Rapid cooling casting device for pump valve casting

By adopting the method of pre-air cooling and then water cooling in the pump and valve casting model, combined with the design of the gas-liquid return mechanism, the problem of too fast cooling speed when the casting mold is high temperature is solved, and the recycling of water resources is realized, improving the cooling efficiency. Efficiency and safety.

CN119328107APending Publication Date: 2025-01-21ZHEJIANG QUANSHUN FLUID CONTROL TECH CO LTD

Patent Information

Application Number
CN202411378617.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

When the surface of the existing pump and valve casting model is high in temperature, direct water spray cooling may cause the casting to crack or deform, and it will not be able to effectively recover high-temperature water vapor, causing waste of water resources and air pollution.

Method used

A device for rapid cooling of pump and valve castings is designed, which adopts the method of air cooling in advance and then water cooling after the temperature drops to a certain level, and the moisture in high-temperature water vapor is recycled through a gas-liquid return mechanism.

Benefits of technology

It achieves the goal of ensuring cooling efficiency and safety while reducing the risk of cracking or deformation of castings due to excessive cooling speed, effectively recycling water resources, and reducing water waste and air pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of pump valve production equipment, in particular to a pump valve casting rapid cooling device which comprises an inner barrel with supporting legs and a liquid discharging pipe at the bottom, a water barrel internally provided with a cavity is connected to the outer portion of the inner barrel, a lifting frame is arranged in the inner barrel in a sliding mode, and a driving piece I used for driving the lifting frame to ascend and descend is installed on the inner wall of the inner barrel. A lower die is installed on the top of the lifting frame, a lifting mechanism is arranged on the top of the lifting frame, an upper die is installed on the lifting mechanism, a driving mechanism is arranged outside the inner cylinder, two cylinder covers capable of being opened and closed are arranged on the driving mechanism, and a cooling mechanism is arranged on the inner cylinder. When the temperature of the lower die and the upper die is too high, external air can be supplied to carry out air cooling on the lower die and the upper die in advance, and after the temperature of the lower die and the upper die is reduced to a certain level, cooling water is supplied to carry out water cooling on the lower die and the upper die, so that the cooling safety and efficiency can be guaranteed, and the production efficiency is improved. And the risk of casting cracking or deformation caused by too high cooling speed can be reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of pump and valve production equipment, and in particular to a pump and valve casting rapid cooling casting device. Background Art

[0002] The pump and valve casting model is an auxiliary device used in the production and processing of pumps and valves to cast and shape the raw materials so that they can be better processed later. It has been widely used in the field of pump and valve production equipment technology. When the existing pump and valve casting model is used, the lower mold is fixed on the workbench, and the upper mold is driven up and down by the driving mechanism. After the mold is closed and the material is injected, the casting is cooled and formed.

[0003] After searching, the patent announcement number is: CN214236242U, a pump and valve casting model, first the lower mold is fixed on the fixed seat by bolts, then the upper mold is moved down to insert the sealing ring into the ring groove for sealing and closing the mold to form a sealed cavity, the raw material is introduced into the sealed cavity through the casting pipe, the external water source is connected through the water inlet pipe, and the cooling water is sprayed to the upper and lower molds through the ring pipe and the nozzle for rapid cooling.

[0004] Although the above patented technology can effectively spray cooling water onto the upper and lower molds to cool the casting, the above patent sprays water directly to cool down the casting mold when the surface of the casting mold is at high temperature, and cannot air-cool the casting mold in advance. When the surface of the casting mold is at high temperature, direct water spraying to cool down may cause the casting to crack or deform due to excessive cooling speed. In addition, the cooling water will evaporate rapidly to form high-temperature water vapor after contacting the high-temperature mold surface, and the above patent cannot effectively recycle the high-temperature water vapor, which will not only cause a waste of water resources, but also cause the high-temperature water vapor to diffuse into the surrounding environment, causing air pollution, and increase the risk of scalding of workers. Summary of the invention

[0005] The purpose of the present invention is to provide a pump valve casting rapid cooling casting device that can both pre-cool the mold with air and recycle the moisture in the high-temperature steam in order to solve the above-mentioned problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical scheme: a pump valve casting rapid cooling casting device, comprising an inner cylinder with legs and a drain pipe at the bottom, a water cylinder with a cavity inside is connected to the outside of the inner cylinder, a lifting frame is slidably arranged in the inner cylinder, a driving member I for driving the lifting frame to rise and fall is installed on the inner wall of the inner cylinder, a lower mold is installed on the top of the lifting frame, a lifting mechanism is arranged on the top of the lifting frame, an upper mold is installed on the lifting mechanism, a driving mechanism is arranged on the outside of the inner cylinder, two cylinder covers that can be opened and closed are arranged on the driving mechanism, the cylinder covers are located on the upper side of the inner cylinder, the driving mechanism drives the two cylinder covers to close and seal the top of the inner cylinder, a cooling mechanism is arranged on the inner cylinder, the cooling mechanism comprises an annular nozzle that can be lifted and lowered and is arranged inside the inner cylinder, a driving member II for driving the annular nozzle to be lifted and lowered is arranged inside the inner cylinder, an air supply and liquid supply component is arranged on the inner cylinder, the air supply and liquid supply component is connected with the cavity and the annular nozzle to transport airflow and cooling water to the annular nozzle, and a gas-liquid reflux mechanism for inputting high-temperature water vapor into the cavity is provided on the water cylinder.

[0007] Preferably, the air and liquid supply component includes a shell connected to the upper part of the outer wall of the inner cylinder, a filter is installed on the top of the shell, a drive motor is installed on the filter, the output shaft of the drive motor is connected to the fan blades located in the shell, the bottom of the shell is connected to a pipe, the lower part of the pipe extends into the lower part of the cavity, an electromagnetic valve is installed at the lower part of the pipe, the output shaft of the drive motor is connected to a spiral conveying shaft located in the pipe, a conveying hose is connected between the upper part of the pipe and the annular nozzle, and temperature sensors are installed at circumferential intervals on the upper part of the inner wall of the inner cylinder.

[0008] Preferably, the gas-liquid reflux mechanism includes a water pump I installed outside the water cylinder, a spiral tube is installed in the cavity, the lower end of the spiral tube extends out of the water cylinder, an infusion tube I is connected between the lower end of the spiral tube and the input end of the water pump I, an infusion tube II is connected to the output end of the water pump I, the infusion tube II extends into the cavity, and a Y-shaped hose I is connected between the upper end of the spiral tube and the tops of the two cylinder covers.

[0009] Preferably, the driving mechanism includes a magnetic rod connected to the upper part of the outer wall of the inner cylinder, an arc-shaped iron plate that can be lifted and lowered is slidably connected to the magnetic rod, two rotating shafts are rotatably connected to the arc-shaped iron plate, two cylinder covers are respectively connected to the top ends of the two rotating shafts, and spiral grooves are provided on the two rotating shafts. A rod frame that can be lifted and lowered is provided at the bottom of the inner cylinder, and the lifting frame can contact the rod frame and push the rod frame downward when it moves downward. A spring I is connected between the lower part of the rod frame and the bottom of the inner cylinder, and the upper part of the rod frame is slidably sleeved on the two rotating shafts. Two balls are connected to the upper part of the rod frame, and the two balls are respectively located in the spiral grooves on the two rotating shafts. A sealing ring located on the upper side of the magnetic rod is connected to the upper part of the outer wall of the inner cylinder, and a receiving groove for accommodating the cylinder cover is provided on the top of the sealing ring.

[0010] Preferably, the cylinder cover is provided with a liquid guiding mechanism for guiding the liquid into the cavity, the liquid guiding mechanism includes a condensation plate connected to the top of the inner side of the cylinder cover at an interval and inclined downward, the inner wall of the cylinder cover is connected with a guide groove located on the lower side of the condensation plate, the lower part of the condensation plate is connected with a guide plate for guiding the liquid into the guide groove, and a reflux hose is connected between the guide groove and the cavity.

[0011] Preferably, a liquid circulation mechanism is provided between the water cylinder and the condensation plate, and the liquid circulation mechanism includes a water pump II installed on the outside of the water cylinder, and the input end and output end of the water pump II are both connected to a delivery pipe, and the delivery pipe at the output end of the water pump II is connected to a Y-shaped hose II, and both ends of the Y-shaped hose II extend into the two cylinder covers respectively, and both ends of the Y-shaped hose II pass through the condensation plates on the two cylinder covers respectively, and a Y-shaped hose III is connected between the two ends of the Y-shaped hose II, and the bottom end of the Y-shaped hose III extends into the cavity.

[0012] Preferably, metal heat dissipation fins are installed on the bottom of the lower mold and the top of the upper mold.

[0013] Preferably, a lifting and lowering connecting rod is slidably connected to the inner wall of the inner cylinder, a supporting wheel for supporting the conveying hose is provided on the connecting rod, and a spring II is connected between the connecting rod and the inner cylinder.

[0014] The beneficial effects of the present invention have the following advantages compared with the prior art:

[0015] 1. The present invention can supply external air to pre-cool the lower mold and the upper mold when the temperature of the lower mold and the upper mold is too high, and supply cooling water to water-cool the lower mold and the upper mold after the temperature of the lower mold and the upper mold drops to a certain level, which can ensure the safety and efficiency of cooling and reduce the risk of cracking or deformation of the casting due to excessive cooling speed.

[0016] 2. The cylinder cover can seal the inner cylinder, effectively preventing high-temperature water vapor from escaping, so as to avoid the high-temperature water vapor from diffusing outward to the surrounding environment and causing pollution, and can reduce the risk of scalding of workers. The combination of the Y-shaped hose I and the spiral tube can effectively guide the high-temperature water vapor into the cavity for cooling, so that the high-temperature water vapor can be liquefied into water. Through the coordinated work of the water pump I, the infusion tube I and the infusion tube II, the water can be transported back to the cavity, so as to achieve the effect of recycling the water in the high-temperature water vapor, thereby reducing the waste of water resources and achieving the purpose of saving water resources.

[0017] 3. The present invention can automatically drive the cylinder cover to rotate and open while the lifting frame drives the lower mold and the upper mold to move upward out of the inner cylinder, and can automatically drive the cylinder cover to close while the lifting frame drives the lower mold and the upper mold to move downward into the inner cylinder. The whole process does not require manual opening and closing of the cylinder cover, which can save time and effort.

[0018] 4. Through the cooperation of the condensation plate, guide plate, guide groove and reflux hose, water droplets can flow back into the cavity, reducing the situation where water vapor condenses on the top of the inner side of the cylinder cover and gathers into droplets and falls back on the lower mold and the upper mold, avoiding water droplets from mixing into the casting space between the lower mold and the upper mold, preventing holes, cracks and other problems from occurring in the casting during the molding process, and preventing water droplets from falling on the ground around the device and the outer walls of the inner cylinder and the water cylinder when the cylinder cover is opened, thereby further reducing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the lifting mechanism of the present invention.

[0021] Figure 3 It is a schematic diagram of the installation of the cooling mechanism of the present invention.

[0022] Figure 4 A schematic diagram of a partial three-dimensional structure of the cooling mechanism of the present invention Figure 1 .

[0023] Figure 5 A schematic diagram of a partial three-dimensional structure of the cooling mechanism of the present invention Figure 2 .

[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the gas-liquid reflux mechanism of the present invention.

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the driving mechanism of the present invention.

[0026] Figure 8 It is a partial three-dimensional structural schematic diagram of the driving mechanism of the present invention.

[0027] Fig. 9 It is a schematic diagram of the three-dimensional structure of the cylinder cover of the present invention.

[0028] Fig.10 It is a schematic diagram of the installation of the liquid guiding mechanism and the liquid circulation mechanism of the present invention.

[0029] Fig.11 It is a schematic diagram of the three-dimensional structure of the liquid guiding mechanism of the present invention.

[0030] Fig.12 It is a schematic diagram of the installation of the metal heat sink fins of the present invention.

[0031] In the figure: 1-inner cylinder, 2-water cylinder, 21-cavity, 3-driving member I, 4-lifting frame, 5-lower die, 61-guide rod, 62-reciprocating frame, 63-cylinder, 7-upper die, 81-magnetic rod, 82-arc iron plate, 83-rotating shaft, 84-spiral groove, 85-rod frame, 86-spring I, 87-ball, 88-sealing ring, 89-accommodating groove, 9-cylinder cover, 101-annular nozzle, 102-driving member II, 103-housing, 104-filter screen, 105-driving motor, 106-fan blade, 107-pipeline, 10 8-solenoid valve, 109-screw conveying shaft, 1010-conveying hose, 1011-temperature sensor, 111-water pump Ⅰ, 112-infusion tube Ⅰ, 113-spiral tube, 114-infusion tube Ⅱ, 115-Y-shaped hose Ⅰ, 121-condensation plate, 122-guide plate, 123-guide groove, 124-reflux hose, 131-water pump Ⅱ, 132-conveying pipe, 133-Y-shaped hose Ⅱ, 134-Y-shaped hose Ⅲ, 14-metal cooling fins, 15-connecting rod, 16-support wheel, 17-spring Ⅱ. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0033] A pump valve casting rapid cooling casting device, see Figure 1-Figure 6, comprising an inner tube 1, the bottom of the inner tube 1 is connected with four legs evenly spaced along the circumferential direction, a drain pipe for discharging cooling water is connected in the middle of the bottom of the inner tube 1, the bottom of the inner tube 1 is conical, so as to guide the cooling water in it to the drain pipe for downward discharge, the outside of the inner tube 1 is connected with a water cylinder 2, a cavity 21 is opened on the water cylinder 2, and an injection pipe for injecting cooling water into the cavity 21 is connected to the front upper side of the water cylinder 2, and two left and right slideways are connected to the rear side of the inner wall of the inner tube 1, and the two slideways are connected to the inner wall of the inner tube 1. A lifting frame 4 is provided between the inner tube 1 and the inner tube 1. A driving member Ⅰ3 for driving the lifting frame 4 to rise and fall is installed on both sides of the inner wall of the inner tube 1. The driving member Ⅰ3 is an electric slide rail. The lifting frame 4 is connected to the slider of the electric slide rail. A lower mold 5 is installed on the top of the lifting frame 4. A lifting mechanism is provided on the top of the lifting frame 4. The lifting mechanism includes a guide rod 61, a circular frame 62 and a cylinder 63. The left front side and the right rear side of the top of the lifting frame 4 are connected to the guide rod 61. There is a sliding connection between the two guide rods 61. The circular frame 62 can be raised and lowered, and the left rear side and the right front side of the circular frame 62 are both installed with cylinders 63. The telescopic rod of the cylinder 63 is connected to the top of the lifting frame 4. The upper mold 7 is installed in the circular frame 62. The shortening of the telescopic rod of the cylinder 63 can drive the circular frame 62 to drive the upper mold 7 to move downward for mold closing. The extension of the telescopic rod of the cylinder 63 can drive the circular frame 62 to drive the upper mold 7 to move upward and separate from the lower mold 5 for mold opening. The lower mold 5 is connected with an injection port for injecting raw materials into the space between it and the upper mold 7. Tube, the bottom end of the injection tube passes through the bottom of the inner tube 1 and extends out of the inner tube 1. A driving mechanism is provided on the outside of the inner tube 1. Two front and rear tube covers 9 that can be opened and closed are provided on the driving mechanism. The tube cover 9 is located on the upper side of the inner tube 1. The tube cover 9 is semicircular in shape. The driving mechanism drives the two tube covers 9 to close and then seals the top of the inner tube 1 to prevent high-temperature water vapor from floating out of the inner tube 1. A cooling mechanism is provided on the inner tube 1, and a gas-liquid reflux mechanism for inputting high-temperature water vapor into the cavity 21 is provided on the water tube 2.

[0034] See also Figure 3-Figure 5The cooling mechanism includes an annular nozzle 101, a driving member II 102 and an air and liquid supply component. A guide rod is connected to the rear side of the inner tube 1, and a sliding sleeve that can be raised and lowered is slidably connected to the guide rod. The sliding sleeve is connected to the annular nozzle 101. A driving member II 102 for driving the annular nozzle 101 to rise and fall is provided on the front side of the inner tube 1. The driving member II 102 includes a screw, a nut and a servo motor. The screw is rotatably connected to the front side of the inner tube 1, and the nut is threadedly connected to the screw. The nut is connected to the annular nozzle 101. The servo motor is installed on the bottom front side of the inner tube 1, and the output shaft of the servo motor is connected to the bottom end of the screw. Controlling the servo motor to drive the screw to rotate can drive the nut to drive the annular nozzle 101 to descend, and controlling the servo motor to drive the screw to reverse can drive the nut to drive the annular nozzle 1 01 rises, an air supply and liquid supply component is provided on the inner cylinder 1, the air supply and liquid supply component includes a shell 103 connected to the upper left part of the outer wall of the inner cylinder 1, a filter screen 104 is installed on the top of the shell 103, a drive motor 105 is installed on the filter screen 104, the output shaft of the drive motor 105 is connected to the fan blade 106 located in the shell 103, the bottom of the shell 103 is connected to a pipe 107, the lower part of the pipe 107 extends into the lower part of the cavity 21, a solenoid valve 108 is installed at the lower part of the pipe 107, the output shaft of the drive motor 105 is connected to a spiral conveying shaft 109 located in the pipe 107, a conveying hose 1010 is connected between the upper part of the pipe 107 and the annular nozzle 101, and four temperature sensors 1011 are installed at intervals along the circumferential direction on the upper part of the inner wall of the inner cylinder 1.

[0035] See also Figure 1 and Figure 6 The gas-liquid reflux mechanism includes a water pump Ⅰ111 installed on the right front side of the outer wall of the water cylinder 2, a spiral tube 113 is installed in the cavity 21, the lower end of the spiral tube 113 extends out of the water cylinder 2, and an infusion tube Ⅰ112 is connected between the lower end of the spiral tube 113 and the input end of the water pump Ⅰ111. The infusion tube Ⅰ112 is U-shaped, and the upper end surface of the U-shaped infusion tube Ⅰ112 is higher than the lower end of the spiral tube 113. The output end of the water pump Ⅰ111 is connected to an infusion tube Ⅱ114, and the infusion tube Ⅱ114 extends into the cavity 21. The upper end of the spiral tube 113 and the top of the two cylinder covers 9 are connected by a Y-shaped hose Ⅰ115.

[0036] See also Figure 6-Figure 9The driving mechanism includes two front and rear magnetic rods 81 connected to the upper right part of the outer wall of the inner cylinder 1, and a lifting arc-shaped iron plate 82 is slidably connected between the two magnetic rods 81. The front and rear rotating shafts 83 are rotatably connected to the arc-shaped iron plate 82. The two cylinder covers 9 are respectively connected to the top ends of the two rotating shafts 83. The two rotating shafts 83 are both provided with spiral grooves 84. The bottom right side of the inner cylinder 1 is slidably connected to a rod frame 85 that can be lifted and lowered. The rod frame 85 includes a vertical rod, an L-shaped lifting rod, an L-shaped connecting rod and a ring. The vertical rod is slidably connected to the bottom right side of the inner cylinder 1. The bottom end of the vertical rod is connected to the L-shaped lifting rod. The upper part of the L-shaped lifting rod is connected to the front and rear L-shaped connecting rods. The two L-shaped connecting rods are both connected with rings. The two rings are respectively slidably sleeved on the two rotating shafts 83. , the vertical rod and L-shaped lifting rod of the rod frame 85 are both sleeved with spring Ⅰ86, and the two ends of spring Ⅰ86 are respectively connected to the bottom of the L-shaped lifting rod and the bottom of the inner tube 1, and the two rings on the rod frame 85 are rotatably connected with balls 87, and the two balls 87 are respectively located in the spiral grooves 84 on the two rotating shafts 83. The L-shaped lifting rod on the rod frame 85 is slidably sleeved with a guide sleeve, which is fixedly connected to the right side of the outer wall of the water cylinder 2. The L-shaped lifting rod can be guided by the guide sleeve to ensure that the entire rod frame 85 is lifted and lowered smoothly. The lifting frame 4 moves downward to contact the vertical rod on the rod frame 85 and push the vertical rod downward. The upper part of the outer wall of the inner tube 1 is connected to a sealing ring 88 located on the upper side of the magnetic rod 81, and the top of the sealing ring 88 is provided with a receiving groove 89 for accommodating the cylinder cover 9.

[0037] Initially, the rod frame 85 is pressed down by the lifting frame 4, the spring I86 is in a stretched state, and the two cylinder covers 9 are inserted into the receiving groove 89 on the sealing ring 88 to seal the inner cylinder 1. The lifting mechanism is controlled to drive the upper mold 7 to move down to complete the mold closing action. Then, the injection pipe on the lower mold 5 is connected to the external feeding equipment to inject the high-temperature molten raw materials between the upper mold 7 and the lower mold 5. Then, the driving motor 105 is controlled to drive the fan blade 106 to rotate. The fan blade 106 rotates to generate wind force, which is transported to the annular nozzle 101 through the conveying hose 1010. The annular nozzle 101 then sprays the airflow to the lower mold 5 and the upper mold 7, so as to achieve pre-cooling of the lower mold 5 and the upper mold 7. At the same time, the control drive part Ⅱ102 drives the annular nozzle 101 to move up and down reciprocatingly, so as to spray the airflow evenly to the lower mold 5 and the upper mold 7, thereby increasing the cooling area; when the temperature sensor 1011 detects that the temperature of the lower mold 5 and the upper mold 7 drops below the set first preset value, the temperature sensor 1011 sends a signal to the controller (the controller is not shown in the figure, the controller is prior art, and is not described here), and the controller then sends an instruction to open the solenoid valve 108, so that the cooling water in the cavity 21 of the water cylinder 2 flows into the pipe 107, and continuously replenishes the cooling water into the cavity 21 of the water cylinder 2. The driving motor 105 drives the screw conveying shaft 109 to rotate and convey the cooling water in the pipe 107 upward. The cooling water enters the annular nozzle 101 through the conveying hose 1010 and is sprayed on the lower mold 5 and the upper mold 7 by the annular nozzle 101 to realize water cooling of the lower mold 5 and the upper mold 7. The cooling water can be discharged from the inner cylinder 1 to a suitable place by connecting the external pipe of the drain pipe at the bottom of the inner cylinder 1 to recycle the cooling water. When the temperature sensor 1011 detects that the temperature of the lower mold 5 and the upper mold 7 drops below the set second preset value, the temperature sensor 1011 sends a signal to the controller again, and the controller controls the solenoid valve 108 to close and stop supplying liquid to the annular nozzle 101, so that the annular nozzle 101 only sprays airflow, thereby blowing away the cooling water remaining on the outer surface of the lower mold 5 and the upper mold 7. In this way, the device can supply external air to pre-cool the lower mold 5 and the upper mold 7 when the temperature of the lower mold 5 and the upper mold 7 is too high, and supply cooling water to cool the lower mold 5 and the upper mold 7 after the temperature of the lower mold 5 and the upper mold 7 drops to a certain level. This can not only ensure the safety and efficiency of cooling, but also reduce the risk of cracking or deformation of the casting due to excessive cooling speed.

[0038] Since the inner cylinder 1 is sealed by the cylinder cover 9, the high-temperature water vapor generated when the lower mold 5 and the upper mold 7 are water-cooled will not diffuse outward into the surrounding environment, thereby preventing air pollution and reducing the risk of scalding of the staff. The high-temperature water vapor rises and enters the Y-shaped hose Ⅰ115, and the high-temperature water vapor is introduced into the spiral tube 113 through the Y-shaped hose Ⅰ115, so that the high-temperature water vapor is cooled by the cooling water in the cavity 21. The spiral tube 113 can extend the flow path of the high-temperature water vapor in the cavity 21, thereby extending the time for the high-temperature water vapor to be cooled by the cooling water, so as to improve the cooling effect of the high-temperature water vapor. After being cooled, the high-temperature water vapor is liquefied into water, and the water pump Ⅰ111 is controlled to work, and the liquefied water is transported back to the cavity 21 through the infusion pipe Ⅰ112 and the infusion pipe Ⅱ114, realizing the recycling of water in the high-temperature water vapor and reducing the waste of water resources. The remaining gas after cooling is discharged outward through the top of the infusion pipe Ⅰ112. In this way, the inner cylinder 1 can be sealed by the cylinder cover 9, and the high-temperature water vapor can be effectively prevented from escaping, so as to avoid the high-temperature water vapor from diffusing outward to the surrounding environment to cause pollution, and the risk of scalding of the staff can be reduced. The combination of the Y-shaped hose Ⅰ115 and the spiral tube 113 can effectively guide the high-temperature water vapor into the cavity 21 for cooling, so that the high-temperature water vapor can be liquefied into water. Through the coordinated work of the water pump Ⅰ111, the infusion tube Ⅰ112 and the infusion tube Ⅱ114, the water can be transported back to the cavity 21, so as to achieve the effect of recycling the moisture in the high-temperature water vapor, thereby reducing the waste of water resources and achieving the purpose of saving water resources.

[0039] After the casting is cooled and completely formed, the driving member Ⅰ3 is controlled to drive the lifting frame 4 to move up and disengage from the rod frame 85. Under the reset action of the spring Ⅰ86, the rod frame 85 is pushed to move up with the ball 87. Since the cylinder cover 9 is inserted in the accommodating groove 89 of the sealing ring 88 at this time, the cylinder cover 9 cannot be directly rotated to open. Then, as the ball 87 moves up, the rotating shaft 83 is pushed up, and the upward movement of the rotating shaft 83 drives the arc-shaped iron plate 82 and the cylinder cover 9 to move up. When the cylinder cover 9 moves up and disengages from the sealing ring 88, the cylinder cover 9 can rotate freely. Due to the magnetic attraction of the magnetic rod 81 to the arc-shaped iron plate 82, when the cylinder cover 9 is separated from the sealing ring 88, the arc-shaped iron plate 82 will not continue to move upward, and the cylinder cover 9 will not continue to move upward. At this time, the ball 87 continues to move upward and cooperates with the spiral groove 84, prompting the cylinder cover 9 to rotate and open, avoiding obstruction of the subsequent lower mold 5 and upper mold 7 from moving upward from the inner cylinder 1, so that the lower mold 5 and upper mold 7 can be moved upward from the inner cylinder 1 to facilitate the removal of the casting. After the casting is taken out, the control driving member I3 drives the lifting frame 4 to move downward, thereby driving the lower mold 5 and upper mold 7 to move downward into the inner cylinder 1. When the lifting frame 4 moves down to contact the rod frame 85, the lifting frame 4 pushes the rod frame 85 to drive the ball 87 to move downward, and the spring I86 is stretched accordingly. The ball 87 moves downward and cooperates with the spiral groove 84, prompting the cylinder cover 9 to reverse and close. After the two cylinder covers 9 are closed, they are in contact with each other and cannot be reversed further, and at this time, the ball 87 has moved down to the bottom of the spiral groove 84, so that the ball 87 continues to move down to push the shaft 83 to move down, and the shaft 83 moves down to drive the arc iron plate 82 and the cylinder cover 9 to move down, until the cylinder cover 9 is inserted back into the receiving groove 89 on the sealing ring 88, completing the sealing of the inner cylinder 1. In this way, the device can automatically drive the cylinder cover 9 to rotate and open while the lifting frame 4 drives the lower mold 5 and the upper mold 7 to move upward out of the inner cylinder 1, and can automatically drive the cylinder cover 9 to close while the lifting frame 4 drives the lower mold 5 and the upper mold 7 to move downward into the inner cylinder 1. The whole process does not require manual opening and closing of the cylinder cover 9, which can save time and effort.

[0040] See also Figure 10-11The cylinder cover 9 is provided with a liquid guiding mechanism for guiding the liquid into the cavity 21. The liquid guiding mechanism includes five condensation plates 121 connected to the top of the inner side of the cylinder cover 9 at even intervals from front to back. The condensation plate 121 on the front cylinder cover 9 is installed with a low front and a high back and an inclined installation. The condensation plate 121 on the rear cylinder cover 9 is installed with a high front and a low back and an inclined installation. The inner wall of the cylinder cover 9 is connected with a guide groove 123 located at the lower side of the condensation plate 121. The guide groove 123 is in an arc shape. The lower part of the condensation plate 121 is connected with a guide groove 123 for guiding the liquid. To the guide plate 122 in the guide groove 123, and the condensation plate 121 and the guide plate 122 are both installed at an angle with the left side higher and the right side lower, so as to smoothly guide the liquid into the guide groove 123, and the sides of the two guide grooves 123 close to each other are connected with a return hose 124, and the bottom end of the return hose 124 extends into the cavity 21, and the two guide grooves 123 are installed at an angle, and the sides of the two guide grooves 123 close to each other are lower than the sides of the two guide grooves 123 away from each other, so as to guide the liquid to the return hose 124.

[0041] After the high-temperature water vapor rises and contacts the condensation plate 121, it is cooled and liquefied into water. Through the cooperation of the condensation plate 121 and the guide plate 122, the liquefied water is directed to the guide groove 123, and the guide groove 123 then directs the water to the return hose 124, and the water is returned to the cavity 21 through the return hose 124. In this way, it can reduce the situation where the water vapor condenses at the top of the inner side of the cylinder cover 9 and gathers into drops and falls back on the lower mold 5 and the upper mold 7. At the same time, the condensation plate 121 can catch the water drops dripping from the top of the inner side of the cylinder cover 9, and prevent these water drops from mixing into the casting space between the lower mold 5 and the upper mold 7, thereby preventing the casting from having holes, cracks and other problems during the molding process, and can also prevent water drops from falling on the ground around the device and the outer walls of the inner cylinder 1 and the water cylinder 2 during the opening of the cylinder cover 9, thereby further reducing the waste of water resources.

[0042] See also Figure 10-11 A liquid circulation mechanism is provided between the water cylinder 2 and the condensation plate 121, and the liquid circulation mechanism includes a water pump Ⅱ131 installed on the right side of the outer wall of the water cylinder 2, and a delivery pipe 132 is connected to the input end and the output end of the water pump Ⅱ131, and a Y-shaped hose Ⅱ133 is connected to the delivery pipe 132 at the output end of the water pump Ⅱ131, and the front and rear ends of the Y-shaped hose Ⅱ133 are respectively extended into the two cylinder covers 9, and the front and rear ends of the Y-shaped hose Ⅱ133 respectively pass through the condensation plates 121 on the two cylinder covers 9, and a Y-shaped hose Ⅲ134 is connected between the front and rear ends of the Y-shaped hose Ⅱ133, and the bottom end of the Y-shaped hose Ⅲ134 extends into the cavity 21.

[0043] Control the operation of water pump II 131 to input the cooling water in cavity 21 into Y-shaped hose II 133 through delivery pipe 132. The cooling water absorbs the heat on condensation plate 121, thereby cooling down condensation plate 121 to improve the condensation efficiency and effect of condensation plate 121 on high-temperature water vapor. The cooling water in Y-shaped hose II 133 then flows back to cavity 21 through Y-shaped hose III 134, forming a circulation of cooling water.

[0044] See also Fig.12 The bottom of the lower mold 5 and the top of the upper mold 7 are both equipped with metal heat dissipation fins 14, which are made of copper with good thermal conductivity. The heat on the surface of the lower mold 5 and the upper mold 7 can be quickly discharged outward through the metal heat dissipation fins 14, so that the heat can effectively contact the cooling water to quickly reduce the temperature of the surface of the lower mold 5 and the upper mold 7, thereby achieving a uniform and rapid cooling effect.

[0045] See also Figure 4 A slide groove is opened on the left side of the inner wall of the inner tube 1, and a lifting connecting rod 15 is slidably connected in the slide groove. A support wheel 16 for supporting the delivery hose 1010 is rotatably connected to the connecting rod 15. A spring II 17 is connected between the bottom of the connecting rod 15 and the inner bottom of the slide groove. The connecting rod 15 can be supported by the spring II 17 to prevent the connecting rod 15 from driving the support wheel 16 to move down and separate from the delivery hose 1010. The support wheel 16 can support and guide the delivery hose 1010 so that the delivery hose 1010 is always kept in a taut state to prevent the delivery hose 1010 from being entangled and knotted when it is raised or lowered, thereby ensuring that the delivery hose 1010 remains unobstructed to stably deliver airflow and cooling water.

[0046] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. A pump valve casting rapid cooling device, comprising an inner cylinder (1) with legs and a drain pipe at the bottom, the outer part of the inner cylinder (1) is connected to a water cylinder (2) with a cavity (21) therein, a lifting frame (4) is slidably arranged in the inner cylinder (1), a driving member I (3) for driving the lifting frame (4) to rise and fall is installed on the inner wall of the inner cylinder (1), a lower mold (5) is installed on the top of the lifting frame (4), a lifting mechanism is provided on the top of the lifting frame (4), and an upper mold (7) is installed on the lifting mechanism, characterized in that: A driving mechanism is provided outside the inner cylinder (1), and two cylinder covers (9) that can be opened and closed are provided on the driving mechanism. The cylinder covers (9) are located on the upper side of the inner cylinder (1). The driving mechanism drives the two cylinder covers (9) to close and seal the top of the inner cylinder (1). A cooling mechanism is provided on the inner cylinder (1), and the cooling mechanism includes an annular nozzle (101) that is arranged inside the inner cylinder (1) and can be raised and lowered. A driving member II (102) for driving the annular nozzle (101) to be raised and lowered is provided inside the inner cylinder (1). An air supply and liquid supply assembly is provided on the inner cylinder (1), and the air supply and liquid supply assembly is connected to the cavity (21) and the annular nozzle (101) to transport airflow and cooling water into the annular nozzle (101). A gas-liquid reflux mechanism for inputting high-temperature water vapor into the cavity (21) is provided on the water cylinder (2).

2. A pump valve casting rapid cooling casting device according to claim 1, characterized in that: The air and liquid supply assembly comprises a shell (103) connected to the upper part of the outer wall of the inner cylinder (1), a filter screen (104) is installed on the top of the shell (103), a drive motor (105) is installed on the filter screen (104), the output shaft of the drive motor (105) is connected to a fan blade (106) located in the shell (103), the bottom of the shell (103) is connected to a pipeline (107), the lower part of the pipeline (107) extends into the lower part of the cavity (21), the lower part of the pipeline (107) is installed with a solenoid valve (108), the output shaft of the drive motor (105) is connected to a spiral conveying shaft (109) located in the pipeline (107), a conveying hose (1010) is connected between the upper part of the pipeline (107) and the annular nozzle (101), and temperature sensors (1011) are installed at intervals along the circumferential direction on the upper part of the inner wall of the inner cylinder (1).

3. A pump valve casting rapid cooling casting device according to claim 1, characterized in that: The gas-liquid reflux mechanism comprises a water pump I (111) installed outside the water cylinder (2), a spiral tube (113) installed in the cavity (21), the lower end of the spiral tube (113) extending outside the water cylinder (2), a liquid infusion tube I (112) connected between the lower end of the spiral tube (113) and the input end of the water pump I (111), a liquid infusion tube II (114) connected to the output end of the water pump I (111), the liquid infusion tube II (114) extending into the cavity (21), and a Y-shaped hose I (115) communicating between the upper end of the spiral tube (113) and the tops of the two cylinder covers (9).

4. A pump valve casting rapid cooling device according to claim 1, characterized in that: The driving mechanism comprises a magnetic rod (81) connected to the upper part of the outer wall of the inner cylinder (1); a lifting arc-shaped iron plate (82) is slidably connected to the magnetic rod (81); two rotating shafts (83) are rotatably connected to the arc-shaped iron plate (82); two cylinder covers (9) are respectively connected to the top ends of the two rotating shafts (83); the two rotating shafts (83) are both provided with spiral grooves (84); a lifting rod frame (85) is provided at the bottom of the inner cylinder (1); the lifting frame (4) moves downward to contact with the rod frame (85) and push the rod frame (85) ) moves downward, a spring I (86) is connected between the lower part of the rod frame (85) and the bottom of the inner cylinder (1), the upper part of the rod frame (85) is slidably sleeved on the two rotating shafts (83), the upper part of the rod frame (85) is connected to two balls (87), the two balls (87) are respectively located in the spiral grooves (84) on the two rotating shafts (83), the upper part of the outer wall of the inner cylinder (1) is connected to a sealing ring (88) located on the upper side of the magnetic rod (81), and the top of the sealing ring (88) is provided with a receiving groove (89) for receiving the cylinder cover (9).

5. A pump valve casting rapid cooling device according to claim 1, characterized in that: The cylinder cover (9) is provided with a liquid guiding mechanism for guiding liquid into the cavity (21), the liquid guiding mechanism comprising a condensation plate (121) connected to the top of the inner side of the cylinder cover (9) at an interval and tilted downward, the inner wall of the cylinder cover (9) is connected with a guide groove (123) located at the lower side of the condensation plate (121), the lower part of the condensation plate (121) is connected with a guide plate (122) for guiding liquid into the guide groove (123), and a return hose (124) is connected between the guide groove (123) and the cavity (21).

6. A pump valve casting rapid cooling device according to claim 5, characterized in that: A liquid circulation mechanism is provided between the water cylinder (2) and the condensation plate (121), the liquid circulation mechanism comprising a water pump II (131) installed outside the water cylinder (2), the input end and the output end of the water pump II (131) are both connected to a delivery pipe (132), the delivery pipe (132) at the output end of the water pump II (131) is connected to a Y-shaped hose II (133), both ends of the Y-shaped hose II (133) extend into the two cylinder covers (9), both ends of the Y-shaped hose II (133) pass through the condensation plates (121) on the two cylinder covers (9), a Y-shaped hose III (134) is connected between the two ends of the Y-shaped hose II (133), and the bottom end of the Y-shaped hose III (134) extends into the cavity (21).

7. A pump valve casting rapid cooling device according to claim 1, characterized in that: The bottom of the lower mold (5) and the top of the upper mold (7) are both equipped with metal heat dissipation fins (14).

8. A pump valve casting rapid cooling device according to claim 2, characterized in that: A lifting and lowering connecting rod (15) is slidably connected to the inner wall of the inner cylinder (1), a supporting wheel (16) for supporting the conveying hose (1010) is provided on the connecting rod (15), and a spring II (17) is connected between the connecting rod (15) and the inner cylinder (1).

Citation Information

Patent Citations

  • Pump valve casting model

    CN214236242U

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