Detachable drill rod box for high-position drilling construction of electric drilling machine and use method of detachable drill rod box
By designing a disassembled drill rod box and automatic lifting system, the safety hazards of large weight of drill rod box, poor manipulator grasping force and manual climbing and loading during high-level drilling construction are solved, and efficient and safe drill rods are achieved Loading and unloading and automated construction.
Patent Information
- Application Number
- CN202411276968.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-09-12
AI Technical Summary
During the high-level drilling construction in the coal mine, the existing drill rod box is fixed in size, the weight is large and difficult to move after filling the drill rod. When the robot grasps the drill rod, it is long and the stress is poor, which can easily lead to structural damage. It requires manual climbing of high loading drill pipes, which poses safety risks.
Design a disassembled drill rod box. By setting up multiple box units and lifting components, the vertical sliding connection and flexible adjustment of the box unit is achieved by using the bottom plate oil cylinder and roller structure. The robot can automatically grab and up the drill rod to reduce manual labor. Climbing operation.
It realizes flexible movement of the drill rod box, high loading and unloading efficiency, fixed grasping position of the robot, good stress conditions, reduces workers' labor intensity and safety accident risks, and improves the automation level of drilling equipment.
Smart Images

Figure CN119308612A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of drilling technology and equipment, and in particular to a detachable drill rod box for high-position drilling construction of an electric drilling rig and a use method thereof. Background Art
[0002] As an important part of ensuring safe and efficient production in coal mines, underground tunnel drilling rigs in coal mines have played an important role in efficient gas extraction, advanced drainage of roof, grouting reinforcement of floor waterproof layer, and exploration of hidden geological factors that cause disasters underground. In recent years, in order to achieve the goal of "mechanized reduction of manpower, automated replacement of manpower, and intelligent unmanned" in underground coal mines, electric drilling rigs have become increasingly popular due to their advantages such as high transmission efficiency, good operability, high control accuracy and responsiveness. Electric drilling rigs usually have an automatic loading and unloading drill rod device, which consists of a manipulator and a drill rod box, which greatly reduces the labor intensity of workers and improves the efficiency of drilling construction. However, during the construction of high-position drilling (2m~4m), the following problems exist: ① The size of the drill rod box is fixed and cannot be flexibly disassembled and assembled. After it is filled with drill rods, the overall weight is large, and it is difficult to relocate and move underground; ② The drill rod box has no drill rod lifting mechanism. When the manipulator grabs the bottom drill rod, the extension distance is long and the force condition is poor, which is prone to structural damage; ③ After the drill rods in the drill rod box are drilled, personnel need to climb up to load the drill rod box. If they are standing unsteadily or operating improperly, safety accidents are very likely to occur.
[0003] To this end, in view of the above-mentioned defects, the designers of the present invention have concentrated on research and design, combined with the experience and achievements of many years in related industries, and have researched and designed a detachable drill rod box and a method of use for high-position drilling construction of an electric drilling rig to overcome the above-mentioned defects. Summary of the invention
[0004] The purpose of the present invention is to provide a detachable drill rod box for high-position drilling construction of an electric drill rig and a use method. When high-position drilling construction is carried out, there is no need to manually climb up to load the drill rods, the labor intensity of workers is low, the safety risk is small, and the efficiency of loading and unloading drill rods is high; the construction needs of high-position drilling of electric drill rigs are met, the auxiliary time is short, the drilling efficiency is high, the types of drill rod boxes are enriched, and the automation level of drilling equipment is further improved.
[0005] To achieve the above object, the technical solution adopted by the present invention includes:
[0006] A detachable drill rod box for high-position drilling construction of an electric drilling rig is provided with a first box unit, at least a second box unit and a third box unit;
[0007] The first box unit, the second box unit and the third box unit are vertically slidably connected;
[0008] And driven by a lifting assembly arranged on the side;
[0009] Bottom plate assemblies are slidably arranged at the bottom of the first box unit, the second box unit and the third box unit, and a bottom plate oil cylinder is arranged under the bottom plate assembly.
[0010] Optionally, the base plate assembly is provided with a base plate;
[0011] Rollers are provided at both ends of the bottom plate;
[0012] A wheel seat is arranged between the bottom plate and the roller, and the wheel seat is a V-shaped member;
[0013] One end of the wheel seat is installed under the bottom plate through a first bottom plate installation position, and the other end of the wheel seat is installed with a roller through a roller installation position.
[0014] Optionally, a pull plate is hingedly arranged between the bottom plate and the wheel seat;
[0015] That is, a second bottom plate mounting position is also arranged in the middle of the wheel seat for hingedly connecting one end of the pull plate.
[0016] Optionally, the lifting assembly is arranged on the second box unit and the third box unit;
[0017] A lifting cylinder is arranged on the second box unit, the telescopic end of the lifting cylinder is fixed to the bottom of the second box unit, and the cylinder barrel of the lifting cylinder is suspended through a cylinder mounting plate arranged on the first box unit;
[0018] A lifting cylinder is arranged on the third box unit, the telescopic end of the lifting cylinder is fixed on the third box unit, and the cylinder barrel of the lifting cylinder is suspended through a cylinder mounting plate arranged on the second box unit.
[0019] Optionally, a plurality of first gaskets are arranged under the cylinder mounting plate to make up the height between adjacent lifting cylinders;
[0020] The telescopic end of the lifting cylinder is installed through the cylinder base, and a plurality of second gaskets are arranged under the cylinder base, and the number of the second gaskets is equal to the number of the first gaskets.
[0021] Optionally, the first box unit is provided with a box body, the box body is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting piece is provided at the bottom for mounting the bottom plate cylinder;
[0022] The top of the telescopic end of the base plate oil cylinder is equipped with a base plate assembly;
[0023] A slide rail is vertically fixed on the upper end surface of the box body adjacent to the second box unit.
[0024] Optionally, the second box unit is provided with a box body, the box body is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting piece is provided at the bottom for mounting the bottom plate cylinder;
[0025] The top of the telescopic end of the base plate oil cylinder is equipped with a base plate assembly;
[0026] A slide rail is vertically fixed on the upper end surface of the box body adjacent to the third box unit, a slide groove is vertically fixed on the upper end surface of the box body adjacent to the first box unit, and a limit seat is arranged at the bottom of the slide groove.
[0027] Optionally, the third box unit is provided with a box body, the box body is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting piece is provided at the bottom for mounting the bottom plate cylinder;
[0028] The top of the telescopic end of the base plate oil cylinder is equipped with a base plate assembly;
[0029] A slide groove is fixedly arranged vertically on the end surface of the box body adjacent to the second box unit, and a limit seat is arranged at the bottom of the slide groove.
[0030] Optionally, a fixing seat is arranged in the transverse direction on the side opposite to the sliding connection side of the first box unit and the second box unit;
[0031] A folding plate is mounted on the fixed seat.
[0032] The method for using the detachable drill rod box for high-position drilling construction of an electric drilling rig according to any one of the present invention comprises:
[0033] Grab the rod: The horizontal cylinder of the manipulator C extends to the top of the first box unit 1 to grab the first drill rod;
[0034] Rod raising: Manipulator C places the drill rod between the rotator and the gripper and completes the rod raising through coordinated actions;
[0035] Detection: When the proximity switch at the top detects that there is no drill rod, the bottom plate cylinder C automatically extends to raise the other drill rods to the position of the first drill rod;
[0036] One repetition: Repeat the action until all the drill rods in the first box unit 1 have been put up;
[0037] Shift: When the proximity switch at the top fails to detect the drill rod, the manipulator C extends to just above the first second box unit 2, and the gripper descends to a fixed position to grab the first one;
[0038] Second repetition: Repeat until all the drill rods in the first second box unit 2 have been put on;
[0039] Repeat three times: Repeat the action until the drill rods in the entire drill rod box are completed;
[0040] When it is detected that the drill rods of the first box unit, the second box unit and the third box unit have all been put on, the lifting assembly 4 is extended and lowered in sequence, the third box unit 3 is lowered to the lowest end and then the rods are installed, and the raising action continues.
[0041] The advantages of the present invention are:
[0042] The detachable drill rod box for high-position drilling construction of an electric drilling rig of the present invention has the characteristics of flexible mobility, large rod carrying capacity, high efficiency in loading and unloading drill rods, and strong adaptability to tunnels; it has an internal drill rod lifting mechanism with high rod loading efficiency; and the position of the manipulator grabbing the drill rod is fixed, the force condition is good, and the safety factor of the mechanical structure is high; during construction, there is no need for personnel to climb high to load the drill rod box, which greatly reduces the labor intensity of workers and the incidence of safety accidents, and further improves the automation of drilling equipment.
[0043] Instruction Manual
[0044] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0045] Figure 1 It is a schematic structural diagram of a detachable drill rod box for high-position drilling construction of an electric drilling rig of the present invention;
[0046] Figure 2 It is a schematic diagram of the structure of the first box unit of the present invention;
[0047] Figure 3 It is a schematic diagram of the structure of the second box unit of the present invention;
[0048] Figure 4 It is a schematic diagram of the structure of the third box unit of the present invention;
[0049] Figure 5 It is a schematic diagram of the bottom view of the box body of the present invention (the upper figure in the figure is a bottom view, and the lower figure is a bottom view after removing the bottom plate assembly and the bottom plate cylinder);
[0050] Figure 6 for Figure 5 Schematic diagram of the midsole plate assembly structure;
[0051] Figure 7 It is a schematic diagram of the relative motion state between the detachable drill rod box unit structures for high-position drilling construction of the electric drilling rig of the present invention;
[0052] Figure 8 This is a schematic diagram of the installation of a disassembled drill pipe box;
[0053] Fig. 9 Schematic diagram of the disassembly type drill pipe box for the construction of 3.5m high drill pipe;
[0054] Fig.10 This is a working diagram of the disassembled drill rod box for the construction of 3m high-position drill rods;
[0055] The numbers in the figure are:
[0056] A-detachable drill rod box for high-position drilling construction of electric drilling rig, B-crawler vehicle, C-manipulator;
[0057] 1-first box unit, 2-second box unit, 3-third box unit; a box body, a1 bottom plate cylinder mounting part, b slide rail, c bottom plate cylinder, d slide groove, e limit seat, f bottom plate assembly, f1 bottom plate, f2 wheel seat, f21 first bottom plate mounting position, f22 second bottom plate mounting position, f23 roller mounting position, f3 pull plate, f4 roller;
[0058] 4-lifting assembly, 41-lifting cylinder, 42-cylinder base, 43-cylinder mounting plate, 44-first gasket, 45-second gasket;
[0059] 5-installation assembly, 51-fixed seat, 52-folding plate;
[0060] 6-Drill rod. DETAILED DESCRIPTION
[0061] The specific contents of the present invention are further described in detail below in conjunction with the accompanying drawings and embodiments.
[0062] Combination Figure 1-7 The detachable drill rod box for high-position drilling construction of an electric drilling rig of the present invention is provided with a first box unit 1, at least a second box unit 2 and a third box unit 3; the first box unit 1, the second box unit 2 and the third box unit 3 are vertically slidably connected with each other; and are driven by a lifting assembly 4 arranged on the side; bottom plates are slidably arranged at the bottom of the first box unit 1, the second box unit 2 and the third box unit 3, and a bottom plate cylinder c is arranged under the bottom plate assembly f. The detachable drill rod box for high-position drilling construction of an electric drilling rig of the present invention is mainly arranged by a unit-type box body. For example, the first box unit 1, the second box unit 2 and the third box 3 units are arranged in sequence from left to right in a parallel stacking manner. One first box unit 1 and one third box unit 3 are each arranged at the two ends, while a plurality of second box units 2 in the middle can be arranged according to actual application requirements, and the sliding connection method is convenient for assembly and disassembly. In addition, through the setting of the lifting component 4, the position can be flexibly adjusted vertically according to the structure of the box unit, and different heights for loading and unloading drill rods can be continuously adapted. At the same time, in order to facilitate and quick operation, the bottom of each box unit of the present invention is arranged into a structure that can slide and lift, which can further adjust the problem of difficult grasping of the lower drill rod.
[0063] In the embodiment of the present disclosure, the bottom plate assembly f is provided with a bottom plate f1; rollers f4 are provided at both ends of the bottom plate f1; a wheel seat f2 is provided between the bottom plate f1 and the roller f4, and the wheel seat f2 is a V-shaped member; one end of the wheel seat f2 is installed under the bottom plate f1 through a first bottom plate installation position f21, and the other end of the wheel seat f2 is installed with the roller f4 through a roller installation position f23. The bottom plate assembly f mainly includes the bottom plate f1, the roller f4, the pull plate f3 and the wheel seat f2. The roller f4 can slide in the rectangular groove of the side plate of the box a, wherein the spacing between the bottom plate f1 and the box a is 3 mm, and a semicircular arc plate connecting the pull plate f3 and the wheel seat f2 is welded on it; the wheel seat f2 is connected to the bottom plate f1, and the roller f4 is in a horizontal state through two symmetrical pull plates f3; the roller f4 is made of iron and is embedded with a deep groove ball bearing to ensure that it slides smoothly in the rectangular groove; the wheel seat f2 mainly includes a V-shaped plate, wherein the opening angle of the V-shaped plate is 116°, and the "I"-shaped hole at the front end can be adjusted forward and backward according to the usage to ensure that the roller f4 is close to the inner wall of the rectangular groove, and one end of the wheel seat f2 is installed under the bottom plate f1 through the set first bottom plate mounting position f21, and the other end of the wheel seat f2 is installed with the roller f4 through the set roller mounting position f23.
[0064] In the embodiment of the present disclosure, a pull plate f3 is hingedly arranged between the bottom plate f1 and the wheel seat f2; the number of the pull plates 3 is 2, which are arranged symmetrically; that is, a second bottom plate mounting position f22 is also provided in the middle of the wheel seat f2, which is used to hinge one end of the pull plate f3. A pull plate f3 is also hingedly arranged between the bottom plate f1 and the wheel seat f2; that is, a second bottom plate mounting position f22 is also provided in the middle of the wheel seat, which is used to hinge one end of the pull plate f3.
[0065] In the embodiment of the present disclosure, the lifting assembly 4 is arranged on the second box unit 2 and the third box unit 3; the lifting cylinder 41 is arranged on the second box unit 2, the telescopic end of the lifting cylinder 41 is fixed to the bottom side of the second box unit 2, and the cylinder barrel of the lifting cylinder 41 is suspended through the cylinder mounting plate 43 arranged on the first box unit 1; the lifting cylinder 41 is arranged on the third box unit 3, the telescopic end of the lifting cylinder 41 is fixed on the third box unit 3, and the cylinder barrel of the lifting cylinder 41 is suspended through the cylinder mounting plate 43 arranged on the second box unit 2. The piston rod end of the lifting cylinder 41 is connected to the cylinder base 42 by an earring, and the cylinder barrel is connected to the cylinder mounting plate 43 by a middle flange; in order to ensure consistent movement, two lifting cylinders 41 need to be symmetrically installed on both sides of the box a; the cylinder mounting plate 43 includes an L-shaped plate and a semicircular seat, which are directly welded together, wherein the L-shaped plate has 4 circular holes, which are directly mounted on the box a by bolts, and the semicircular seat has a large circular hole and 6 small circular holes, the large circular hole can penetrate the steel diameter of the lifting cylinder 41, and the small circular holes are fixed to the middle flange of the lifting cylinder 41 by bolts;
[0066] In the embodiment of the present disclosure, a plurality of first gaskets 44 are arranged under the cylinder mounting plate 43 to make up the height between adjacent lifting cylinders; if there are n second box units 2, n first gaskets 44 need to be arranged on one side of the first box unit 1, and the number is reduced by 1 successively. One first gasket 44 needs to be arranged on the n-1th second unit 2, and a total of n(n+1) first gaskets 44 need to be arranged; the telescopic end of the lifting cylinder 41 is installed through the cylinder base 42, and a plurality of second gaskets 45 are arranged under the cylinder base 42, and the number of the second gaskets 45 is equal to the number of the first gaskets 44. If there are n second box units 2, n second gaskets 45 need to be arranged on one side of the first second unit 2, and the number is reduced by 1 successively. One second gasket 45 needs to be arranged on the nth second unit 2, and a total of n(n+1) second gaskets 45 need to be arranged. The second gasket 45 is in a square shape, and the first gasket 44 is in a rectangular shape; by changing the number of gaskets, the number of second box units 2 can be increased or decreased, thereby changing the size and capacity of the entire detachable drill pipe box and improving the adaptability of the drilling rig. If 50m drill pipe is needed, the number of boxes a is 5, corresponding to 1 first box unit 1, 3 second box units 2 and 1 third box unit 3, then the number of second gaskets 45 and first gaskets 44 is the same, both are 12 pieces, for one side, the distribution of first gaskets 44 is 3, 2 and 1 starting from the first box unit 1; the distribution of second gaskets 45 is 3, 2 and 1 starting from the first second box unit 2; if 60m drill pipe is needed, the number of boxes a is 6, corresponding to 1 first box unit 1, 4 second box units 2 and 1 third box unit, then the number of second gaskets 45 and first gaskets 44 is the same, both are 20 pieces, for one side, the distribution of first gaskets 44 is 4, 3, 2 and 1 starting from the first box unit 1; the distribution of second gaskets 45 is 4, 3, 2 and 1 starting from the first second box unit 2;
[0067] Box a is the core component of the detachable drill rod box 36, mainly including box a, bottom plate cylinder c and bottom plate assembly f. Box a is mainly welded by 6 steel plates, and a rectangular opening is opened on the top to facilitate the manipulator C to grab the drill rod; 2 rectangular grooves are opened on the single-sided side plate to limit the movement of the roller f4, so as to ensure that the bottom plate assembly f can move up and down smoothly; 2 opening plates are set at the bottom with a center spacing of 350mm to fix the bottom plate cylinder c; the bottom plate cylinder c is a multi-stage cylinder, the cylinder barrel is fixed to the box a through the middle flange, and the piston rod end is customized as a rectangular plate connected to the bottom plate assembly f through 4 bolts; the bottom plate cylinder c is two-stage, and the total stroke is determined according to the number of drill rods 6 to ensure that the grabbing position of each drill rod is the same;
[0068] In the embodiment of the present disclosure, the first box unit 1 is provided with a box body a, which is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member a1 is provided at the bottom for mounting a bottom plate cylinder c; a bottom plate assembly f is mounted on the top of the telescopic end of the bottom plate cylinder c; a slide rail b is fixed vertically along the end surface of the box body a adjacent to the second box unit 2; the box body a is a flat cavity, and the slide rail b is located outside the box body a on the wide surface, and the first box unit 1 mainly includes the box body a and two slide rails B, wherein the slide rails B are fixed to the box body a by 14 bolts;
[0069] In the embodiment of the present disclosure, the second box unit 2 is provided with a box body a, which is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member a1 is provided at the bottom for installing a bottom plate cylinder c; a bottom plate assembly f is mounted on the top of the telescopic end of the bottom plate cylinder c; a slide rail b is vertically fixedly provided along the upper edge of the end surface of the box body a adjacent to the third box unit 3, a slide groove d is vertically fixedly provided along the upper edge of the end surface of the box body a adjacent to the first box unit 1, and a limit seat e is provided at the bottom of the slide groove d. Corresponding to the slide rail b, the slide groove d is two parallel vertically arranged Z-shaped plates fixed to the box body a by bolts, and the two Z-shaped plates form a "rectangular" slide groove d, in which the slide rail b of the first box unit 1 can slide; the limit seat e can limit the slide rail B. In addition, the bolts on the limit seat e can assist in the installation of the hole position of the lifting cylinder 41;
[0070] In the embodiment of the present disclosure, the third box unit 3 is provided with a box body a, which is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member a1 is provided at the bottom for mounting a bottom plate cylinder c; a bottom plate assembly f is mounted on the top of the telescopic end of the bottom plate cylinder c; a slide groove d is fixed vertically along the upper end surface of the box body a adjacent to the second box unit 2, and a limit seat e is provided at the bottom of the slide groove d. The box body a is a flat rectangular box body, that is, it matches the shape of the drill rod 6, and the drill rods are arranged in a row vertically and just fit into the flat rectangular box body a, for example, the box body a can accommodate 10 drill rods 6;
[0071] A fixing seat 51 is arranged laterally on the opposite side of the sliding connection side of the first box unit 1 and the second box unit 2; a folding plate 52 is arranged on the fixing seat 51, which is mainly used for installation on a crawler drilling rig; the folding plate 52 is an anisotropic folding plate with uneven thickness, and there are 2 of them, with small circular holes, large circular holes and upper grooves, wherein the distribution of the small circular holes is the same as the distribution of the slide grooves d on the box body a, and the threaded holes can be directly used for installation, and 4 threaded holes of different heights can be selected according to actual needs to realize the adjustment of the installation height of the drill rod box; there are 4 large circular holes, which are installed in pairs, and the connection between the folding plate 52 and the fixing seat 51 is realized by installing bolts; the upper groove is mainly used to cooperate with the lower groove to realize the initial positioning of the folding plate 52 and the fixing seat 51; there are lower grooves and grooves on the fixing seat 51, wherein 6 bolts are installed in the groove to realize the connection between the fixing seat 51 and the drilling rig.
[0072] Combination Figure 8-10 The method for using the detachable drill rod box for high-position drilling construction of an electric drilling rig of the present invention is as follows:
[0073] The loading and unloading of drill rods during high-position drilling construction is realized through the manipulator C and the detachable drill rod box A for high-position drilling construction of the electric drill rig. The construction method is different according to different construction heights. Take the box a containing 5 as an example:
[0074] (1) Combination Fig. 9 , carry out 3.5m high drilling construction:
[0075] ① Alignment: According to the position requirements of the high-position drilling, the electric drill performs stabilization, amplitude modulation and other actions to adjust the center of the rotator to a horizontal height of 3.5m;
[0076] ② Grab the rod: The horizontal cylinder of the manipulator C extends to the top of the first box unit 1, and the vertical cylinder is used to lower the gripper to a fixed position to grab the first drill rod;
[0077] ③ Rod raising: The vertical cylinder of manipulator C is retracted, and the horizontal cylinder is retracted, and the drill rod is placed between the rotator and the clamp, and the rod raising is completed through coordinated actions;
[0078] ④ Detection: When the proximity switch at the top of the box a detects that there is no drill rod, the bottom plate cylinder c automatically extends 73mm to raise the second drill rod to the position of the first drill rod;
[0079] ⑤One repetition: Repeat actions ② to ④ until all the drill rods in the first box unit 1 are put up;
[0080] ⑥ Displacement: When the rod is raised 10 times and the proximity switch at the top of the box a cannot detect the drill rod, the horizontal extension distance of the cylinder of the manipulator C increases by 78mm;
[0081] ⑦ Secondary grabbing rod: The horizontal cylinder of the manipulator C extends to the top of the first second box unit 2, and the vertical cylinder is used to lower the gripper to a fixed position to grab the first drill rod;
[0082] ⑧ Second repetition: repeat actions ③~④, ⑦ until all the drill rods in the first second box unit 2 are put up;
[0083] ⑨ Repeat three times: Repeat actions ⑥ to ⑧ until the drill rods in the entire drill rod box are put on;
[0084] ⑩Gradually descending: When it is detected that all the drill rods in the detachable drill rod box A for high-position drilling construction of the current electric drilling rig have been put up, the lifting cylinder 41 is extended by 500 mm in sequence and descends by 4 levels. At this time, the height of the third box unit 3 from the ground is about 1.5 m;
[0085] Loading rods: Load 10 drill rods into the third box unit 3 one by one;
[0086] Step-by-step ascent: When the proximity switch at the top of the box a detects the drill rod, the lifting cylinder 41 retracts in sequence;
[0087] Three grabs: The horizontal cylinder of the manipulator C extends to the top of the third box unit 1, and the vertical cylinder is used to lower the gripper to a fixed position to grab the first drill rod;
[0088] Secondary detection: When the proximity switch on the top of the box a detects that there is no drill rod, the bottom plate cylinder c automatically extends 73mm to raise the second drill rod to the position of the first drill rod;
[0089] Repeat four times: Repeat actions ③~④, Until all the drill rods in the third box unit 3 are put on; Repeat five times: Repeat action ⑩~ Until the drilling depth is reached.
[0090] (2) Combination Fig.10 , carry out 3m high drilling construction:
[0091] When drilling at a height of 3m, compared with 3.5m, ① to ⑨ are basically the same, and there are differences starting from ⑩:
[0092] ⑩Gradually descending: When it is detected that all the drill rods in the detachable drill rod box A for high-position drilling construction of the current electric drilling rig have been put up, the lifting cylinder 41 is extended by 500 mm in sequence and descends by 3 levels. At this time, the height of the third second box unit 2 and the third box unit 3 from the ground is about 1.5 m;
[0093] Loading rods: Load 10 drill rods into the third second box unit 2 and the third box unit 3 one by one;
[0094] Step-by-step ascent: When the proximity switch at the top of the box a detects the drill rod for the second time, the lifting cylinder 41 retracts in sequence;
[0095] Three grabs: The horizontal cylinder of the manipulator C extends to the top of the third second box unit 2, and the vertical cylinder is used to lower the gripper to a fixed position to grab the first drill rod;
[0096] Secondary detection: When the proximity switch on the top of the box a detects that there is no drill rod, the bottom plate cylinder c automatically extends 73mm to raise the second drill rod to the position of the first drill rod;
[0097] Repeat four times: Repeat actions ③~④, Until all the drill rods in the third second box unit 2 are put on;
[0098] Secondary shift: When the rod is raised 10 times and the proximity switch at the top of the box a cannot detect the drill rod, the horizontal extension distance of the cylinder of the manipulator C increases by 78mm;
[0099] Three-time grabbing rod: The horizontal cylinder of the manipulator C is extended to the top of the third box unit 3, and the vertical cylinder is used to lower the gripper to a fixed position to grab the first drill rod;
[0100] Repeat five times: Repeat actions ③~④, Until all the drill rods in the third box unit 3 are put on; Six repetitions: Repeat action ⑩~ Until the drilling depth is reached.
[0101] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A detachable drill rod box for high-position drilling construction of an electric drilling rig, characterized in that: A first box unit (1), at least one second box unit (2) and a third box unit (3) are provided; The first box unit (1), the second box unit (2) and the third box unit (3) are vertically slidably connected; and driven by a lifting assembly (4) arranged on the side; A bottom plate assembly (f) is slidably arranged at the bottom of the first box unit (1), the second box unit (2) and the third box unit (3), and a bottom plate oil cylinder (c) is arranged under the bottom plate assembly (f).
2. The detachable drill rod box for high-position drilling construction of an electric drill according to claim 1 is characterized in that: The bottom plate assembly (f) is provided with a bottom plate (f1); Rollers (f4) are provided at both ends of the bottom plate (f1); A wheel seat (f2) is arranged between the bottom plate (f1) and the roller (f4), and the wheel seat (f2) is a V-shaped member; One end of the wheel seat (f2) is installed under the bottom plate (f1) through a first bottom plate installation position (f21), and the other end of the wheel seat (f2) is installed with a roller (f4) through a roller installation position (f23).
3. The detachable drill rod box for high-position drilling construction of an electric drilling rig according to claim 2 is characterized in that: A pull plate (f3) is hingedly arranged between the bottom plate (f1) and the wheel seat (f2); That is, a second bottom plate mounting position (f22) is also arranged in the middle of the wheel seat (f2) for hingedly connecting one end of the pull plate (f3).
4. The detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 3, characterized in that: The lifting assembly (4) is arranged on the second box unit (2) and the third box unit (3); A lifting cylinder (41) is provided on the second box unit (2), the telescopic end of the lifting cylinder (41) is fixed to the bottom of the second box unit (2), and the cylinder barrel of the lifting cylinder (41) is suspended through a cylinder mounting plate (43) provided on the first box unit (1); A lifting cylinder (41) is arranged on the third box unit (3), the telescopic end of the lifting cylinder (41) is fixed on the third box unit (3), and the cylinder barrel of the lifting cylinder (41) is suspended through a cylinder mounting plate (43) arranged on the second box unit (2).
5. The detachable drill rod box for high-position drilling construction of an electric drilling rig according to claim 4 is characterized in that: A plurality of first gaskets (44) are arranged under the cylinder mounting plate (43) to make up the height between adjacent lifting cylinders; the telescopic end of the lifting cylinder (41) is installed through the cylinder base (42), and a plurality of second gaskets (45) are arranged under the cylinder base (42); The number of the second gaskets (45) is equal to the number of the first gaskets (44).
6. The detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 3, characterized in that: The first box unit (1) is provided with a box body (a), the box body (a) is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member (a1) is provided at the bottom for mounting a bottom plate cylinder (c); The telescopic end of the bottom plate cylinder (c) is equipped with a bottom plate assembly (f); A slide rail (b) is fixedly arranged vertically on the end surface of the box body (a) adjacent to the second box unit (2).
7. The detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 3, characterized in that: The second box unit (2) is provided with a box body (a), the box body (a) is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member (a1) is provided at the bottom for mounting the bottom plate cylinder (c); The telescopic end of the bottom plate cylinder (c) is equipped with a bottom plate assembly (f); A slide rail (b) is vertically fixedly arranged along the end surface of the box body (a) adjacent to the third box unit (3), a slide groove (d) is vertically fixedly arranged along the end surface of the box body (a) adjacent to the first box unit (1), and a limit seat (e) is arranged at the bottom of the slide groove (d).
8. The detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 3, characterized in that: The third box unit (3) is provided with a box body (a), the box body (a) is a rectangular cavity with openings at the top and the bottom, and a bottom plate cylinder mounting member (a1) is provided at the bottom for mounting the bottom plate cylinder (c); The telescopic end of the bottom plate cylinder (c) is equipped with a bottom plate assembly (f); A slide groove (d) is fixedly arranged vertically on the end surface of the box body (a) adjacent to the second box unit (2), and a limit seat (e) is arranged at the bottom of the slide groove (d).
9. The detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 3, characterized in that: A fixing seat (51) is arranged in the transverse direction on the side opposite to the sliding connection side of the first box unit (1) and the second box unit (2); A folding plate (52) is mounted on the fixing seat (51).
10. The method for using the detachable drill rod box for high-position drilling construction of an electric drill according to any one of claims 1 to 9, characterized in that: include: Grabbing the rod: The manipulator (C) extends to the top of the first box unit (1) and grabs the first drill rod; Rod raising: The manipulator (C) places the drill rod between the rotator and the gripper and completes the rod raising through coordinated actions; Detection: When the proximity switch at the top detects that there is no drill rod, the bottom plate cylinder (c) automatically extends to raise the other drill rods to the position of the first drill rod; One repetition: Repeat the action until all the drill rods in the first box unit (1) have been put up; Shifting: When the proximity switch at the top fails to detect the drill rod, the manipulator (C) extends to just above the first second box unit (2), and the gripper descends to a fixed position to grab the first rod; Second repetition: repeat until all the drill rods in the first second box unit (2) have been put up; Repeat three times: Repeat the action until the drill rods in the entire drill rod box are completed; When it is detected that the drill rods of the first box unit (1), the second box unit (2) and the third box unit (3) have all been put on, the lifting assembly (4) is extended and lowered in sequence, the third box unit (3) is lowered to the lowest end and then the rods are installed, and the rod-raising action continues.
Citation Information
Patent Citations
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