High-strength steel ladle upper nozzle brick preparation device
By designing a water outlet brick system for integrated hydraulic press, molding mechanism and other institutions, it solves the problem of manual operations, high danger, and inconvenience of removal cleaning in the process of forming water in the existing technology. Automation molding and removal cleaning have improved production efficiency and safety.
Patent Information
- Application Number
- CN202411657676.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-28
AI Technical Summary
During the forming process of existing water outlet bricks, there are problems such as time-consuming and labor-intensive manual operation, high risk and inconvenient cleaning of residual materials.
A high -intensity steel bag is designed with a brick preparation device, including hydraulic machines, molding mechanisms, feeding mechanisms, mobile institutions, feeding agencies, protective agencies, feeding mechanisms, and jittering mechanisms. Moving, molding, discharge and cleaning process.
The automation molding and removal of water mouth bricks are achieved, which improves production efficiency, reduces the risk and time consumption of manual operations, and makes the equipment cleaning more convenient and efficient.
Smart Images

Figure CN119368719A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nozzle brick production, in particular to a device for preparing high-strength ladle nozzle bricks. Background Art
[0002] The nozzle brick is a refractory steel outlet embedded in the base brick at the bottom of the steel ladle. When not pouring, the nozzle brick and the plug brick are in linear contact to ensure that there is no steel leakage. The upper mouth of the nozzle brick is an arc-shaped surface, which is convenient for opening and closing the nozzle and reducing the resistance to the flow of molten steel. The lower section is a straight section to stabilize the injection flow. When producing conical nozzle bricks, the material needs to be extruded and formed through two molds, and then dried and shaped through a series of equipment, so that it is convenient to be embedded in the ladle for molten steel.
[0003] At present, when the nozzle bricks are extruded and formed, most of them are loaded manually using a shovel. This back and forth operation is time-consuming and labor-intensive, and the loading and unloading operations are all performed manually at the bottom of the hydraulic press, which is very dangerous. When an accident occurs, it is easy to cause casualties. At the same time, some of the residual materials will be scattered on the equipment during loading or extrusion molding, which is very inconvenient to clean up, time-consuming and labor-intensive, and difficult to recycle. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a device for preparing high-strength ladle nozzle bricks.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a high-strength ladle nozzle brick preparation device, comprising a hydraulic press, a forming mechanism is installed on the hydraulic press, a discharging mechanism is installed on the hydraulic press, a moving mechanism is installed on one side of the hydraulic press, a feeding mechanism is installed on the moving mechanism, a protective mechanism is installed on the moving mechanism, a unloading mechanism is installed on the feeding mechanism, and a shaking mechanism is installed on the feeding mechanism.
[0006] Specifically, the molding mechanism includes an upper mold, the top of the hydraulic press is connected to the upper mold, the bottom of the hydraulic press is installed with a lower mold, the inner side of the bottom of the hydraulic press is installed with a ejection cylinder, and the output shaft of the ejection cylinder extends to the inner side of the bottom of the lower mold.
[0007] Specifically, the discharge mechanism includes a receiving tray, which is installed at the bottom of the hydraulic press. The receiving tray is located on the outside of the lower mold. The top of the lower mold is a truncated cone structure. Two symmetrically distributed discharge troughs are provided at the bottom of the receiving tray. Two discharge pipes are installed on the inner side of the bottom of the hydraulic press. One end of the two discharge pipes extends to the inside of the two discharge troughs, and the other ends of the two discharge pipes extend to the outside of the hydraulic press respectively.
[0008] Specifically, a rotating sleeve is rotatably connected to the outer side of the top of the lower mold, and a plurality of scrapers distributed in an annular shape are vertically connected to the outer side of the rotating sleeve. The scrapers are slidably connected to the bottom of the receiving tray.
[0009] Specifically, a top cover is detachably connected to the top side of the lower mold, the top cover is a circular ring structure, the outer diameter of the top cover is equal to the diameter of the rotating sleeve, and grooves are provided on the plurality of scrapers, and the grooves are elliptical structures.
[0010] Specifically, the moving mechanism includes a support frame, one side of the hydraulic press is connected to the support frame, one end of the support frame is connected to both sides of the hydraulic press through a slot, a mounting frame is provided on the top of the support frame, and a plurality of sliders are respectively installed at the bottom of both ends of the mounting frame, and parallel guide rails are respectively installed on both sides of the top of the support frame, the sliders are slidably connected to the guide rails, and the mounting frame is slidably connected to the support frame through the cooperation of the sliders and the guide rails, and two vertical plates are vertically connected at the center line of the top of the support frame, and a screw rod is rotatably connected between the two vertical plates, a servo motor is installed on the outer side of one of the vertical plates, one end of the screw rod is connected to the output shaft of the servo motor, and a drive plate is threadedly connected to the screw rod, and the drive plate is an "n" shaped structure, and the bottom of both ends of the drive plate is connected to both sides of the mounting frame.
[0011] Specifically, the feeding mechanism includes a material guide pipe, which is fixedly connected to the top center line of the mounting frame, the material guide pipe is a "convex" shaped structure with a hollow interior, a material guide plate is installed at one end of the material guide pipe, a material spreading plate is installed at the bottom center of the material guide plate, the material spreading plate is a funnel-shaped structure, the inner diameter of the material spreading plate is larger than the outer diameter of the upper mold, a storage hopper is installed at the top center of the material guide pipe, a push block is slidably connected to the inside of the material guide pipe, the push block is located at the bottom of the storage hopper, a cylinder is installed at the other end of the material guide pipe, and the output shaft at one end of the cylinder extends to the inside of the material guide pipe and is connected to the push block.
[0012] Specifically, an arc-shaped stopper is installed at one end of the top of the guide plate, one side of the stopper has a certain slope, and the other end of the top of the guide plate is vertically connected to a baffle, and an arc-shaped through groove is provided at the center of the baffle.
[0013] Specifically, the protection mechanism includes a column, a column is installed on the top of another vertical plate, a protection plate is installed on the top of the column, and the bottom of the spreading plate is slidably connected to the top side of the protection plate.
[0014] Specifically, the unloading mechanism includes a fixed plate, a fixed plate is installed on the guide disk, a mounting block is installed on the fixed plate, a hydraulic cylinder is installed on the mounting block, sliding rods are respectively provided at both ends of the fixed plate, and both ends of the sliding rods are fixedly connected to the fixed plate and the guide disk through supporting blocks, a slide plate is provided between the two sliding rods, and both ends of the slide plate are slidably connected to the two sliding rods, the slide plate is a "T"-shaped structure, and two symmetrical clamps are rotatably connected to the slide plate, a telescopic spring is connected between the two clamps, and the other end of the clamp is an arc structure, and the output shaft at the bottom of the hydraulic cylinder is connected to the center of the top of the slide plate.
[0015] Specifically, the shaking mechanism includes a fixed sleeve, which is installed on the bottom side of the storage hopper, and the fixed sleeve is a "M"-shaped structure. A push rod is vertically connected to the center of the fixed sleeve, and the bottom of the push rod is slidably connected to the inside of the fixed sleeve through a compression spring. The bottom of the push rod extends to the outside of the bottom of the fixed sleeve, and the bottom of the push rod extends to the top of the push block. A fixed seat is installed at the bottom of the push rod, and a guide wheel is rotatably connected to the fixed seat, and the guide wheel is in contact with the push block. A plurality of push rods are installed on the top side wall of the push rod.
[0016] The beneficial effects of the present invention are:
[0017] (1) The high-strength ladle nozzle brick preparation device described in the present invention realizes extrusion molding of the nozzle bricks through the coordinated connection of the forming mechanism and the hydraulic press. With the cooperation of the discharge mechanism, it is convenient to clean and recover the spilled residual materials, and the operation is more convenient and efficient.
[0018] (2) The high-strength ladle nozzle brick preparation device described in the present invention is convenient for storing materials through the coordinated installation of a moving mechanism and a feeding mechanism, and the feeding mechanism is driven by the moving mechanism to move the feeding mechanism to the forming mechanism for feeding, which is easy to operate and saves time and effort.
[0019] (3) The high-strength ladle nozzle brick preparation device described in the present invention controls the movement of the feeding mechanism through the moving mechanism, so that the unloading mechanism clamps and lifts the formed material. As the feeding mechanism moves to feed the material, the clamped finished product moves to one side for easy removal. In addition, with the cooperation of the protective mechanism, the feeding mechanism is shielded and protected after being reset to prevent the material from spilling.
[0020] (4) The high-strength ladle nozzle brick preparation device described in the present invention enables the feeding mechanism to drive and control the shaking mechanism through the working of the feeding mechanism, which is beneficial to the internal drainage of the feeding mechanism, realizing the smooth discharge of materials and completing the feeding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 A schematic diagram of the overall structure provided by the present invention;
[0023] Figure 2 It is a schematic diagram of the connection structure between the upper mold, the lower mold and the hydraulic press of the present invention;
[0024] Figure 3 It is a schematic diagram of the connection structure between the lower mold and the receiving tray of the present invention;
[0025] Figure 4 It is a schematic diagram of the connection structure between the ejection cylinder and the lower mold of the present invention;
[0026] Figure 5 It is a schematic diagram of the connection structure between the scraper and the rotating sleeve of the present invention;
[0027] Figure 6 It is a schematic diagram of the connection structure between the mounting frame and the supporting frame of the present invention;
[0028] Figure 7 It is a schematic diagram of the connection structure between the driving plate and the screw rod of the present invention;
[0029] Figure 8 It is a schematic diagram of the connection structure between the push block and the material guide pipe of the present invention;
[0030] Fig. 9 It is a schematic diagram of the connection structure between the baffle plate and the material guide plate of the present invention;
[0031] Fig.10 It is a schematic diagram of the connection structure between the clamping plate and the skateboard of the present invention;
[0032] Fig.11 It is a schematic diagram of the connection structure between the push rod and the fixing sleeve of the present invention;
[0033] Fig.12 It is a schematic diagram of the connection structure between the protective plate and the column of the present invention.
[0034] In the figure: 1. hydraulic press; 2. forming mechanism; 201. upper mold; 202. lower mold; 203. ejector cylinder; 3. discharge mechanism; 301. discharge pipe; 302. discharge trough; 303. scraper; 304. top cover; 305. receiving tray; 306. rotating sleeve; 307. groove; 4. moving mechanism; 401. support frame; 402. mounting frame; 403. slot; 404. driving plate; 405. guide rail; 406. slider; 407. servo motor; 408. lead screw; 409. vertical plate; 5. feeding mechanism; 501. storage hopper; 502. guide Tube; 503, guide plate; 504, stopper; 505, spreading plate; 506, push block; 507, cylinder; 508, baffle; 509, through slot; 6, protection mechanism; 601, protection plate; 602, column; 7, unloading mechanism; 701, clamping plate; 702, fixing plate; 703, mounting block; 704, hydraulic cylinder; 705, slide bar; 76, support block; 707, slide plate; 708, telescopic spring; 8, shaking mechanism; 801, fixing seat; 802, guide wheel; 803, fixing sleeve; 804, push rod; 805, push rod; 806, compression spring. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0036] like Figure 1 , Figure 2 , Figure 6 , Fig.10 , Fig.11 and Fig.12 As shown, a high-strength ladle nozzle brick preparation device described in the present invention includes a hydraulic press 1, a forming mechanism 2 is installed on the hydraulic press 1, a discharging mechanism 3 is installed on the hydraulic press 1, a moving mechanism 4 is installed on one side of the hydraulic press 1, a feeding mechanism 5 is installed on the moving mechanism 4, a protective mechanism 6 is installed on the moving mechanism 4, a unloading mechanism 7 is installed on the feeding mechanism 5, and a shaking mechanism 8 is installed on the feeding mechanism 5.
[0037] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the forming mechanism 2 includes an upper mold 201, the upper mold 201 is connected to the top of the hydraulic press 1, the lower mold 202 is installed at the bottom of the hydraulic press 1, and a top-loading cylinder 203 is installed on the inner side of the bottom of the hydraulic press 1. The output shaft of the top-loading cylinder 203 extends to the inner side of the bottom of the lower mold 202. Through the cooperation and installation of the upper mold 201, the lower mold 202 and the hydraulic press 1, the extrusion molding production of the nozzle brick is realized, and the molded nozzle brick slides out under the drive of the top-loading cylinder 203, which is convenient for unloading.
[0038] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the discharge mechanism 3 includes a receiving tray 305, and the receiving tray 305 is installed at the bottom of the hydraulic press 1. The receiving tray 305 is located on the outside of the lower mold 202. The top of the lower mold 202 is a truncated cone structure. Two symmetrically distributed discharge troughs 302 are provided at the bottom of the receiving tray 305. Two discharge pipes 301 are installed on the inner side of the bottom of the hydraulic press 1. One end of the two discharge pipes 301 extends to the inside of the two discharge troughs 302, and the other ends of the two discharge pipes 301 extend to the outside of the hydraulic press 1 respectively. Through the installation of the receiving tray 305, it is convenient to collect and store the materials scattered during the feeding or extrusion molding of the lower mold 202, and introduce them into the inside of the discharge pipe 301 through the discharge trough 302, and export them for recovery through the discharge pipe 301, so that the residual materials can be well cleaned and the operation is more convenient.
[0039] Specifically, Figure 3 and Figure 5 As shown, the outer side of the top of the lower mold 202 is rotatably connected to a rotating sleeve 306, and the outer side of the rotating sleeve 306 is vertically connected to a plurality of scrapers 303 distributed in a ring. The scrapers 303 are slidably connected to the bottom of the receiving tray 305. By pushing the scrapers 303, the scrapers 303 drive the rotating sleeve 306 to rotate, so that the plurality of scrapers 303 on the rotating sleeve 306 can push the material inside the receiving tray 305, so that the material can be pushed into the discharge trough 302 for discharge and recovery.
[0040] Specifically, Figure 3 and Figure 5As shown, the top side of the lower mold 202 is detachably connected with a top cover 304, and the top cover 304 is a circular ring structure. The outer diameter of the top cover 304 is equal to the diameter of the rotating sleeve 306. A plurality of scrapers 303 are provided with grooves 307, and the grooves 307 are elliptical structures. The installation of the cover plate facilitates shielding and protection of the rotating sleeve 306 to prevent the rotating sleeve 306 from separating from the lower mold 202 when rotating. By removing the top cover 304, the rotating sleeve 306 can be easily disassembled, assembled and maintained. By opening the grooves 307, the scraper 303 can be held and pushed.
[0041] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, the moving mechanism 4 includes a support frame 401, one end of the support frame 401 is connected to both sides of the hydraulic press 1 through a slot 403, one side of the hydraulic press 1 is connected to the support frame 401, one end of the support frame 401 is connected to both sides of the hydraulic press 1 through the slot 403, a mounting frame 402 is provided on the top of the support frame 401, a plurality of sliders 406 are respectively installed at the bottom of both ends of the mounting frame 402, parallel guide rails 405 are respectively installed on both sides of the top of the support frame 401, the sliders 406 are slidably connected to the guide rails 405, the mounting frame 402 is slidably connected to the support frame 401 through the cooperation of the sliders 406 and the guide rails 405, two vertical plates 409 are vertically connected at the center line of the top of the support frame 401, a screw rod 408 is rotatably connected between the two vertical plates 409, a servo motor 407 is installed on the outer side of one of the vertical plates 409, One end of the screw rod 408 is connected to the output shaft of the servo motor 407, and a drive plate 404 is threadedly connected to the screw rod 408. The drive plate 404 is an "n"-shaped structure. The bottoms of both ends of the drive plate 404 are connected to the two sides of the mounting frame 402. The installation of the support frame 401 is conducive to supporting the mounting frame 402. With the cooperation of the slider 406 and the guide rail 405, the mounting frame 402 and the top of the support frame 401 can slide freely. The installation of the screw rod 408 is conducive to the connection of the drive plate 404. Through the connection between the drive plate 404 and the mounting frame 402, the screw rod 408 is driven to rotate when the servo motor 407 is working, and the screw rod 408 controls the movement of the drive plate 404, thereby realizing precise control of the moving position of the mounting frame 402, which is conducive to subsequent loading and unloading operations.
[0042] Specifically, Figure 1 , Figure 6 , Figure 8 and Fig. 9As shown, the feeding mechanism 5 includes a material guide pipe 502, the material guide pipe 502 is fixedly connected at the top center line of the mounting frame 402, the material guide pipe 502 is a "convex" shaped structure with a hollow interior, a material guide disc 503 is installed at one end of the material guide pipe 502, a material scattering disc 505 is installed at the bottom center of the material guide disc 503, the material scattering disc 505 is a funnel-shaped structure, the inner diameter of the material scattering disc 505 is larger than the outer diameter of the upper mold 201, a storage hopper 501 is installed at the top center of the material guide pipe 502, a push block 506 is slidably connected inside the material guide pipe 502, and the push block 506 is located at the bottom of the storage hopper 501, and a cylinder 507 is installed at the other end of the material guide pipe 502, and the output shaft at one end of the cylinder 507 extends to the inside of the material guide pipe 502 and is connected to the push block 506. 2 is installed to facilitate the transportation of materials. The installation of the storage hopper 501 is installed to facilitate the storage of materials. The materials enter the top of the guide tube 502 through the storage hopper 501. When the materials are moved to the side of the hydraulic press 1 through the mounting frame 402, the materials cannot be discharged due to the resistance of the push block 506. The operation of the cylinder 507 causes the push block 506 to shrink, and the materials are introduced into the front end of the push block 506. The cylinder 507 operates again to move the push block 506 to push the materials out. The cylinder 507 operates repeatedly to repeatedly move the push block 506, thereby realizing the discharge and pushing of the materials. Finally, the materials enter the guide plate 503 and the spreading plate 505. The materials enter the lower mold 202 through the spreading plate 505 for feeding and extrusion molding.
[0043] Specifically, Figure 8 and Fig. 9 As shown, an arc-shaped stopper 504 is installed at one end of the top of the guide plate 503, and one side of the stopper 504 has a certain slope. The other end of the top of the guide plate 503 is vertically connected to a baffle 508, and an arc-shaped through groove 509 is provided at the center of the baffle 508. The installation of the baffle 508 facilitates the shielding of the pushed out material, so that the material can be introduced into the two sides of the baffle 508. The baffle 508 is provided with a through groove 509, so that part of the material can be discharged, so that the material can be diverted around the guide plate 503, making the material discharge more uniform.
[0044] Specifically, Figure 6 , Figure 7 and Fig.12As shown, the protective mechanism 6 includes a column 602, and another column 602 is installed on the top of the vertical plate 409. A protective plate 601 is installed on the top of the column 602. The bottom of the scattering tray 505 is slidably connected to the top side of the protective plate 601. The installation of the column 602 realizes the support connection of the protective plate 601, thereby shielding and protecting the scattering tray 505 to prevent material from being scattered. Only when the scattering tray 505 moves to the top of the lower mold 202, the material can fall and be loaded.
[0045] Specifically, Figure 6 and Fig.10 As shown, the unloading mechanism 7 includes a fixed plate 702, a fixed plate 702 is installed on the guide disc 503, a mounting block 703 is installed on the fixed plate 702, a hydraulic cylinder 704 is installed on the mounting block 703, and sliding rods 705 are respectively provided at both ends of the fixed plate 702, and both ends of the sliding rod 705 are fixedly connected to the fixed plate 702 and the guide disc 503 through a supporting block 76, a slide plate 707 is provided between the two sliding rods 705, and both ends of the slide plate 707 are slidably connected to the two sliding rods 705, and the slide plate 707 is a "T"-shaped structure, and two symmetrical clamping plates 701 are rotatably connected to the slide plate 707, and a telescopic spring 708 is connected between the two clamping plates 701, and the other end of the clamping plate 701 is an arc structure. The output shaft at the bottom of the hydraulic cylinder 704 is connected to the center of the top of the slide plate 707. After the material is extruded and formed, it is ejected, and the mounting frame 402 drives the guide plate 503 to move to a certain position, and the two clamping plates 701 installed on the guide plate 503 follow the movement. After moving to a certain position, the two clamping plates 701, with the cooperation of the telescopic spring 708, clamp the finished material, and then the hydraulic cylinder 704 works to lift the slide plate 707. With the cooperation of the slide bar 705, the slide plate 707 slides smoothly, so that the formed material is lifted out of the lower mold 202, and the mounting frame 402 moves again, so that the lifted material is transported to one end for safe removal.
[0046] Specifically, Figure 8 and Fig.11As shown, the shaking mechanism 8 includes a fixed sleeve 803, a fixed sleeve 803 is installed on the bottom side of the storage hopper 501, the fixed sleeve 803 is a "M"-shaped structure, a top rod 804 is vertically connected to the center of the fixed sleeve 803, the bottom of the top rod 804 is slidably connected to the inside of the fixed sleeve 803 through a compression spring 806, the bottom of the top rod 804 extends to the outside of the bottom of the fixed sleeve 803, the bottom of the top rod 804 extends to the top of the push block 506, a fixed seat 801 is installed on the bottom of the top rod 804, a guide wheel 802 is rotatably connected to the fixed seat 801, the guide wheel 802 is in conflict with the push block 506, and the top rod A plurality of push rods 805 are installed on the top side wall of 804. Through the resistance of the compression spring 806, the push rod 804 is always kept in resistance downward, and the guide wheel 802 at the bottom of the push rod 804 is in resistance with the push block 506. When the push block 506 is loaded, it shrinks, and the guide wheel 802 has no external force resistance. The push rod 804 slides down. When pushed by the push block 506, the push block 506 resists the guide wheel 802 and rises, so that the push rod 804 rises. The push block 506 slides back and forth, so that the push rod 804 shakes back and forth up and down, so as to guide the bottom of the storage hopper 501 and make the material discharge smoothly.
[0047] When the present invention is in use, firstly, the upper mold 201, the lower mold 202 and the hydraulic press 1 are installed in coordination to realize the extrusion molding production of the nozzle bricks. The molded nozzle bricks slide out under the drive of the top material cylinder 203, which is convenient for unloading. The installation of the receiving tray 305 is conducive to collecting and storing the materials scattered during the loading or extrusion molding of the lower mold 202, and introducing them into the inside of the discharge pipe 301 through the discharge trough 302, and then exporting and recovering them through the discharge pipe 301, so that the residual materials can be well cleaned and the operation is more convenient. By pushing the scraper 303, the scraper 303 drives the rotating sleeve 306 to rotate, so that the multiple scrapers 303 on the rotating sleeve 306 can push the materials in the docking tray 305, so that the materials can be pushed into the discharge trough 302 and exported Recycling, the installation of the cover plate is conducive to shielding and protecting the rotating sleeve 306, preventing the rotating sleeve 306 from separating from the lower mold 202 when rotating, and the removal of the top cover 304 facilitates the disassembly and maintenance of the rotating sleeve 306. The opening of the groove 307 facilitates the holding and pushing of the scraper 303. The installation of the support frame 401 facilitates the support of the mounting frame 402. With the cooperation of the slider 406 and the guide rail 405, the mounting frame 402 and the top of the support frame 401 can slide freely. The installation of the screw rod 408 facilitates the connection with the drive plate 404. Through the connection between the drive plate 404 and the mounting frame 402, when the servo motor 407 is working, the screw rod 408 is driven to rotate, and the screw rod 408 controls the movement of the drive plate 404, thereby realizing the movement position of the mounting frame 402 Precise control is beneficial to the subsequent loading and unloading operations. The installation of the guide pipe 502 is beneficial to the transportation of materials. The installation of the storage hopper 501 is beneficial to the storage of materials. The materials enter the top of the guide pipe 502 through the storage hopper 501. When the materials are moved to the side of the hydraulic press 1 through the mounting frame 402, the materials cannot be unloaded due to the resistance of the push block 506. The push block 506 is contracted by the operation of the cylinder 507, and the materials are introduced into the front end of the push block 506. The push block 506 is moved to push the materials out by the operation of the cylinder 507 again. The push block 506 is repeatedly moved by the repeated operation of the cylinder 507, thereby realizing the unloading and pushing out of the materials. Finally, the materials enter the guide plate 503 and the scattering plate 505, and the materials are introduced into the scattering plate 505. The material is fed into the lower mold 202 for extrusion molding. The installation of the baffle 508 is conducive to shielding the pushed out material, so that the material can be introduced into the two sides of the baffle 508. The baffle 508 is provided with a through groove 509, so that part of the material can be discharged, so that the material can be diverted around the guide plate 503, so that the material discharge is more uniform. The installation of the column 602 realizes the support connection of the protective plate 601, thereby shielding and protecting the scattering plate 505 to prevent the material from being scattered. The material can only fall and load when the scattering plate 505 moves to the top of the lower mold 202. After the material is extruded and molded, it is ejected. The mounting frame 402 drives the guide plate 503 to move to a certain position, and the two clamping plates 701 installed on the guide plate 503 follow the movement. When it moves to a certain position,The two clamping plates 701, in cooperation with the telescopic spring 708, clamp the finished material, and then the slide plate 707 is lifted by the operation of the hydraulic cylinder 704. In cooperation with the slide bar 705, the slide plate 707 slides smoothly, so that the formed material is lifted out of the lower mold 202. The lifting material is transported to one end by the movement of the mounting frame 402 again, so that it is easy to take out safely. Under the resistance of the compression spring 806, the top rod 804 is always kept in resistance downward, and the guide wheel 802 at the bottom of the top rod 804 is in resistance with the push block 506. When the push block 506 is loaded, the guide wheel 802 is not in resistance with external force, and the top rod 804 slides down. When pushed by the push block 506, the push block 506 resists the guide wheel 802 and rises, so that the top rod 804 rises. The push block 506 slides back and forth, so that the top rod 804 shakes back and forth up and down, so as to guide the bottom of the storage hopper 501 and make the material unloading smooth.
[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high-strength ladle nozzle brick preparation device, characterized in that: The invention comprises a hydraulic press (1), wherein a forming mechanism (2) is installed on the hydraulic press (1), a discharging mechanism (3) is installed on the hydraulic press (1), a moving mechanism (4) is installed on one side of the hydraulic press (1), a feeding mechanism (5) is installed on the moving mechanism (4), a protection mechanism (6) is installed on the moving mechanism (4), a discharging mechanism (7) is installed on the feeding mechanism (5), and a shaking mechanism (8) is installed on the feeding mechanism (5); The molding mechanism (2) comprises an upper mold (201), the upper mold (201) is cooperatively connected to the top of the hydraulic press (1), a lower mold (202) is installed at the bottom of the hydraulic press (1), a material ejection cylinder (203) is installed on the inner side of the bottom of the hydraulic press (1), and the output shaft of the material ejection cylinder (203) extends to the inner side of the bottom of the lower mold (202); The material discharging mechanism (3) comprises a material receiving tray (305). The material receiving tray (305) is installed at the bottom of the hydraulic press (1). The material receiving tray (305) is located outside the lower mold (202). The top of the lower mold (202) is a truncated cone structure. Two symmetrically distributed material discharging grooves (302) are provided at the bottom of the material receiving tray (305). Two material discharging pipes (301) are installed on the inner side of the bottom of the hydraulic press (1). One end of the two material discharging pipes (301) extends to the inside of the two material discharging grooves (302), and the other end of the two material discharging pipes (301) respectively extends to the outside of the hydraulic press (1).
2. The high-strength ladle nozzle brick manufacturing device according to claim 1 is characterized in that: The top outer side of the lower mold (202) is rotatably connected to a rotating sleeve (306), and the outer side of the rotating sleeve (306) is vertically connected to a plurality of scrapers (303) distributed in an annular shape, and the scrapers (303) are slidably connected to the bottom of the receiving tray (305).
3. The high-strength ladle nozzle brick manufacturing device according to claim 2 is characterized in that: The top side of the lower mold (202) is detachably connected to a top cover (304), the top cover (304) is a circular ring structure, the outer diameter of the top cover (304) is equal to the diameter of the rotating sleeve (306), and the plurality of scrapers (303) are provided with grooves (307), the grooves (307) are elliptical structures.
4. The high-strength ladle nozzle brick manufacturing device according to claim 1, characterized in that: The moving mechanism (4) comprises a support frame (401), one side of the hydraulic press (1) is connected to the support frame (401), one end of the support frame (401) is connected to both sides of the hydraulic press (1) through a slot (403), a mounting frame (402) is provided on the top of the support frame (401), a plurality of sliders (406) are respectively installed at the bottom of both ends of the mounting frame (402), parallel guide rails (405) are respectively installed on both sides of the top of the support frame (401), the sliders (406) are slidably connected to the guide rails (405), and the mounting frame (402) is connected to the hydraulic press (1) through the sliders (406) and the guide rails (405). 405) is slidably connected to the support frame (401), two vertical plates (409) are vertically connected at the center line of the top of the support frame (401), and a screw rod (408) is rotatably connected between the two vertical plates (409), a servo motor (407) is installed on the outer side of one of the vertical plates (409), one end of the screw rod (408) is connected to the output shaft of the servo motor (407), and a drive plate (404) is threadedly connected to the screw rod (408), and the drive plate (404) is an "n"-shaped structure, and the bottoms of both ends of the drive plate (404) are connected to the two sides of the mounting frame (402).
5. The high-strength ladle nozzle brick manufacturing device according to claim 4, characterized in that: The feeding mechanism (5) comprises a material guide pipe (502), the material guide pipe (502) is fixedly connected to the top center line of the mounting frame (402), the material guide pipe (502) is a hollow "convex" shaped structure, one end of the material guide pipe (502) is installed with a material guide plate (503), the bottom center of the material guide plate (503) is installed with a material spreading plate (505), the material spreading plate (505) is a funnel-shaped structure, and the inner side of the material spreading plate (505) is provided with a material guide plate (503). The diameter of the guide tube (502) is larger than the outer diameter of the upper mold (201). A storage hopper (501) is installed at the center of the top of the guide tube (502). A push block (506) is slidably connected inside the guide tube (502). The push block (506) is located at the bottom of the storage hopper (501). A cylinder (507) is installed at the other end of the guide tube (502). The output shaft at one end of the cylinder (507) extends to the inside of the guide tube (502) and is connected to the push block (506).
6. The high-strength ladle nozzle brick manufacturing device according to claim 5, characterized in that: An arc-shaped stopper (504) is installed at one end of the top of the guide plate (503), and one side of the stopper (504) has a certain slope. A baffle (508) is vertically connected to the other end of the top of the guide plate (503), and an arc-shaped through groove (509) is provided at the center of the baffle (508).
7. The device for preparing high-strength ladle nozzle brick according to claim 6, characterized in that: The protection mechanism (6) comprises a column (602), the top of another of the vertical plates (409) is provided with a column (602), the top of the column (602) is provided with a protection plate (601), and the bottom of the material spreading plate (505) is slidably connected to the top side of the protection plate (601).
8. The device for preparing high-strength ladle nozzle bricks according to claim 5, characterized in that: The unloading mechanism (7) comprises a fixed plate (702), the material guide disc (503) is mounted with the fixed plate (702), the fixed plate (702) is mounted with a mounting block (703), the mounting block (703) is mounted with a hydraulic cylinder (704), the two ends of the fixed plate (702) are respectively provided with sliding rods (705), the two ends of the sliding rods (705) are fixedly connected to the fixed plate (702) and the material guide disc (503) through support blocks (76), and the two sliding rods (705), a slide plate (707) is provided between the two slide bars (705), the two ends of the slide plate (707) are slidably connected to the two slide bars (705), the slide plate (707) is a "T"-shaped structure, two symmetrical clamping plates (701) are rotatably connected to the slide plate (707), a telescopic spring (708) is connected between the two clamping plates (701), the other end of the clamping plate (701) is an arc structure, and the bottom output shaft of the hydraulic cylinder (704) is connected to the center of the top of the slide plate (707).
9. The high-strength ladle nozzle brick manufacturing device according to claim 8, characterized in that: The shaking mechanism (8) comprises a fixed sleeve (803), the fixed sleeve (803) is installed on the bottom side of the storage hopper (501), the fixed sleeve (803) is a "M"-shaped structure, a top rod (804) is vertically connected to the center of the fixed sleeve (803), the bottom of the top rod (804) is slidably connected to the inside of the fixed sleeve (803) through a compression spring (806), the bottom of the top rod (804) extends to the outside of the bottom of the fixed sleeve (803), the bottom of the top rod (804) extends to the top of the push block (506), a fixed seat (801) is installed at the bottom of the top rod (804), a guide wheel (802) is rotatably connected to the fixed seat (801), the guide wheel (802) is in contact with the push block (506), and a plurality of push rods (805) are installed on the top side wall of the top rod (804).
Citation Information
Cited By
Sliding plate brick forming pressure supplying equipment for special steel smelting and technology thereof
CN121340441A