Deburring device for mechanical part production
By designing an automated burring device, using synchronous drive and adaptive grinding heads, the problems of low efficiency and poor quality of manual deburring are solved, and an efficient and stable automatic deburring process is achieved to adapt to the inner and outer surfaces of mechanical parts.
Patent Information
- Application Number
- CN202411617753.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of existing mechanical parts, the manual deburring process is inefficient, and it is impossible to effectively ensure the quality of surface polishing, which wastes a lot of manpower and time.
A burr removal device including a drive shaft, a fixing frame, an outer tightening mechanism, an inner tightening mechanism, a synchronous driving mechanism and an adaptive grinding mechanism is designed. Through the design of synchronous driving and adaptive grinding head, the inner and outer parts of the pipe fittings are realized. Automatic deburring on the side to adapt to regular and irregular surfaces.
Improve the efficiency and stability of burr removal, automatically adjust the grinding depth, and ensure the consistency of grinding quality of uneven surfaces.
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Figure CN119188481A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical parts production, and in particular relates to a burr removal device for mechanical parts production. Background Art
[0002] Deburring is the process of removing thorns or burrs formed between the surfaces of parts and the rubber surfaces. However, the surface burr removal work of tight parts is carried out manually, and the inner and outer surfaces of the pipe fittings are manually polished. The quality of the polishing cannot be effectively guaranteed, resulting in a relatively general deburring effect. In addition, both the inner and outer surfaces need to be polished manually one by one, which wastes a lot of manpower and consumes a lot of time, which is not conducive to improving production efficiency. Summary of the invention
[0003] The purpose of the embodiments of the present invention is to provide a deburring device for the production of mechanical parts, aiming to solve the problems existing in the above-mentioned background technology.
[0004] The embodiment of the present invention is implemented as follows: a deburring device for producing mechanical parts includes a drive shaft and further includes: A fixing frame, wherein the fixing frame is fixedly mounted on the driving shaft; An external tightening mechanism, the external tightening mechanism is installed at both ends of the fixing frame, and the working end of the external tightening mechanism is in abutment with the outer side surface of the pipe fitting; An inner tightening mechanism, wherein the inner tightening mechanism is fixedly mounted on the end of the driving shaft, the working end of the inner tightening mechanism abuts against the inner side of the pipe fitting, and the inner tightening mechanism cooperates with the outer tightening mechanism to achieve the fixing work on both the inner and outer sides of the pipe fitting, and drives the pipe fitting to rotate synchronously when the driving shaft rotates; A synchronous drive mechanism, which is arranged on both sides of the pipe and moves synchronously along the axial direction of the pipe when in operation; An adaptive grinding mechanism is installed on a positioning cross bar and a movable block in a synchronous drive mechanism, a longitudinal axis is elastically and movably installed on the movable block, a grinding head is fixedly connected to the end of the longitudinal axis, and the grinding head abuts against the inner wall of the pipe fitting; the adaptive grinding mechanism moves synchronously with the synchronous drive mechanism, and adjusts the position of the grinding head during the movement, so as to simultaneously remove burrs on both the inner and outer sides of the pipe fitting.
[0005] Preferably, the external tightening mechanism comprises a guide column, a tightening block, a limiting rod and an elastic support member; The guide column is slidably mounted on the fixed frame, a tightening block is fixedly mounted on one end of the guide column, and a limiting rod is fixedly mounted on the other end of the guide column; An elastic support piece is sleeved on the guide column between the fixing frame and the limiting rod, and is used to fix the outer side of the pipe.
[0006] Preferably, the inclined surface of the tightening block is a slope surface, so as to facilitate smooth tightening of the pipe fitting.
[0007] Preferably, the inner tightening mechanism comprises a sleeve, a guide rod, an tightening head, a drawstring and a draw ring; The sleeve is fixedly mounted on the end of the driving shaft, a guide rod is elastically mounted on the sleeve, a tightening head is fixedly connected to the end of the guide rod, and the tightening head abuts against the inner wall of the pipe fitting; A pull rope is installed in the driving shaft, one end of the pull rope is connected to the inner end of the guide rod, and the other end of the pull rope is arranged with a pull ring.
[0008] Preferably, the synchronous drive mechanism comprises a side plate, a positioning crossbar, a driving screw, a pulley, a synchronous belt, a rotating motor and a movable block; The side plate is arranged at the end of the pipe fitting, and two positioning cross bars are fixedly installed on the side of the side plate, and movable blocks are slidably installed on the two positioning cross bars; The movable block is driven by a driving screw rotatably arranged on the side plate, a pulley is mounted on the driving screw, and adjacent pulleys are connected by synchronous belt transmission; Among them, the driving screw on one side is connected to the shaft end of the external rotating motor through a coupling.
[0009] Preferably, the adaptive grinding mechanism comprises a concave tooth portion, a bracket, a drive shaft, a driven bevel gear, a driving bevel gear, a driving gear and a driven gear; The concave tooth portion is arranged on the positioning cross bar, a bracket is fixedly installed on the side of the movable block, a driving shaft is rotatably installed on the top end of the bracket, a driven bevel gear is fixedly installed on the bottom end of the driving shaft, and an active bevel gear is rotatably installed on the bottom end of the bracket, and the active bevel gear is meshed with the concave tooth portion and the driven bevel gear at the same time; A driving gear is installed at the end of the driving shaft, the driving gear is meshed with a driven gear installed on the longitudinal shaft, and the thickness of the driving gear is greater than that of the driven gear.
[0010] Preferably, it also includes an auxiliary support assembly, the auxiliary support assembly includes a support, a horizontal shaft and a roller; There are multiple rollers, and a horizontal shaft is fixedly installed in the middle of the rollers; The transverse axis is rotatably connected to an external support.
[0011] A deburring device for the production of mechanical parts provided by an embodiment of the present invention is easy to clamp and has high stability during the deburring process. The grinding depth can be automatically adjusted during deburring, and the device can automatically adapt to regular and irregular inner and outer surfaces of pipes during grinding and polishing to remove burrs, so as to improve the grinding efficiency while ensuring that the grinding quality of uneven surfaces remains consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 A schematic diagram of the structure of a deburring device for producing mechanical parts provided by an embodiment of the present invention; Figure 2 A three-dimensional structural diagram of a deburring device for producing mechanical parts provided by an embodiment of the present invention; Figure 3 for Figure 1 A partial enlarged view of the middle part; Figure 4 A schematic diagram of a sleeve derivative structure in a deburring device for producing mechanical parts provided by an embodiment of the present invention; Figure 5 for Figure 1 A partial enlarged view of point B in the middle; In the accompanying drawings: 1-driving shaft; 2-fixed frame; 3-pipe fitting; 4-guide column; 5-tightening block; 6-limiting rod; 7-elastic support member; 8-sleeve; 9-guide rod; 10-tightening head; 11-pull rope; 12-pull ring; 131-support; 132-transverse axis; 133-roller; 14-side plate; 15-positioning crossbar; 16-driving screw; 17-pulley; 18-synchronous belt; 19-rotating motor; 20-movable block; 21-concave tooth portion; 22-bracket; 23-driving shaft; 24-driven bevel gear; 25-active bevel gear; 26-driving gear; 27-driven gear; 28-longitudinal axis; 29-grinding head; 100-external tightening mechanism; 200-internal tightening mechanism; 300-synchronous driving mechanism; 400-adaptive grinding mechanism. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0014] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0015] like Figure 1-Figure 5As shown, it is a structural diagram of a deburring device for the production of mechanical parts provided by an embodiment of the present invention, comprising a driving shaft 1, a fixing frame 2, an external tightening mechanism 100, an internal tightening mechanism 200, a synchronous driving mechanism 300 and an adaptive grinding mechanism 400, wherein the fixing frame 2 is fixedly mounted on the driving shaft 1; the external tightening mechanism 100 is mounted at both ends of the fixing frame 2, and the working end of the external tightening mechanism 100 abuts against the outer side surface of the pipe fitting 3; the internal tightening mechanism 200 is fixedly mounted on the end of the driving shaft 1, and the working end of the internal tightening mechanism 200 abuts against the inner side of the pipe fitting 3, and the internal tightening mechanism 200 cooperates with the external tightening mechanism 100 to achieve the fixing of the inner and outer sides of the pipe fitting 3. The synchronous drive mechanism 300 is arranged on both sides of the inner and outer sides of the pipe fitting 3, and moves synchronously along the axial direction of the pipe fitting 3 when working; the adaptive grinding mechanism 400 is installed on the positioning cross bar 15 and the movable block 20 in the synchronous drive mechanism 300, and the movable block 20 is elastically and movably installed with a longitudinal shaft 28, and the end of the longitudinal shaft 28 is fixedly connected with a grinding head 29, and the grinding head 29 abuts against the inner wall of the pipe fitting 3; the adaptive grinding mechanism 400 moves synchronously with the synchronous drive mechanism 300, and adjusts the position of the grinding head 29 during the movement, so as to simultaneously remove burrs on both sides of the inner and outer sides of the pipe fitting 3.
[0016] In one example of the present invention, an auxiliary support assembly is also included, which includes a support 131, a transverse axis 132 and a roller 133; a plurality of rollers 133 are provided, and a transverse axis 132 is fixedly installed in the middle of the roller 133; the transverse axis 132 is rotatably connected to the external support 131 to prevent shaking when the pipe 3 rotates.
[0017] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment of the present invention, the external tightening mechanism 100 includes a guide column 4, a tightening block 5, a limiting rod 6 and an elastic support member 7; The guide column 4 is slidably mounted on the fixing frame 2, a tightening block 5 is fixedly mounted on one end of the guide column 4, and a limiting rod 6 is fixedly mounted on the other end of the guide column 4; An elastic support member 7 is sleeved on the guide column 4 between the fixing frame 2 and the limiting rod 6 to fix the outer side of the pipe 3 .
[0018] In one embodiment of the present invention, the inclined surface of the tightening block 5 is a slope surface, so as to smoothly tighten the pipe fitting 3; when installing the pipe fitting 3, the inclined surface of the tightening block 5 is a slope surface, so as to smoothly tighten the pipe fitting 3; Figure 1Taking the pipe 3 as a reference, the pipe 3 is pushed from the left side to the right side, and the clamping block 5 is forced to push the guide column 4 to slide along the fixing frame 2. The elastic support member 7 is elastically deformed under the force, and after the pipe 3 moves to the specified position, the clamping work on the outer side of the pipe 3 is realized by the clamping block 5 under the action of the elastic support member 7.
[0019] like Figure 1 As shown, as another preferred embodiment of the present invention, the inner tightening mechanism 200 includes a sleeve 8, a guide rod 9, an abutting head 10, a pull rope 11 and a pull ring 12; The sleeve 8 is fixedly mounted on the end of the driving shaft 1, a guide rod 9 is elastically mounted on the sleeve 8, a tightening head 10 is fixedly connected to the end of the guide rod 9, and the tightening head 10 abuts against the inner wall of the pipe 3; A pull rope 11 is installed in the driving shaft 1 , one end of the pull rope 11 is connected to the inner end of the guide rod 9 , and a pull ring 12 is arranged at the other end of the pull rope 11 .
[0020] In one embodiment of the present invention, when placing the pipe 3 on the driving shaft 1, the pull ring 12 is pulled outward, and the pull ring 12 drives the guide rod 9 and the clamping head 10 to slide along the sleeve 8 through the set pull rope 11. After the installation of the pipe 3 is completed, the set pull ring 12 is released, and the guide rod 9 moves outward in the opposite direction under the action of the built-in micro elasticity, and the clamping head 10 is used to fix the inner side of the pipe 3; in addition, the number of guide rods 9 and the clamping head 10 arranged in the present application can be adjusted synchronously according to the number of ends of the sleeve 8, except for the use of the attached manual Figure 1 In addition to the two shown in the specification, you can also use the Figure 4 The specific number of the four shown can be adjusted as needed and will not be described in detail here.
[0021] like Figure 1 As shown, as another preferred embodiment of the present invention, the synchronous drive mechanism 300 includes a side plate 14, a positioning cross bar 15, a driving screw 16, a pulley 17, a synchronous belt 18, a rotating motor 19 and a movable block 20; The side plate 14 is arranged at the end of the pipe 3, and two positioning cross bars 15 are fixedly installed on the side of the side plate 14, and movable blocks 20 are slidably installed on the two positioning cross bars 15; The movable block 20 is driven by a driving screw 16 rotatably arranged on the side plate 14, a pulley 17 is mounted on the driving screw 16, and adjacent pulleys 17 are connected by a synchronous belt 18; The driving screw 16 on one side is connected to the shaft end of the external rotating motor 19 through a coupling.
[0022] In one example of the present invention, when the rotating motor 19 is working, it can drive the driving screw 16 on one side to rotate along the side plate 14 through the coupling, and the driving screw 16 can also drive the driving screw 16 on the other side to rotate synchronously through the arranged pulley 17 and the synchronous belt 18. The driving screws 16 on both sides work synchronously to push the movable block 20 at the corresponding position to slide along the positioning cross bar 15. In this process, the adaptive grinding mechanism 400 moves synchronously therewith.
[0023] like Figure 1 and Figure 5 As shown, as another preferred embodiment of the present invention, the adaptive grinding mechanism 400 includes a concave tooth portion 21, a bracket 22, a driving shaft 23, a driven bevel gear 24, a driving bevel gear 25, a driving gear 26 and a driven gear 27; The concave tooth portion 21 is arranged on the positioning cross bar 15, a bracket 22 is fixedly installed on the side of the movable block 20, a driving shaft 23 is rotatably installed on the top end of the bracket 22, a driven bevel gear 24 is fixedly installed on the bottom end of the driving shaft 23, and an active bevel gear 25 is rotatably installed on the bottom end of the bracket 22, and the active bevel gear 25 is meshed with the concave tooth portion 21 and the driven bevel gear 24 at the same time; A driving gear 26 is installed at the end of the driving shaft 23 . The driving gear 26 is meshed with a driven gear 27 installed on the longitudinal shaft 28 . The thickness of the driving gear 26 is greater than that of the driven gear 27 .
[0024] In one embodiment of the present invention, when the movable block 20 slides along the positioning cross bar 15, since the concave tooth portion 21 is in a meshing state with the active bevel gear 25, the active bevel gear 25 can be rotated along the bottom end of the bracket 22 during the movement of the movable block 20, and the drive shaft 23 is driven to rotate along the top end of the bracket 22 through the set driven bevel gear 24, and the drive gear 26 rotates synchronously with the drive shaft 23. Since the drive gear 26 and the driven gear 27 are always in a meshing state, the rotation stability can be maintained when the longitudinal axis 28 floats along the movable block 20, so that the grinding head 29 can rotate smoothly in a floating state, thereby completing the polishing and deburring work of the inner wall of the pipe fitting 3.
[0025] In summary, the actual use is based on the instructions attached Figure 1As a reference, the pull ring 12 is pulled outward, and the pull ring 12 drives the guide rod 9 and the clamping head 10 to slide along the sleeve 8 through the set pull rope 11, pushing the pipe 3 from the left to the right, and the clamping block 5 is forced to push the guide column 4 to slide along the fixing frame 2, and the elastic support member 7 is elastically deformed under the force, and after the pipe 3 moves to the specified position, the clamping work on the outer side of the pipe 3 is realized through the clamping block 5 under the action of the elastic support member 7. After the installation of the pipe 3 is completed , loosen the pull ring 12, the guide rod 9 moves outward in the opposite direction under the action of the built-in micro elasticity, and the fixing work on the inner side of the pipe 3 is completed by using the arranged tightening head 10. The pipe 3 drives the fixing frame 2 and the pipe 3 to rotate synchronously under the drive of the external motor. At the same time, the rotating motor 19 can drive the driving screw 16 on one side to rotate along the side plate 14 through the coupling. The driving screw 16 also drives the driving screw 16 on the other side to rotate synchronously through the arranged pulley 17 and the synchronous belt 18. The driving screw 16 works synchronously to push the movable block 20 at the corresponding position to slide along the positioning cross bar 15. When the movable block 20 slides along the positioning cross bar 15, since the concave tooth portion 21 is in meshing state with the active bevel gear 25, the active bevel gear 25 can be rotated along the bottom end of the bracket 22 during the movement of the movable block 20, and the driving shaft 23 is driven to rotate along the top end of the bracket 22 through the set driven bevel gear 24. The driving gear 26 rotates synchronously with the driving shaft 23, and since the driving gear 26 and the driven gear 27 are always in meshing state, the grinding heads 29 set on both sides can realize the deburring work on the inner and outer sides of the pipe fitting 3 when the longitudinal axis 28 floats along the movable block 20; the deburring device is convenient for clamping, and has high stability during the deburring process. The grinding depth can be automatically adjusted during deburring, and the inner and outer surfaces of the regular and irregular pipe fittings 3 can be automatically adapted during grinding and polishing to deburr, so as to improve the grinding efficiency while ensuring that the grinding quality of the uneven surface is consistent.
[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A deburring device for the production of mechanical parts, comprising a drive shaft, characterized in that: Also includes: A fixing frame, wherein the fixing frame is fixedly mounted on the driving shaft; An external tightening mechanism, the external tightening mechanism is installed at both ends of the fixing frame, and the working end of the external tightening mechanism is in abutment with the outer side surface of the pipe fitting; An inner tightening mechanism, wherein the inner tightening mechanism is fixedly mounted on the end of the driving shaft, the working end of the inner tightening mechanism abuts against the inner side of the pipe fitting, and the inner tightening mechanism cooperates with the outer tightening mechanism to achieve the fixing work on both the inner and outer sides of the pipe fitting, and drives the pipe fitting to rotate synchronously when the driving shaft rotates; A synchronous drive mechanism, which is arranged on both sides of the pipe and moves synchronously along the axial direction of the pipe when in operation; An adaptive grinding mechanism is installed on a positioning cross bar and a movable block in a synchronous drive mechanism, a longitudinal axis is elastically and movably installed on the movable block, a grinding head is fixedly connected to the end of the longitudinal axis, and the grinding head abuts against the inner wall of the pipe fitting; the adaptive grinding mechanism moves synchronously with the synchronous drive mechanism, and adjusts the position of the grinding head during the movement, so as to simultaneously remove burrs on both the inner and outer sides of the pipe fitting.
2. A deburring device for producing mechanical parts according to claim 1, characterized in that: The external tightening mechanism comprises a guide column, a tightening block, a limit rod and an elastic support member; The guide column is slidably mounted on the fixed frame, a tightening block is fixedly mounted on one end of the guide column, and a limiting rod is fixedly mounted on the other end of the guide column; An elastic support piece is sleeved on the guide column between the fixing frame and the limiting rod, and is used to fix the outer side of the pipe.
3. A deburring device for producing mechanical parts according to claim 2, characterized in that: The inclined surface of the tightening block is a slope surface, so as to smoothly tighten the pipe fitting.
4. A deburring device for producing mechanical parts according to claim 1, characterized in that: The inner tightening mechanism comprises a sleeve, a guide rod, a tightening head, a drawstring and a draw ring; The sleeve is fixedly mounted on the end of the driving shaft, a guide rod is elastically mounted on the sleeve, a tightening head is fixedly connected to the end of the guide rod, and the tightening head abuts against the inner wall of the pipe fitting; A pull rope is installed in the driving shaft, one end of the pull rope is connected to the inner end of the guide rod, and the other end of the pull rope is arranged with a pull ring.
5. A deburring device for producing mechanical parts according to claim 1, characterized in that: The synchronous drive mechanism comprises a side plate, a positioning crossbar, a driving screw, a pulley, a synchronous belt, a rotating motor and a movable block; The side plate is arranged at the end of the pipe fitting, and two positioning cross bars are fixedly installed on the side of the side plate, and movable blocks are slidably installed on the two positioning cross bars; The movable block is driven by a driving screw rotatably arranged on the side plate, a pulley is mounted on the driving screw, and adjacent pulleys are connected by synchronous belt transmission; Among them, the driving screw on one side is connected to the shaft end of the external rotating motor through a coupling.
6. A deburring device for producing mechanical parts according to claim 5, characterized in that: The adaptive grinding mechanism includes a concave tooth portion, a bracket, a driving shaft, a driven bevel gear, a driving bevel gear, a driving gear and a driven gear; The concave tooth portion is arranged on the positioning cross bar, a bracket is fixedly installed on the side of the movable block, a driving shaft is rotatably installed on the top end of the bracket, a driven bevel gear is fixedly installed on the bottom end of the driving shaft, and an active bevel gear is rotatably installed on the bottom end of the bracket, and the active bevel gear is meshed with the concave tooth portion and the driven bevel gear at the same time; A driving gear is installed at the end of the driving shaft, the driving gear is meshed with a driven gear installed on the longitudinal shaft, and the thickness of the driving gear is greater than that of the driven gear.
7. A deburring device for producing mechanical parts according to claim 1, characterized in that: Also included is an auxiliary support assembly, the auxiliary support assembly including a support, a cross shaft and a roller; There are multiple rollers, and a horizontal shaft is fixedly installed in the middle of the rollers; The transverse axis is rotatably connected to an external support.
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