Carbonization box body

By designing spiral channels to fill nitrogen and cooling air in the carbonized box, the problem of rapid cooling of the carbonized box in the prior art is solved, and the carbonization uniformity is improved through the air conduit structure and the carbonization efficiency is improved.

CN119614216AActive Publication Date: 2025-03-14ZHEJIANG CARBON VALLEY MACHINERY CO LTD
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Patent Information

Application Number
CN202411730593.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-14
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

Existing carbonization furnaces or carbonization boxes are difficult to cool quickly after carbonization is completed, which affects the material extraction efficiency and lacks gas conduction structure to lead to poor carbonization uniformity.

Method used

A carbonized box is designed, and a spiral channel formed between the main box and the outer box is filled with nitrogen to keep the heat in, and flows in the spiral channel through cooling air to quickly cool down. At the same time, multiple inner discharge boxes and air conduits are arranged in the inner box to achieve uniform flow of gas.

Benefits of technology

The carbonization uniformity and efficiency are improved, and the problem of low material extraction efficiency is solved through rapid cooling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119614216A_ABST
    Figure CN119614216A_ABST
Patent Text Reader

Abstract

The carbonization box comprises a main box body, an inner box body is arranged in the main box body, the left end of the inner box body and the left end of the main box body are fixed to the same left end plate, the left end plate covers the left end of the inner box body and the left end of the main box body, and the right end of the inner box body and the right end of the main box body are fixed to the same right door frame; one side of the door body is movably connected to the right door frame through a hinge, the door body is located on the right side of the right door frame and covers a middle through groove of the right door frame, and the door body and the right door frame are pressed and fixed through the edge of the door body through a plurality of door body locking devices. The carbonization device is uniform in carbonization and high in efficiency, the spiral channel formed between the main box body and the outer box body can be filled with nitrogen, the heat preservation effect is guaranteed when gas does not flow, external gas flows in the spiral channel and is discharged when cooling is needed, rapid cooling of the main box body and the inner box body can be achieved, and the service life of the main box body and the inner box body is prolonged. And therefore, the temperature in the inner box body is rapidly reduced, and materials are convenient to take.
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Description

Technical field:

[0001] The present invention relates to the technical field of carbonization processing equipment, and more specifically to a carbonization box. Background technology:

[0002] Carbonization, also known as dry distillation, carbonization, and coking, refers to the reaction process of heating and decomposing solid or organic matter in an air-tight condition or a method of heating solid substances to produce liquid or gas (usually solid) products.

[0003] The existing carbonization of objects, such as wood or bamboo chips, is generally carried out in a carbonization furnace or a carbonization box. In order to achieve the heating effect of the heat preservation box, the existing carbonization furnace or carbonization box has a heat preservation layer component fixed on the inner wall of the box to achieve heat preservation. However, during use, after the carbonization is completed, the furnace body or the box body needs to be cooled down before the material can be taken out. At this time, the only way is to wait for the box body to cool down naturally or blow air to it. Blowing air directly at the box body can easily cause dust in the box body to float, affecting the surrounding environment. In addition, since the heat preservation layer components, such as insulation bricks, have a high temperature and good heat preservation, they cannot be cooled down quickly, thereby affecting the cooling effect.

[0004] Moreover, the existing carbonization furnace or carbonization box is provided with a high-temperature inlet and a high-temperature outlet, and a frame is placed inside for placing materials, but there is no gas guide structure, and the uniform flow of the internal gas cannot be achieved, which affects the carbonization uniformity. Summary of the invention:

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a carbonization box, which has uniform carbonization and high efficiency. The spiral channel formed between the main box and the outer box can be filled with nitrogen and ensure that it has a heat preservation effect when the gas is not flowing. When cooling is required, the external gas flows in the spiral channel and is discharged, which can achieve rapid cooling of the main box and the inner box, thereby allowing the temperature in the inner box to drop rapidly, making it convenient to take out the material.

[0006] The solution of the present invention to solve the technical problem is:

[0007] A carbonization box body, comprising a main box body, an inner box body is arranged inside the main box body, the left ends of the inner box body and the main box body are fixed on the same left end plate, the left end plate covers the left ends of the inner box body and the main box body, the right ends of the inner box body and the main box body are fixed to the same right door frame, one side of the door body is movably connected to the right door frame through a hinge, the door body is located on the right side of the right door frame and covers the middle through groove of the right door frame, and the edge of the door body is pressed and fixed to the right door frame by a plurality of door body locking devices;

[0008] A main air inlet through hole is formed in the middle of the left end plate, and the outer side wall of the main air outlet pipe is welded and fixed to the inner side wall of the vertical through hole formed on the right top plate of the inner box body and the right top plate of the main box body, the top of the main air outlet pipe extends out of the top surface of the top plate of the main box body, and the bottom end of the main air outlet pipe extends out of the bottom surface of the top plate of the inner box body;

[0009] The inner box body is provided with a plurality of inner material discharging boxes arranged left and right, the left side plate of the inner material discharging box at the leftmost end is pressed against the right end surface of the left end plate, a plurality of middle ventilation connecting pipes extending left and right are provided in the inner material discharging box, the left and right ends of the middle ventilation connecting pipe are fixed to the left and right side plates of the inner material discharging box and communicate with the corresponding through holes on the left and right side plates of the inner material discharging box, a plurality of side air outlet through holes are formed on the side wall of the middle ventilation connecting pipe, and the through holes on the left side plate of the inner material discharging box at the leftmost end are communicated with the main air inlet through holes;

[0010] A plurality of air ducts extending forward and backward are fixed in the inner material discharge box, the front and rear ends of the air ducts are fixed to the front and rear side panels of the inner material discharge box and communicate with corresponding through holes on the front and rear side panels, and a plurality of side air inlet through holes are formed on the side walls of the air ducts.

[0011] The front and rear side walls of the inner material discharge box are close to the front and rear inner side walls of the inner box body, and all the middle ventilation connecting pipes and air guide pipes are arranged in a staggered manner. That is, a plurality of middle ventilation connecting pipes form a row, a plurality of air guide pipes form a row, and a row of air guide pipes is arranged between each two adjacent rows of middle ventilation connecting pipes, and the rows are arranged in this interval.

[0012] The corresponding middle ventilation connecting pipes of all the inner material discharging boxes are aligned left and right, and the bottom plate and the front and rear side plates of the inner material discharging boxes are all formed with flow through holes.

[0013] A plurality of partitions are fixed between the outer wall of the inner box and the inner wall of the main box, and all the partitions form a spiral channel between the outer wall of the inner box and the inner wall of the main box;

[0014] A cooling air inlet pipe is connected to a side plate on the left side of the main box body, and the cooling air inlet pipe is communicated with the spiral channel. An exhaust pipe is connected to a side plate on the right side of the main box body, and the exhaust pipe is communicated with the spiral channel.

[0015] A left cover body is fixed on the left side wall of the left end plate of the main box body, the inner cavity of the left cover body is communicated with the main air inlet through hole, the rear side plate of the left cover body is connected with the first main air inlet pipe, the front side plate of the left cover body is connected with the first circulation air inlet pipe, and the side plate at the right end of the main box body is fixed with the first circulation air outlet pipe, the inner end of the first circulation air outlet pipe extends out of the inner side wall of the corresponding side plate of the main box body and is fixed to the right part of the corresponding side plate of the inner box body and is communicated with the inner box body.

[0016] The front and rear parts of the top surface of the bottom plate of the inner box body are fixed with guide rails extending left and right, and the front and rear parts of the bottom surface of the bottom plate of the inner material box are fixed with guide wheel seats, and the guide wheel seats are movably connected with guide wheels through hinge shafts, and the guide wheels are on corresponding guide rails.

[0017] A support frame is provided in the middle of the left cover body, and the outer side of the support frame is fixed on the inner wall of the left cover body. A central through hole extending left and right is formed in the middle of the support frame, and a transverse connecting shaft extending left and right is inserted in the corresponding central through hole. The left end of the transverse connecting shaft extends out of the left end of the corresponding central through hole, and a radially extending edge is formed on the outer side wall of the left end of the transverse connecting shaft. The right end face of the radially extending edge is pressed against the left side wall of the support frame, and the transverse connecting shaft is inserted in the central ventilation connecting pipe corresponding to the middle of all the inner material discharge boxes, and its right end extends out of the through hole on the right side plate of the rightmost inner material discharge box and the central through hole of the right baffle installed on the right side wall of the right side plate of the rightmost inner material discharge box and can be detachably installed on the right baffle.

[0018] A guide sleeve is fixed on the right side wall of the middle part of the right baffle, the left end of the guide sleeve is inserted into the middle through hole of the right baffle, the right part of the transverse connecting shaft is inserted into the guide sleeve, and the side wall of the guide sleeve is formed with positioning pin through holes that are aligned and communicated with each other, the positioning pin through holes are communicated with the radial through holes formed in the middle part of the right part of the transverse connecting shaft, the pins are inserted into the corresponding two positioning pin through holes and the radial through holes, the threaded portion formed in the middle part of the right end face of the transverse connecting shaft extends out of the right end face of the guide sleeve and is threaded with two locking nuts that press against each other, and the left end face of the locking nut on the left side is pressed against the right end face of the guide sleeve;

[0019] A disassembly through hole is formed in the middle of the left end plate of the left cover body, a disassembly through pipe is fixed on the left side wall of the left end plate of the left cover body, the disassembly through pipe is communicated with the disassembly through hole, the disassembly through hole corresponds to the left end of the transverse connecting shaft, a flange connection edge is formed on the outer side wall of the left end of the disassembly through pipe, one side of the door cover is movably connected to one side of the flange connection edge by a hinge, and the door cover covers the left end of the disassembly through pipe. A plurality of limiting grooves are formed on the edge of the door cover, the limiting grooves correspond to the corresponding grooves at the side of the flange connection edge, a plurality of connecting seats are fixed on the edge of the right side wall of the flange connection edge, one end of the connecting rod is movably connected to the corresponding connecting seat, the connecting rod is inserted into the corresponding limiting groove and the groove, the left end of the connecting rod extends out of the left side wall of the corresponding limiting groove and is screwed with a hand wheel, the right end face of the hand wheel is pressed against the left side wall of the door cover, and a sealing ring (which can be made of high temperature resistant materials such as mica sheets) is sandwiched between the right side wall of the edge of the door cover and the left side wall of the flange connection edge.

[0020] A lower support bracket is fixed on the bottom surface of the bottom plate of the main box body, a negative pressure tank is arranged above the main box body, a mounting support bracket is fixed on the bottom surface of the negative pressure tank, the bottom of the mounting support bracket is fixed on the ground, and the main box body is inserted into the left and right through grooves at the lower part of the mounting support bracket.

[0021] A plurality of door locking devices are fixed on the upper, lower, front and rear side walls of the door body, and the door locking device comprises a cylinder connecting seat fixed on the upper, lower, front and rear side walls of the door body, a cylinder fixing plate is fixed on the cylinder connecting seat, a mica heat insulation layer is sandwiched between the cylinder fixing plate and the cylinder connecting seat, a pressing cylinder is fixed on the cylinder fixing plate, a hook is movably connected to the end of the push rod of the pressing cylinder, the middle part of the hook is movably connected to a supporting part fixed at the left end of the cylinder fixing plate through a hinge shaft, the hook part at the left end of the hook presses against a corresponding pressing block fixed on the left side wall of a radial extension part formed on the right outer side wall of the right door frame, and a mica heat insulation layer is sandwiched between the pressing block and the left side wall of the radial extension part;

[0022] A frame-shaped mica heat insulation layer is sandwiched between the right side wall of the right door frame and the left side wall of the door body, and the frame-shaped mica heat insulation layer is fixed on the left side wall of the door body.

[0023] A condenser, a dust collector and a blower are installed on one side of the main box body; the condenser and the dust collector can be fixed on the lower support fixing frame, and the blower can be placed on the ground.

[0024] The air inlet of the first circulation air outlet pipe is connected to the air inlet of the dust collector, the air outlet of the dust collector is connected to the air inlet of the circulation fan through a connecting pipe, the air outlet of the circulation fan is connected to the total air inlet connecting pipe head (21) of the condenser through a connecting pipe, the total air outlet connecting pipe head (31) of the condenser is connected to the air inlet of the first circulation air inlet pipe, and the air outlet of the blowing device is connected to the air inlet of the cooling air inlet pipe through a connecting pipe.

[0025] A plurality of temperature sensors and pressure sensors are fixed to the front and rear of the left, middle and right parts of the top plate of the main box body. The sensing ends of the temperature sensors and pressure sensors extend out of the bottom surface of the top plate of the inner box body and detect the temperature and pressure of the inner box body.

[0026] The outlet end of the cooling gas outlet pipe (32) of the condenser is connected to the air inlet connector of the negative pressure tank through a connecting pipe, and a control valve for opening and closing is installed in the middle of the connecting pipe.

[0027] The dust collector comprises a dust collecting main box body, a right air inlet connector is connected to the right side plate of the dust collecting main box body, a left air outlet connector is connected to the left side plate of the dust collecting main box body, a plurality of pyramid-shaped ash dropping cylinders extending downward are connected to the bottom plate of the dust collecting main box body, a cooling ring assembly is connected to the bottom end of the ash dropping cylinder at the discharge port, and a discharge control valve is connected to the bottom end of the cooling ring assembly;

[0028] The outer side walls of the corresponding plurality of ash dropping cylinders are fixed with a same connecting plate, on which a vibration motor is fixed; in this embodiment, except for the ash dropping cylinder at the leftmost end, the other ash dropping cylinders are fixed with a same connecting plate.

[0029] In all ash-dropping cylinders, the cross section of the top thereof gradually decreases from right to left. A middle partition is fixed in the dust-collecting main box body just above each ash-dropping cylinder. The front and rear side walls of the middle partition are fixed on the inner side walls of the front and rear side plates of the dust-collecting main box body. The top end of the middle partition is close to the bottom surface of the top plate of the dust-collecting main box body. The bottom end of the middle partition is close to the top end of the ash-dropping cylinder. The top surface of the bottom plate of the dust-collecting main box body between each two adjacent ash-dropping cylinders is pressed against a filter screen plate. The front and rear parts of the filter screen plate are inserted into the side guide grooves of the corresponding side support strips fixed on the inner side walls of the front and rear side plates of the dust-collecting main box body. The top end of the filter screen plate is close to the bottom surface of the top plate of the dust-collecting main box body. The middle part of the filter screen plate is formed with a main middle through groove. The filter screen covers the main middle through groove and is fixed on the filter screen plate. The mesh count of the filter screens of all filter screen plates gradually increases from right to left. The filter screen plate is arranged obliquely, and its upper part is inclined to the right.

[0030] The top plate of the dust removal main box body is fixedly connected to the outer annular edge fixed on the top outer side wall of the dust removal main box body by bolts, and a sealing strip is sandwiched between the outer annular edge and the bottom surface of the edge of the top plate of the dust removal main box body.

[0031] The outstanding effects of the present invention are:

[0032] It has uniform carbonization and high efficiency. The spiral channel formed between the main box and the outer box can be filled with nitrogen to ensure heat preservation when the gas is not flowing. When cooling is required, the external gas flows in the spiral channel and is discharged, which can realize rapid cooling of the main box and the inner box, thereby making the temperature in the inner box drop rapidly, making it convenient to take out materials. Description of the drawings:

[0033] Figure 1 It is a partial structural schematic diagram of the present invention;

[0034] Figure 2 yes Figure 1 A partial enlarged view of

[0035] Figure 3 yes Figure 1 Schematic diagram of the angle-changing structure;

[0036] Figure 4 It is a schematic diagram of a local structure of the present invention in a cross-sectional state;

[0037] Figure 5 yes Figure 4 A partial enlarged view of

[0038] Figure 6 yes Figure 4 a partial enlarged view of another part;

[0039] Figure 7 is a partial cross-sectional view of the present invention;

[0040] Figure 8 It is a schematic diagram of the local structure at the annular pipe;

[0041] Fig. 9 A schematic diagram of the local structure between the main air outlet pipe and the lower extension sleeve;

[0042] Fig.10 It is a schematic diagram of the local structure at the main outlet pipe;

[0043] Fig.11 It is a partial structural schematic diagram of the lower extension sleeve;

[0044] Fig.12 It is a partial structural diagram of the condenser;

[0045] Fig.13 This is a schematic diagram of the local structure of the condenser at a changed angle;

[0046] Fig.14 It is a partial cross-sectional view of the condenser;

[0047] Fig.15 It is a partial enlarged view of the condenser;

[0048] Fig.16 is a partial enlarged view of another part of the condenser;

[0049] Fig.17 It is a schematic diagram of the structure of the dust collector;

[0050] Fig.18 It is a partial cross-sectional view of the dust collector;

[0051] Fig.19 yes Fig.18 A partial enlarged view of

[0052] Fig. 20 It is a schematic diagram of the local structure where the box is placed inside;

[0053] Fig.21 yes Fig. 20 Schematic diagram of the angle-changing local structure;

[0054] Fig. 22 yes Figure 4 There is also a partial enlarged view of some parts;

[0055] Fig.23 It is a schematic diagram of the local structure at the frame plate;

[0056] Fig.24 yes Fig.23 Schematic diagram of the local structure for changing angle. Specific implementation method:

[0057] For example, see Figures 1 to 24 As shown ( Fig.17 The outer annular sleeve body 662 of one of the cooling ring body assemblies 66 is omitted), a carbonization box body, including a main box body 10, an inner box body 20 is arranged inside the main box body 10, the left ends of the inner box body 20 and the main box body 10 are fixed on the same left end plate 11, the left end plate 11 covers the left ends of the inner box body 20 and the main box body 10, the right ends of the inner box body 20 and the main box body 10 are fixed to the same right door frame 12, one side of the door body 30 is movably connected to the right door frame 12 through a hinge, the door body 30 is on the right side of the right door frame 12 and covers the middle through groove of the right door frame 12, and the edge of the door body 30 is pressed and fixed to the right door frame 12 by a plurality of door body locking devices 31;

[0058] A main air inlet through hole 111 is formed in the middle of the left end plate 11, and the outer side wall of the main air outlet pipe 13 is welded and fixed to the right top plate of the inner box body 20 and the inner side wall of the vertical through hole formed on the right top plate of the main box body 10. The top of the main air outlet pipe 13 extends out of the top surface of the top plate of the main box body 10, and the bottom end of the main air outlet pipe 13 extends out of the bottom surface of the top plate of the inner box body 20; a plurality of protrusions are formed on the outer side wall of the bottom end of the main air outlet pipe 13, and all the protrusions are evenly distributed on the bottom outer side wall of the main air outlet pipe 13 with the central axis of the main air outlet pipe 13 as the center. The lower extension sleeve 131 is at the lower part of the main air outlet pipe 13, which is in the inner box body 20, and the top outer side wall of the lower extension sleeve 131 is formed with a radial extension A ring body, an annular groove is formed on the inner wall of the radially extending ring body, and a plurality of upper protrusions are formed on the top inner wall of the annular groove, all of the upper protrusions are evenly distributed on the top inner wall of the annular groove with the central axis of the lower extension sleeve 131 as the center, and a slot is formed between two adjacent upper protrusions, and the protrusion is first inserted from the corresponding slot and then rotated so that the protrusion is between the corresponding upper protrusion and the bottom surface of the annular groove, and at the same time, an upper extension portion is formed on the top surface of one side of the protrusion, and one side of the upper extension portion should lean against one side of the corresponding slot to achieve positioning, thereby achieving the connection between the lower extension sleeve 131 and the bottom end of the main air outlet pipe 13, and a plurality of side return air holes are formed on the side plate of the lower extension sleeve 131. When the inner material discharging box 100 placed in the inner box body 20 needs to be removed, the lower extension sleeve 131 is rotated so that the protrusion faces the corresponding slot. At this time, the upper extension is against the other side of the corresponding slot, so that it moves into place, ensuring that the protrusion is completely in the corresponding slot, and the lower extension sleeve 131 can be lowered and separated from the main air outlet pipe 13. At this time, the inner material discharging box 100 can be removed, and the lower extension sleeve 131 can be easily cleaned, repaired and maintained after being disassembled. The upper part of the outer side wall of the front and rear parts of the lower extension sleeve 131 is fixed with a gripping part for easy operation.

[0059] The inner box body 20 is provided with a plurality of inner material discharging boxes 100 arranged left and right, and the inner material discharging boxes 100 are provided with a plurality of middle ventilation connecting pipes 1001 extending left and right, and the left and right ends of the middle ventilation connecting pipe 1001 are fixed to the left and right side panels of the inner material discharging box 100 and communicate with the corresponding through holes on the left and right side panels of the inner material discharging box 100 (the end of the middle ventilation connecting pipe 1001 is inserted into the corresponding through hole, and the outer side wall of the end is welded and fixed to the inner side wall of the corresponding through hole), and a plurality of side air outlet through holes are formed on the side wall of the middle ventilation connecting pipe 1001;

[0060] A frame plate 2000 is provided between each two adjacent inner discharge boxes 100, and two frame sealing rings 2001 which are sleeved together are fixed on the left and right walls of the edge of the frame plate 2000 (that is, one frame sealing ring 2001 on the same side is smaller than the other frame sealing ring 2001, and the small frame sealing ring 2001 is sleeved in the large frame sealing ring 2001 to achieve double sealing). The frame sealing rings are made of mica, and the left side wall of the frame sealing ring on the left side is pressed against the right side wall of the right side plate of the inner discharge box 100 on the left, and the right side wall of the frame sealing ring on the right side is pressed against the left side wall of the left side plate of the inner discharge box 100 on the right, the left ends of all the middle ventilation connecting pipes 1001 of the inner discharge box 100 face the middle through groove of the small frame sealing ring on the left, and the right ends of all the middle ventilation connecting pipes 1001 of the inner discharge box 100 face the small frame sealing ring on the right. The middle through groove of the sealing ring, that is, the frame plate 2000 and the frame sealing rings 2001 on both sides between the two adjacent inner discharge boxes 100 are connected to each other and isolated from the outside, and the left side plate of the leftmost inner discharge box 100 is pressed against the right end surface of the left end plate 11, and the through hole on the left side plate of the leftmost inner discharge box 100 is connected to the main air inlet through hole 111 A right baffle plate 1004 is fixed to the right side wall of the rightmost inner discharge box 100, and two frame-type sealing rings 2001 are fixed to the left side wall of the right baffle plate 1004, and their left end faces are pressed against the right side wall of the rightmost inner discharge box 100, and the right ends of all the middle ventilation connecting pipes 1001 of the rightmost inner discharge box 100 are facing the middle through groove of the smaller frame-type sealing ring 2001 on the left side of the right baffle plate 1004.

[0061] In this embodiment, except for the leftmost inner material discharging box 100, the left side wall of the left side plate of each inner material discharging box 100 is fixed to the corresponding frame plate 2000 by bolts.

[0062] By using the frame plate 2000 and the frame sealing ring 2001, the hot air coming out of the main air inlet hole 111 can only flow into the middle ventilation connecting pipe 1001 of all the inner discharge boxes 100, and finally be discharged into the inner discharge boxes 100 from the side air outlet holes of the middle ventilation connecting pipe 1001. In addition, it can be ensured that sufficient hot air can flow from the middle ventilation connecting pipe 1001 of the inner discharge box 100 on the far left to the middle ventilation connecting pipe 1001 of the inner discharge box 100 on the far right, and be discharged from the corresponding side air outlet holes, thereby ensuring that the material in each inner discharge box 100 can be heated, burned and carbonized by the hot air.

[0063] Of course, the left side wall of the left side plate of each inner material discharge box 100 can also be fixed to the corresponding frame plate 2000 by bolts. At this time, the left side wall of the two frame sealing rings 2001 on the left side of the frame plate 2000 of the leftmost inner material discharge box 100 is pressed against the right end face of the left end plate 11 to achieve sealing and ensure that the through hole on the left side plate of the leftmost inner material discharge box 100 is connected to the main air inlet through hole 111.

[0064] A plurality of air ducts 1002 extending forward and backward are fixed in the inner material discharge box 100, and the front and rear ends of the air ducts 1002 are fixed to the front and rear side panels of the inner material discharge box 100 and communicate with corresponding through holes on the front and rear side panels (the ends of the air ducts 1002 are inserted into the corresponding through holes, and the outer side walls of the ends are welded and fixed to the inner side walls of the corresponding through holes), and a plurality of side air intake holes are formed on the side walls of the air ducts 1002.

[0065] Furthermore, the front and rear side walls of the inner discharge box 100 are close to the front and rear inner side walls of the inner box body 20, and all the middle ventilation connecting tubes 1001 and the air guide tubes 1002 are arranged alternately. That is, a plurality of middle ventilation connecting tubes 1001 form a row, and a plurality of air guide tubes 1002 form a row, and a row of air guide tubes 1002 is arranged between each two adjacent rows of middle ventilation connecting tubes 1001, and the middle ventilation connecting tubes 1001 are arranged in this interval.

[0066] The corresponding middle ventilation connecting pipes 1001 of all the inner material discharging boxes 100 are aligned left and right, and a plurality of circulation holes are formed on the bottom plate and the front and rear side plates of the inner material discharging boxes 100.

[0067] Furthermore, a plurality of partitions are fixed between the outer wall of the inner box body 20 and the inner wall of the main box body 10, and all the partitions form a spiral channel 1 between the outer wall of the inner box body 20 and the inner wall of the main box body 10;

[0068] A cooling air inlet pipe 14 is connected to a side plate on the left side of the main box body 10 , and the cooling air inlet pipe 14 is connected to the spiral channel 1 . An exhaust pipe 15 is connected to a side plate on the right side of the main box body 10 , and the exhaust pipe 15 is connected to the spiral channel 1 .

[0069] Furthermore, a left cover body 16 is fixed on the left side wall of the left end plate 11 of the main box body 10, the inner cavity of the left cover body 16 is communicated with the main air inlet hole 111, the rear side plate of the left cover body 16 is connected with the first main air inlet pipe 161, the front side plate of the left cover body 16 is connected with the first circulation air inlet pipe 162, and the first circulation air outlet pipe 17 is fixed to the side plate at the right end of the main box body 10, the inner end of the first circulation air outlet pipe 17 extends out of the inner side wall of the corresponding side plate of the main box body 10 and is fixed to the right part of the corresponding side plate of the inner box body 20 and is communicated with the inner box body 20.

[0070] Furthermore, guide rails 21 extending left and right are fixed to the front and rear of the top surface of the bottom plate of the inner box body 20, and guide wheel seats are fixed to the front and rear of the bottom surface of the bottom plate of the inner material discharge box 100. The guide wheel seats are movably connected with guide wheels 1003 through hinge shafts, and the guide wheels 1003 are on the corresponding guide rails 21.

[0071] Further, a support frame 163 is provided in the middle of the left cover body 16, and the outer side of the support frame 163 is fixed on the inner side wall of the left cover body 16, and a middle through hole extending left and right is formed in the middle of the support frame 163, and the transverse connecting shaft 18 extending left and right is inserted in the corresponding middle through hole, and the left end of the transverse connecting shaft 18 extends out of the left end of the corresponding middle through hole, and a radially extending edge is formed on the outer side wall of the left end of the transverse connecting shaft 18, and the right end face of the radially extending edge is pressed against the left side wall of the support frame 163, and the transverse connecting shaft 18 is inserted in the middle ventilation connecting pipe 1001 corresponding to the middle of all the inner discharge boxes 100, and its right end extends out of the through hole on the right side plate of the rightmost inner discharge box 100 and the middle through hole of the right baffle 1004 installed on the right side wall of the right side plate of the rightmost inner discharge box 100 (can be fixed by bolts) and can be detachably installed on the right baffle 1004.

[0072] Further, a guide sleeve 1005 is fixed on the right side wall of the middle part of the right baffle 1004, the left end of the guide sleeve 1005 is inserted into the middle through hole of the right baffle 1004, the right part of the transverse connecting shaft 18 is inserted into the guide sleeve 1005, and the side wall of the guide sleeve 1005 is formed with positioning pin through holes that are aligned and communicated with each other, the positioning pin through holes are communicated with the radial through holes formed in the middle part of the right part of the transverse connecting shaft 18, the pin 181 is inserted into the corresponding two positioning pin through holes and the radial through holes, the threaded portion formed in the middle part of the right end face of the transverse connecting shaft 18 extends out of the right end face of the guide sleeve 1005 and is threaded with two locking nuts pressed against each other, and the left end face of the locking nut on its left side is pressed against the right end face of the guide sleeve 1005;

[0073] A disassembly through hole is formed in the middle of the left end plate of the left cover body 16, and a disassembly through pipe 164 is fixed on the left side wall of the left end plate of the left cover body 16. The disassembly through pipe 164 is communicated with the disassembly through hole, and the disassembly through hole corresponds to the left end of the transverse connecting shaft 18. A flange connecting edge is formed on the outer wall of the left end of the disassembly through pipe 164, and one side of the door cover 165 is movably connected to one side of the flange connecting edge through a hinge, and the door cover 165 covers the left end of the disassembly through pipe 164. The edge of the door cover 165 is formed with multiple limit grooves, which correspond to the corresponding grooves at the side of the flange connection edge. The edge of the right side wall of the flange connection edge is fixed with multiple connecting seats. One end of the connecting rod is movably connected to the corresponding connecting seat, and the connecting rod is inserted into the corresponding limit groove and groove. The left end of the connecting rod extends out of the left side wall of the corresponding limit groove and is screwed with a handwheel. The right end face of the handwheel is pressed against the left side wall of the door cover 165, and a sealing ring is clamped between the right side wall of the edge of the door cover 165 and the left side wall of the flange connection edge.

[0074] Furthermore, a lower supporting frame is fixed on the bottom surface of the bottom plate of the main box body 10, a negative pressure tank 50 is provided above the main box body 10, a mounting support frame is fixed on the bottom surface of the negative pressure tank 50, the bottom of the mounting support frame is fixed on the ground, and the main box body 10 is inserted into the left and right through grooves of the lower part of the mounting support frame.

[0075] Further, a plurality of door locking devices 31 are fixed on the upper, lower, front and rear side walls of the door body 30, and the door locking device 31 includes a cylinder connecting seat 32 fixed on the upper, lower, front and rear side walls of the door body 30, a cylinder fixing plate is fixed on the cylinder connecting seat 32, a mica heat insulation layer is sandwiched between the cylinder fixing plate and the cylinder connecting seat 32, a pressing cylinder 33 is fixed on the cylinder fixing plate, a hook 34 is movably connected to the end of the push rod of the pressing cylinder 33, the middle part of the hook 34 is movably connected to a supporting part fixed at the left end of the cylinder fixing plate through a hinge shaft, and the hook part at the left end of the hook 34 presses against a corresponding pressing block 35 fixed on the left side wall of a radial extension part formed on the right side outer wall of the right door frame 12, and a mica heat insulation layer is sandwiched between the pressing block 35 and the left side wall of the radial extension part;

[0076] A frame-shaped mica heat insulation layer is sandwiched between the right side wall of the right door frame 12 and the left side wall of the door body 30 , and the frame-shaped mica heat insulation layer is fixed on the left side wall of the door body 30 .

[0077] A condenser 40, a dust collector 60 and a blowing device are installed at one side of the main box body 10; the condenser 40 and the dust collector 60 can be fixed on the lower support fixing frame, and the blowing device can be placed on the ground.

[0078] The air outlet of the first circulation air outlet duct 17 is connected to the air inlet of the dust collector 60 through a connecting pipe (a control valve is connected between the air outlet of the first circulation air outlet duct 17 and the connecting pipe), the air outlet of the dust collector 60 is connected to the air inlet of the circulation fan 61 through a connecting pipe, the air outlet of the circulation fan 61 is connected to the total air inlet connecting pipe head 421 of the condenser 40 through a connecting pipe, the total air outlet connecting pipe head 431 of the condenser 40 is connected to the air inlet of the first circulation air inlet duct 162 through a connecting pipe (a control valve is connected between the air inlet of the first circulation air inlet duct 162 and the connecting pipe), and the air outlet of the blowing device is connected to the air inlet of the cooling air inlet duct 14 through a connecting pipe. The blowing device can directly adopt the existing blower or other ventilation device known in the market, and the outside of the box is fixed, the top of the vertical air outlet pipe on the box is the air outlet, and the bottom of the vertical air outlet pipe is connected to the air outlet of the blower or other ventilation device, which will not be described in detail here. The box is provided with an air inlet that is connected to the air inlet of the blower or other ventilation device. The blower in the blowing device in this embodiment adopts a high-temperature magnetic suspension circulation fan with Chinese patent application number 202410001217.8, which will not be described in detail here.

[0079] A plurality of temperature sensors 3 and pressure sensors 4 are fixed to the front and rear of the left, middle and right parts of the top plate of the main box body 10. The sensing ends of the temperature sensors 3 and the pressure sensors 4 extend out of the bottom surface of the top plate of the inner box body 20 and detect the temperature and pressure of the inner box body 20.

[0080] The outlet end of the cooling gas outlet pipe 432 of the condenser 40 is connected to the air inlet connector of the negative pressure tank 50 through a connecting pipe, and a control valve for opening and closing is installed in the middle of the connecting pipe.

[0081] The dust collector 60 includes a dust collecting main box 62, a right air inlet connector 63 (the air inlet of the dust collector 60) is connected to the right side plate of the dust collecting main box 62, a left air outlet connector 64 (the air outlet of the dust collector 60) is connected to the left side plate of the dust collecting main box 62, a plurality of pyramid-shaped ash dropping cylinders 65 extending downward are connected to the bottom plate of the dust collecting main box 62, a cooling ring assembly 66 is connected to the bottom end of the ash dropping cylinder 65 at the discharge port, and a discharge control valve 67 is connected to the bottom end of the cooling ring assembly 66;

[0082] The outer side walls of the corresponding plurality of ash dropping cylinders 65 are fixed with a same connecting plate, on which a vibration motor 68 is fixed. In this embodiment, except for the ash dropping cylinder 65 at the leftmost end, the other ash dropping cylinders 65 are fixed with a same connecting plate.

[0083] In all ash dropping cylinders 65, the cross-section of their tops gradually decreases from right to left (the cross-sections of the tops of the two leftmost ash dropping cylinders 65 in this embodiment are basically the same or the leftmost one is slightly smaller than the cross-section of the bottom of the ash dropping cylinder 65 on its right), and a middle partition 621 is fixed in the dust removal main box 62 just above each ash dropping cylinder 65, and the front and rear side walls of the middle partition 621 are fixed on the inner walls of the front and rear side plates of the dust removal main box 62, the top of the middle partition 621 is close to the bottom surface of the top plate of the dust removal main box 62, and the bottom of the middle partition 621 is close to the top of the corresponding ash dropping cylinder 65, and the middle partition 621 is formed with a guide ventilation The top surface of the bottom plate of the dust removal main box 62 between each two adjacent dust dropping cylinders 65 is pressed against a filter screen plate 66. The front and rear parts of the filter screen plate 66 are inserted into the side guide grooves of the corresponding side support strips fixed on the inner side walls of the front and rear side plates of the dust removal main box 62. The top of the filter screen plate 66 is close to the bottom surface of the top plate of the dust removal main box 62. The middle part of the filter screen plate 66 is formed with a main middle through groove. The filter screen covers the main middle through groove and is fixed on the filter screen plate 66. The mesh number of all filter screen plates 66 gradually increases from right to left, that is, the mesh number of the filter screen on the right is less than that of the filter screen on the adjacent left part, and the aperture is larger. The filter screen plate 66 is obliquely arranged, and its upper part is inclined to the right. It can be replaced by opening the top plate and pulling the filter screen plate 66 upward, which is very convenient.

[0084] The top plate of the dust removal main box body 62 is fixedly connected to the outer annular edge fixed on the top outer wall of the dust removal main box body 62 by bolts, and a sealing strip is clamped between the outer annular edge and the bottom surface of the edge of the top plate of the dust removal main box body 62, which can be made of high-temperature resistant material sealing strip, such as mica.

[0085] The cooling ring assembly 66 includes a main sleeve body 661, the top of which is fixed to the bottom of the bottom discharge port of the ash dropping cylinder 65 and communicated with the ash dropping cylinder 65, the bottom of which is fixed to the inlet of the discharge control valve 67 and communicated with the inlet of the discharge control valve 67, an outer annular sleeve body 662 is fixed to the outer side wall of the middle part of the main sleeve body 661 (the inner side wall of the middle through hole of the annular plate at the top and bottom of the outer annular sleeve body 662 is welded and fixed to the outer side wall of the sleeve body 661), and the outer annular sleeve body 662 is fixed to the outer side wall of the sleeve body 661. The left and right walls are both connected with water connection heads, which are connected to the outer annular sleeve body 662. A plurality of heat-conducting copper sleeves 663 and a plurality of radially extending heat-conducting spacers 664 are inserted in the outer annular sleeve body 662. The inner side walls of all the heat-conducting copper sleeves 663 and the heat-conducting spacers 664 are clamped on the middle outer side wall of the main sleeve body 661. All the heat-conducting copper sleeves 663 and the heat-conducting spacers 664 are arranged at intervals, that is, the upper one is the heat-conducting copper sleeve 663, and the lower one is the heat-conducting spacer 664. Each heat-conducting spacer 664 is formed with a plurality of vertical through holes.

[0086] A steam intake pipe 5 is fixed on the top plate of the left cover body 16 (four steam intake pipes 5 are provided in the accompanying drawings, and only one is required as needed, and the other three can be blocked when they are specifically connected), and the bottom end of the steam intake pipe 5 extends out of the bottom surface of the top plate of the left cover body 16, and an annular pipe 1631 is fixed to the middle part of the right side wall of the support frame 163 in the middle part of the left cover body 16, and extension pipes 1632 are fixed to the front side, the rear side, the top surface and the bottom surface of the annular pipe 1631, and the extension pipe 1632 is communicated with the annular pipe 1631, and the outer end of the extension pipe 1632 is closed, and each extension pipe 1632 is formed with a plurality of steam distribution holes, and a side connecting pipe is connected to one side of the annular pipe 1631, and the bottom end of the side connecting pipe is communicated with the bottom end of the corresponding steam intake pipe 5, and the transverse connecting shaft 18 is inserted into the annular pipe 1631.

[0087] Further, the condenser 40 includes a heat exchange body 410, a bottom air inlet shell 420 and an upper air outlet shell 430, wherein the heat exchange body 410 includes an upper shell 411 and a lower shell 412, a plurality of outer tubes 413 and a plurality of inner tubes 414 are located between the upper shell 411 and the lower shell 412, the inner tubes 414 are inserted into the corresponding outer tubes 413, and the top outer wall of the outer tube 413 is welded and fixed to the inner wall of the corresponding through hole on the bottom plate of the upper shell 411, and is connected to the bottom plate of the upper shell 411. The bottom end of the outer tube 413 is welded and fixed on the inner side wall of the corresponding through hole on the top plate of the lower shell 412, and is communicated with the corresponding through hole on the top plate of the lower shell 412. The top outer side wall of the inner tube 414 is welded and fixed on the inner side wall of the corresponding ventilation through hole formed on the top plate of the upper shell 411 and is communicated with the corresponding ventilation through hole. The bottom outer side wall of the inner tube 414 is welded and fixed on the inner side wall of the corresponding ventilation through hole formed on the bottom plate of the lower shell 412 and is communicated with the corresponding ventilation through hole.

[0088] An upper air outlet housing 430 is fixed on the top surface of the top plate of the upper housing 411, and the upper air outlet housing 430 is communicated with the ventilation hole of the upper housing 411. A bottom air inlet housing 420 is fixed on the bottom surface of the bottom plate of the lower housing 412, and the ventilation hole on the bottom plate of the lower housing 412 is communicated with the bottom air inlet housing 420.

[0089] A first heat exchange water outlet connecting pipe 4112 is connected to one side plate of the upper shell 411 , and a first heat exchange water inlet connecting pipe 4121 is connected to one side plate of the lower shell 412 .

[0090] Furthermore, a central through groove is formed in the middle of the bottom plate of the upper air outlet housing 430, and the central through groove is communicated with the inner cavity of the upper air outlet housing 30 and the ventilation through hole of the upper housing 411;

[0091] A central through groove is formed in the middle of the top plate of the bottom air intake shell 420 , and the central through groove is communicated with the inner cavity of the bottom air intake shell 420 and the ventilation through hole of the lower shell 412 .

[0092] Furthermore, a side plate of the upper air outlet shell 430 is connected with a total air outlet connecting pipe head 31, and the total air outlet connecting pipe head 431 is communicated with the inner cavity of the upper air outlet shell 430, and a side plate of the bottom air inlet shell 420 is connected with a total air inlet connecting pipe head 421, and the total air inlet connecting pipe head 421 is communicated with the inner cavity of the bottom air inlet shell 420.

[0093] Furthermore, a cooling gas outlet pipe 432 is connected to the middle of the bottom surface of the main outlet connecting pipe head 431 .

[0094] Furthermore, the cross-section of the inner cavity at the bottom of the bottom air intake shell 420 is triangular in shape, and the distance between the upper parts of the two inclined inner wall surfaces is smaller than the distance between the lower parts of the two inclined inner wall surfaces. The middle part of the bottom plate of the bottom air intake shell 420 is connected with a lower cylindrical body 422 extending downward, and the lower cylindrical body 22 is connected to the inner cavity of the bottom air intake shell 420. A lower conical discharge barrel portion 4221 is formed at the bottom end of the lower cylindrical body 422, and a liquid outlet connecting pipe 423 is connected to the bottom end of the lower conical discharge barrel portion 221, and an oil outlet pipe 424 is connected to the middle side plate of the lower cylindrical body 422.

[0095] Furthermore, a liquid level gauge 425 (which is a conventional structure and will not be described in detail here) is installed at the top of the lower cylindrical body 422 and the liquid outlet connecting pipe 23. The upper connecting pipe of the liquid level gauge 425 is fixed on the top outer wall of the lower cylindrical body 422 and communicates with the side through hole formed on the top outer wall of the lower cylindrical body 422, and the lower connecting pipe of the liquid level gauge 425 is fixed on the outer wall at the top of the liquid outlet connecting pipe 423 and communicates with the side through hole on the side wall at the top of the liquid outlet connecting pipe 423.

[0096] Furthermore, a liquid level sensor 426 is fixed on the outer side wall of the side plate of the lower cylindrical body 422 corresponding to the oil outlet pipe 424, and the sensing end of the liquid level sensor 426 extends into the lower cylindrical body 422. The horizontal position of the sensing end of the liquid level sensor 426 is slightly lower than the horizontal plane where the central axis of the oil outlet pipe 424 is located, generally lower than about 10 mm.

[0097] Furthermore, a first solenoid valve is installed in the middle of the oil outlet pipe 424 and the liquid outlet connecting pipe 423 .

[0098] All the oil cylinders in this embodiment are connected to the hydraulic system through connecting pipes, which is a conventional structure and will not be described in detail here.

[0099] All electrical equipment (including electrical components of the hydraulic system) are electrically connected to the control host through electrical connection lines, and are controlled and operated by the control host. This is a conventional structure and will not be described in detail here. All control valves in this embodiment can be electromagnetic control valves, which can achieve automatic control.

[0100] In this embodiment, asbestos insulation layers are fixed on the outer wall of the main box body 10 and the outer wall of the pipes and shells of all exposed components to ensure heat insulation and reduce heat loss during operation of the equipment.

[0101] The fans, blowers, etc. used in this embodiment are all high-temperature resistant fans, which can adopt a high-temperature magnetic levitation circulation fan with Chinese patent application number 202410001217.8, which will not be described in detail here.

[0102] When the present embodiment is in use, first, the push rods of all the clamping oil cylinders 33 are pushed so that all the hooks 34 are opened, and the door body 30 can be opened. Then, all the inner material discharging boxes 100 that need to be processed are moved to the left along the guide wheel 1003 on the corresponding guide rail 21, and all the inner material discharging boxes 100 are placed in the inner box body 20. The left side plate of the leftmost inner material discharging box 100 is pressed against the right end surface of the left end plate 11. Then, the door cover 165 is opened, and the transverse connecting shaft 18 is inserted into the corresponding middle through hole. The left end of the transverse connecting shaft 18 extends out of the left end of the corresponding middle through hole. A radially extending edge is formed on the outer side wall of the left end of the transverse connecting shaft 18. The right end surface of the radially extending edge is pressed against the left side wall of the support frame 163. The connecting shaft 18 is inserted into the middle ventilation connecting pipe 1001 corresponding to the middle part of all the inner discharge boxes 100, and its right end extends out of the through hole on the right side plate of the rightmost inner discharge box 100 and the middle through hole of the right baffle 1004 installed on the right side wall of the right side plate of the rightmost inner discharge box 100. Then, the pin 181 is inserted into the two corresponding positioning pin through holes and the radial through hole, and the pressing part formed on the top of the pin 181 presses on the top surface of the guide sleeve 1005. The screw connection part formed in the middle part of the right end face of the horizontal connecting shaft 18 extends out of the right end face of the guide sleeve 1005 and is screwed with two locking nuts pressed against each other, and the left end face of the locking nut on its left side presses against the right end face of the guide sleeve 1005 to achieve fixation;

[0103] Then, after the door body 30 is closed, the push rods of all the pressing cylinders 33 will shrink, causing the hook 34 to flip back to its original position, connecting and fixing the door body 30 and the right door frame 12;

[0104] During operation, high-temperature gas enters the left cover body 16 from the first main air inlet pipe 161, then enters all the middle ventilation connecting pipes 1001, and then is discharged from the corresponding side air outlet holes and ends. The gas discharged from the side air outlet holes is blown onto the materials placed on the middle ventilation connecting pipe 1001 and the air guide pipe 1002, providing heat for heating, drying and carbonizing the materials. Then, part of it is discharged from the flow holes and the top of the inner discharge box 100, and part of it enters from the side air inlet holes of the air guide pipe 1002, and then is discharged from both ends of the air guide pipe 1002, thereby increasing the flow time of the hot air in the inner discharge box 100. Moreover, since the air guide pipe 1002 and the middle ventilation connecting pipe 1001 are staggered, the materials thereon are heated uniformly, thereby improving the uniformity of carbonization and the effect.

[0105] During the heating process, nitrogen is passed through the spiral channel 1, and a control valve (which is a conventional structure and is omitted in the accompanying drawings) is connected to the top of the exhaust pipe 15. When it is closed, the blowing device stops running to ensure that the nitrogen in the spiral channel 1 does not flow. Of course, a control valve can be connected to the air outlet of the blowing device to communicate with the cooling air inlet pipe 14. When not in use, the control valve is closed (the control valve is not installed in this embodiment). When flushing nitrogen, nitrogen is introduced through the top of the exhaust pipe 15 (a connecting pipe on the nitrogen tank is connected to the control valve at the top of the exhaust pipe 15). When introducing nitrogen, the blowing device stops running. After the addition is completed, the control valve at the top of the exhaust pipe 15 is closed and the connected connecting pipe can be pulled out.

[0106] Then, the hot air in the inner box 20 flows back to the lower extension sleeve 131 from the side return air hole of the lower extension sleeve 131, and then flows to the main outlet pipe 13, and the main outlet pipe 13 is connected to the air inlet of the circulation pipeline, and the air outlet of the circulation pipeline is connected to the combustion device, so that the gas is heated again, and the air outlet of the combustion device is connected to the first main air inlet pipe 161, and the heated hot air is passed into the inner box 20 again to provide hot air for it;

[0107] After being heated to a certain temperature, such as 150° (its temperature is sensed by the temperature sensor 3 and the data is transmitted to the control host), the control valves (which are conventional structures and not shown in the drawings) arranged at the main air outlet pipe 13 and the first main air inlet pipe 161 are closed. At the same time, the control valve at the air outlet of the first circulating air outlet pipe 17 is opened, and the control valve at the first circulating air inlet pipe 162 is opened. At the same time, the air inlet pipe (not shown in the drawings) connected to the main air outlet pipe 13 can pass oxygen into the left cover body 16, thereby providing oxygen to the inner box body 20, so that the material inside it is fully burned and carbonized. During the combustion process, the circulating fan 61 is operated, so that the hot air in the inner box body 20 enters the dust collector 60, and after dust removal, it enters the condenser 40. At this time, the cooling water in the condenser 40 does not flow, so the gas is not condensed, and then returns to the inner box body 20 for combustion. When its temperature reaches 450°, oxygen stops being added. , the gas continues to flow, and when the pressure is too high during the heating process or the gas circulation process (when it exceeds 2 kPa, it is sensed by the pressure sensor 4), at this time, it is necessary to open the control valve on the connecting pipe connecting the outlet end of the cooling gas outlet pipe 432 of the condenser 40 and the air inlet connector of the negative pressure tank 50. At the same time, the cooling water in the condenser 40 flows. At this time, after the gas passes through the condenser 40, the gas temperature will be greatly reduced, and the water, grease and other substances in the hot gas will be discharged, and part of the gas discharged from the condenser 40 will enter the negative pressure tank 50 from the cooling gas outlet pipe 432 to achieve storage, thereby reducing the pressure of the inner box 20. When its pressure is less than 2 kPa, the control valve on the connecting pipe connecting the outlet end of the cooling gas outlet pipe 432 and the air inlet connector of the negative pressure tank 50 is closed, and the gas in the negative pressure tank 50 can be discharged to the subsequent gas storage tank through the discharge pipe connected thereto for subsequent use, which will not be described in detail here.

[0108] After running at 450° for a certain period of time, carbon dioxide can be introduced into the air inlet pipe (not shown in the drawings) connected to the main air outlet pipe 13. At the same time, steam is introduced into the steam air inlet pipe 5. The steam first enters the annular pipe 1631, and then is discharged from the multiple steam through holes on the extension pipe 1632 and enters the inner box 20. Together with the carbon dioxide, the material in the inner discharge box 100 is activated. After a certain period of time, the activation is completed, and then the addition of steam and carbon dioxide is stopped.

[0109] Then, the temperature is lowered. When lowering the temperature, the control valve connected to the top of the exhaust pipe 15 is opened, the blowing device is turned on, the external gas is passed into the spiral channel 1, the nitrogen inside is discharged, and the main box body 10 and the inner box body 20 are quickly cooled. At this time, the control valves arranged at the main outlet pipe 13 and the first main inlet pipe 161 are still closed. At the same time, the control valve at the outlet of the first circulation outlet pipe 17 is still opened, the control valve at the first circulation inlet pipe 162 is opened, and the circulation fan 61 is operated, so that the hot air in the inner box body 20 enters the dust collector 60, and after dust removal, enters the condenser 40 for condensation. At this time, the condenser 4 0 is still flowing, thereby continuing to cool the gas and materials in the inner box body 20 until the temperature drops to about 80°, then the door body 30 can be opened, and then the door cover 165 can be opened, the pin 181 can be pulled out, and the two locking nuts can be removed. Then, the transverse connecting shaft 48 can be pulled out to the left from the disassembly through-tube 164 (it is necessary to use a manipulator or a clamp to extend into the disassembly through-tube 164, and its end is screwed to the screwed portion at the left end of the transverse connecting shaft 48, and the transverse connecting shaft 48 can be pulled out by pulling outward). At this time, all the inner discharge boxes 100 can be removed from the inner box body 20. It is easy to operate and has a good use effect.

[0110] In this embodiment, when the condenser 40 is in use, the first heat exchange water outlet connecting pipe 4112 is connected to the water return pipe, and the first heat exchange water inlet connecting pipe 4121 is connected to the cooling water outlet pipe, and the cooling water outlet pipe and the water return pipe are connected to a water-cooled chiller (which is a conventional structure and can be purchased directly, and will not be described in detail here), and the sum of the cross-sectional areas of the inner flow cavities of all inner tube bodies 414 is greater than or equal to the cross-sectional area of ​​the inner flow cavities of the total air outlet connecting pipe head 431 or the total air inlet connecting pipe head 421, and the cross-sectional areas of the inner flow cavities of the total air outlet connecting pipe head 431 and the total air inlet connecting pipe head 421 are equal.

[0111] The hot air from the furnace body enters from the main air inlet connecting pipe head 421, reaches the bottom air inlet shell 420, and then enters all the inner tube bodies 414. The cooling water enters the lower shell 412 from the first heat exchange water inlet connecting pipe 4121, and then enters the outer tube body 413, so that the gas in the inner tube body 414 and the water in the outer tube body 413 exchange heat, thereby cooling the gas. The cooled gas enters the upper air outlet shell 430, and then is discharged from the main air outlet connecting pipe head 431 and enters the inner box body 20.

[0112] The water after heat exchange enters the upper shell 411 and then flows out from the first heat exchange water outlet connecting pipe 4112;

[0113] Some water droplets or oil will be formed in the cooled gas, which will fall along the inner tube body 414 and enter the lower cylindrical body 422 from the lower part of the bottom air inlet shell 420. The liquid level in the lower cylindrical body 422 can be checked by the liquid level gauge 425. When the liquid exceeds the sensing end of the liquid level sensor 426 (the liquid level sensor 426 in this embodiment is a photoelectric liquid level sensor, which uses the principle of reflection and refraction of light at the interface of two different media to achieve sensing), the liquid is sensed by the sensing end of the liquid level sensor 426. When it senses the liquid, the control host receives the signal transmitted by the liquid level sensor 426 and processes it, and then opens the first solenoid valve at the oil outlet pipe 424 until the liquid level sensor 426 is filled. When liquid is sensed, the first solenoid valve at the oil outlet pipe 424 is closed, and then the control host controls the first solenoid valve at the liquid outlet connecting pipe 423 to open, so that water can flow out from the liquid outlet connecting pipe 423. It is usually opened for about 60 seconds, and the first solenoid valve at the liquid outlet connecting pipe 423 can also be manually closed by manually observing the liquid level gauge 425 according to the decrease in the liquid level of the liquid level gauge 425. The oil and part of the water above the water at the sensing end of the liquid level sensor 426 can be discharged from the oil outlet pipe 424 (usually it is oil, and occasionally there will be part of water, but it will not affect the discharge); the rest of the water is discharged from the liquid outlet connecting pipe 423 (a small amount of oil may occasionally be mixed in the liquid outlet connecting pipe 423, but it will not affect the discharge).

[0114] The liquid discharged from the liquid outlet connecting pipe 423 and the oil outlet pipe 424 can be subsequently processed and reused.

[0115] It can automatically discharge the water and oil generated by cooling in real time, reduce accumulation, ensure the normal operation of the equipment, and achieve good use effect.

[0116] When the dust collector 60 of this embodiment is in use, after the hot air enters from the right air inlet connector 63, it is blocked by multiple middle partitions 621 to increase the circulation time in the dust collector 60 (wherein, multiple through holes are formed on the middle partition 621, so as to ensure that the hot air can flow out from the through holes and achieve guidance), and then, after being filtered by the filter screens of all the filter screens 66 with gradually increasing mesh numbers, the dust particles of corresponding sizes can fall into the corresponding dust collection cylinder 65, and the discharge control valve 67 at the bottom thereof is opened, so that the dust can fall into the discharge control valve 67 at the bottom thereof. The storage bag is a conventional structure and will not be described in detail here. Before the dust is discharged from the discharge control valve 67, it passes through the cooling ring assembly 66. One end of the two water-passing connectors of the cooling ring assembly 66 is connected to the water inlet pipe and the other end is connected to the water outlet pipe (the water inlet pipe and the water outlet pipe are connected to a water-cooled chiller, which is a conventional structure and can be directly purchased and will not be described in detail here), so that cooling water passes through the cooling ring assembly 66, and the dust passing through the cooling ring assembly 66 is cooled to ensure that the temperature of the dust entering the storage bag is not high, and the safety is high.

[0117] At the same time, when in use, the timed vibration of the vibration motor 68 can prevent dust accumulation in the dust collection tube 65 and ensure normal material dropping. At the same time, the vibration is transmitted to the dust removal main box 62, and the corresponding filter screen plate 66 can also be vibrated, so that the accumulated dust placed thereon will not fall off, thereby improving the dust removal effect.

Claims

1. A carbonization box, comprising a main box (10), characterized in that: An inner box (20) is provided inside the main box (10), the left ends of the inner box (20) and the main box (10) are fixed on the same left end plate (11), the left end plate (11) covers the left ends of the inner box (20) and the main box (10), the right ends of the inner box (20) and the main box (10) are fixed to the same right door frame (12), one side of the door body (30) is movably connected to the right door frame (12) by a hinge, the door body (30) is located on the right side of the right door frame (12) and covers the middle through groove of the right door frame (12), and the edge of the door body (30) is pressed and fixed to the right door frame (12) by a plurality of door body locking devices (31); A main air inlet through hole (111) is formed in the middle of the left end plate (11), and the outer side wall of the main air outlet pipe (13) is welded and fixed to the right top plate of the inner box body (20) and the inner side wall of the vertical through hole formed on the right top plate of the main box body (10), and the top of the main air outlet pipe (13) extends out of the top surface of the top plate of the main box body (10), and the bottom end of the main air outlet pipe (13) extends out of the bottom surface of the top plate of the inner box body (20); The inner box body (20) is provided with a plurality of inner material discharging boxes (100) arranged on the left and right, the left side plate of the inner material discharging box (100) at the leftmost end is pressed against the right end surface of the left end plate (11), and the inner material discharging box (100) is provided with a plurality of middle ventilation connecting pipes (1001) extending on the left and right, the left and right ends of the middle ventilation connecting pipe (1001) are fixed on the left and right side plates of the inner material discharging box (100) and communicate with the corresponding through holes on the left and right side plates of the inner material discharging box (100), a plurality of side air outlet through holes are formed on the side wall of the middle ventilation connecting pipe (1001), and the through holes on the left side plate of the inner material discharging box (100) at the leftmost end are communicated with the main air inlet through holes (111); A plurality of air ducts (1002) extending forward and backward are fixed in the inner material discharge box (100), the front and rear ends of the air ducts (1002) are fixed to the front and rear side panels of the inner material discharge box (100) and communicate with corresponding through holes on the front and rear side panels, and a plurality of side air intake through holes are formed on the side wall of the air ducts (1002).

2. A carbonization box according to claim 1, characterized in that: The front and rear side walls of the inner material discharge box (100) are close to the front and rear inner side walls of the inner box body (20), and all the middle ventilation connecting pipes (1001) and air guide pipes (1002) are arranged in a staggered manner.

3. A carbonization box according to claim 1, characterized in that: A plurality of partitions are fixed between the outer wall of the inner box (20) and the inner wall of the main box (10), and all the partitions form a spiral channel (1) in the space between the outer wall of the inner box (20) and the inner wall of the main box (10); A cooling air inlet pipe (14) is connected to a side plate on the left side of the main box body (10), and the cooling air inlet pipe (14) is in communication with the spiral channel (1). An exhaust pipe (15) is connected to a side plate on the right side of the main box body (10), and the exhaust pipe (15) is in communication with the spiral channel (1).

4. A carbonization box according to claim 1, characterized in that: A left cover body (16) is fixed on the left side wall of the left end plate (11) of the main box body (10); the inner cavity of the left cover body (16) is communicated with the main air inlet hole (111); the rear side plate of the left cover body (16) is connected with a first main air inlet pipe (161); the front side plate of the left cover body (16) is connected with a first circulation air inlet pipe (162); a first circulation air outlet pipe (17) is fixed on the side plate at the right end of the main box body (10); the inner end of the first circulation air outlet pipe (17) extends out of the inner side wall of the corresponding side plate of the main box body (10) and is fixed to the right part of the corresponding side plate of the inner box body (20) and is communicated with the inner box body (20).

5. The carbonization box according to claim 1, characterized in that: The front and rear parts of the top surface of the bottom plate of the inner box body (20) are fixed with guide rails (21) extending left and right, and the front and rear parts of the bottom surface of the bottom plate of the inner material discharge box (100) are fixed with guide wheel seats, and the guide wheel seats are movably connected with guide wheels (1003) through hinge shafts, and the guide wheels (1003) are on the corresponding guide rails (21).

6. The carbonization box according to claim 1, characterized in that: A support frame (163) is provided in the middle of the left cover body (16), the outer side of the support frame (163) is fixed on the inner side wall of the left cover body (16), a middle through hole extending left and right is formed in the middle of the support frame (163), a transverse connecting shaft (18) extending left and right is inserted into the corresponding middle through hole, the left end of the transverse connecting shaft (18) extends out of the left end of the corresponding middle through hole, and a radially extending edge is formed on the outer side wall of the left end of the transverse connecting shaft (18), and the radial through hole is formed on the left side wall of the left end of the transverse connecting shaft (18). The right end face of the extended edge is pressed against the left side wall of the support frame (163), and the transverse connecting shaft (18) is inserted into the middle ventilation connecting pipe (1001) corresponding to the middle part of all the inner material discharge boxes (100), and its right end extends out of the through hole on the right side plate of the rightmost inner material discharge box (100) and the middle through hole of the right baffle (1004) installed on the right side wall of the right side plate of the rightmost inner material discharge box (100) and is detachably installed on the right baffle (1004).

7. A carbonization box according to claim 6, characterized in that: A guide sleeve (1005) is fixed on the right side wall in the middle of the right baffle (1004), the left end of the guide sleeve (1005) is inserted into the middle through hole of the right baffle (1004), the right part of the transverse connecting shaft (18) is inserted into the guide sleeve (1005), and the side wall of the guide sleeve (1005) is formed with positioning pin through holes that are aligned and communicated with each other, the positioning pin through holes are communicated with the radial through holes formed in the middle of the right part of the transverse connecting shaft (18), the pin (181) is inserted into the two corresponding positioning pin through holes and the radial through holes, the screw connection portion formed in the middle of the right end face of the transverse connecting shaft (18) extends out of the right end face of the guide sleeve (1005) and is screwed with two locking nuts that press against each other, and the left end face of the locking nut on the left side is pressed against the right end face of the guide sleeve (1005); A disassembly through hole is formed in the middle of the left end plate of the left cover body (16), and a disassembly through pipe (164) is fixed on the left side wall of the left end plate of the left cover body (16), the disassembly through pipe (164) is communicated with the disassembly through hole, the disassembly through hole corresponds to the left end of the transverse connecting shaft (18), a flange connection edge is formed on the outer wall of the left end of the disassembly through pipe (164), one side of the door cover (165) is movably connected to one side of the flange connection edge by a hinge, and the door cover (165) covers the left end of the disassembly through pipe (164).

8. The carbonization box according to claim 1, characterized in that: A lower support frame is fixed on the bottom surface of the bottom plate of the main box body (10), a negative pressure tank (50) is arranged above the main box body (10), a mounting support frame is fixed on the bottom surface of the negative pressure tank (50), the bottom of the mounting support frame is fixed on the ground, and the main box body (10) is inserted into the through grooves penetrating the left and right parts of the lower part of the mounting support frame.

9. The carbonization box according to claim 1, characterized in that: A plurality of door locking devices (31) are fixed on the upper, lower, front and rear side walls of the door body (30), and the door locking device (31) comprises a cylinder connecting seat (32) fixed on the upper, lower, front and rear side walls of the door body (30), a cylinder fixing plate is fixed on the cylinder connecting seat (32), a mica heat insulation layer is sandwiched between the cylinder fixing plate and the cylinder connecting seat (32), and a pressing cylinder (33) is fixed on the cylinder fixing plate. The end of the push rod of the clamping oil cylinder (33) is movably connected with a hook (34), the middle part of the hook (34) is movably connected to a support part fixed at the left end of the oil cylinder fixing plate through a hinge shaft, the hook part at the left end of the hook (34) is pressed against a corresponding pressing block (35) fixed on the left side wall of the radial extension part formed on the right side outer wall of the right door frame (12), and a mica heat insulation layer is sandwiched between the pressing block (35) and the left side wall of the radial extension part; A frame-shaped mica heat insulation layer is sandwiched between the right side wall of the right door frame (12) and the left side wall of the door body (30), and the frame-shaped mica heat insulation layer is fixed on the left side wall of the door body (30); A condenser (40), a dust collector (60) and a blowing device are installed on one side of the main box (10).

Citation Information

Patent Citations

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