Sugar soaking device for preserved fruit processing

By designing a sugar-soaking device using a servo motor and a synchronization belt, the deformation and crushing problems caused by extrusion during multiple soaking of sugar is solved, and the aesthetics of the dried fruits and the uniformity of sugar are improved.

CN119632118AActive Publication Date: 2025-03-18JUNAN HEXIN FOOD CO LTD
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Patent Information

Application Number
CN202411825070.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-18
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

During multiple sugar-soaking processing, the fruits squeeze each other and cause deformation and breakage, affecting the aesthetics and consistency of the sugar content of the preserved fruit.

Method used

A sugar-soaking device for processing dried fruit is designed, and the synchronization wheel is driven by a servo motor to rotate. The pulley frame is moved in the same direction with the synchronization belt and the stop to ensure that the dried fruits are separated from each other and avoid squeezing.

Benefits of technology

It effectively avoids the deformation and crushing of the preserved fruit during multiple soaking sugar, maintains the original shape and size of the preserved fruit, improves the aesthetics of the preserved fruit products, and promotes the uniform penetration of the sugar liquid between the preserved fruit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a sugar soaking device for preserved fruit processing, and relates to the technical field of preserved fruit processing, the sugar soaking device comprises a processing box, the top of the processing box is provided with a feed port and a sugar injection port, the feed port and the sugar injection port are both provided with sealing covers, a servo motor drives synchronous wheels to rotate, and a synchronous belt moves along the two synchronous wheels, so that the sugar soaking device is used for soaking sugar; the pulley yoke on the annular guide rail moves in the same direction along with the synchronous belt through the check block, so that the preserved fruits can be subjected to multiple times of sugar soaking, the multiple preserved fruits are separated from one another and placed independently through the pulley yoke, and the problem that the preserved fruits are deformed and broken due to the fact that the preserved fruits extrude one another during multiple times of sugar soaking can be avoided; the original shape and size of the preserved fruit can be further maintained, so that the attractiveness of the preserved fruit product can be effectively improved, meanwhile, the preserved fruit is prevented from being broken, the permeation amount of sugar liquid among the preserved fruits can be balanced, the sugar among the preserved fruits can be more uniform, and the overall flavor of the preserved fruit product is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of preserved fruit processing, in particular to a sugar soaking device for preserved fruit processing. Background Art

[0002] Most varieties of fruits and some vegetables can be used to make preserved fruits. Pretreatment, sugar soaking, cooking, dehydration and drying are usually required for the production of preserved fruits. The sugar soaking and cooking process can be roughly divided into single sugar soaking and multiple sugar soaking according to different types of fruits. The single sugar soaking method is mainly used for processing fruits with low water content, large cell gaps and loose tissue structure, such as apples and dates. The multiple sugar soaking method is suitable for fruits with high water content, thick cells, dense tissue structure and easy to rot during cooking, such as peaches, pears, apricots, etc.

[0003] At present, when the existing sugar dipping process is carried out for multiple times on fruits with high water content, thick cells, dense tissue structure and easy to rot during cooking, a large number of fruits are usually poured into the sugar solution together and immersed for a period of time, then the fruits are picked up to separate the fruits from the sugar solution, and then the fruits are poured into the sugar solution together and immersed for a period of time, and the operation is repeated for multiple times to allow the sugar solution to slowly penetrate into the flesh. In this process, since a large number of fruits are concentrated and mixed together for sugar dipping, a large number of fruits will inevitably contact and squeeze each other, which will cause a large number of fruits to be deformed due to squeezing. Then, the texture of the fruits will become softer and softer due to the sugar dipping and cooking process. The squeezing between each other will make the fruits easier to break, and then the original shape of the fruits will be destroyed, thereby affecting the aesthetics of the preserved fruit products. At the same time, the size of the broken fruits will be reduced, making it easier for the sugar solution to penetrate into the broken fruits, which will affect the penetration of the sugar solution between the preserved fruits, resulting in inconsistent sugar content between the preserved fruit products, thereby affecting the overall flavor of the preserved fruit products. Summary of the invention

[0004] In view of this, and in view of the deficiencies of the prior art, the present invention provides a sugar dipping device for processing preserved fruits, so as to solve the problem in the prior art that fruits are squeezed against each other and broken during multiple sugar dippings.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a sugar-immersing device for processing preserved fruits, comprising a processing box, a feed inlet and a sugar injection inlet are provided on the top of the processing box, and a sealing cover is provided on the feed inlet and the sugar injection inlet, a discharge port is provided on one side of the processing box, and the discharge port is located on the outer arc surface of the processing box, which is away from the feed inlet;

[0006] A servo motor is fixedly connected to the inner wall of the bottom of the processing box, and a synchronous wheel is arranged on the output shaft of the servo motor and the bottom of the inner cavity of the processing box, and the synchronous wheels are connected through a synchronous belt transmission, a sealing plate is fixedly connected to the bottom of the inner cavity of the processing box, and the upper end of the sealing plate is fixedly connected to the top of the inner cavity of the processing box, and the sealing plate is sleeved on the outer ring surface of the synchronous belt, and an annular guide rail is fixedly connected to the outer surface of the sealing plate, and a plurality of pulley frames are equidistantly slidably connected to the outer surface of the annular guide rail, and a plurality of pulley frames are fixedly connected to the opposite surfaces of the synchronous belt, and the blocks are adapted to each other, and the opposite surfaces of the blocks are fixedly connected with magnets through grooves, and the magnetism of the magnets is opposite;

[0007] The pulley frame is provided with a turnover mechanism, the processing box is provided with a cleaning mechanism, and the annular guide rail is provided with an easy-to-disassemble mechanism.

[0008] Preferably, the flipping mechanism includes a flipping cylinder, which is rotatably connected to both sides of the top of the pulley frame, an opening is provided on the outer ring surface of the flipping cylinder, and a side away from the opening is designed with multiple equidistant partitions, arc bars are equidistantly fixedly connected to the partitions of the flipping cylinder, a gear is fixedly connected to the side of the flipping cylinder close to the stopper, a rack is fixedly connected to the sealing plate, and the gear is meshed with the rack.

[0009] Preferably, a counterweight block is fixedly connected to one side of the turning cylinder away from the stopper, and baffles are fixedly connected to both sides of the top of the pulley frame.

[0010] Preferably, the cleaning mechanism includes a guide plate, which is fixedly connected to the bottom of the inner cavity of the processing box, and slide rails are fixedly connected on both sides of the guide plate. There are no less than two cleaning scrapers connected to the slide rails for joint rotation through sliders, and an elastic rope 1 is fixedly connected between the two cleaning scrapers, and the elastic rope 1 is located inside the slide rail.

[0011] Preferably, one of the cleaning scrapers is fixedly connected to elastic rope 2 on the side away from elastic rope 1, one end of elastic rope 2 is fixedly connected to a blocking ball, one side of the slide rail is fixedly connected to a mounting tube, and elastic rope 2 and the blocking ball are both located inside the mounting tube, and another cleaning scraper is fixedly connected to a stop block at the top and the bottom of the pulley frame, and the stop blocks are adapted to each other.

[0012] Preferably, the guide plate is annular in structure as a whole, and both sides of the guide plate are in an increasing state from low to high, one of the cleaning scrapers is located at the lowest end of the guide plate, and the other cleaning scraper is located at the highest end of the guide plate.

[0013] Preferably, the diameters of the elastic cord one and the elastic cord two are the same.

[0014] Preferably, the easy-to-disassemble mechanism includes an arc guide rail, which is engaged on the annular guide rail, and the side of the arc guide rail close to the inner wall of the processing box is fixedly connected to a vertical guide rail, and one side of the vertical guide rail is fixedly connected to a push-pull rod, the push-pull rod is slidably connected to one side of the processing box, and one end of the push-pull rod is located outside the processing box.

[0015] Preferably, a rubber block is fixedly connected to the inner wall of the processing box, the push-pull rod is slidably connected in the rubber block, an arc-shaped cover plate is clamped inside the discharge port, a discharge guide rail is fixedly connected inside the discharge port, and the arc-shaped cover plate is slidably connected to the discharge guide rail.

[0016] Compared with the prior art, the present invention provides a sugar soaking device for preserved fruit processing, which has the following features:

[0017] Beneficial effects:

[0018] The servo motor drives the synchronous wheel to rotate, and the synchronous belt moves along the two synchronous wheels, and the block makes the pulley frame on the annular guide rail move in the same direction as the synchronous belt, thereby the preserved fruits can be dipped in sugar for multiple times, and then the pulley frame can be used to separate the multiple preserved fruits from each other and place them separately, thereby avoiding the problem of deformation and breakage of the preserved fruits caused by squeezing each other during multiple dips in sugar, and thus maintaining the original shape and size of the preserved fruits, thereby effectively improving the appearance of the preserved fruit products, and avoiding the breakage of the preserved fruits is also beneficial to balancing the penetration of sugar liquid between the preserved fruits, thereby making the sugar content between the preserved fruits more uniform.

[0019] Through the meshing action of the gear and the rack, the gear drives the turning cylinder to rotate, and under the action of gravity, the preserved fruit can be turned over, thereby increasing the contact area between the preserved fruit and the sugar solution, and then ensuring that the sugar solution can fully penetrate into all parts of the preserved fruit, making the overall sweetness of the preserved fruit consistent, thereby improving the taste of the preserved fruit. At the same time, turning the preserved fruit can also accelerate the penetration speed of the sugar solution in the preserved fruit, thereby shortening the sugar soaking time and improving production efficiency.

[0020] The cleaning scraper is driven by the pulley frame to move along the inside of the slide rail, and under the pulling and elastic deformation of the elastic ropes one and two, the two cleaning scrapers can scrape off the sugar liquid dripping on the guide plate and clean it to the lowest position of the guide plate, thereby completing the cleaning and collection of excess sugar liquid dripping from multiple preserved fruits on the guide plate, avoiding the problem of waste of sugar liquid caused by excess sugar liquid attached to multiple preserved fruits after being dipped in sugar and dripping everywhere, thereby reducing the consumption of sugar liquid for soaking preserved fruits in sugar, which not only reduces the production cost of preserved fruit processing, but also improves the cleanliness of the production environment of preserved fruit processing.

[0021] Workers manually move the push-pull rod to cause the arc guide rail and the vertical guide rail to engage with the circular guide rail and the discharging guide rail, thereby changing the movement trajectory of the pulley frame, making it easier to discharge the preserved fruits that have been soaked in sugar. The pulley frame can also be moved outside the processing box for cleaning to prevent residual sugar liquid on the pulley frame from affecting subsequent preserved fruit soaking in sugar, thereby ensuring the quality of the preserved fruit soaked in sugar and the cleanliness and hygiene of the preserved fruit soaking production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure inside the processing box of the present invention;

[0024] Figure 3 It is a schematic diagram of the cutaway structure of the processing box in the present invention;

[0025] Figure 4 It is a structural explosion diagram of the reciprocating sugar dipping mechanism in the present invention;

[0026] Figure 5 It is an enlarged view of the structure of the turning cylinder in the present invention;

[0027] Figure 6 It is a structural explosion diagram of the flipping mechanism in the present invention;

[0028] Figure 7 It is an enlarged view of the structure of the slide rail in the present invention;

[0029] Figure 8 It is a structural exploded diagram of the cleaning mechanism in the present invention;

[0030] Fig. 9 For the present invention Figure 8 A magnified view of the structure at center A;

[0031] Fig.10 It is an enlarged structural diagram of the arc guide rail and the annular guide rail in the present invention in a docking state;

[0032] Fig.11 It is an enlarged structural diagram of the vertical guide rail and the annular guide rail in the present invention in a docking state;

[0033] Fig.12 It is a structural explosion diagram of the easy-to-disassemble mechanism in the present invention.

[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0035] 1. Processing box; 101. Feed inlet; 102. Discharge outlet; 103. Sugar injection outlet;

[0036] Reciprocating sugar dipping mechanism: 2, servo motor; 201, synchronous wheel; 202, synchronous belt; 203, sealing plate; 204, annular guide rail; 205, pulley frame; 206, stopper; 207, magnet;

[0037] Turning mechanism: 3, turning cylinder; 301, arc bar; 302, gear; 303, rack; 304, counterweight; 305, baffle;

[0038] Cleaning mechanism: 4, guide plate; 401, slide rail; 402, cleaning scraper; 403, elastic rope 1; 404, elastic rope 2; 405, blocking ball; 406, installation cylinder; 407, stop block;

[0039] Easy-to-disassemble mechanism: 5, curved guide rail; 501, vertical guide rail; 502, push-pull rod; 503, rubber block; 504, curved cover plate; 505, discharge guide rail. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0042] Embodiment 1

[0043] Please refer to Figures 1 to 6As shown, in order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a sugar soaking device for preserved fruit processing, including a processing box 1, and the processing box 1 is in a ring shape as a whole, and a feed inlet 101 and a sugar injection port 103 are provided on the top of the processing box 1, the feed inlet 101 is located near the top of the arc edge of the processing box 1, and the sugar injection port 103 is located in the middle of the top of the processing box 1, and a sealing cover is rotatably installed on the feed inlet 101 and the sugar injection port 103, and the sealing cover is used to seal the feed inlet 101 so that the inside of the processing box 1 is in a sealed state, and a discharge port 102 is provided on one side of the processing box 1, and the discharge port 102 is located on the outer arc surface of the processing box 1, which is away from the feed inlet 101. A servo motor 2 is fixedly connected to the inner wall of the bottom of the processing box 1, and a synchronous wheel 201 is provided on the output shaft of the servo motor 2 and the bottom of the inner cavity of the processing box 1. The synchronous wheels 201 are connected through a synchronous belt 202. A sealing plate 203 is fixedly connected to the bottom of the inner cavity of the processing box 1, and the upper end of the sealing plate 203 is fixedly connected to the top of the inner cavity of the processing box 1. The sealing plate 203 is sleeved on the outside of the synchronous belt 202, and the inner ring surface of the sealing plate 203 is tightly fitted with the synchronous belt 202. The outer surface of the sealing plate 203 is fixedly connected to an annular guide rail 204, and the outer surface of the annular guide rail 204 is equidistantly slidably connected to multiple pulley frames 205, and the opposite surfaces of the multiple pulley frames 205 and the synchronous belt 202 are fixedly connected to blocks 206, which are adapted between the pulley frames 205 and the blocks 206 on the synchronous belt 202, wherein the block 206 is L-shaped as a whole, and the pulley frames 205 and the blocks 206 on the synchronous belt 202 are staggered and fitted with each other to ensure that the pulley frames 205 can move along the annular guide rail 204 with the synchronous wheel 201, and the opposite surfaces of the pulley frames 205 and the blocks 206 on the synchronous belt 202 are fixedly connected to magnets 207 through grooves, and the magnetism of the magnets 207 is opposite.

[0044] Working process: when the preserved fruits are dipped in sugar, the prepared sugar solution is first poured into the space between the processing box 1 and the sealing plate 203 from the sugar injection port 103, so that the sugar solution flows from the sugar injection port 103 into the closed space between the processing box 1 and the sealing plate 203 below, until the sugar solution level in the closed space between the processing box 1 and the sealing plate 203 below the sugar injection port 103 is higher than the height of the pulley frame 205, and then the pouring of sugar solution is stopped. Then the worker intermittently puts the preserved fruits to be dipped in sugar into the processing box 1 from the feed port 101. Because the feed port 101 is located at a higher position of the guide plate 4, the pulley frame 205 can be aligned with it, so that a plurality of preserved fruits fall to the pulley frame 205 located directly below the feed port 101 due to gravity, thereby making the number of preserved fruits placed on one pulley frame 205 greater than that of the existing method of placing all the preserved fruits to be dipped in sugar on the pulley frame 205. In the sugar dipping tank, the situation that a large number of preserved fruits are placed together, resulting in a large squeezing pressure between the preserved fruits as a whole, which may easily lead to deformation and breakage of the preserved fruits can be effectively avoided. At the same time, the servo motor 2 is started to drive a synchronous wheel 201 to rotate, and then a synchronous wheel 201 in a rotating state drives the synchronous belt 202 to rotate along its surface, thereby another synchronous wheel 201 connected to the synchronous belt 202 for transmission also rotates synchronously. In this process, multiple blocks 206 on the synchronous belt 202 are successively fitted with the blocks 206 on the pulley frame 205, and the magnets 207 on the blocks 206 cause the blocks 206 on the synchronous belt 202 to fit tightly with the blocks 206 on the pulley frame 205, thereby preventing the two from separating from each other during the sugar dipping process, thereby ensuring the normal sugar dipping of the preserved fruits.The synchronous belt 202 pushes the pulley frame 205 to slide along the outer surface of the circular guide rail 204, so that the pulley frame 205 can circulate on the circular guide rail 204, so that the pulley frame 205 with multiple preserved fruits placed on it moves from the position directly below the feed port 101 along the circular guide rail 204 to the direction of the sugar liquid storage area below the sugar injection port 103, and the next pulley frame 205 without multiple preserved fruits placed on it moves to the position directly below the feed port 101. At this time, the worker puts multiple preserved fruits in from the feed port 101 and makes them fall onto the pulley frame 205 without multiple preserved fruits placed on it, so that multiple preserved fruits can be intermittently placed on one pulley frame 205. When the pulley frame 205 with multiple preserved fruits placed on it moves along the circular guide rail 204 to the area below the sugar injection port 103, the multiple preserved fruits located on the pulley frame 205 contact the sugar liquid below the sugar injection port 103. , and as the pulley frame 205 gradually extends into the sugar solution for immersion, until the pulley frame 205 is separated from the sugar solution, then the multiple preserved fruits after being soaked in sugar move along the annular guide rail 204 with the pulley frame 205, thereby the multiple preserved fruits after being soaked in sugar can be left to stand for a period of time, causing the excess sugar solution adhering to the surfaces of the multiple preserved fruits after being soaked in sugar to drip from their surfaces, and then the multiple preserved fruits after standing still are contacted with the sugar solution again with the pulley frame 205 and soaked, so that the multiple preserved fruits can be separated from each other and placed separately through the pulley frame 205, thereby avoiding the problem of deformation and breakage of the preserved fruits caused by squeezing each other during multiple soakings in sugar, and then maintaining the original shape and size of the preserved fruits, thereby effectively improving the aesthetics of the preserved fruit products, while avoiding the breakage of the preserved fruits is also beneficial to balancing the penetration of sugar solution between the preserved fruits, thereby promoting a more uniform sugar content between the preserved fruits.

[0045] Embodiment 2

[0046] Please refer to Figure 2 , Figure 3 , Figure 5 as well as Figure 6As shown, a turning mechanism is provided on the pulley frame 205, and the turning mechanism includes a turning cylinder 3, which is rotatably connected to both sides of the top of the pulley frame 205, and an opening is provided on the outer ring surface of the turning cylinder 3, and a plurality of equidistantly arranged partitions are designed on the side away from the opening, so as to ensure that the turning cylinder 3 can turn over the preserved fruit while ensuring that the preserved fruit and the sugar solution are fully in contact. The partitions of the turning cylinder 3 are equidistantly fixedly connected with arc strips 301, and the arc strips 301 are used to avoid the problem of damage to the surface of the preserved fruit during the turning process. A gear 302 is fixedly connected to the side of the turning cylinder 3 close to the stopper 206, and a rack 303 is fixedly connected to the sealing plate 203, and the gear 302 is meshed with the rack 303. A counterweight 304 is fixedly connected to the side of the turning cylinder 3 away from the stopper 206, and the counterweight 304 is used to ensure that when the turning cylinder 3 is in a stationary state, the plurality of arc strips 301 thereon are located directly above the pulley frame 205, thereby facilitating the loading and unloading of the preserved fruit. Baffles 305 are fixedly connected to both sides of the top of the pulley frame 205, and the opposite surfaces of the baffles 305 are arc-shaped, which are used to limit the movement range of the preserved fruit and prevent it from sliding off the pulley frame 205 during the turning process.

[0047] Working process: When the synchronous belt 202 pushes the pulley frame 205 through the block 206, when the gear 302 does not contact the rack 303, the counterweight 304 is in a vertical falling state under the influence of gravity, and the arc strip 301 on the turning cylinder 3 is located directly above the pulley frame 205, and the outer surface of the arc strip 301 is close to the top of the pulley frame 205, so that the preserved fruit falls onto the multiple arc strips 301 first. At this time, the synchronous belt 202 continues to push the pulley frame 205 to move through the block 206, and gradually makes the gears 302 on the multiple pulley frames 205 contact with the rack 303. 3, the gear 302 rotates along the surface of the rack 303, and the gear 302 drives the turning cylinder 3 fixedly connected thereto to rotate in the same direction, and the counterweight block 304 on one side of the turning cylinder 3 also rotates synchronously. In this process, when the arc-shaped bar 301 on the turning cylinder 3 rotates from the side to the lowest point, the arc-shaped bar 301 on the turning cylinder 3 contacts the multiple preserved fruits on the pulley frame 205, and uses its arc surface to lift up the side of the multiple preserved fruits that are in contact with it, so that the arc-shaped bar 301 gradually extends into the bottom of the multiple preserved fruits, and at the same time, the arc-shaped bar 301 pushes the multiple preserved fruits to move toward the baffle 305 and is in contact with the arc-shaped bar 301 of the baffle 305. The curved strip 301 contacts the surface of the rotating drum 305, and then moves toward the upper part of the curved surface under the thrust of the curved strip 301, so that the curved strip 301 and the curved surface of the baffle 305 both contact the partial bottom of the plurality of preserved fruits, thereby separating the bottom of the plurality of preserved fruits from the top of the pulley frame 205. As the turning cylinder 3 continues to rotate, the outer surface of the curved strip 301 thereon is close to the top of the pulley frame 205, and the plurality of preserved fruits gradually enter the turning cylinder 3 and are placed in the middle thereof due to the rotation of the turning cylinder 3. Then, when the curved strip 301 on the turning cylinder 3 rotates from the lowest point to the highest point, the horizontal height of the plurality of preserved fruits thereon gradually increases, and under the action of gravity, the plurality of preserved fruits are placed in the middle of the turning cylinder 305. , multiple preserved fruits are gradually turned over inside the turning cylinder 3 along the multiple arc-shaped strips 301. When the arc-shaped strips 301 on the turning cylinder 3 are at the highest point, multiple preserved fruits complete turning over and lose the supporting effect of the arc-shaped strips 301 on the turning cylinder 3 and fall onto the pulley frame 205 due to gravity, thereby completing the turning over of the preserved fruits, increasing the contact area between the preserved fruits and the sugar solution, and thus ensuring that the sugar solution can fully penetrate into all parts of the preserved fruits, making the overall sweetness of the preserved fruits consistent, thereby improving the taste of the preserved fruits. At the same time, turning over the preserved fruits can also accelerate the penetration speed of the sugar solution in the preserved fruits, thereby shortening the sugar dipping time and improving production efficiency.

[0048] Embodiment 3

[0049] Please refer to Figures 7 to 9As shown, a cleaning mechanism is provided on the processing box 1, and the cleaning mechanism includes a guide plate 4, which is fixedly connected to the bottom of the inner cavity of the processing box 1, and a slide rail 401 is fixedly connected on both sides of the guide plate 4. There are no less than two cleaning scrapers 402 connected to the slide rails 401 through a slider to rotate together, and one side of the two cleaning scrapers 402 is inclined to prevent the two cleaning scrapers 402 from scraping the sugar solution from a low place to a high place when moving in the opposite direction. An elastic rope 1 403 is fixedly connected between the two cleaning scrapers 402, and the elastic rope 1 403 is located inside the slide rail 401. One side of the cleaning scraper 402 away from the elastic rope 1 403 is fixedly connected to the elastic rope 2 404, one end of the elastic rope 2 404 is fixedly connected to the blocking ball 405, and one side of the slide rail 401 is fixedly connected to the installation cylinder 406, and the elastic rope 2 404 and the blocking ball 405 are both located inside the installation cylinder 406, wherein the installation cylinder 406 is used to limit the movement range of the elastic rope 2 404 and the blocking ball 405. The top of the other cleaning scraper 402 and the bottom of the pulley frame 205 are fixedly connected to a stopper 407, and the cleaning scraper 402 and the stopper 407 on the pulley frame 205 are adapted to each other. The guide plate 4 is an annular structure as a whole, and the two sides of the guide plate 4 are in an increasing state from low to high, wherein the guide plate 4 with inclined ends is used to guide the sugar solution dripping from the preserved fruit to avoid the sugar solution dripping everywhere and causing waste of the sugar solution, and the bottom end of the guide plate 4 is used to store the sugar solution, so as to facilitate the multiple sugar dipping treatments of the preserved fruit, and the excess sugar solution dripping from the preserved fruit can also be collected together for recycling. One of the cleaning scrapers 402 is located at the lowest end of the guide plate 4, and the other cleaning scraper 402 is located at the highest end of the guide plate 4, which are respectively used to connect the syrup on the guide plate 4. The diameter value of the elastic rope 1 403 and the elastic rope 2 404 is the same, and both are smaller than the inner diameter value of the slide rail 401, which is used for the elastic rope 1 403 and the elastic rope 2 404 to move along the inside of the slide rail 401. The diameter of the blocking ball 405 is greater than the inner diameter of the slide rail 401. It can prevent the elastic rope 404 from continuing to move along the inside of the slide rail 401 when the displacement distance of the cleaning scraper 402 is greater than the original length of the elastic rope 404, causing the elastic rope 404 to gradually deform and stretch due to the pulling of the cleaning scraper 402.

[0050] Working process: When the pulley frame 205 slides along the annular guide rail 204, when the stop block 407 at the bottom of the pulley frame 205 contacts the stop block 407 on the cleaning scraper 402 located at the highest point of the guide plate 4, the pulley frame 205 pushes the cleaning scraper 402 to move synchronously along the inside of the slide rail 401, causing the cleaning scraper 402 located at the highest point of the guide plate 4 to gradually move downward. In this process, the cleaning scraper 402 located at the highest point of the guide plate 4 pulls the elastic rope 1 403, and pulls the cleaning scraper 402 located at the lowest point of the guide plate 4 to move synchronously, causing the cleaning scraper 402 located at the lowest point of the guide plate 4 to gradually move upward, and the cleaning scraper 402 located at the lowest point of the guide plate 4 pulls the elastic rope 2 404, so that the elastic rope The second elastic rope 404 gradually slides into the inside of the slide rail 401. When the blocking ball 405 on the elastic rope second 404 contacts the slide rail 401, the elastic rope second 404 gradually deforms and stretches due to the pulling of the cleaning scraper 402. When the cleaning scraper 402 located at the highest point of the guide plate 4 moves to the lowest point of the guide plate 4, the inclined surface of the cleaning scraper 402 is more closely attached to the surface of the guide plate 4 due to continuous contact with the sugar liquid and the extrusion of the gravity of the sugar liquid, thereby scraping off the sugar liquid on the upper half of the guide plate 4, so that the sugar liquid flows to the lowest point of the guide plate 4 along with the cleaning scraper 402, and the other cleaning scraper 402 located at the lowest point of the guide plate 4 moves to the highest point of the guide plate 4. In this process, the back side of the inclined surface of the cleaning scraper 402 is in contact with the guide plate 4. The cleaning scraper 402 is in contact with the surface. As the cleaning scraper 402 slides along the inside of the slide rail 401, the sugar liquid concentrated on the back of the cleaning scraper 402 due to its continuous scraping also increases. The accumulated sugar liquid gradually squeezes the cleaning scraper 402 to rotate along the slider in the direction away from the guide plate 4. Therefore, the sugar liquid on the back of the cleaning scraper 402 flows from the gap between it and the guide plate 4 to the lowest point of the guide plate 4, thereby making the sugar liquid in the lower half of the guide plate 4 still adsorbed on its surface. As the pulley frame 205 pushes the stop block 407 on the cleaning scraper 402 at the highest point of the guide plate 4, the cleaning scraper 402 moves from the highest point to the lowest point of the guide plate 4 along the inside of the slide rail 401, thereby driving the cleaning scraper 4 at the bottom of the stop block 407. 02 returns to its original position, and pulls the other cleaning scraper 402 to return to its original position through the elastic rope 1 403. When the cleaning scraper 402 located at the highest point of the guide plate 4 moves to the lowest point, the cleaning scraper 402 slides along the inside of the slide rail 401, and the cleaning scraper 402 gradually lowers its horizontal height as the inside thereof, causing the distance between the cleaning scraper 402 and the pulley frame 205 to gradually increase, thereby causing the two stop blocks 407 located on the cleaning scraper 402 and the pulley frame 205 to separate. At this time, the elastic rope 2 404 loses its restriction and gradually shrinks and returns to its original state. The elastic rope 2 404 pulls one cleaning scraper 402 to slide, and under the pulling action of the elastic rope 2 404, the two cleaning scrapers 402 gradually return to their original positions. In this process,The inclined surface of the cleaning scraper 402 initially located at the lowest point of the guide plate 4 is in contact with the surface of the guide plate 4 and scrapes the other half of the sugar solution on the guide plate 4 to the lowest point of the guide plate 4, thereby completing the cleaning and collection of the excess sugar solution dripped from the multiple preserved fruits on the guide plate 4, avoiding the problem of waste of sugar solution caused by the excess sugar solution attached to the multiple preserved fruits dripping everywhere after the preserved fruits are soaked in sugar, thereby reducing the consumption of sugar solution for soaking multiple preserved fruits in sugar, which not only reduces the production cost of preserved fruit processing, but also improves the cleanliness of the production environment of preserved fruit processing.

[0051] Embodiment 4

[0052] Please refer to Figures 10 to 12 As shown, an easy-to-disassemble mechanism is provided on the annular guide rail 204, and the easy-to-disassemble mechanism includes an arc guide rail 5, which is engaged with the annular guide rail 204, wherein the engaging parts between the two sides of the annular guide rail 204 and the arc guide rail 5 are both supporting parts of half the thickness of the annular guide rail 204, and they are both located in the lower half of the annular guide rail 204, and the two sides of the arc guide rail 5 are both pressure-bearing parts of half its thickness, and the pressure-bearing parts are adapted to the supporting parts. A vertical guide rail 501 is fixedly connected to one side of the arc guide rail 5 close to the inner wall of the processing box 1, wherein the side of the vertical guide rail 501 close to the annular guide rail 204 is the pressure-bearing part, and the side away from the annular guide rail 204 is the supporting part. A push-pull rod 502 is fixedly connected to one side of the vertical guide rail 501, and the push-pull rod 502 is slidably connected to one side of the processing box 1, and one end of the push-pull rod 502 is located outside the processing box 1. A rubber block 503 is fixedly connected to the inner wall of the processing box 1, and the push-pull rod 502 is slidably connected in the rubber block 503, which is used to prevent the leakage of the sugar solution inside the processing box 1 and ensure the overall sealing of the processing box 1. An arc-shaped cover plate 504 is engaged inside the discharge port 102, and a discharge guide rail 505 is fixedly connected inside the discharge port 102, wherein the side of the discharge guide rail 505 close to the vertical guide rail 501 is a pressure-bearing part, and the pressure-bearing part and the supporting part on both sides of the vertical guide rail 501 are respectively matched with the supporting part of the annular guide rail 204 and the pressure-bearing part of the discharge guide rail 505. The arc-shaped cover plate 504 is slidably connected to the discharge guide rail 505, and sealing rings are installed between the arc-shaped cover plate 504 and the discharge port 102 and the discharge guide rail 505 to ensure the overall sealing of the processing box 1.

[0053] Working process: when the preserved fruits are being processed by sugar dipping, the worker manually pushes the push-pull rod 502, causing the pressure-bearing part of the arc guide rail 5 to engage with the supporting part of the annular guide rail 204. When the preserved fruits are soaked in sugar and need to be discharged, the worker manually pulls the push-pull rod 502, causing the pressure-bearing parts on both sides of the arc guide rail 5 to slide along the top of the supporting parts on both sides of the annular guide rail 204 and disengage from it, so that one side of the vertical guide rail 501 gradually approaches the side of the annular guide rail 204 away from the discharge guide rail 505, and the other side of the vertical guide rail 501 gradually approaches the discharge guide rail 505, thereby making the pressure-bearing part of the vertical guide rail 501 contact and engage with the supporting part of the annular guide rail 204, and the supporting part of the vertical guide rail 501 contact and engage with the pressure-bearing part of the discharge guide rail 505, thereby connecting the discharge guide rail 505 of the preserved fruits, and then the worker manually pulls the arc cover plate 504, causing it to be aligned with the discharge port 102. When the pulley frame 205 slides from the annular guide rail 204 to the vertical guide rail 501, the block 206 on the synchronous belt 202 moves in an arc shape along its surface, and the block 206 on the pulley frame 205 moves synchronously along the surface of the discharge guide rail 505, thereby disengaging the magnets 207 in the blocks 206 on the two, causing the pulley frame 205 to move away from the synchronous belt 202, and the pulley frame 205 slides to the discharge guide rail 505 via the vertical guide rail 501, and then slides to the outside of the processing box 1, thereby the sugar-soaked preserved fruits can be discharged out of the processing box 1, and at the same time, the pulley frame 205 slides along the discharge guide rail 505 to the outside of the processing box 1, so that the workers can clean the residual sugar liquid on its surface, and prevent the residual sugar liquid on the pulley frame 205 from affecting the subsequent sugar-soaking work of the preserved fruits, thereby ensuring the quality of the sugar-soaking preserved fruits, and at the same time ensuring the cleanliness and hygiene of the production environment of the sugar-soaking preserved fruits.

[0054] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A sugar soaking device for preserved fruit processing, characterized in that: The processing box (1) comprises a processing box (1), wherein a material inlet (101) and a sugar injection port (103) are provided on the top of the processing box (1), and sealing covers are provided on the material inlet (101) and the sugar injection port (103); a material outlet (102) is provided on one side of the processing box (1), and the material outlet (102) is located on the outer arc surface of the processing box (1), which is away from the material inlet (101); A servo motor (2) is fixedly connected to the inner wall of the bottom of the processing box (1); a synchronous wheel (201) is provided on the output shaft of the servo motor (2) and the bottom of the inner cavity of the processing box (1); the synchronous wheels (201) are connected to each other by a synchronous belt (202); a sealing plate (203) is fixedly connected to the bottom of the inner cavity of the processing box (1); the upper end of the sealing plate (203) is fixedly connected to the top of the inner cavity of the processing box (1); and the sealing plate (203) is sleeved on the outer ring of the synchronous belt (202). The outer surface of the sealing plate (203) is fixedly connected to an annular guide rail (204), and the outer surface of the annular guide rail (204) is equidistantly slidably connected to a plurality of pulley frames (205), and the surfaces of the pulley frames (205) facing the synchronous belt (202) are fixedly connected to blocks (206), and the blocks (206) are adapted to each other, and the surfaces facing the blocks (206) are fixedly connected to magnets (207) through grooves, and the magnetism of the magnets (207) is opposite to each other; The pulley frame (205) is provided with a turning mechanism, the processing box (1) is provided with a cleaning mechanism, and the annular guide rail (204) is provided with an easy-to-disassemble mechanism.

2. The sugar soaking device for preserved fruit processing according to claim 1, characterized in that: The turning mechanism comprises a turning cylinder (3), the turning cylinder (3) is rotatably connected to the top two sides of the pulley frame (205), the outer ring surface of the turning cylinder (3) is provided with an opening, and the side away from the opening is designed with a plurality of equidistantly arranged partitions, arc-shaped bars (301) are equidistantly fixedly connected to the partitions of the turning cylinder (3), a gear (302) is fixedly connected to the side of the turning cylinder (3) close to the stopper (206), a rack (303) is fixedly connected to the sealing plate (203), and the gear (302) is meshed with the rack (303).

3. The sugar soaking device for preserved fruit processing according to claim 2, characterized in that: A counterweight block (304) is fixedly connected to one side of the turning cylinder (3) away from the stopper (206), and baffles (305) are fixedly connected to both sides of the top of the pulley frame (205).

4. The sugar soaking device for preserved fruit processing according to claim 1, characterized in that: The cleaning mechanism comprises a guide plate (4), wherein the guide plate (4) is fixedly connected to the bottom of the inner cavity of the processing box (1), and slide rails (401) are fixedly connected to both sides of the guide plate (4), and at least two cleaning scrapers (402) are connected to the slide rails (401) for joint rotation via a slider, and an elastic rope (403) is fixedly connected between the two cleaning scrapers (402), and the elastic rope (403) is located inside the slide rail (401).

5. The sugar soaking device for preserved fruit processing according to claim 4, characterized in that: One of the cleaning scrapers (402) is fixedly connected to an elastic rope 2 (404) on the side away from the elastic rope 1 (403), and one end of the elastic rope 2 (404) is fixedly connected to a blocking ball (405). One side of the slide rail (401) is fixedly connected to a mounting tube (406), and the elastic rope 2 (404) and the blocking ball (405) are both located inside the mounting tube (406). The top of the other cleaning scraper (402) and the bottom of the pulley frame (205) are fixedly connected to a stop block (407), and the stop blocks (407) are adapted to each other.

6. The sugar soaking device for preserved fruit processing according to claim 5, characterized in that: The guide plate (4) is annular in structure as a whole, and the two sides of the guide plate (4) are in an increasing state from low to high, one of the cleaning scrapers (402) is located at the bottom end of the guide plate (4), and the other cleaning scraper (402) is located at the top end of the guide plate (4).

7. The sugar soaking device for preserved fruit processing according to claim 6, characterized in that: The diameters of the elastic rope 1 (403) and the elastic rope 2 (404) are the same.

8. The sugar soaking device for preserved fruit processing according to claim 1, characterized in that: The easy-to-disassemble mechanism comprises an arc-shaped guide rail (5), the arc-shaped guide rail (5) is engaged with the annular guide rail (204), a side of the arc-shaped guide rail (5) close to the inner wall of the processing box (1) is fixedly connected to a vertical guide rail (501), one side of the vertical guide rail (501) is fixedly connected to a push-pull rod (502), the push-pull rod (502) is slidably connected to one side of the processing box (1), and one end of the push-pull rod (502) is located outside the processing box (1).

9. The sugar soaking device for preserved fruit processing according to claim 8, characterized in that: A rubber block (503) is fixedly connected to the inner wall of the processing box (1), the push-pull rod (502) is slidably connected inside the rubber block (503), an arc-shaped cover plate (504) is engaged inside the discharge port (102), a discharge guide rail (505) is fixedly connected inside the discharge port (102), and the arc-shaped cover plate (504) is slidably connected to the discharge guide rail (505).

Citation Information

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