Belt joint vulcanization system applied to belt conveyor

By designing an automatic aligned belt joint vulcanization system, the problems of offset and poor vulcanization caused by manual alignment are solved, and efficient and accurate belt vulcanization treatment is achieved, ensuring the stability of belt quality.

CN119427612AInactive Publication Date: 2025-02-14DATONG KEDA COAL MASCH CO LTD

Patent Information

Application Number
CN202411561670.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing belt vulcanizers require manual alignment of belt connections, which can easily lead to offset and poor vulcanization effect and affect the quality of the belt.

Method used

A self-aligned belt joint vulcanization system is designed. Through the structural design of the lower frame and the upper frame, the fixed connecting rod, adjustment rod and positioning spring are used to realize automatic alignment of the belt joint, and the sensor module is equipped. Image recognition module and alarm module to monitor and adjust the vulcanization process in real time.

Benefits of technology

Automatic alignment at the belt connection is realized, the efficiency and accuracy of vulcanization treatment is improved, the intensity of manual labor is reduced, and the stability and efficiency of belt quality is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119427612A_ABST
Patent Text Reader

Abstract

The belt joint vulcanization system comprises a lower machine frame, an upper machine frame is arranged at the top of the lower machine frame, a plurality of connecting clamping grooves are formed in the two sides of the lower machine frame and the two sides of the upper machine frame at equal intervals, and fixing connecting rods are arranged in the connecting clamping grooves. And the bottom ends of the fixed connecting rods are fixedly connected with bottom limiting bases, the middle upper portions of the bottom limiting bases are provided with middle supporting bases, and the tops of the fixed connecting rods are in threaded connection with locking heads. Normal vulcanization treatment operation of the connecting belt can be guaranteed, a worker can conduct parameter adjustment operation on matched equipment through the control module according to the on-site treatment condition, the stability of the vulcanization treatment process is guaranteed, meanwhile, the vulcanization treatment efficiency of the connecting belt can be improved, and the rate of defective goods can be reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of vulcanization equipment, in particular to a belt joint vulcanization system applied to a belt conveyor. Background Art

[0002] Belt vulcanization refers to a method of repairing and reinforcing broken or damaged belts. During the vulcanization process, the two ends of the belt joint are joined through specific vulcanization processes and equipment to form an inseparable whole so that the belt can continue to be used. Belt vulcanization can effectively repair damaged and broken belts and restore their original strength and durability, which can extend the service life of belts that originally need to be replaced, reduce the company's maintenance and replacement costs, and improve economic benefits. After the belt is vulcanized, the joints can remain flat and will not get stuck or wrinkled with the transmission equipment, thereby improving production efficiency, saving adjustment and maintenance time, and reducing the burden on staff.

[0003] The connecting belt is an important part of the belt conveyor. Once it breaks, it is easy to cause serious harm to the production line and the staff. The vulcanizer can vulcanize the connection of the connecting belt and connect it. However, when the existing vulcanizer vulcanizes the connecting belt, it is necessary to manually align the belt connection, which can easily cause the belt connection to be offset and the subsequent problem of being unable to be used normally. In addition, when the vulcanization effect at a certain stage of vulcanization does not meet the expectations, the subsequent vulcanization parameters cannot be discovered and adjusted in time, which leads to the final belt quality not meeting the standards. Therefore, the technicians in this field proposed a belt joint vulcanization system applied to the belt conveyor to solve the above-mentioned technical problems. Summary of the invention

[0004] The object of the present invention is to provide a belt joint vulcanization system for a belt conveyor, so as to solve the problem of belt joint deviation caused by manual alignment of the belt joint proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a belt joint vulcanization system applied to a belt conveyor, comprising a lower frame, an upper frame is arranged on the top of the lower frame, a plurality of connecting slots are equidistantly arranged on both sides of the lower frame and the upper frame, fixed connecting rods are arranged in the connecting slots, the bottom ends of the fixed connecting rods are fixedly connected to the bottom limit seat, the middle and upper parts of the bottom limit seat are provided with a middle support seat, the tops of the fixed connecting rods are threadedly connected with locking heads, the two ends of one side of the top of the lower frame are fixedly connected with mounting seats, the middle parts of the mounting seats are slidably connected with adjusting rods, the adjacent ends of the adjusting rods are fixedly connected with positioning seats, the middle parts of the outer sides of the positioning seats are provided with positioning springs, and the adjusting rods are threadedly connected with fixing nuts.

[0006] As a preferred technical solution of the present invention, a water pressure plate is arranged in the middle of the top end of the lower frame, a bottom electric heating plate is arranged in the middle of the top end of the water pressure plate, a vulcanizing seat is arranged in the middle of the top end of the bottom electric heating plate, and a vulcanizing bin is arranged in the middle of the inner side of the vulcanizing seat.

[0007] As a preferred technical solution of the present invention, a heat insulation board is arranged in the middle of the bottom end of the upper frame, a top electric heating board is arranged in the middle of the bottom end of the heat insulation board, a vulcanizer is arranged in the middle of the top end of the upper frame, the middle of the rear side of the vulcanizer is connected with the interior of the vulcanizing bin through a connecting pipe, a circulating booster pump is arranged in the middle of one side of the upper frame, and the circulating booster pump is connected with the interior of the water pressure plate through a circulating booster pipe.

[0008] As a preferred technical solution of the present invention, a detector is arranged on one side of the bottom end of the upper frame, and a control display panel is arranged on the front side of the vulcanizer.

[0009] As a preferred technical solution of the present invention, the detector is composed of a sensor module, a control module, an image processing module, a storage module, an alarm module and an interactive module. The sensor module is used to monitor various parameters in the belt vulcanization process in real time to ensure the normal progress and control of the vulcanization process. The control module is used to control and adjust various equipment in the vulcanization process according to the data information collected by the sensor module. The image recognition module is used to detect the surface of the vulcanized belt to ensure the quality of the belt after vulcanization. The storage module is used to store the various parameter data collected by the sensor module and analyze and process the data. The alarm module is used to make corresponding alarms or warnings based on the detected data. The interactive module is used to display the equipment parameters and manually control the equipment.

[0010] As a preferred technical solution of the present invention, the sensor module is composed of a temperature acquisition unit, a humidity acquisition unit and a pressure acquisition unit, and the temperature acquisition unit, the humidity acquisition unit and the pressure acquisition unit are respectively used for collecting temperature, humidity and pressure information data of the entire equipment during the vulcanization process of the connecting belt, and the control module is composed of an equipment control unit and an equipment adjustment unit, and the equipment control unit and the equipment adjustment unit are respectively used for controlling the supporting equipment of the equipment during the vulcanization process and adjusting the equipment parameters.

[0011] As a preferred technical solution of the present invention, the image processing module is composed of a defect recognition unit, a bubble recognition unit and a fracture recognition unit, and the defect recognition unit, the bubble recognition unit and the fracture recognition unit are respectively used to collect and detect defects, bubbles and fractures on the surface of the connecting belt to be discharged after vulcanization treatment.

[0012] As a preferred technical solution of the present invention, the storage module is composed of a parameter storage unit and a parameter analysis unit, and the parameter storage unit and the parameter analysis unit are respectively used to analyze and store the data information collected by each lower unit belonging to the sensor module.

[0013] As a preferred technical solution of the present invention, the alarm module is composed of a data monitoring unit and a data alarm unit, and the data monitoring unit and the data alarm unit are respectively used to monitor the vulcanization treatment process of the entire equipment, monitor the data information in the treatment process and alarm abnormal data.

[0014] As a preferred technical solution of the present invention, the interactive module consists of a data display unit and a manual control unit, which are respectively used to display data of parameters of the entire equipment during the vulcanization process and meet the manual control needs of the staff.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By automatically aligning the connecting belt before vulcanization, on the one hand, the labor intensity of the staff can be reduced, which is conducive to improving the vulcanization efficiency of the connecting belt. On the other hand, it can also improve the neatness of the connecting belt after vulcanization, so as to facilitate its subsequent use in belt conveyors;

[0017] 2. The sensor module is used to collect and monitor real-time data when the connecting belt is undergoing vulcanization treatment. This not only ensures the normal vulcanization treatment of the connecting belt, but also allows the staff to adjust the parameters of the supporting equipment according to the on-site treatment conditions through the control module, thereby ensuring the stability of the vulcanization process. At the same time, it can also improve the vulcanization treatment efficiency of the connecting belt and reduce the scrap rate.

[0018] 3. By adding and setting the image recognition module, on the one hand, the parameters of the connecting belt during the vulcanization process can be stored and recorded, so that the product quality can be traced; on the other hand, the qualified rate of the vulcanization treatment of the connecting belt can be improved, which is convenient for large-scale processing and use of the connecting belt;

[0019] 4. During the vulcanization process of the connecting belt, the alarm module can issue an alarm in real time, and can also notify the operator to deal with abnormal situations to ensure the normal vulcanization of the connecting belt. Moreover, through the supporting interactive module, the staff can also coordinate and respond to emergencies in a timely manner to reduce the risk of accidents during the vulcanization process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the front structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the rear structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the partial structure of the lower mechanism of the present invention;

[0023] Figure 4 It is a schematic diagram of the bottom structure of the upper frame of the present invention;

[0024] Figure 5 is a cutaway perspective view of the present invention;

[0025] Figure 6 It is a schematic diagram of the internal structure of the present invention;

[0026] Figure 7 It is a schematic diagram of the detector framework architecture of the present invention.

[0027] In the figure: 1. lower frame; 2. circulating booster pump; 3. connecting slot; 4. circulating booster pipe; 5. upper frame; 6. vulcanizer; 7. control display panel; 8. locking head; 9. positioning spring; 10. positioning seat; 11. fixing nut; 12. adjusting rod; 13. fixing connecting rod; 14. bottom limit seat; 15. detector; 16. connecting pipe; 17. middle support seat; 18. vulcanizing seat; 19. vulcanizing chamber; 20. mounting seat; 21. water pressure plate; 22. bottom electric heating plate; 23. top electric heating plate; 24. insulation board. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0029] Please refer to the attached Figure 1 - Attachment Figure 7 The embodiment of the present invention provides a belt joint vulcanization system for a belt conveyor, comprising a lower frame 1, an upper frame 5 is arranged on the top of the lower frame 1, a plurality of connecting slots 3 are equidistantly arranged on both sides of the lower frame 1 and the upper frame 5, a fixed connecting rod 13 is arranged in the connecting slot 3, the bottom end of the fixed connecting rod 13 is fixedly connected to a bottom limit seat 14, a middle support seat 17 is arranged in the middle and upper part of the bottom limit seat 14, a locking head 8 is threadedly connected to the top of the fixed connecting rod 13, a mounting seat 20 is fixedly connected at both ends of one side of the top of the lower frame 1, an adjusting rod 12 is slidably connected to the middle of the mounting seat 20, a positioning seat 10 is fixedly connected to the adjacent end of the adjusting rod 12, a positioning spring 9 is arranged in the middle of the outer side of the positioning seat 10, and a fixing nut 11 is threadedly connected to the adjusting rod 12.

[0030] When vulcanizing the connecting belt of the belt conveyor, the staff first places the lower frame 1 at the designated position. After the lower frame 1 is placed, the staff then installs the water pressure plate 21, the bottom electric heating plate 22 and the vulcanization seat 18 on the lower frame 1 and aligns the three. After that, the staff can connect the lower frame 1 with the upper frame 5 by fixing the connecting rod 13, thereby completing the preparation work before use.

[0031] When the staff is vulcanizing the connecting belt, the staff first inserts the two ends of the connecting belt into the vulcanization bin 19 of the vulcanization seat 18. When the connecting belt is placed in the positioning seat 10 on the lower frame 1, the positioning spring 9 between the mounting seat 20 and the positioning seat 10 pushes the positioning seat 10 to move synchronously toward the middle, thereby aligning the two ends of the connecting belt. After aligning the two ends of the connecting belt, the staff locks the adjusting rod 12 on the mounting seat 20 through the fixing nut 11 on the adjusting rod 12, and then starts the subsequent vulcanization process.

[0032] A water pressure plate 21 is provided in the middle of the top of the lower frame 1, a bottom electric heating plate 22 is provided in the middle of the top of the water pressure plate 21, a vulcanization seat 18 is provided in the middle of the top of the bottom electric heating plate 22, and a vulcanization bin 19 is provided in the middle of the inner side of the vulcanization bin 18. A heat insulation plate 24 is provided in the middle of the bottom of the upper frame 5, a top electric heating plate 23 is provided in the middle of the bottom of the heat insulation plate 24, a vulcanizer 6 is provided in the middle of the top of the upper frame 5, and the middle of the rear side of the vulcanizer 6 is connected to the inside of the vulcanization bin 19 through the connecting pipe 16, and a circulating booster pump 2 is provided in the middle of one side of the upper frame 5, and the circulating booster pump 2 is connected to the inside of the water pressure plate 21 through the circulating booster pipe 4.

[0033] First, the bottom electric heating plate 22 and the top electric heating plate 23 between the lower frame 1 and the upper frame 5 are heated to heat the connecting belt. After being heated to a certain temperature, the temperature is maintained constant. Then, the circulating booster pump 2 increases the pressure into the water pressure plate 21 through the circulating booster pipe 4. At the same time, the vulcanizer 6 flows out through the connecting pipe 16 to the vulcanizing bin 19 in the vulcanizing seat 18. After the vulcanization treatment is completed, the heating is stopped and the belt can be cooled and taken out.

[0034] A detector 15 is provided on one side of the bottom end of the upper frame 5. A control display panel 7 is provided on the front side of the vulcanizer 6.

[0035] Please refer to the attached Figure 7 The detector 15 is composed of a sensor module, a control module, an image processing module, a storage module, an alarm module and an interaction module. The sensor module is used to monitor various parameters in the belt vulcanization process in real time to ensure the normal progress and control of the vulcanization process. The control module is used to control and adjust various equipment in the vulcanization process according to the data information collected by the sensor module. The image recognition module is used to detect the surface of the vulcanized belt to ensure the quality of the belt after vulcanization. The storage module is used to store the various parameter data collected by the sensor module and analyze and process the data. The alarm module is used to make corresponding alarms or warnings based on the detected data. The interaction module is used to display the equipment parameters and manually control the equipment.

[0036] The sensor module consists of a temperature acquisition unit, a humidity acquisition unit and a pressure acquisition unit. The temperature acquisition unit, the humidity acquisition unit and the pressure acquisition unit are respectively used for collecting temperature, humidity and pressure information data of the connecting belt during the vulcanization process of the overall equipment. The control module consists of an equipment control unit and an equipment adjustment unit. The equipment control unit and the equipment adjustment unit are respectively used for controlling the supporting equipment of the equipment during the vulcanization process and adjusting the equipment parameters.

[0037] The sensor module plays a key role in the belt vulcanization effect detection system. The temperature acquisition unit is responsible for real-time monitoring of temperature changes during the vulcanization process to ensure that vulcanization is carried out within the ideal temperature range to avoid poor vulcanization effects or even damage to the belt due to excessively high or low temperatures. The humidity acquisition unit monitors the air humidity because in some cases, humidity may also have an impact on the vulcanization process, such as affecting the curing speed of the glue. The pressure acquisition unit is used to monitor the pressure that may be applied to the belt during the vulcanization process to ensure that the applied pressure is appropriate, thereby ensuring the uniformity and stability of the vulcanization effect.

[0038] The control module is responsible for corresponding control and adjustment based on the data collected by the sensor module. The equipment control unit can automatically adjust the working state of the vulcanization equipment according to parameters such as temperature, humidity and pressure to ensure the stability and efficiency of the vulcanization process. The equipment adjustment unit can manually adjust the parameters of the vulcanization equipment as needed to adapt to different vulcanization process requirements or special situations, ensuring the consistency and excellence of the belt vulcanization effect.

[0039] The synergistic effect of these modules enables the belt vulcanization effect detection system to achieve accurate monitoring, control and adjustment throughout the vulcanization process, thereby improving production efficiency, ensuring product quality, and ensuring safe and stable operation of the production process.

[0040] The image processing module consists of a defect recognition unit, a bubble recognition unit and a fracture recognition unit. The defect recognition unit, the bubble recognition unit and the fracture recognition unit are respectively used to collect and detect defects, bubbles and fractures on the surface of the connecting belt that is about to be discharged after vulcanization treatment. The storage module is composed of a parameter storage unit and a parameter analysis unit. The parameter storage unit and the parameter analysis unit are respectively used to analyze and store the data information collected by each lower unit belonging to the sensor module.

[0041] The defect recognition unit uses a high-resolution camera and advanced image processing algorithms to conduct a comprehensive scan of the surface of the vulcanized connecting belt to detect any possible defects, such as cracks, wear or foreign matter residue, to ensure that the quality of the connecting belt meets the standard requirements. The bubble recognition unit focuses on detecting whether there are bubbles on the belt surface, because bubbles may affect the stability and service life of the connecting belt, so it is crucial to detect and deal with bubbles in a timely manner. The fracture recognition unit is mainly used to detect whether there are fractures or damages on the surface of the connecting belt, because this may cause the connecting belt to break or fail during use, resulting in production interruptions or safety hazards.

[0042] The storage module is responsible for processing and storing the data collected by the sensor module. The parameter storage unit is responsible for effectively storing the data collected by the sensor module from each lower unit for subsequent analysis and reference. The parameter analysis unit conducts in-depth analysis of the stored data, identifies potential problems or trends, and provides timely feedback and suggestions to help operators optimize the vulcanization process and improve production efficiency and product quality.

[0043] The alarm module consists of a data monitoring unit and a data alarm unit. The data monitoring unit and the data alarm unit are respectively used to monitor the vulcanization process of the entire equipment, monitor the data information in the process and alarm abnormal data. The interactive module is composed of a data display unit and a manual control unit. The data display unit and the manual control unit are respectively used to display the parameters of the entire equipment during the vulcanization process and meet the needs of manual control by the staff.

[0044] The alarm module ensures the safety and stability of the entire vulcanization process. The data monitoring unit monitors the operating status of the entire equipment and key data information in the process, such as temperature, pressure, speed, etc., in real time to ensure that the vulcanization process is in normal operation. Once abnormal data is detected, the data monitoring unit will immediately pass the information to the data alarm unit. The data alarm unit is responsible for analyzing and judging the abnormal data. If there are potential risks or problems, it will issue a timely alarm to notify the operator so that they can take necessary measures in time to prevent accidents or reduce losses.

[0045] The interactive module provides operators with a convenient and fast interface to monitor and control the entire vulcanization process. The data display unit displays the various parameters and data information of the entire equipment during the vulcanization process, such as temperature curves, pressure changes, etc., through an intuitive and clear interface, so that operators can clearly understand the operating status and treatment effects of the equipment. The manual control unit allows operators to manually intervene and adjust as needed, such as adjusting temperature, increasing or decreasing pressure, etc., to ensure that the vulcanization process can achieve the expected effect and quality standards.

[0046] As an example, the control module can generate alarm information and perform alarm processing through the following steps:

[0047] Step 1: receiving multiple parameters in the vulcanization process through a sensor module or a control display panel, the multiple parameters including vulcanization time, temperature, pressure, vulcanization stage, belt type, and performance requirement parameters; in addition, a plurality of vulcanization schemes are pre-stored in the control module, and each vulcanization scheme corresponds to a belt type;

[0048] Step 2: According to the belt type input by the operator from the control display panel, at least one corresponding vulcanization scheme is determined from the above multiple vulcanization schemes to form a candidate vulcanization scheme group, wherein the vulcanization schemes in the candidate vulcanization scheme group include vulcanization parameters and vulcanization belt performance parameters of each vulcanization stage in at least one vulcanization stage; a vulcanization scheme with the highest matching degree between the vulcanization belt performance parameters and the above performance requirement parameters is selected from the candidate vulcanization scheme group as a target vulcanization scheme, wherein the target vulcanization scheme includes at least one vulcanization stage, vulcanization parameter values ​​of each vulcanization stage and target vulcanization belt performance parameters; the target vulcanization parameter values ​​include vulcanization time, vulcanization temperature, vulcanization pressure, etc.;

[0049] Step three, control each device in the vulcanization process to execute the target vulcanization scheme, and calculate the image acquisition time point according to the vulcanization time included in the above target vulcanization parameter value, so that the image acquisition device performs belt image acquisition after each vulcanization stage, and obtains the belt image corresponding to each vulcanization stage; then, the image recognition module recognizes and analyzes the belt image corresponding to each vulcanization stage, and obtains the recognition result corresponding to each vulcanization stage, wherein the recognition result includes the vulcanization result status information, and the vulcanization result status information indicates whether the vulcanization of this stage meets the standard; for the recognition result corresponding to each vulcanization stage, if the vulcanization result status information indicates that the vulcanization of this stage does not meet the standard, then generate the corresponding alarm information; wherein, the image recognition module can be implemented by an artificial intelligence chip, and the artificial intelligence chip is equipped with an image recognition model. In practice, the above image recognition model can be trained using a pre-configured training sample set. Among them, the training samples in the training sample set include the vulcanization stage number, sample image and annotation information. Among them, the annotation information indicates whether the vulcanization meets the standard.

[0050] Step 4: Send the alarm information and the above-mentioned belt image that does not meet the standard to the interactive module to display the alarm information and the belt image that does not meet the standard. In addition, the interactive module can also display one or more vulcanization stages after the vulcanization stage that does not meet the standard, and display the vulcanization parameter values ​​of the one or more vulcanization stages that have not been performed, and display parameter value modification prompt information to prompt the user to modify the vulcanization parameter values ​​of the one or more vulcanization stages that have not been performed;

[0051] Step 5: Receive the modified vulcanization parameter values ​​input by the user through the interactive module, update the target vulcanization plan, obtain the updated vulcanization plan, and control the various equipment in the vulcanization process to execute the updated vulcanization plan. This can timely discover the vulcanization stage that does not meet the standard and adjust the subsequent vulcanization parameters to ensure the effect of the vulcanization treatment.

[0052] Step 6: When the belt type input by the operator from the control display panel cannot match the corresponding vulcanization scheme in multiple vulcanization schemes, select the N (topN) vulcanization schemes with the highest matching degree between the vulcanization belt performance parameters and the performance requirement parameters from multiple vulcanization schemes according to the performance requirement parameters input by the operator and use them as the candidate vulcanization scheme group; merge the various vulcanization schemes in the candidate vulcanization scheme group to obtain the target vulcanization scheme. For example, perform weighted summation on the vulcanization parameter values ​​of each vulcanization stage in different vulcanization schemes to obtain the vulcanization parameter values ​​of each vulcanization stage in the target vulcanization scheme. Among them,

[0053] For different belt types, the recommended vulcanization time range is different. For example, NR is best at 140-150℃, and the maximum is not more than 160℃; EPDM is generally selected at 160-180℃, and the maximum is not more than 200℃, etc. When selecting the vulcanization temperature, it is necessary to comprehensively consider factors such as the belt type and the final belt performance requirements, so as to better perform the vulcanization treatment.

[0054] On this basis, the belt type, the target vulcanization scheme, the belt image features and recognition results of the unqualified stage, and the modified vulcanization parameter values ​​can also be used to construct the training samples of the modified scheme generation model, and a large number of training samples constitute the training sample set. For example, the belt type, the number of vulcanization stages included in the target vulcanization scheme, the belt image features of the unqualified stage, and the number of the unqualified vulcanization stage can be encoded to obtain the sample input features; the modified vulcanization parameter values ​​are encoded to obtain the expected output results. Thus, the sample input features are used as input, and the expected output results are used as the expected output, and the modified scheme generation model is trained by back propagation. Thus, the modified scheme, that is, the modified vulcanization parameter values, can be automatically generated without manual adjustment, so that the adjustment results are more accurate. Although the present invention is described in detail with reference to the above embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the above embodiments, or to replace some of the technical features therein by equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A belt joint vulcanization system for a belt conveyor, comprising a lower frame (1), characterized in that: An upper frame (5) is arranged on the top of the lower frame (1), and a plurality of connecting slots (3) are equidistantly arranged on both sides of the lower frame (1) and the upper frame (5), and a fixed connecting rod (13) is arranged in each of the connecting slots (3), and the bottom end of each of the fixed connecting rods (13) is fixedly connected to a bottom limit seat (14), and a middle support seat (17) is arranged in the middle and upper part of each of the bottom limit seats (14), and a locking head (8) is threadedly connected to the top of each of the fixed connecting rods (13), and mounting seats (20) are fixedly connected at both ends of one side of the top of the lower frame (1), and an adjusting rod (12) is slidably connected to the middle part of each of the mounting seats (20), and a positioning seat (10) is fixedly connected to an adjacent end of each of the adjusting rods (12), and a positioning spring (9) is arranged in the middle part of the outer side of each of the positioning seats (10), and a fixing nut (11) is threadedly connected to each of the adjusting rods (12).

2. A belt joint vulcanization system for a belt conveyor according to claim 1, characterized in that: A water pressure plate (21) is arranged in the middle of the top end of the lower frame (1), a bottom electric heating plate (22) is arranged in the middle of the top end of the water pressure plate (21), a vulcanizing seat (18) is arranged in the middle of the top end of the bottom electric heating plate (22), and a vulcanizing bin (19) is arranged in the middle of the inner side of the vulcanizing seat (18).

3. A belt joint vulcanization system for a belt conveyor according to claim 1, characterized in that: A heat insulation plate (24) is arranged in the middle of the bottom end of the upper frame (5), a top electric heating plate (23) is arranged in the middle of the bottom end of the heat insulation plate (24), a vulcanizer (6) is arranged in the middle of the top end of the upper frame (5), the middle of the rear side of the vulcanizer (6) is connected to the interior of the vulcanizing bin (19) through a connecting pipe (16), and a circulating booster pump (2) is arranged in the middle of one side of the upper frame (5), and the circulating booster pump (2) is connected to the interior of the water pressure plate (21) through a circulating booster pipe (4).

4. A belt joint vulcanization system for a belt conveyor according to claim 1, characterized in that: A detector (15) is provided on one side of the bottom end of the upper frame (5), and a control display panel (7) is provided on the front side of the vulcanizer (6).

5. A belt joint vulcanization system for a belt conveyor according to claim 4, characterized in that: The detector (15) is composed of a sensor module, a control module, an image processing module, a storage module, an alarm module and an interaction module. The sensor module is used to monitor various parameters in the belt vulcanization process in real time to ensure the normal progress and control of the vulcanization process. The control module is used to control and adjust various equipment in the vulcanization process according to the data information collected by the sensor module. The image recognition module is used to detect the surface of the vulcanized belt to ensure the quality of the belt after vulcanization. The storage module is used to store various parameter data collected by the sensor module and analyze and process the data. The alarm module is used to issue corresponding alarms or warnings according to the detected data. The interaction module is used to display equipment parameters and manually control the equipment.

6. A belt joint vulcanization system for a belt conveyor according to claim 5, characterized in that: The sensor module consists of a temperature acquisition unit, a humidity acquisition unit and a pressure acquisition unit. The temperature acquisition unit, the humidity acquisition unit and the pressure acquisition unit are respectively used for collecting temperature, humidity and pressure information data of the entire equipment during the vulcanization process of the connecting belt. The control module consists of an equipment control unit and an equipment adjustment unit. The equipment control unit and the equipment adjustment unit are respectively used for controlling the supporting equipment of the equipment during the vulcanization process and adjusting the equipment parameters.

7. A belt joint vulcanization system for a belt conveyor according to claim 5, characterized in that: The image processing module consists of a defect recognition unit, a bubble recognition unit and a fracture recognition unit, which are respectively used to collect and detect defects, bubbles and fractures on the surface of the connecting belt that is about to be discharged after vulcanization treatment.

8. The belt joint vulcanization system for belt conveyor according to claim 5, characterized in that: The storage module is composed of a parameter storage unit and a parameter analysis unit, and the parameter storage unit and the parameter analysis unit are respectively used to analyze and store the data information collected by each lower unit belonging to the sensor module.

9. The belt joint vulcanization system for belt conveyor according to claim 5, characterized in that: The alarm module is composed of a data monitoring unit and a data alarm unit, and the data monitoring unit and the data alarm unit are respectively used to monitor the vulcanization process of the entire equipment, monitor the data information in the process and alarm abnormal data.

10. A belt joint vulcanization system for a belt conveyor according to claim 5, characterized in that: The interactive module is composed of a data display unit and a manual control unit, which are used to display data of parameters of the overall equipment during the vulcanization process and meet the manual control requirements of the staff.

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