switch with the wiring harness on the swing arm device 3 to perform the corresponding type of waterproof plug socketing work. This setting can realize the automatic and rapid switching and conveying of two different types of waterproof plugs, and socket them on the corresponding different types of wiring harnesses. It has high versatility and fast production efficiency. There is no need to disassemble and replace the socketing device, which saves economic costs.
[0044] In this embodiment, the first conveying mechanism 42 includes a material box 48, a vacuum suction pipe 49 and a vibration feeding mechanism 410. The feeding end of the vacuum suction pipe 49 is inserted in the material box 48, and the discharging end of the vacuum suction pipe 49 is connected to the conveying head end of the vibration feeding mechanism 410. The vacuum suction pipe 49 sucks the waterproof plug in the material box 48 and transmits it to the conveying head end of the vibration feeding mechanism 410. The vibration feeding mechanism 410 is used to adjust the waterproof plug to an upright state for conveying.
[0045] In this embodiment, the transport mechanism includes a first, second, third, and fourth transport clamps 11. The first transport clamp 8 is movably arranged between the tangent mechanism 6 and the pipe threading mechanism 14. The second transport clamp 9 is located between the paralleling mechanism 7 and the pressing mechanism 13. The third transport clamp 10 is movably arranged between the pressing mechanism 13 and the heat shrinking mechanism 15. The fourth transport clamp 11 is movably arranged between the third transport clamp 10 and the wire take-up platform 16. The first, second, and third transport clamps 10 are all two groups opposite to each other on the left and right. The first transport clamp 8 clamps the front end of the wire harness and transports it from the tangent mechanism 6 to the paralleling machine. The wire harness is then conveyed to the compression mechanism 13 for compression of the front ends of the wire harnesses on both sides; the third conveying jaw 10 grasps the compressed wire harness and conveys it to the front of the fourth conveying jaw 11; the fourth conveying jaw 11 grasps the compressed wire harness on the third conveying jaw 10 and conveys it to the heat shrink mechanism 15 for heat shrinking of the heat shrink tube; and then the heat shrunk wire harness is conveyed to the wire collection platform 16 for unified collection and processing.
[0046] The present invention also provides a wire harness pressing processing method, including the wire harness pressing device described in the above embodiment, and the processing method includes the following steps:
[0047] S1, the wire feed device 1 delivers multiple wire harnesses side by side to the swing arm device 3, the swing arm device 3 rotates to drive the rear ends of the multiple wire harnesses to move to the waterproof plug sleeve device 4, and the waterproof plug sleeve is sleeved to the rear ends of the corresponding wire harnesses through the waterproof plug sleeve device 4;
[0048] S2, the swing arm device 3 rotates to drive the multiple wire harnesses to move to the terminal crimping device 2, and the terminal crimping device 2 presses the terminal to the rear end of the corresponding wire harness;
[0049] S3, the swing arm device 3 rotates to drive the multiple wire harnesses to move to the pressing device, and after the conveying mechanism 52 conveys the wire harnesses backward to the position, the wire cutting mechanism 6 cuts the wire harnesses, and the conveying mechanism clamps the front end of the wire harnesses for conveying, and the wire harnesses slide to the left or right side according to the setting to the receiving slot 12 of the first processing position 17 or the second processing position 18;
[0050] S4, the first transporting clamps 8 of the two processing positions respectively clamp the front ends of the wire harnesses at the corresponding processing positions and transport them to the wire combining mechanism 7, and the wire combining mechanism 7 combines the multiple wire harnesses at the same processing position;
[0051] S5, the second transporting clamps 9 of the two processing positions respectively clamp the front end of the wire harness at the corresponding processing position and transport it to the tube threading mechanism 14, and the heat shrink tube is sleeved on the front end of the wire harness through the tube threading mechanism 14;
[0052] S6, the third transporting clamps 10 of the two processing positions respectively clamp the front ends of the wire harnesses at the corresponding processing positions and transport them to the pressing mechanism 13, and the front ends of the wire harnesses at the corresponding two processing positions are riveted by the pressing mechanism 13;
[0053] S7, the fourth transport clamp 11 picks up the riveted wire harness and transports it to the heat shrink mechanism 15, and the heat shrink mechanism 15 performs heat shrink treatment on the heat shrink tube;
[0054] S8, the fourth transport clamp 11 picks up the heat-shrunk wire harness and transports it to the wire-collecting platform 16 for unified collection.
[0055] The wire harness pressing processing method of the present invention can effectively avoid the occurrence of winding when pressing the wire harness, thereby avoiding subsequent manual separation operations, saving time and effort, and enabling multiple different types of wire harnesses conveyed in the same batch on the swing arm device 3 to correspond to different types of terminal crimping or waterproof plug socketing work, thereby improving processing efficiency.
[0056] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims will fall within the scope of protection of the present invention.
Claims
1. A wire harness pressing device, Features: It includes a swing arm device and a line inlet device, a terminal crimping device, a waterproof plug sleeve device and a pressing device arranged on the periphery of the swing arm device; The wire feeding device is used to convey the wire harness to the swing arm device, and the swing arm device is used to drive the wire harness to rotate to the terminal crimping device, the waterproof plug sleeve device and the pressing device respectively to perform corresponding processing operations. The terminal crimping device is used to crimp the terminal to the rear end of the wire harness, and the waterproof plug sleeve device is used to sleeve the waterproof plug to the rear end of the wire harness; The pressing device includes a conveying mechanism, a material receiving trough, a tangent mechanism, a transport mechanism, a pipe threading mechanism, and a pressing mechanism. A first processing position and a second processing position are respectively arranged on both sides of the conveying direction in the pressing device. The conveying mechanism is located between the first processing position and the second processing position. The conveying mechanism is used to convey the wire harness. The tangent mechanism is located between the swing arm device and the conveying mechanism. The tangent mechanism is used to shear the wire harness. The material receiving trough, the transport mechanism, and the pipe threading mechanism are two groups. The two groups of material receiving troughs, the transport mechanism, and the pipe threading mechanism are respectively arranged in the first processing position and the second processing position. The two material receiving troughs are respectively located below the two sides of the conveying mechanism. The two material receiving troughs are used to receive the wire harnesses that slide off from the two sides of the conveying mechanism. The pipe threading mechanism and the pressing mechanism are located above the conveying mechanism. The pressing mechanism is used to press the front ends of the wire harnesses after the pipe threading is completed at the first processing position and the second processing position. The transport mechanism is used to clamp the front ends of the wire harnesses at the corresponding processing positions and transport them to each processing mechanism in sequence for processing operations of the corresponding processes.
2. The wire harness pressing device according to claim 1, Features: The laminating device also includes two paralleling mechanisms respectively arranged in the first processing position and the second processing position. The paralleling mechanism is located between the cutting mechanism and the tube threading mechanism. The paralleling mechanism is used to parallel the wire harness at its processing position. The laminating type of the wire harness is one-to-one, one-to-many, or many-to-many laminating.
3. The wire harness pressing device according to claim 1, Features: The pressing device also includes a heat shrinking mechanism and a wire taking-up platform located behind the pressing mechanism.
4. The wire harness pressing device according to claim 1, Features: The pressing mechanism is a riveting mechanism or an ultrasonic welding mechanism.
5. The wire harness pressing device according to claim 1, Features: The swing arm device comprises a base, a first driving module, a second driving module, a rotating disk and a swing arm mechanism, wherein the length direction of the swing arm device is a first direction, and the width direction is a second direction; The rotating disk is rotatably arranged on the base, a clearance through hole is opened in the middle of the rotating disk, the first driving module is drivingly connected to the rotating disk, a plurality of wire clamps for clamping the wire harness are arranged side by side along the second direction on the swing arm mechanism, a slide rail, a slider and a connecting member are arranged on the bottom side of the swing arm mechanism, the connecting member is fixedly connected to one side of the top of the rotating disk, the slider is slidably arranged on the slide rail along the first direction, and the output shaft of the second driving module passes through the clearance through hole upward and is connected to the slider; When the first driving module is started alone, the first driving module drives the rotating disk to rotate, thereby driving the swing arm mechanism to rotate, so that the wiring harness is switched to different stations for processing; When the first driving module and the second driving module are started at the same time, the first driving module and the second driving module cooperate with each other to drive the swing arm mechanism to move back and forth along the second direction, so that the wiring harnesses on the swing arm mechanism can be switched one by one for processing.
6. The wire harness pressing device according to claim 1, Features: The waterproof plug socketing device includes a frame, on which the first and second waterproof plug assembly units and a switching mechanism are respectively arranged. The first waterproof plug assembly unit and the second waterproof plug assembly unit are respectively used to socket different types of waterproof plugs on different types of wiring harnesses. The first waterproof plug assembly unit and the second waterproof plug assembly unit have the same structural principle.
7. The wire harness pressing device according to claim 6, Features: The first waterproof plug assembly unit includes a first conveying mechanism and a first assembly mechanism that are connected to each other, and a first material transfer mechanism is arranged above the first conveying mechanism and the first assembly mechanism, for taking out the waterproof plug from the first conveying mechanism and transferring it to the first assembly mechanism; The second waterproof plug assembly unit includes a second conveying mechanism and a second assembly mechanism that are connected to each other, and a second material transfer mechanism is arranged above the second conveying unit and the second assembly mechanism, for taking out the waterproof plug on the second conveying mechanism and transferring it to the second assembly mechanism; The first assembly mechanism and the second assembly mechanism are installed together on the switching mechanism, and the switching mechanism drives the first assembly mechanism and the second assembly mechanism to move telescopically together, so that the first assembly mechanism and the second assembly mechanism can switch with the wiring harness on the swing arm device to perform the corresponding type of waterproof plug socket connection work.
8. The wire harness pressing device according to claim 7, Features: The first conveying mechanism includes a material box, a vacuum suction pipe and a vibration feeding mechanism. The feed end of the vacuum suction pipe is inserted in the material box, and the discharge end of the vacuum suction pipe is connected to the conveying head end of the vibration feeding mechanism. The vacuum suction pipe sucks the waterproof plug in the material box and transmits it to the conveying head end of the vibration feeding mechanism. The vibration feeding mechanism is used to adjust the waterproof plug to an upright state for conveying.
9. The wire harness pressing device according to claim 1, Features: The length direction of the wire harness pressing equipment is defined as the front-to-back direction, and the width direction is the left-to-right direction. The wire feed device and the conveying mechanism are respectively arranged on the front and rear sides of the swing arm device. The wire harness is conveyed from front to back. The first processing position and the second processing position are arranged side by side on the left and right. The waterproof plug socket device and the terminal crimping device are both of different types.
10. The wire harness pressing device according to claim 3, Features: The transport mechanism includes first, second, third and fourth transport jaws. The first transport jaw is movably arranged between the wire cutting mechanism and the pipe threading mechanism, the second transport jaw is located between the wire paralleling mechanism and the pressing mechanism, the third transport jaw is movably arranged between the pressing mechanism and the heat shrinking mechanism, and the fourth transport jaw is movably arranged between the third transport jaw and the wire taking-up platform.
Citation Information
Patent Citations
Double-end terminal pressing machine for wire harness
CN113381261A
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Wire clamp device and wire processing device
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