Ceramic processing equipment for ceramic lamp production
By designing the outer mold and inner mold mechanism of ceramic processing equipment, automatic injection molding and hollow molding of ceramic slurry is realized, which solves the problems of mold disassembly and hollow processing in ceramic lamp production, and improves production efficiency and molding quality.
Patent Information
- Application Number
- CN202510019062.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of ceramic lamps, during the molding process of hollow structure and small diameter ceramic lampshades, the disassembly and hollow processing of molds are more troublesome, resulting in time-consuming and labor-intensive processes and affecting the overall processing efficiency.
A ceramic processing equipment is designed to realize automatic injection molding and hollow molding of ceramic slurry by setting up an external mold mechanism and an internal mold mechanism. The outer mold mechanism includes a symmetrically distributed outer mold half frame, and the inner mold mechanism includes a top sliding frame, an inner module and a moving member. In combination with the coolant circulation system, it realizes rapid molding and automatic de-materialization of ceramic slurry.
Through automatic injection molding and hollow molding, the production efficiency of ceramic lamps is significantly improved, the time and energy of manual operation are reduced, and the molding quality and overall processing efficiency are improved.
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Figure CN119658803A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic processing, in particular to a ceramic processing device for producing ceramic lamps. Background Art
[0002] Ceramic lamps are made of ceramic materials, with good high temperature resistance and electrical insulation performance, and are easy to clean. They are widely used in home lighting, artistic lighting, and commercial places. Ceramic lamps need to be processed during production, mainly including material selection, molding, drying, firing and surface treatment; among them, ceramic molding process is the key step in ceramic processing, mainly including injection molding, compression molding, manual molding, etc.
[0003] When performing ceramic molding processing, a mold is required for compression molding. Compared with ceramic lampshades with hollow structures and smaller diameters, it is more troublesome to mold inside and disassemble the mold due to the small diameter. Manual molding methods are mostly used for processing. The manual molding process is time-consuming and labor-intensive, and is prone to damage. After subsequent molding, hollowing processing is required separately, which is troublesome and affects the overall processing efficiency of ceramic lamps. For this reason, we propose a ceramic processing equipment for ceramic lamp production to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a ceramic processing device for producing ceramic lamps to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a ceramic processing equipment for producing ceramic lamps, comprising a base and a top frame, the top of the base is fixedly mounted with two groups of symmetrically distributed first linear electric rails, the driving end of the first linear electric rails is fixedly mounted with an external mold mechanism, both ends of the top frame are vertically mounted with second linear electric rails, the bottom end of the top frame is fixedly mounted with an L-shaped bracket, the driving end of the second linear electric rail is fixedly mounted with a mounting frame, and the inner end of the mounting frame and the L-shaped bracket are fixedly mounted with an internal mold mechanism.
[0006] Preferably, the outer mold mechanism includes two symmetrically distributed outer mold half frames, the bottom ends of the outer mold half frames are fixedly mounted on the driving end of the first linear electric rail, a casting inner groove is opened on the inner side of the outer mold half frame, a limiting semi-ring is fixedly provided on the top of the casting inner groove, a slurry inlet pipe and a slurry outlet pipe are provided between the two outer mold half frames, the slurry inlet pipe and the slurry outlet pipe are respectively fixedly connected to the bottom and top of one of the outer mold half frames, and the inner ends of the slurry inlet pipe and the slurry outlet pipe extend into the casting inner groove.
[0007] Preferably, the inner mold mechanism includes a top sliding frame, which is fixedly mounted on an L-shaped bracket, and the bottom end of the top sliding frame is provided with a plurality of inner modules distributed in a circular array, the side edges of two adjacent inner modules are in contact with each other, and the inner bottoms of the plurality of inner modules are movably provided with a plurality of inner bottom modules distributed in a circular array, a connecting longitudinal rod is fixedly mounted on the inner end upper surface of the inner bottom module, the side surfaces of two adjacent inner bottom modules are in contact with each other, a middle through groove is formed in the middle of the plurality of inner bottom modules, inner grooves are provided on both side edges of the inner modules, and an outer convex filling block corresponding to the inner groove is integrally formed on the outer side of the inner bottom module, the outer convex filling block is movably clamped at the bottom of the inner groove between two adjacent inner modules, and a moving drive member is provided between the top ends of the plurality of inner modules and the top ends of the plurality of connecting longitudinal rods and the top sliding frame.
[0008] Preferably, the inner mold mechanism also includes a top sleeve frame, which is fixedly mounted on the inner end of the mounting frame, and a lifting tube is vertically inserted in the middle of the top sleeve frame, and a middle filling disk corresponding to the middle through groove is fixedly mounted on the bottom end of the lifting tube, and the middle filling disk is movably clamped in the middle through groove, and an injection cavity is formed between the outer walls of the plurality of inner modules, inner bottom modules and the middle filling disk and the inner wall of the casting inner groove.
[0009] Preferably, the driving member includes a smooth sleeve frame, which is slidably connected to the inner module, and the outer side of the inner module is fixedly provided with a plurality of telescopic cylinders corresponding to the smooth sleeve frame, and the driving end of the telescopic cylinder is fixedly installed on the outer side of the corresponding smooth sleeve frame, and a lifting shaft is vertically inserted in the middle of the smooth sleeve frame, and a first gear is rotatably installed on the side end of the smooth sleeve frame, and a first tooth groove corresponding to the first gear is provided on the outer side of the lifting shaft, and the first gear is meshingly connected with the first tooth groove, and a worm wheel is fixedly installed on the shaft end of the first gear, and a worm is meshingly connected on the outer side of the worm wheel, and the worm is rotatably installed on the outer side of the smooth sleeve frame, and a first motor is fixedly installed on the side of the outer wall of the smooth sleeve frame close to the worm, and the driving end of the first motor and the top end of the worm are fixedly installed.
[0010] Preferably, the driving member is fixedly installed through the bottom end of the lifting shaft and the top end of the inner module, and the driving member is fixedly installed through the bottom end of the lifting shaft and the top end of the connecting longitudinal rod.
[0011] Preferably, several of the inner modules are provided with hollow grooves, and hollow protrusions are movably provided in the hollow grooves. A driving frame is fixedly installed on the inner end of the hollow protrusion, and a limit pin rod is slidably inserted at the end of the driving frame. The limit pin rod is fixedly installed on the inner wall of the corresponding inner module, and a spring is provided on the side of the driving frame close to the inner module, and the spring is movably sleeved on the outer side of the limit pin rod.
[0012] Preferably, the bottom of the lifting tube is provided with a plurality of longitudinal sliding grooves distributed in a circular array, the top of the longitudinal sliding groove is slidingly clamped with a driving disk, the bottom end of the driving disk is rotatably installed with a first inclined rod corresponding to the longitudinal sliding groove, the top of the first inclined rod is slidably clamped in the longitudinal sliding groove, the bottom of the first inclined rod is rotatably installed with a second inclined rod, and the bottom of the second inclined rod is rotatably installed at the bottom of the longitudinal sliding groove, the first inclined rod and the second inclined rod can be movably clamped in the corresponding longitudinal sliding groove, the connecting part between the first inclined rod and the second inclined rod is in contact with the outer side of the corresponding driving frame, the inner top of the lifting tube is fixedly installed with a motor seat, the middle part of the motor seat is rotatably installed with a lifting screw, the bottom thread of the lifting screw passes through the middle part of the driving disk, the top of the motor seat is fixedly installed with a third motor, and the driving end of the third motor and the top of the lifting screw are fixedly installed.
[0013] Preferably, a second shaft is rotatably mounted on the side end of the top sleeve frame, a second gear is fixedly mounted on the outer side of the second shaft, a second tooth groove corresponding to the second gear is opened on the outer side of the lifting tube, the second gear and the second tooth groove are meshingly connected, a second motor is fixedly mounted on the side of the outer wall of the top sleeve frame close to the second shaft, and the driving end of the second motor is fixedly mounted on the shaft end of the second shaft.
[0014] Preferably, a cooling cavity is opened in the outer mold half frame, a liquid inlet pipe is provided at the bottom of the cooling cavity, the liquid inlet pipe is fixedly connected to the bottom of the outer mold half frame, a liquid outlet pipe is provided at the top of the cooling cavity, the liquid outlet pipe is fixedly connected to the top of the outer mold half frame, a first connecting head is detachably installed between the liquid inlet pipes on the two outer mold half frames, and a second connecting head is detachably installed between the liquid outlet pipes on the two outer mold half frames.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting up an outer mold mechanism and using an inner mold mechanism, automatic injection molding of ceramic slurry can be achieved, and the cooling of the ceramic slurry in the inner casting groove can be accelerated, so that the ceramic lamps can be quickly formed, and hollow parts can be formed in the ceramic slurry for subsequent direct hollowing, thereby improving the overall production efficiency of ceramic lamps.
[0017] 2. By setting up an outer mold mechanism and using an inner mold mechanism in conjunction, after the hollow-shaped ceramic lamp is formed, the outer mold mechanism and the inner mold mechanism can be automatically and gradually removed, thereby further improving the overall production efficiency of the ceramic lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the structural connection after the present invention is split.
[0021] Figure 3 This is a schematic diagram of the structural connection from another angle after the present invention is split.
[0022] Figure 4 It is a structural schematic diagram of the outer mold half frame in the present invention.
[0023] Figure 5 It is a structural schematic diagram of the inner mold mechanism in the present invention.
[0024] Figure 6 It is a partial structural schematic diagram of the inner mold mechanism in the present invention.
[0025] Figure 7 For the present invention Figure 6 Enlarged view of point A in the middle.
[0026] Figure 8 It is a partial structural schematic diagram of the inner mold mechanism in the present invention.
[0027] Fig. 9 It is a schematic diagram of the structural connection between the inner module and the driving member in the present invention.
[0028] Fig.10 It is a schematic diagram of the structural connection between the inner module and the hollow protrusion in the present invention.
[0029] Fig.11 For the present invention Fig.10 Enlarged view of point B in the middle.
[0030] Fig.12 For the present invention Fig.10 Enlarged view of point C in the middle.
[0031] Fig.13 It is a schematic diagram of the structural connection between the inner bottom module and the driving member in the present invention.
[0032] Fig.14 It is a schematic diagram of the structural connection of the inner mold mechanism in the present invention from another angle.
[0033] Fig.15It is a schematic diagram of the structural connection between the top sleeve frame and the lifting tube in the present invention.
[0034] Fig.16 For the present invention Fig.15 Enlarged view of point D in the middle.
[0035] Fig.17 It is a schematic diagram of the structural connection on the lifting pipe in the present invention.
[0036] Fig.18 For the present invention Fig.17 Enlarged view of point E in the middle.
[0037] Fig.19 It is a schematic diagram of the structural connection of the lifting pipe in the present invention.
[0038] Fig. 20 It is a schematic diagram of the structural connection between the lifting screw and the driving disk in the present invention.
[0039] Fig.21 It is a schematic diagram of the structural connection between the first oblique rod and the second oblique rod in the present invention.
[0040] Fig. 22 For the present invention Fig.21 Enlarged view of point F in the middle.
[0041] In the figure: 1, base; 11, first linear rail; 2, top frame; 21, second linear rail; 211, mounting frame; 22, L-shaped bracket; 3, outer mold mechanism; 31, outer mold half frame; 311, limiting half ring; 312, slurry inlet pipe; 313, slurry outlet pipe; 301, casting inner groove; 3001, cooling chamber; 32, liquid inlet pipe; 321, first connecting head; 33, liquid outlet pipe; 331, second connecting head; 4, inner mold mechanism; 41, top sliding frame; 411, telescopic cylinder; 42, inner module; 4201, inner sink; 421, hollow groove; 422, hollow convex block; 423, driving frame; 424, limiting pin rod; 425, spring; 43 , inner bottom module; 4301, outer convex filling block; 431, connecting longitudinal rod; 401, middle through groove; 44, shifting drive member; 441, smooth sleeve frame; 442, lifting shaft; 443, first gear; 4431, first tooth groove; 444, worm wheel; 445, worm; 446, first motor; 45, top sleeve frame; 46, middle filling plate; 451, lifting tube; 452, second shaft; 453, second gear; 4531, second tooth groove; 454, second motor; 4511, longitudinal sliding through groove; 4512, driving plate; 4513, first oblique rod; 4514, second oblique rod; 4515, lifting screw; 4516, motor seat; 4517, third motor. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] Example: Figure 1-22 As shown, the present invention provides a ceramic processing equipment for producing ceramic lamps, including a base 1 and a top frame 2, two groups of symmetrically distributed first linear electric rails 11 are fixedly installed on the top of the base 1, the driving end of the first linear electric rails 11 is fixedly installed with an outer mold mechanism 3, the two ends of the top frame 2 are vertically installed with second linear electric rails 21, the bottom end of the top frame 2 is fixedly installed with an L-shaped bracket 22, the driving end of the second linear electric rail 21 is fixedly installed with a mounting frame 211, and the inner end of the mounting frame 211 and the L-shaped bracket 22 are fixedly installed with an inner mold mechanism 4.
[0044] The outer mold mechanism 3 includes two symmetrically distributed outer mold half frames 31, the bottom ends of the outer mold half frames 31 are fixedly installed on the driving ends of the corresponding group of first linear electric rails 11, a casting inner groove 301 is opened on the inner side of the outer mold half frames 31, and a limiting semi-ring 311 is fixedly clamped on the top of the casting inner groove 301, and a slurry inlet pipe 312 and a slurry outlet pipe 313 are arranged between the two outer mold half frames 31, and the slurry inlet pipe 312 and the slurry outlet pipe 313 are respectively fixedly clamped on the bottom and the top of one of the outer mold half frames 31, and the inner ends of the slurry inlet pipe 312 and the slurry outlet pipe 313 extend into the casting inner groove 301. When in use, the outer end of the slurry inlet pipe 312 is connected to the output port of the slurry guide system, and the first linear electric rails 11 on both sides are opened synchronously to drive the two outer mold half frames 31 to move back to back and expand. On the contrary, the first linear electric rails 11 on both sides are opened synchronously to drive the two outer mold half frames 31 to move towards each other and close.
[0045] A cooling chamber 3001 is provided in the outer mold half frame 31, a liquid inlet pipe 32 is provided at the bottom of the cooling chamber 3001, and the liquid inlet pipe 32 is fixedly connected to the bottom of the outer mold half frame 31, and a liquid outlet pipe 33 is provided at the top of the cooling chamber 3001, and the liquid outlet pipe 33 is fixedly connected to the top of the outer mold half frame 31. A first connecting head 321 is detachably installed between the liquid inlet pipes 32 on the two outer mold half frames 31, and a second connecting head 331 is detachably installed between the liquid outlet pipes 33 on the two outer mold half frames 31. When in use, the first connecting head 321 and the second connecting head 331 are detachably installed between the liquid inlet pipes 32 and the second connecting head 331. The ends of the two connecting heads 331 are respectively connected to the output port and the input port of the coolant circulation system to control the opening of the coolant circulation system. The coolant is introduced into the corresponding two cooling chambers 3001 through the output port, the first connecting head 321, and the liquid inlet pipes 32 on both sides, and is circulated into the coolant circulation system through the liquid outlet pipes 33 on both sides and the second connecting head 331, so as to realize the circulation of the coolant in the outer mold half frames 31 on both sides, thereby facilitating the subsequent accelerated cooling of the ceramic slurry in the casting inner tank 301, so as to quickly form the ceramic lamp.
[0046] The inner mold mechanism 4 includes a top sliding frame 41, which is fixedly mounted on the L-shaped bracket 22. The bottom end of the top sliding frame 41 is provided with a plurality of inner side modules 42 distributed in a circular array. The side edges of two adjacent inner side modules 42 are in contact with each other. The inner bottoms of the plurality of inner modules 42 are movably provided with a plurality of inner bottom modules 43 distributed in a circular array. A connecting longitudinal rod 431 is fixedly mounted on the inner end upper surface of the inner bottom module 43. The side surfaces of two adjacent inner bottom modules 43 are in contact with each other. A middle through groove 401 is formed in the middle of the plurality of inner bottom modules 43. The inner side edges of the inner modules 42 are provided with inner sinking grooves 4201. By providing the inner sinking grooves 4201 , when multiple inner modules 42 contact each other in pairs, when one of the inner modules 42 needs to be disassembled, it can be directly moved horizontally to prevent mutual influence between the two adjacent inner modules 42, and the outer side of the inner bottom module 43 is integrally formed with a convex filling block 4301 corresponding to the inner sinking groove 4201, and the convex filling block 4301 is movably connected to the bottom of the inner sinking groove 4201 between the two adjacent inner modules 42. By setting the convex filling block 4301, the inner sinking groove 4201 at the bottom position is filled, and a moving drive part 44 is provided between the top ends of the multiple inner modules 42 and the top ends of the multiple connecting longitudinal rods 431 and the top sliding frame 41.
[0047] The inner mold mechanism 4 also includes a top sleeve frame 45, which is fixedly mounted on the inner end of the mounting frame 211. A lifting tube 451 is vertically inserted in the middle of the top sleeve frame 45. A middle filling disk 46 corresponding to the middle through groove 401 is fixedly mounted on the bottom end of the lifting tube 451. The middle filling disk 46 is movably connected in the middle through groove 401. An injection cavity is formed between the outer walls of multiple inner modules 42, inner bottom modules 43 and the middle filling disk 46 and the inner wall of the casting inner groove 301. During the injection molding process, the slurry guide system is controlled to open, and the ceramic slurry is introduced into the bottom of the injection cavity through the slurry inlet pipe 312, and gradually fills the entire injection cavity to realize automatic injection of the ceramic slurry.
[0048] The driving member 44 includes a smooth sleeve frame 441, which is slidably connected to the inner module 42. The outer side of the inner module 42 is fixedly provided with a plurality of telescopic cylinders 411 corresponding to the smooth sleeve frame 441. The driving end of the telescopic cylinder 411 is fixedly installed with the outer side of the corresponding smooth sleeve frame 441. A lifting shaft 442 is vertically inserted in the middle of the smooth sleeve frame 441. A first gear 443 is rotatably installed on the side end of the smooth sleeve frame 441. A first tooth groove 4431 corresponding to the first gear 443 is opened on the outer side of the lifting shaft 442. The first gear 443 and the first tooth groove 4431 are connected to the first gear 443. 431 is meshed and connected, a worm wheel 444 is fixedly installed on the shaft end of the first gear 443, a worm 445 is meshed and connected on the outer side of the worm wheel 444, and the worm 445 is rotatably installed on the outer side of the smooth sleeve frame 441, and a first motor 446 is fixedly installed on the side of the outer wall of the smooth sleeve frame 441 close to the worm 445, and the driving end of the first motor 446 and the top of the worm 445 are fixedly installed; the driving member 44 is fixedly installed through the bottom end of the lifting shaft 442 and the top of the inner module 42, and the driving member 44 is fixedly installed through the bottom end of the lifting shaft 442 and the top of the connecting longitudinal rod 431;
[0049] By controlling to open the telescopic cylinder 411, the corresponding inner module 42 is driven to translate and slide, thereby the corresponding inner module 42 is controlled to move horizontally through the connection of the lifting shaft 442; by controlling to open the telescopic cylinder 411, the corresponding inner module 42 is driven to translate and slide, thereby the corresponding inner bottom module 43 is controlled to move horizontally through the connection of the lifting shaft 442 and the connecting longitudinal rod 431; by controlling to open the first motor 446, the corresponding worm 445 is driven to control the worm wheel 444 to rotate, thereby driving the first gear 443 to rotate, and the first gear 443 and the first tooth groove 4431 are engaged and connected to drive the lifting shaft 442 to move upward, thereby controlling the corresponding inner module 42 and the inner bottom module 43 to automatically separate from the edge of the ceramic lamp to form a formed ceramic lamp.
[0050] Several inner modules 42 are provided with hollow grooves 421, and hollow protrusions 422 are movably clamped in the hollow grooves 421. A driving frame 423 is fixedly installed on the inner end of the hollow protrusion 422. The ends of the driving frame 423 are slidably inserted with limit pins 424, and the limit pins 424 are fixedly installed on the inner wall of the corresponding inner module 42. A spring 425 is provided on the side of the driving frame 423 close to the inner module 42. The spring 425 is movably sleeved on the outer side of the limit pin 424. According to the hollow position of the ceramic lamp, hollow grooves 421 of corresponding shapes are opened on the corresponding inner modules 42, and corresponding hollow protrusions 422 are movably clamped according to the shape of the hollow grooves 421.
[0051] A plurality of longitudinal sliding grooves 4511 distributed in a circular array are provided at the bottom of the lifting tube 451, a driving disk 4512 is slidably clamped at the top of the longitudinal sliding groove 4511, a first inclined rod 4513 corresponding to the longitudinal sliding groove 4511 is rotatably installed at the bottom end of the driving disk 4512, the top of the first inclined rod 4513 is slidably clamped in the longitudinal sliding groove 4511, a second inclined rod 4514 is rotatably installed at the bottom of the first inclined rod 4513, and the bottom of the second inclined rod 4514 is rotatably installed at the bottom of the longitudinal sliding groove 4511, the first inclined rod 4513 and the second inclined rod 4514 can be movably clamped in the corresponding longitudinal sliding groove 4511, the connecting portion between the first inclined rod 4513 and the second inclined rod 4514 is in contact with the outer side of the corresponding driving frame 423, a motor seat 4516 is fixedly installed at the inner top of the lifting tube 451, and a lifting screw 4515 is rotatably installed in the middle of the motor seat 4516, The bottom thread of the lifting screw 4515 passes through the middle of the driving disk 4512, and the third motor 4517 is fixedly installed on the top of the motor seat 4516. The driving end of the third motor 4517 and the top of the lifting screw 4515 are fixedly installed. The third motor 4517 is controlled to turn on to drive the lifting screw 4515 to rotate, thereby driving the driving disk 4512 and the first inclined rod 4513 to descend, and then driving the first inclined rod 4513 and the second inclined rod 4514 to bend, and through the connecting part between the first inclined rod 4513 and the second inclined rod 4514, drive the corresponding driving frame 423 to move outward, thereby controlling the hollow protrusion 422 to move outward, so that the hollow protrusion 422 passes through the ceramic slurry and makes the outer wall of the hollow protrusion 422 contact the inner wall of the cast inner groove 301, thereby forming a hollow part in the ceramic slurry, so as to directly form the hollow later, thereby improving the production efficiency of ceramic lamps.
[0052] A second shaft 452 is rotatably mounted on the side end of the top sleeve frame 45, a second gear 453 is fixedly mounted on the outer side of the second shaft 452, a second tooth groove 4531 corresponding to the second gear 453 is provided on the outer side of the lifting tube 451, the second gear 453 and the second tooth groove 4531 are meshingly connected, a second motor 454 is fixedly mounted on the outer wall of the top sleeve frame 45 close to the second shaft 452, a driving end of the second motor 454 and the shaft end of the second shaft 452 are fixedly mounted, the second motor 454 is controlled to start driving the second shaft 452 to drive the second gear 453 to rotate, the second gear 453 and the second tooth groove 4531 are meshingly connected, the lifting tube 451 is driven to control the middle filling plate 46 to move upward, and the formed ceramic lamp is automatically separated from the edge of the ceramic lamp.
[0053] Working principle: When in use, connect the outer end of the slurry inlet pipe 312 to the output port of the slurry guide system, and connect the ends of the first connecting head 321 and the second connecting head 331 to the output port and the input port of the coolant circulation system respectively;
[0054] According to the hollow positions of the ceramic lamps, corresponding hollow grooves 421 of corresponding shapes are opened on the corresponding inner modules 42, and corresponding hollow protrusions 422 are movably clamped according to the shapes of the hollow grooves 421;
[0055] Assemble the multiple inner side modules 42 with each other, the multiple inner bottom modules 43 with each other, and the middle filling disk 46 with each other, and fill the inner sink groove 4201 at the bottom position with the outer convex filling block 4301. Then, place the assembled multiple inner side modules 42, the multiple inner bottom modules 43, and the middle filling disk 46 between the two outer mold half frames 31, and synchronously control the opening of the first linear electric rails 11 on both sides to drive the two outer mold half frames 31 to move toward each other and close, so that an injection cavity is formed between the outer walls of the multiple inner side modules 42, the inner bottom modules 43, and the middle filling disk 46 and the inner wall of the casting inner groove 301;
[0056] Subsequently, the slurry guiding system is controlled to be turned on, and the ceramic slurry is introduced into the bottom of the injection cavity through the slurry inlet pipe 312, and gradually fills the entire injection cavity, thereby realizing automatic injection molding of the ceramic slurry;
[0057] Subsequently, the third motor 4517 is controlled to start driving the lifting screw 4515 to rotate, thereby driving the driving plate 4512 and the first oblique rod 4513 to descend, and then driving the first oblique rod 4513 and the second oblique rod 4514 to bend, and through the connection between the first oblique rod 4513 and the second oblique rod 4514, the corresponding driving frame 423 is driven to move outward, thereby controlling the hollow protrusion 422 to move outward, so that the hollow protrusion 422 passes through the ceramic slurry and the outer wall of the hollow protrusion 422 contacts the inner wall of the casting inner groove 301, so as to form a hollow part in the ceramic slurry, so as to facilitate the subsequent direct hollowing;
[0058] Subsequently, the coolant circulation system is controlled to be turned on, and the coolant is introduced into the corresponding two cooling chambers 3001 through the output port, the first connecting head 321, and the liquid inlet pipes 32 on both sides, and is circulated into the coolant circulation system through the liquid outlet pipes 33 on both sides and the second connecting head 331, so as to realize the circulation of the coolant in the outer mold half frames 31 on both sides, thereby facilitating the subsequent accelerated cooling of the ceramic slurry in the casting inner tank 301, so as to quickly form the ceramic lamp;
[0059] After forming, the first oblique rod 4513 and the second oblique rod 4514 are first reset, and under the action of the spring 425, the plurality of hollow protrusions 422 are reset;
[0060] Then, the second motor 454 is controlled to start driving the second shaft 452 to drive the second gear 453 to rotate, and the second gear 453 is meshed with the second tooth groove 4531 to drive the lifting tube 451 to control the middle filling plate 46 to move upward, and the formed ceramic lamp is automatically separated from the edge of the ceramic lamp;
[0061] Subsequently, the first motor 446 is controlled to start driving the corresponding worm 445 to control the worm wheel 444 to rotate, thereby driving the first gear 443 to rotate, cooperating with the meshing connection of the first gear 443 and the first tooth groove 4431, driving the lifting shaft 442 to move upward, and controlling the corresponding inner bottom module 43 to move upward in turn, first disengaging from other adjacent inner bottom modules 43, and then controlling the telescopic cylinder 411 to start driving the corresponding inner side module 42 to slide in translation, thereby controlling the corresponding inner bottom module 43 to move horizontally through the connection between the lifting shaft 442 and the connecting longitudinal rod 431, and then controlling the lifting shaft 442 to move upward again, controlling the corresponding inner bottom module 43 to automatically disengage from the edge of the ceramic lamp to form the ceramic lamp, until multiple inner bottom modules 43 are all disengaged;
[0062] Subsequently, the corresponding inner module 42 is driven to slide in translation by controlling the opening of the telescopic cylinder 411, so that the corresponding inner module 42 is controlled to move horizontally through the connection of the lifting shaft 442, and then the corresponding lifting shaft 442 is controlled to move upward, and the corresponding inner module 42 is controlled to automatically detach from the edge of the ceramic lamp to automatically detach from the formed ceramic lamp, until all the inner modules 42 are detached, so as to realize the automatic stripping of the multiple inner mold mechanisms 4;
[0063] Subsequently, the first linear electric rails 11 on both sides are turned on synchronously to drive the two outer mold half frames 31 to move backwards and unfold, and the outer mold mechanism 3 automatically removes the material;
[0064] In this way, the automatic injection molding production of ceramic lamps with hollow shapes is realized, which effectively enhances the overall production efficiency of ceramic lamps.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ceramic processing device for producing ceramic lamps, comprising a base (1) and a top frame (2), characterized in that: Two groups of symmetrically distributed first linear electric rails (11) are fixedly mounted on the top of the base (1); an outer mold mechanism (3) is fixedly mounted on the driving end of the first linear electric rails (11); second linear electric rails (21) are vertically mounted on both ends of the top frame (2); an L-shaped bracket (22) is fixedly mounted on the bottom end of the top frame (2); a mounting frame (211) is fixedly mounted on the driving end of the second linear electric rail (21); and an inner mold mechanism (4) is fixedly mounted on the inner end of the mounting frame (211) and the L-shaped bracket (22).
2. The ceramic processing equipment for producing ceramic lamps according to claim 1, characterized in that: The outer mold mechanism (3) comprises two symmetrically distributed outer mold half frames (31), the bottom ends of the outer mold half frames (31) are fixedly mounted on the driving end of the first linear electric rail (11), a casting inner groove (301) is provided on the inner side of the outer mold half frames (31), a limiting semi-ring (311) is fixedly clamped on the top of the casting inner groove (301), a slurry inlet pipe (312) and a slurry outlet pipe (313) are provided between the two outer mold half frames (31), the slurry inlet pipe (312) and the slurry outlet pipe (313) are respectively fixedly clamped on the bottom and the top of one of the outer mold half frames (31), and the inner ends of the slurry inlet pipe (312) and the slurry outlet pipe (313) extend into the casting inner groove (301).
3. The ceramic processing equipment for producing ceramic lamps according to claim 2, characterized in that: The inner mold mechanism (4) comprises a top sliding frame (41), wherein the top sliding frame (41) is fixedly mounted on an L-shaped bracket (22), wherein the bottom end of the top sliding frame (41) is provided with a plurality of inner side modules (42) distributed in a circular array, wherein the side edges of two adjacent inner side modules (42) contact each other, wherein the inner bottoms of the plurality of inner side modules (42) are movably provided with a plurality of inner bottom modules (43) distributed in a circular array, wherein a connecting longitudinal rod (431) is fixedly mounted on the inner end upper surface of the inner bottom module (43), wherein the side surfaces of two adjacent inner bottom modules (43) contact each other, and wherein the plurality of inner bottom modules (43) are provided with a plurality of inner bottom modules (43) arranged in a circular array. A central through groove (401) is formed in the middle of the inner bottom module (43), and inner grooves (4201) are provided at the two side edges of the inner side module (42). An outer side of the inner bottom module (43) is integrally formed with an outer convex filling block (4301) corresponding to the inner groove (4201), and the outer convex filling block (4301) is movably connected to the bottom of the inner groove (4201) between two adjacent inner side modules (42). A moving drive member (44) is provided between the top ends of the plurality of inner modules (42) and the top ends of the plurality of connecting longitudinal rods (431) and the top sliding frame (41).
4. The ceramic processing equipment for producing ceramic lamps according to claim 3, characterized in that: The inner mold mechanism (4) further comprises a top sleeve frame (45), the top sleeve frame (45) being fixedly mounted on the inner end of the mounting frame (211), a lifting tube (451) being vertically inserted in the middle of the top sleeve frame (45), a middle filling plate (46) corresponding to the middle through groove (401) being fixedly mounted at the bottom end of the lifting tube (451), the middle filling plate (46) being movably engaged in the middle through groove (401), and an injection cavity being formed between the outer walls of the plurality of inner side modules (42), the inner bottom modules (43) and the middle filling plate (46) and the inner wall of the casting inner groove (301).
5. The ceramic processing equipment for producing ceramic lamps according to claim 3, characterized in that: The driving member (44) comprises a smooth sleeve frame (441), the smooth sleeve frame (441) is slidably connected to the inner module (42), the outer side of the inner module (42) is fixedly provided with a plurality of telescopic cylinders (411) corresponding to the smooth sleeve frame (441), the driving end of the telescopic cylinder (411) is fixedly installed with the outer side of the corresponding smooth sleeve frame (441), a lifting shaft (442) is vertically inserted in the middle of the smooth sleeve frame (441), a first gear (443) is rotatably installed on the side end of the smooth sleeve frame (441), and the outer side of the lifting shaft (442) is provided with a gear (443) and a gear (443) for rotating the first ... are provided on the outer side of the lifting shaft (442). The first gear (443) corresponds to the first tooth groove (4431), the first gear (443) and the first tooth groove (4431) are meshingly connected, a worm wheel (444) is fixedly installed on the shaft end of the first gear (443), the outer side of the worm wheel (444) is meshingly connected with a worm (445), the worm (445) is rotatably installed on the outer side of the smooth sleeve (441), a first motor (446) is fixedly installed on the side of the outer wall of the smooth sleeve (441) close to the worm (445), and the driving end of the first motor (446) and the top end of the worm (445) are fixedly installed.
6. The ceramic processing equipment for producing ceramic lamps according to claim 5, characterized in that: The driving member (44) is fixedly installed through the bottom end of the lifting shaft (442) and the top end of the inner module (42), and the driving member (44) is fixedly installed through the bottom end of the lifting shaft (442) and the top end of the connecting longitudinal rod (431).
7. The ceramic processing equipment for producing ceramic lamps according to claim 4, characterized in that: Several of the inner modules (42) are provided with hollow grooves (421), and hollow protrusions (422) are movably arranged in the hollow grooves (421). A driving frame (423) is fixedly installed at the inner end of the hollow protrusion (422), and a limit pin (424) is slidably inserted at the end of the driving frame (423). The limit pin (424) is fixedly installed on the inner wall of the corresponding inner module (42). A spring (425) is provided on the side of the driving frame (423) close to the inner module (42), and the spring (425) is movably sleeved on the outer side of the limit pin (424).
8. The ceramic processing equipment for producing ceramic lamps according to claim 7, characterized in that: The bottom of the lifting tube (451) is provided with a plurality of longitudinal sliding grooves (4511) distributed in an annular array, the top of the longitudinal sliding groove (4511) is slidably clamped with a driving disk (4512), the bottom end of the driving disk (4512) is rotatably mounted with a first inclined rod (4513) corresponding to the longitudinal sliding groove (4511), the top of the first inclined rod (4513) is slidably clamped in the longitudinal sliding groove (4511), the bottom of the first inclined rod (4513) is rotatably mounted with a second inclined rod (4514), the bottom of the second inclined rod (4514) is rotatably mounted on the bottom of the longitudinal sliding groove (4511), the first inclined rod (4513) and the second inclined rod (4514) are rotatably mounted on the bottom of the longitudinal sliding groove (4511), 14) can be movably engaged in the corresponding longitudinal sliding groove (4511), the connecting part between the first inclined rod (4513) and the second inclined rod (4514) is in contact with the outer side of the corresponding driving frame (423), the inner top of the lifting tube (451) is fixedly installed with a motor seat (4516), the middle part of the motor seat (4516) is rotatably installed with a lifting screw (4515), the bottom thread of the lifting screw (4515) passes through the middle part of the driving disk (4512), the top of the motor seat (4516) is fixedly installed with a third motor (4517), and the driving end of the third motor (4517) and the top of the lifting screw (4515) are fixedly installed.
9. The ceramic processing equipment for producing ceramic lamps according to claim 4, characterized in that: A second shaft (452) is rotatably mounted on the side end of the top sleeve frame (45), a second gear (453) is fixedly mounted on the outer side of the second shaft (452), a second tooth groove (4531) corresponding to the second gear (453) is opened on the outer side of the lifting tube (451), the second gear (453) and the second tooth groove (4531) are meshingly connected, a second motor (454) is fixedly mounted on one side of the outer wall of the top sleeve frame (45) close to the second shaft (452), and a driving end of the second motor (454) is fixedly mounted on the shaft end of the second shaft (452).
10. The ceramic processing equipment for producing ceramic lamps according to claim 2, characterized in that: A cooling cavity (3001) is provided in the outer mold half frame (31); a liquid inlet pipe (32) is provided at the bottom of the cooling cavity (3001); the liquid inlet pipe (32) is fixedly connected to the bottom of the outer mold half frame (31); a liquid outlet pipe (33) is provided at the top of the cooling cavity (3001); the liquid outlet pipe (33) is fixedly connected to the top of the outer mold half frame (31); a first connecting head (321) is detachably installed between the liquid inlet pipes (32) on the two outer mold half frames (31); and a second connecting head (331) is detachably installed between the liquid outlet pipes (33) on the two outer mold half frames (31).