Intelligent maintenance device for automation equipment

Through the design of the intelligent maintenance device, the use of horizontal plates, moving grooves, threaded rods and other components, the problem of labor-intensive operation during the extraction of the servo motor housing is solved, and a more efficient and safe maintenance process is achieved.

CN119635581AInactive Publication Date: 2025-03-18SHANGHAI TRANSPORTATION VOCATIONAL & TECH COLLEGE
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Patent Information

Application Number
CN202510043494.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When repairing the servo motor, the staff needs to work hard to disassemble the internal components during the shell extraction process, which is inconvenient to operate.

Method used

An intelligent maintenance device is designed to achieve limiting and forward-back movement of the servo motor housing through the combination of horizontal plates, moving grooves, threaded rods, vertical plates, bidirectional screws and clamps, and assist staff in pulling the housing away.

Benefits of technology

The operation process of servo motor housing extraction is simplified, the labor intensity of staff is reduced, and the maintenance efficiency and safety is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of maintenance devices, in particular to an intelligent maintenance device for automation equipment. The device comprises a bottom plate, a sliding groove is formed in the upper side of the bottom plate, sliding plates are slidably connected to the inner sides of the left end and the right end of the sliding groove, a two-way screw is rotatably connected to the inner side of the sliding groove, and limiting units are arranged on the upper sides of the sliding plates on the left side and the right side and comprise horizontal plates fixedly connected to the sides, away from the middle of the bottom plate, of the sliding plates; a moving groove is formed in the upper side of the horizontal plate, a moving block is slidably connected to the inner side of the moving groove, and a first mounting block is fixedly connected to the upper side of the moving block; according to the device, the horizontal plate, the moving groove, the moving block, the threaded rod, the vertical plate, the two-way screw and the clamping plates are arranged, the clamping plates on the left side and the right side are conveniently controlled to limit the servo motor, the threaded rod is controlled, a shell of the servo motor is conveniently controlled to move front and back, workers are assisted in pulling out the shell, and operation is easy.
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Description

Technical Field

[0001] The present invention relates to the technical field of maintenance devices, and in particular to an intelligent maintenance device for automation equipment. Background Art

[0002] Automation equipment uses electronic technology, mechanical technology, control system technology and other technologies to realize the automation and intelligence of the production process; these devices can automatically operate or control according to preset programs or instructions with no or little direct human participation.

[0003] Mechatronic equipment refers to an engineering system that achieves automation and intelligence by organically combining mechanical technology with high-tech technologies such as microelectronics technology and computer technology. When performing maintenance in automated equipment, maintenance devices are required to assist staff in performing maintenance.

[0004] Currently, when repairing a servo motor, it is necessary to use a maintenance device to limit the servo motor. The servo motor is limited to facilitate the removal of bolts on the outer casing of the servo motor so that the outer casing can be removed. When limiting, the clamp contacts the outer casing of the servo motor. When the outer casing needs to be pulled out, the staff needs to remove the internal components with great effort, which is a laborious operation. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an intelligent maintenance device for automated equipment, which is provided with a horizontal plate, a movable groove, a movable block, a threaded rod, a vertical plate, a bidirectional screw and a clamping plate, so as to conveniently control the clamping plates on the left and right sides to limit the servo motor, and control the threaded rod to conveniently control the forward and backward movement of the servo motor housing, thereby assisting the staff to pull out the housing, thereby solving the problem of the difficulty in pulling out the servo motor housing.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent maintenance device for automated equipment, comprising a bottom plate, a slide groove is provided on the upper side of the bottom plate, slide plates are slidably connected to the inner sides of the left and right ends of the slide groove, a bidirectional screw is rotatably connected to the inner side of the slide groove, and a limiting unit is provided on the upper sides of the slide plates on the left and right sides; the limiting unit comprises a horizontal plate, the horizontal plate is fixedly connected to the side of the slide plate away from the middle of the bottom plate, a moving groove is provided on the upper side of the horizontal plate, a moving block is slidably connected to the inner side of the moving groove, a mounting block 1 is fixedly connected to the upper side of the moving block, a connecting plate is fixedly connected to the lower side of the mounting block 1, a vertical plate is fixedly connected to the front and rear sides of the connecting plate, a threaded rod is rotatably connected to the inner side of the moving groove, a lifting groove is provided on the outer side of the vertical plates on the front and rear sides, a lifting block is slidably connected to the inner side of the lifting groove on the front and rear sides, a lifting plate is fixedly connected between the lifting blocks on the front and rear sides, a rotating rod is rotatably connected to the outer side of the lifting plate, and a clamp is fixedly connected to one end of the rotating rod close to the middle of the bottom plate.

[0007] As an improvement of the present invention, the threaded rod is threadedly connected to the moving block, the front side of the horizontal plate is fixedly connected to motor 2, and the output end of motor 2 is fixedly connected to the front end of the threaded rod.

[0008] As a further improvement of the present invention, two top blocks are fixedly connected to the upper side of the connecting plate, two sliding rods are fixedly connected between the two top blocks, a control block is slidably connected to the outer side of the sliding rod, an electric push rod 1 is fixedly connected between the control block and the top block, a mounting block 2 is fixedly connected to the upper side of the control block, a tooth plate is fixedly connected to the lower side of the mounting block 2, and the outer end of the rotating rod is fixedly connected to a gear meshing with the tooth plate.

[0009] As a further improvement of the present invention, the front and rear sides of the clamping plate are provided with adjusting grooves, the inner sides of the adjusting grooves on the front and rear sides are slidably connected with adjusting blocks, the outer sides of the adjusting blocks on the front and rear sides are fixedly connected with two side blocks, and a control rod is rotatably connected between the two side blocks. The outer ends of the control rods are fixedly connected with clamping blocks on the outer sides of the control rods pass through the upper sides of the side blocks and are fixedly connected with a turntable. The outer sides of the turntable are fixedly connected with the rotating block, the upper sides of the rotating blocks on the front and rear sides are rotatably connected with inclined plates, and the outer sides of the inclined plates on the front and rear sides are rotatably connected with connecting blocks, and the U-shaped plate is fixedly connected between the connecting blocks on the front and rear sides, the upper side of the adjusting block is fixedly connected with a fixing plate, the upper side of the fixing plate is fixedly connected with a top plate, an electric push rod second is fixedly connected between the top plate and the clamping plate, and an electric push rod third is fixedly connected between the top plate and the U-shaped plate.

[0010] As a further improvement of the present invention, opposite threads are arranged at both ends of the bidirectional screw, and the two ends of the bidirectional screw are respectively threadedly connected to the left and right slide plates.

[0011] As a further improvement of the present invention, a motor 1 is fixedly connected to the right side of the base plate, and an output end of the motor 1 is fixedly connected to the right end of the bidirectional screw.

[0012] As a further improvement of the present invention, the vertical board is slidably connected to the sliding board.

[0013] As a further improvement of the present invention, a hydraulic rod is fixedly connected between the lower side of the lifting block and the moving groove.

[0014] The present invention has the following advantages: 1. By setting up a horizontal plate, a moving groove, a moving block, a threaded rod, a vertical plate, a bidirectional screw and a clamping plate, it is convenient to control the clamping plates on the left and right sides to limit the servo motor, and control the threaded rod to control the forward and backward movement of the servo motor housing, and assist the staff to pull out the housing, which is easy to operate.

[0015] 2. By setting up the lifting plate, hydraulic rod, rotating rod, clamping plate, gear and tooth plate, it is convenient to control the flipping of the clamped servo motor, and by adjusting the block, side block and clamping block, the front and rear clamping blocks can limit the front and rear sides of the servo motor, thereby increasing the stability of the motor when repairing the servo motor.

[0016] 3. By setting up the clamping plate, adjustment slot, adjustment block, fixed plate, top plate and electric push rod, it is convenient to control the up and down movement of the clamping block, facilitate the adjustment of the clamping part, avoid the clamping block blocking the bolt position, and facilitate the staff to remove the bolt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the overall three-dimensional structure diagram of the present invention; Figure 2 It is a three-dimensional structural diagram of the limiting unit in the present invention; Figure 3 It is a partial three-dimensional structural diagram of the limiting unit in the present invention; Figure 4 It is a three-dimensional structural diagram of part of the limiting unit in the present invention from another viewing angle; Figure 5 for Figure 4 The enlarged view of point A in the middle; Figure 6 It is a three-dimensional structural diagram of the splint in the present invention; Reference numerals: 1, bottom plate; 2, slide groove; 3, slide plate; 4, bidirectional screw rod; 5, motor 1; 6, limit unit; 601, horizontal plate; 602, moving groove; 603, threaded rod; 604, motor 2; 605, moving block; 606, mounting block 1; 607, vertical plate; 608, connecting plate; 609, lifting groove; 610, lifting block; 611, hydraulic rod; 612, lifting plate; 613, rotating rod; 614, gear; 615, gear plate; 616, mounting block 2; 617, top block; 618, slide bar; 619, control block; 620, electric push rod 1; 621, clamping plate; 622, adjustment slot; 623, adjustment block; 624, side block; 625, control rod; 626, clamping block; 627, turntable; 628, turn block; 629, inclined plate; 630, fixed plate; 631, top plate; 632, electric push rod 2; 633, connecting block; 634, U-shaped plate; 635, electric push rod 3. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] The present invention provides several embodiments, as follows: Example

[0020] like Figures 1 to 4 As shown, embodiment 1 provides an intelligent maintenance device for automation equipment, including a base plate 1, a slide groove 2 is opened on the upper side of the base plate 1, and slide plates 3 are slidably connected to the inner sides of the left and right ends of the slide groove 2, and a bidirectional screw 4 is rotatably connected to the inner side of the slide groove 2, and a limiting unit 6 is arranged on the upper sides of the left and right slide plates 3, and opposite threads are arranged at both ends of the bidirectional screw 4. The two ends of the bidirectional screw 4 are respectively threadedly connected to the left and right slide plates 3, and a motor 5 is fixedly connected to the right side of the base plate 1, and the output end of the motor 5 is fixedly connected to the right end of the bidirectional screw 4. When the servo motor is limited, the motor 5 is started, and the motor 5 drives the bidirectional screw 4 to rotate, and the bidirectional screw 4 drives the left and right slide plates 3 to approach each other, and the slide plate 3 drives the clamping plate 621 to move, so that the left and right clamping plates 621 are close to each other, so that the clamping plate 621 limits the servo motor, which is convenient for repairing the servo motor.

[0021] In the first embodiment, the limiting unit 6 includes a horizontal plate 601, which is fixedly connected to one side of the slide plate 3 away from the middle of the bottom plate 1. A moving groove 602 is provided on the upper side of the horizontal plate 601. A moving block 605 is slidably connected to the inner side of the moving groove 602. A mounting block 606 is fixedly connected to the upper side of the moving block 605. A connecting plate 608 is fixedly connected to the lower side of the mounting block 606. The front and rear sides of the connecting plate 608 are fixedly connected to vertical plates 607. A threaded rod 603 is rotatably connected to the inner side of the moving groove 602. A lifting groove 609 is provided on the outer sides of the vertical plates 607 on the front and rear sides. The inner side of the lifting groove 609 is slidably connected with a lifting block 610, a lifting plate 612 is fixedly connected between the front and rear lifting blocks 610, the outer side of the lifting plate 612 is rotatably connected with a rotating rod 613, and one end of the rotating rod 613 close to the middle of the bottom plate 1 is fixedly connected with a clamping plate 621, the vertical plate 607 is slidably connected to the slide plate 3, a hydraulic rod 611 is fixedly connected between the lower side of the lifting block 610 and the moving groove 602, the threaded rod 603 is threadedly connected to the moving block 605, and the front side of the horizontal plate 601 is fixedly connected with a motor 2 604, and the output end of the motor 2 604 is fixedly connected to the front end of the threaded rod 603.

[0022] In embodiment one, when repairing the servo motor, the bolts on the outer casing need to be removed and the outer casing needs to be pulled out. At this time, motor two 604 is started, and motor two 604 drives threaded rod 603 to rotate, and threaded rod 603 drives moving block 605 to move backward (at this time, the staff holds the front end of the servo motor), and moving block 605 moves mounting block one 606 backward, and mounting block one 606 drives connecting plate 608 to move, and connecting plate 608 drives vertical plate 607 to move backward, and vertical plate 607 drives clamping plate 621 to move backward, and clamping plate 621 drives the outer casing of the servo motor to move backward, which makes it convenient to pull out the outer casing with little effort and simple operation. Example

[0023] Based on the first embodiment, Figures 3 to 6 As shown, two top blocks 617 are fixedly connected to the upper side of the connecting plate 608, two slide bars 618 are fixedly connected between the two top blocks 617, a control block 619 is slidably connected to the outer side of the slide bar 618, an electric push rod 1 620 is fixedly connected between the control block 619 and the top block 617, a mounting block 2 616 is fixedly connected to the upper side of the control block 619, a tooth plate 615 is fixedly connected to the lower side of the mounting block 2 616, and the outer end of the rotating rod 613 is fixedly connected to a gear 614 meshing with the tooth plate 615.

[0024] In the second embodiment, the hydraulic rod 611 is controlled to rise, the hydraulic rod 611 drives the lifting block 610 to rise, the lifting block 610 drives the lifting plate 612 to rise, the lifting plate 612 drives the clamping plate 621 to rise, and the clamping plate 621 drives the servo motor to rise, so as to provide space for the servo motor to flip, and the electric push rod 1 620 is controlled, the electric push rod 1 620 drives the control block 619 to move, the control block 619 drives the mounting block 2 616 to move, the mounting block 2 616 drives the tooth plate 615 to move, the tooth plate 615 drives the gear 614 to rotate, the gear 614 drives the rotating rod 613 to rotate, and the rotating rod 613 drives the clamping plate 621 to rotate, so as to facilitate the control of the clamping plate 621 to drive the servo motor to flip, and to facilitate the adjustment of the servo motor.

[0025] In the second embodiment, the front and rear sides of the clamping plate 621 are provided with adjustment grooves 622, the inner sides of the front and rear adjustment grooves 622 are slidably connected with adjustment blocks 623, the outer sides of the front and rear adjustment blocks 623 are fixedly connected with two side blocks 624, a control rod 625 is rotatably connected between the two side blocks 624, the outer side of the control rod 625 is fixedly connected with a clamping block 626, the outer end of the control rod 625 passes through the upper side of the side block 624 and is fixedly connected with a turntable 627, and the outer side of the turntable 627 is fixedly connected with a turntable 628 The upper sides of the front and rear rotating blocks 628 are rotatably connected with inclined plates 629, the outer sides of the front and rear inclined plates 629 are rotatably connected with connecting blocks 633, a U-shaped plate 634 is fixedly connected between the front and rear connecting blocks 633, a fixed plate 630 is fixedly connected to the upper side of the adjustment block 623, a top plate 631 is fixedly connected to the upper side of the fixed plate 630, an electric push rod 2 632 is fixedly connected between the top plate 631 and the clamping plate 621, and an electric push rod 3 635 is fixedly connected between the top plate 631 and the U-shaped plate 634.

[0026] In the second embodiment, when the servo motor is limited, the electric push rod 3 635 is controlled to drive the U-shaped plate 634 to move, the U-shaped plate 634 drives the inclined plate 629 on the connecting block 633 to rotate, the inclined plate 629 drives the rotating block 628 to rotate, the rotating block 628 drives the rotating disk 627 to rotate, the rotating disk 627 drives the control rod 625 to rotate, the control rod 625 drives the clamping block 626 to rotate, so that the clamping blocks 626 on the front and rear sides rotate to approach the servo motor, so that the clamping blocks 626 on the front and rear sides of the servo motor are pressed against the front and rear sides of the servo motor. The limit is carried out in combination with the clamping plate 621 to make the limit of the servo motor more stable. When removing the outer shell, the electric push rod 632 is controlled, and the electric push rod 632 drives the top plate 631 to rise, and the top plate 631 drives the fixed plate 630 to rise, and the fixed plate 630 drives the adjusting block 623 to rise, and the adjusting block 623 drives the clamping block 626 to rise, so that the clamping block 626 can move up and down, which is convenient for the clamping block 626 to adjust the clamping position and avoid the clamping block 626 blocking the bolt, which is convenient for maintenance when the servo motor needs to be turned over.

[0027] In the present invention, when in use, the staff first places the servo motor on the upper side of the bottom plate 1, and then controls the motor 1 5 to control the rotation of the bidirectional screw 4, and under the action of the slide plate 3 and the vertical plate 607, controls the clamping plates 621 on the left and right sides to approach each other, so that the clamping plates 621 on the left and right sides limit the servo motor, which is convenient for maintenance, and controls the electric push rod 3 635 to drive the U-shaped plate 634 to move, and under the action of the inclined plate 629, the rotating block 628, the rotating disk 627 and the control rod 625, controls the clamping blocks 626 on the front and rear sides to limit the servo motor, thereby increasing the stability of the servo motor during maintenance, and controls the electric push rod 3 635 to drive the U-shaped plate 634 to move. Rod 2 632 moves up and down, which is convenient for controlling the clamping block 626 to move up and down, avoiding the clamping block 626 from blocking the bolt, facilitating maintenance, and controlling the hydraulic rod 611 to drive the servo motor to high speed, controlling the electric push rod 1 620 to drive the tooth plate 615 to move, and under the action of the gear 614, controlling the servo motor on the clamping plate 621 to flip over, which is convenient for maintenance. After the maintenance is completed, control motor 15 to start, and motor 15 drives the threaded rod 603 to rotate. Under the action of the moving block 605, the mounting block 1 606 and the connecting plate 608, the servo motor is controlled to move backward, which is convenient for the servo motor housing to move backward, and convenient for assisting in pulling the housing out.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent maintenance device for automated equipment, comprising a base plate, characterized in that: The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate, and the interlocking structure is hinged on the base plate 2. The intelligent maintenance device for automation equipment according to claim 1, characterized in that: The threaded rod is threadedly connected to the moving block, the front side of the horizontal plate is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the front end of the threaded rod.

3. The intelligent maintenance device for automation equipment according to claim 2, characterized in that: Two top blocks are fixedly connected to the upper side of the connecting plate, two sliding rods are fixedly connected between the two top blocks, a control block is slidably connected to the outer side of the sliding rod, an electric push rod 1 is fixedly connected between the control block and the top block, a mounting block 2 is fixedly connected to the upper side of the control block, a toothed plate is fixedly connected to the lower side of the mounting block 2, and a gear meshing with the toothed plate is fixedly connected to the outer end of the rotating rod.

4. The intelligent maintenance device for automation equipment according to claim 3, characterized in that: The outer ends of the two control rods are fixedly connected with a clamping block, and the outer ends of the control rods pass through the upper sides of the side blocks and are fixedly connected with a turntable. The outer ends of the two control rods are fixedly connected with a turntable. The upper sides of the turn blocks at the front and rear sides are rotatably connected with an inclined plate, and the outer sides of the inclined plates at the front and rear sides are rotatably connected with connecting blocks, and a U-shaped plate is fixedly connected between the connecting blocks at the front and rear sides, and the upper side of the adjusting block is fixedly connected with a fixing plate, and the upper side of the fixing plate is fixedly connected with a top plate, an electric push rod second is fixedly connected between the top plate and the clamping plate, and an electric push rod third is fixedly connected between the top plate and the U-shaped plate.

5. The intelligent maintenance device for automation equipment according to claim 1, characterized in that: The two ends of the bidirectional screw are provided with opposite threads, and the two ends of the bidirectional screw are respectively threadedly connected with the slide plates on the left and right sides.

6. The intelligent maintenance device for automation equipment according to claim 1, characterized in that: The right side of the bottom plate is fixedly connected with a motor 1, and the output end of the motor 1 is fixedly connected with the right end of the bidirectional screw.

7. The intelligent maintenance device for automation equipment according to claim 1, characterized in that: The vertical plate is slidably connected to the sliding plate.

8. The intelligent maintenance device for automation equipment according to claim 1, characterized in that: A hydraulic rod is fixedly connected between the lower side of the lifting block and the moving groove.

Citation Information

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