Supporting device for supporting train chassis cross beam, application and method
By designing the support device of the supporting unit with adjustable position, the problem of large foot frame welding equipment in the prior art is solved, and the stable support and welding quality of the bottom frame beam are improved.
Patent Information
- Application Number
- CN202411885813.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-21
AI Technical Summary
In the prior art, the chassis welding equipment is long and covers a large area, so it cannot be suitable for some welding sites. The lack of effective support devices leads to poor welding quality and requires frequent rework and repair.
A support device including at least two sets of adjustable positions is designed, the support units are arranged along the width direction of the train chassis, and through multiple sets of support units to achieve stable support for the chassis beam by using guide rail members and support members.
It realizes effective support for the underframe beam, improves welding quality, reduces the number of rework and repairs, improves production efficiency, and is suitable for rapid switching of different train models.
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Figure CN119658264A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of rail transportation, and in particular to a supporting device, application and method for supporting a cross beam of a train underframe. Background Art
[0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art.
[0003] The train chassis includes a large beam and a small beam. The width of the small beam is narrower than that of the large beam. In the production process, more welding processes are involved. For example, when the stainless steel chassis is installed, the connection between the corrugated plate and the frame is mainly through automatic spot welding equipment and TI GSPOT (gas tungsten arc welding) manual spot welding. The single-sided double-spot equipment automatic spot welding can only be performed on the large beam area, and the small beam cannot withstand the pressure of the spot welding equipment due to its own insufficient strength, so it can only be spot welded manually by TI GSPOT. In the process of manual TI GSPOT spot welding, due to human factors, etc., the welding spot forming effect is often poor. In the welding process of automatic spot welding equipment such as single-sided double-spot equipment, although the large beam can withstand the pressure of the spot welding equipment, there is no stable support at the bottom, and the appearance quality is often poor, resulting in rework and repair of the welding point, which needs to be repaired by plug welding after drilling, seriously affecting the construction efficiency and product quality.
[0004] Of course, the above problems also exist during the welding construction of other components, and support devices are needed to facilitate the smooth progress of automatic welding or manual welding.
[0005] Chinese patent application CN202210963650.0, with an application date of August 11, 2022, discloses a method for manufacturing a subway vehicle underframe and a tool for manufacturing the same, which are used for spot welding and fixing side beams, end beams and tie-downs. Specifically, a tightening device is used for tightening. Because it takes into account the welding of the entire underframe, in order to adapt to the length of the underframe, the entire device is arranged along the length direction of the underframe. It can be used for spot welding construction of the underframe side beams and end beams, but when used for the underframe installation, it has a long structure and occupies a large area, and cannot support the crossbeams of the underframe; and because it has a large number of support members, if it is used for the underframe installation, it is not conducive to adjusting the distance between two adjacent support members, because the number of guide rails is limited and the crossbeams cannot be effectively supported, and there are many train models, and the position of the support members cannot be quickly adjusted. This has poor targeting and leads to low production efficiency.
[0006] In addition, the existing chassis support device is not provided with a positioning component, and the movement of the support member depends only on experience, which has the problem of low movement speed and movement accuracy. Summary of the invention
[0007] In view of the deficiencies in the prior art, the first object of the present invention is to provide a supporting device for supporting a crossbeam of a train underframe, which can effectively support the position of the crossbeam of the underframe and ensure the supporting force at the crossbeam position during spot welding operations.
[0008] In order to achieve the above object, the present invention is implemented through the following technical solutions:
[0009] A support device for supporting a crossbeam of a train underframe, comprising at least two groups of support units, wherein the support units are arranged along the width direction of the train underframe, and the distance between two adjacent support units is adjusted according to the position of the crossbeam in the underframe. The support units include at least two mutually parallel guide rail components, and the two adjacent guide rail components are arranged at a distance, and each guide rail component is provided with at least two support components. Multiple groups of support units cooperate with each other to support the underframe crossbeam through multiple support components, and each support component can maintain a set pressure to support the crossbeam of the underframe. The support component can move along the guide rail component and can be locked relative to the position of the guide rail component. A positioning component is provided at each guide rail component, and the positioning component can move along the guide rail component to position the support component at the guide rail component.
[0010] The supporting device for supporting the cross beam of the train underframe is characterized in that three or more supporting components are provided at each of the guide rail components. When the guide rail component is provided with more than three supporting components, the positions of the supporting components are determined, and the underframe cross beam is supported by any two supporting components to achieve rapid switching of the underframes of different train models.
[0011] A supporting device for supporting a crossbeam of a train underframe as described above, wherein a marking line or a positioning rod is provided in the width direction of the guide rail member, and the position and color of the marking line or the positioning rod are adapted to the underframe of the train model to be supported by the supporting member, and the position of the positioning component is determined according to the marking line or the positioning rod;
[0012] As described above, a supporting device for supporting a cross beam of a train underframe, the positioning component includes a clamping piece, an opening is arranged on the bottom side of the clamping piece, the clamping piece is clamped on one side of the guide rail component through the opening, a through hole is arranged on one side wall of the clamping piece, the through hole is connected with the opening, the adjusting piece can contact the guide rail component through the through hole, and the adjusting piece can be locked after the position of the positioning component is determined.
[0013] In the supporting device for supporting the cross beam of a train underframe as described above, the engaging member is provided with a rotating member on the upper side of the through hole, and the rotating member is rotatable relative to the engaging member. After the position of the positioning member is determined, the rotating member is rotated downward and contacts the adjusting member.
[0014] In the supporting device for supporting a cross beam of a train underframe as described above, a locking component is provided at the bottom of the supporting member, and the locking component can contact the guide rail member and lock the supporting member relative to the guide rail member.
[0015] As described above, a supporting device for supporting a cross beam of a train underframe, the locking component includes a locking rod, the locking rod is arranged through the bottom of the supporting member, the locking rod passes through the supporting member and is connected to the clamping pad, the locking rod is a bolt rod, and a first locking nut is circumferentially arranged on the bolt rod, and the first locking nut is located on the upper side of the bottom of the supporting member.
[0016] A supporting device for supporting a cross beam of a train underframe as described above, wherein the supporting component includes a supporting cylinder, a top supporting plate is arranged on the top of the supporting cylinder, the telescopic end of the supporting cylinder passes through the top supporting plate and is connected to the top supporting member, the middle portion of the top supporting member is detachably connected to the top supporting plate to facilitate replacement of the top supporting member or the supporting cylinder, and a guide rod is detachably arranged on the side of the top supporting member, and the guide rod is arranged through the top supporting plate.
[0017] A supporting device for supporting a cross beam of a train underframe as described above, wherein a screw is arranged on one side of the top supporting plate facing the top supporting member, a hollow pillar is arranged on one side of the top supporting member facing the top supporting plate, the inner surface of the pillar is connected to the screw by a threaded structure, and a second locking nut is arranged circumferentially on the screw;
[0018] The top support member is a top support plate.
[0019] As described above, a supporting device for supporting a cross beam of a train underframe is provided, wherein a bottom supporting plate is provided at the bottom of the supporting cylinder, a sliding block is provided below the bottom supporting plate, a recess is provided on the sliding block, and the shape of the recess is adapted to the shape of the guide rail component to realize movement of the supporting cylinder relative to the guide rail component, the locking component is provided through the bottom supporting plate, and the positioning component realizes positioning of the supporting component by positioning the bottom supporting plate.
[0020] As described above, a supporting device for supporting a cross beam of a train underframe, the guide rail component includes a U-shaped seat, a sliding guide rail is arranged at the opening of the U-shaped seat, the width of the sliding guide rail is smaller than the width of the opening of the U-shaped seat, the bottom of the supporting component cooperates with the sliding guide rail, and the positioning component can move along the side wall of the U-shaped seat.
[0021] In the supporting device for supporting the cross beam of a train underframe as described above, the guide rail components are supported by multiple mounting seats, the mounting seats are arranged parallel to each other, and the mounting seats are provided with threaded holes so that the mounting seats can be fixed to the ground.
[0022] In a second aspect, the present invention further provides an application of a supporting device for supporting a cross beam of a train underframe, which is applied to the planking of a train underframe and can support the cross beam of the train underframe when applied to the planking of a train underframe.
[0023] In a third aspect, the present invention further provides a working method of a supporting device for supporting a cross beam of a train underframe, which, when applied to the installation of planking on a train underframe, comprises the following contents:
[0024] At least two groups of support units are arranged along the width direction of the train chassis, and the distance between two adjacent support units is adjusted according to the position of the crossbeam in the chassis;
[0025] The positions of the supporting members are moved according to the train model so that at least two supporting members are provided at each guide rail member to support the corresponding cross beams. In this way, two or more sets of supporting units cooperate with each other, and the supporting members in the supporting units support the cross beams of the underframe of the vertical train.
[0026] When the train chassis is being installed, automatic spot welding equipment is used to weld the wider beam area between the corrugated plate and the chassis, and manual spot welding is performed on the narrower beam area.
[0027] The beneficial effects of the present invention are as follows:
[0028] 1) In the present invention, multiple groups of support units are arranged, and the positions between the support units are adjustable to meet the support requirements of the cross beams at different positions in the chassis. The guide rail component in the support unit is provided with at least two support components. The positions of the support components can be adjusted along the guide rail components to support the cross beams of different vehicle models. Specifically, the cross beam is stably supported by two support components among the multiple support components to avoid deformation of the cross beam during welding. The positioning component can be moved along the guide rail component. The position of the positioning component is first determined according to the train model, and then the position of the support component is adjusted, so that rapid adjustment can be achieved, which is beneficial to improving production efficiency.
[0029] 2) The present invention does not need to adopt the existing overly long chassis support device for support, occupies a small area, and can achieve effective support for the chassis crossbeam through the cooperation of multiple groups of support components; because at least two support components are provided at each guide rail component, the number of support components is appropriate and reasonable. When three support components are provided, the crossbeam is supported by two of the support components, and the positions of the three support components conform to the support positions of different vehicle models, so that fast support switching of different vehicle models can be achieved; of course, the appropriate support components can also be adjusted according to the position of the crossbeam in the chassis type to support the crossbeam accordingly, which is conducive to rapid adjustment on site.
[0030] 3) In the present invention, marking lines or positioning rods can be set in the width direction of the guide rail component. The position and color of the marking lines or positioning rods are compatible with the underframe of the train model to be supported by the supporting component. The position of the positioning component is determined according to the marking lines. In this way, the position where the supporting component should be located can be quickly determined according to the train model, which facilitates the rapid and accurate adjustment of the position of the supporting component.
[0031] 4) The positioning component structure of the present invention is reasonably arranged. The positioning component includes a snap-fitting part, which can be clamped on one side of the guide rail component through an opening. An adjusting part is arranged on the top side of the snap-fitting part. The adjusting part passes through the through hole to reach the opening and contacts with the guide rail component. In this way, when the position of the positioning component needs to be adjusted, the adjusting part can be loosened. After the adjustment, the position of the adjusting part can be fixed, so that the positioning component can be fixed to the guide rail component.
[0032] 5) The locking component structure in the present invention is reasonably arranged, and the locking component includes a locking rod, which passes through the supporting member and is connected to the pressure pad. The locking rod is adjusted so that the pressure pad contacts the sliding guide rail of the guide rail member, and is locked by the first locking nut to ensure the setting position of the supporting member on the guide rail member.
[0033] 6) The supporting member structure of the present invention is reasonably arranged, and the supporting member includes a supporting cylinder, and the top of the supporting cylinder supports the top supporting member. The supporting cylinder can lift and maintain the force on the bottom frame cross beam through the top supporting member. The top supporting plate and the top supporting member are detachably connected, so that it is convenient to replace the top supporting member or the supporting cylinder when replacement is needed.
[0034] 7) The guide rail component structure in the present invention is reasonably arranged. The guide rail component includes a U-shaped seat and a sliding guide rail. The positioning component can move along the side of the U-shaped seat. The positioning component is engaged with the side wall of the U-shaped seat. The supporting component moves along the sliding guide rail. The locking component can lock the supporting component relative to the sliding guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0036] Figure 1 It is a front view of a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0037] Figure 2 The figure is a top view of a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0038] Figure 3 The figure is a side view of a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0039] Figure 4 It is a schematic diagram of a positioning component in a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0040] Figure 5 It is a front view of a supporting member in a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0041] Figure 6 The present invention is a side view of a supporting member in a supporting device for supporting a cross beam of a train underframe according to one or more embodiments of the present invention.
[0042] In the figure: the distances or sizes between parts are exaggerated to show the positions of various parts, and the schematic diagram is for reference only.
[0043] Wherein: 1. guide rail member, 2. support member, 3. positioning member, 4. locking member, 5. positioning rod;
[0044] 1-1. Mounting seat, 1-2. U-shaped seat, 1-3. Sliding guide rail, 1-4. Connecting frame;
[0045] 2-1. Top support member, 2-2. Guide rod, 2-3. Top support plate, 2-4. Support cylinder, 2-5. Bottom support plate, 2-6. Slider, 2-7. Pillar, 2-8. Second locking nut, 2-9. Screw;
[0046] 3-1. Opening, 3-2. Engaging member, 3-3. Third locking nut, 3-4. Adjusting bolt, 3-5. Rotating member;
[0047] 4-1. Locking rod, 4-2. Pressure pad, 4-3. First locking nut, 4-4. Extension rod. DETAILED DESCRIPTION
[0048] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof;
[0050] As introduced in the background technology, there is a problem in the prior art that the underframe welding equipment is long, occupies a large area and cannot be applied to some welding sites. In order to solve the above technical problems, the present invention proposes a supporting device for supporting the underframe crossbeam of a train.
[0051] Embodiment 1
[0052] In a typical embodiment of the present invention, reference is made to Figure 1 As shown, a supporting device for supporting a cross beam of a train underframe comprises at least two groups of supporting units, wherein the supporting units are arranged along the width direction of the train underframe, and the distance between two adjacent supporting units is adjusted according to the position of the cross beam in the underframe. The supporting units comprise at least two mutually parallel guide rail members 1, and the two adjacent guide rail members 1 are arranged at a distance, and each guide rail member 1 is provided with at least two supporting members 2, and a plurality of groups of supporting units cooperate with each other to support the underframe through a plurality of supporting members 2, and each supporting member 2 can maintain a set pressure to support the cross beam of the underframe, and the supporting member 2 can move along the guide rail member 1 and can be locked relative to the position of the guide rail member 1, and a positioning component 3 is provided at each guide rail member 1, and the positioning component 3 can move along the guide rail member 1 to position the support member 2 at the guide rail member 1.
[0053] In the present embodiment, the base frame is supported by two groups of support units along the width direction of the base frame, and the two groups of support units support the base frame cross beams. Three support members 2 are arranged at each guide rail member 1 of each support unit. In other examples, the number of support members 2 can also be two or four. Considering the stability of the structural arrangement, in some examples, a support frame is further arranged between the two groups of support units, and the bottom of the support frame is fixed to the ground, and a support pad is arranged on the top of the support frame, which contacts with the base frame through the support pad. An end side support frame is also arranged on the outer side of the support unit away from the support frame, and the end side support frame supports the end side of the base frame.
[0054] It is easy to understand that, because of the different train models, the position and shape of the crossbeam at the corresponding underframe are different. Because of the different crossbeam positions, the position between the two groups of support units can be adjusted. Because of the different shapes of the crossbeams, the position of the support members 2 can be moved along the guide rail member, and one crossbeam is supported by two groups of support members 2. When the guide rail member is provided with three support members 2, the position of each support member is determined, and the underframe crossbeam is supported by any two support members 2 to achieve rapid switching of the underframes of different train models.
[0055] refer to Figure 2 and Figure 3As shown, the guide rail component 1 includes a U-shaped seat 1-2, and the U-shaped seat 1-2 can specifically be made of channel steel. A sliding guide rail 1-3 is set at the open end of the U-shaped seat. The length of the sliding guide rail 1-3 is the same as the length of the U-shaped seat 1-2. The width of the sliding guide rail 1-3 is smaller than the width of the open end of the U-shaped seat, and the width of the supporting cylinder in the supporting component is less than or equal to the width of the open end of the U-shaped seat to facilitate the locking of the locking component. The bottom of the supporting component 2 cooperates with the sliding guide rail, and the positioning component can move along the side wall of the U-shaped seat 1-2.
[0056] It should be noted that there are multiple mounting seats 1 on the outside of the guide rail component 1, and the mounting seats can be connected to the ground. Specifically, there can be three mounting seats. The mounting seats 1-1 are arranged parallel to each other, and the length of the mounting seats is greater than the distance between the outer sides of the two guide rail components. The mounting seats 1-1 are provided with threaded holes so that the mounting seats can be fixed to the ground; and a connecting frame 1-4 is also connected between the two guide rail components in the support unit to connect the two guide rail components.
[0057] In some examples, a marking line is provided in the width direction of the guide rail member 1, specifically, a marking line is provided on the outer side surface of the U-shaped seat, the position and color of the marking line are adapted to the underframe of the train model to be supported by the supporting member 2, and the position of the positioning component 3 is determined according to the marking line. For example, for the first type of train model, the color of the marking line may be blue, and for the second type of train model, the color of the marking line may be red; the marking line may also be replaced by a positioning rod 5, and the position of the positioning rod may be placed on the outside of the side wall of the U-shaped seat of the guide rail member, and the position of the positioning rod may be set at a distance from the position of the marking line.
[0058] It is easy to understand that the number of positioning components 3 is consistent with the number of supporting members 2, the number of scribe lines is consistent with the number of positioning components 3, and the position of the positioning component is determined by the position of the scribe lines, which facilitates the rapid movement of the positioning component along the guide rail member 1;
[0059] refer to Figure 3 As shown, the positioning component includes a snap-fitting component 3-2, which is a door-shaped component. The top of the snap-fitting component 3-2 is protruding upward, and an opening 3-1 is set on the bottom side of the snap-fitting component. The shape of the opening 3-1 is L-shaped. The snap-fitting component 3-2 is clamped on one side of the U-shaped seat 1-2 through the opening. A through hole is set on one side wall of the snap-fitting component 3-2, and the through hole is connected to the opening. An adjusting component such as an adjusting bolt 3-4 can pass through the through hole and contact the side wall of the U-shaped seat. After the position of the positioning component 3 is determined, the adjusting component can be locked. A third locking nut 3-3 is circumferentially set on the adjusting component. After the end of the adjusting bolt is in close contact with the side wall of the U-shaped seat, it is locked by the third locking nut.
[0060] It is easy to understand that the engaging member 3-2 is provided with a rotating member 3-5 on the upper side of the through hole. The rotating member 3-5 can specifically be a rotating plate. The rotating member 3-5 can rotate relative to the engaging member. Specifically, the rotating member 3-5 is connected to the engaging member 3-5 through a pin shaft. After the position of the positioning component 3 is determined, the rotating member is rotated downward and contacts the outer end face of the adjusting bolt to prevent the adjusting bolt from being touched by the outside.
[0061] refer to Figure 5 and Figure 6 As shown, the supporting member includes a supporting cylinder 2-4, a top supporting plate 2-3 is arranged on the top of the supporting cylinder 2-4, the telescopic end of the supporting cylinder 2-4 passes through the top supporting plate and is connected to the top supporting member, the middle part of the top supporting member 2-1 is detachably connected to the top supporting plate 2-3 to facilitate the replacement of the top supporting member 2-1 or the supporting cylinder, and a guide rod 2-2 is detachably arranged on the side of the top supporting member 2-1, the guide rod 2-2 is arranged through the top supporting plate 2-3, the guide rod 2-2 has a set length, the guide rod 2-2 and the top supporting member 2-1 can be connected by a threaded structure, or the guide rod is clamped and fixed in the opening of the top supporting member.
[0062] Specifically, a screw rod 2-3 is arranged on one side of the top support plate 2-3 facing the top support member 2-1, a hollow pillar 2-7 is arranged on one side of the top support member facing the top support plate, an inner thread is arranged on the inner surface of the pillar 2-7, the inner surface of the pillar is connected to the screw rod through a thread structure, and a second locking nut 2-8 is arranged circumferentially on the screw rod 2-9;
[0063] Among them, the top support member 2-1 is a top support plate, the top support plate has a set width, the width of the top support plate is smaller than the width of the top support plate, and the top support plate has a set length to support the crossbeam.
[0064] It is easy to understand that a bottom support plate 2-5 is arranged at the bottom of the support cylinder 2-4, the width of the bottom support plate 2-5 is less than or equal to the width of the opening of the U-shaped seat, and can contact the inner wall of the positioning component, and the inner wall of the positioning component 3 positions the bottom support plate 2-5 to realize the positioning of the support member, and a slider 2-6 is arranged below the bottom support plate 2-5, and the slider 2-6 is provided with a recess, and the shape of the recess is adapted to the shape of the sliding guide rail to realize the movement of the support cylinder relative to the guide rail member, and when the sliding guide rail is a T-shaped sliding guide rail, the longitudinal cross-section of the recess is also T-shaped.
[0065] It is easy to understand that a locking component 4 is disposed at the bottom of the support member 2, and the locking component 4 is disposed through the bottom support plate. The locking component 4 can contact the sliding guide rail and lock the support member relative to the sliding guide rail of the guide rail member.
[0066] In this embodiment, reference Figure 6As shown, the locking component 4 includes a locking rod 4-1, which is arranged through the bottom support plate 2-5, and the locking rod passes through the bottom support plate and is connected to the clamping pad 4-2. The diameter of the clamping pad is larger than the diameter of the locking rod 4-1. The locking rod is a bolt rod, and a first locking nut is circumferentially arranged on the bolt rod. The first locking nut 4-3 is located on the upper side of the bottom support plate 2-5, and an extension rod 4-4 is arranged on the top side of the bolt rod to facilitate the rotation of the locking rod, so that the clamping pad 4-2 is in close contact with the sliding guide rail. After contact, the first locking nut 4-3 is locked so that the locking component is locked relative to the sliding guide rail.
[0067] The above-mentioned application of a supporting device for supporting the cross beam of a train underframe is applied to the planking of a train underframe, and can support the cross beam of the train underframe when applied to the planking of a train underframe.
[0068] The support device provided in this embodiment is provided with multiple groups of support units. The positions between the support units are adjustable to meet the support requirements of the cross beams at different positions in the chassis. The guide rail components in the support units are provided with at least two support components. The positions of the support components can be adjusted along the guide rail components to support the cross beams of different vehicle models. The positioning component can be moved along the guide rail components. The position of the positioning component is first determined according to the train model, and then the position of the support component is adjusted. Rapid adjustment can be achieved, which is beneficial to improving production efficiency.
[0069] Embodiment 2
[0070] This embodiment provides a working method of a supporting device for supporting a cross beam of a train underframe, which, when applied to the installation of planking on a train underframe, includes the following contents:
[0071] At least two groups of support units are arranged along the width direction of the train chassis, and the distance between two adjacent support units is adjusted according to the position of the crossbeam in the chassis;
[0072] The position of the positioning component 3 is determined according to the train model, and then the position of the supporting member 2 is moved according to the position of the positioning component 3, so that at least two supporting members 2 at each guide rail member 1 support the corresponding cross beam, so that two or more groups of supporting units cooperate with each other, and the supporting members 2 in the supporting unit support the cross beam of the underframe of the vertical vehicle;
[0073] When the train chassis is being installed, automatic spot welding equipment is used to weld the wider beam area between the corrugated plate and the chassis, and manual spot welding is performed on the narrower beam area.
[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A supporting device for supporting a cross beam of a train underframe, characterized in that: It includes at least two groups of support units, which are arranged along the width direction of the train chassis, and the distance between two adjacent support units is adjusted according to the position of the crossbeam in the chassis. The support units include at least two parallel guide rail components, and the two adjacent guide rail components are arranged at a distance, and each guide rail component is provided with at least two support components. Multiple groups of support units cooperate with each other to support the chassis crossbeam through multiple support components, and each support component can maintain a set pressure to support the crossbeam of the chassis. The support member can move along the guide rail member and can be locked relative to the position of the guide rail member. A positioning component is provided at each guide rail component, and the positioning component can move along the guide rail member to position the support member at the guide rail member.
2. A supporting device for supporting a train underframe crossbeam according to claim 1, characterized in that: Three or more supporting components are arranged at each of the guide rail components. When the guide rail component is provided with more than three supporting components, the positions of the supporting components are determined, and the frame crossbeams are supported by any two supporting components to achieve rapid switching of the frame of different train models.
3. A supporting device for supporting a cross beam of a train underframe according to claim 1, characterized in that: The guide rail member is provided with marking lines or positioning rods in the width direction, and the positions and colors of the marking lines or positioning rods are adapted to the underframe of the train model to be supported by the supporting member, and the position of the positioning component is determined according to the marking lines or positioning rods.
4. A supporting device for supporting a cross beam of a train underframe according to claim 1, characterized in that: The positioning component includes a locking piece, an opening is arranged on the bottom side of the locking piece, the locking piece is locked on one side of the guide rail component through the opening, a through hole is arranged on one side wall of the locking piece, the through hole is connected with the opening, the adjusting piece can contact the guide rail component through the through hole, and the adjusting piece can be locked after the position of the positioning component is determined.
5. A supporting device for supporting a train underframe crossbeam according to claim 4, characterized in that: The engaging member is provided with a rotating member on the upper side of the through hole, and the rotating member is rotatable relative to the engaging member. After the position of the positioning component is determined, the rotating member is rotated downward and contacts with the adjusting member.
6. A supporting device for supporting a train underframe crossbeam according to claim 1, characterized in that: A locking component is disposed at the bottom of the support member, and the locking component can contact the guide rail member and lock the support member relative to the guide rail member.
7. A supporting device for supporting a cross beam of a train underframe according to claim 6, characterized in that: The locking component includes a locking rod, which is arranged through the bottom of the supporting member, and the locking rod passes through the supporting member and is connected to the pressure pad. The locking rod is a bolt rod, and a first locking nut is circumferentially arranged on the bolt rod, and the first locking nut is located on the upper side of the bottom of the supporting member.
8. A supporting device for supporting a cross beam of a train underframe according to claim 6, characterized in that: The supporting structure includes a supporting cylinder, a top supporting plate is arranged on the top of the supporting cylinder, the telescopic end of the supporting cylinder passes through the top supporting plate and is connected to the top supporting member, the middle part of the top supporting member is detachably connected to the top supporting plate, and a guide rod is detachably arranged on the side of the top supporting member, and the guide rod is arranged through the top supporting plate.
9. A supporting device for supporting a cross beam of a train underframe according to claim 8, characterized in that: A screw is arranged on one side of the top support plate facing the top support member, a hollow pillar is arranged on one side of the top support member facing the top support plate, the inner surface of the pillar is connected to the screw via a threaded structure, and a second locking nut is arranged circumferentially on the screw; The top support member is a top support plate.
10. A supporting device for supporting a cross beam of a train underframe according to claim 8, characterized in that: A bottom support plate is arranged at the bottom of the support cylinder, a slider is arranged below the bottom support plate, a recess is arranged on the slider, and the shape of the recess is adapted to the shape of the guide rail component to realize the movement of the support cylinder relative to the guide rail component, the locking component is arranged through the bottom support plate, and the positioning component realizes the positioning of the support component by positioning the bottom support plate.
11. A supporting device for supporting a cross beam of a train underframe according to claim 1, characterized in that: The guide rail component includes a U-shaped seat, a sliding guide rail is arranged at the opening of the U-shaped seat, the width of the sliding guide rail is smaller than the width of the opening of the U-shaped seat, the bottom of the supporting component cooperates with the sliding guide rail, and the positioning component can move along the side wall of the U-shaped seat.
12. A supporting device for supporting a cross beam of a train underframe according to claim 1, characterized in that: The guide rail components are supported by a plurality of mounting seats, the mounting seats are arranged parallel to each other, and threaded holes are arranged on the mounting seats so that the mounting seats can be fixed on the ground.
13. Application of a supporting device for supporting a train underframe crossbeam according to any one of claims 1 to 12, characterized in that: It is used for the front-mounted planking of train underframes and can support the cross beams of the train underframes when used for the front-mounted planking of train underframes.
14. A working method of a supporting device for supporting a cross beam of a train underframe according to any one of claims 1 to 12, when applied to the planking of a train underframe, comprises the following contents: At least two groups of support units are arranged along the width direction of the train chassis, and the distance between two adjacent support units is adjusted according to the position of the crossbeam in the chassis; The positions of the supporting members are moved according to the train model so that at least two supporting members are provided at each guide rail member to support the corresponding cross beams. In this way, two or more sets of supporting units cooperate with each other, and the supporting members in the supporting units support the cross beams of the underframe of the vertical train. When the train chassis is being installed, automatic spot welding equipment is used to weld the wider beam area between the corrugated plate and the chassis, and manual spot welding is performed on the narrower beam area.
Citation Information
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