High-specific-energy power battery convenient to overhaul and overhaul method
By setting an adjustable fixed plate and a bearing plate on the housing of a high-specific energy power battery, the separation of the current contact and the conductive contact is solved, and the problem of cumbersome battery maintenance in the prior art is solved and maintenance efficiency is improved.
Patent Information
- Application Number
- CN202411445029.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-03-21
AI Technical Summary
The existing high-specific energy power batteries are inefficient in maintenance and replacement due to the complex fixed structure and complicated wire connections.
By providing an adjustable fixing plate and a bearing plate on the battery case, the current contact and conductive contact are separated by the cooperation of the screw rod and nut, thereby realizing separate disassembly and overall disassembly maintenance of the battery pack.
This method simplifies the maintenance process of the battery pack, reduces the cumbersomeness of disassembly and installation, improves the maintenance efficiency of the battery pack, and avoids the impact on the normal operation of other battery packs.
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Figure CN119674414A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of high specific energy power batteries, and in particular to a high specific energy power battery that is easy to maintain and a maintenance method. Background Art
[0002] High specific energy power battery refers to a battery with a higher specific energy. This type of battery can store more energy in the same volume or weight. It is an important technical means to improve the range of electric vehicles. It generally includes lithium-ion batteries, lithium polymer batteries, lithium iron phosphate batteries and nickel-hydrogen batteries. In recent years, with the progress of material science and battery technology, the energy density of high specific energy power batteries has been continuously improved. For example, the use of new materials such as high-nickel positive electrode materials and silicon-carbon negative electrode materials can significantly improve the specific energy of batteries.
[0003] The patent application with publication number CN209150243U, a high specific energy power battery pack, relates to the technical field of electric vehicle power batteries, and includes a battery module. The battery module consists of a module shell and a soft-pack battery cell module installed inside the module shell. The soft-pack battery cell module consists of a plurality of soft-pack battery cells distributed side by side, each soft-pack battery cell is provided with a protruding battery cell ear at the upper end, the upper end of the module shell is open, and a long groove-shaped bayonet is provided on the side wall of the module shell, and the soft-pack battery cell module is installed in the module shell by a positioning mechanism. The utility model has a simple structure, improves the assembly efficiency of the battery pack, has a relatively compact structure, is light in weight, and has a low production cost.
[0004] Existing high-energy-density power batteries are generally used in groups, but they will be damaged as soon as they are used. Since the overall cost of the battery pack is relatively high, the damaged battery pack is generally replaced individually to ensure the battery life of the battery pack. When inspecting and replacing the existing battery pack, the battery pack casing needs to be disassembled, and then the damaged battery pack is disassembled. During installation, more fixed structures are set between the battery and the casing for stability, which makes the disassembly of the battery pack more troublesome. In addition, the battery packs are connected by wires. When disassembling and installing, the wires need to be disassembled and welded, which increases the cumbersomeness of battery pack maintenance and reduces the battery maintenance efficiency.
[0005] Therefore, it is necessary to invent a high specific energy power battery and maintenance method that is easy to maintain to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a high-energy-density power battery and maintenance method that are easy to maintain. By loosening the position of a fixing plate and adjusting the position of a supporting plate, both methods can separate the current contacts and the conductive contacts, thereby realizing the separate disassembly and maintenance of the battery pack and the disassembly and maintenance of the entire battery pack group, so as to solve the problem in the prior art that the disassembly and maintenance of the battery pack is cumbersome and affects the normal use of the remaining battery packs.
[0007] In order to achieve the above object, the present invention provides the following technical solution: a high specific energy power battery that is easy to maintain, comprising a shell, a baffle is installed on one side of the shell, a heat dissipation grille is symmetrically opened on the side of the shell away from the baffle, a plurality of battery packs are arranged on the shell, current contacts are symmetrically installed on the battery packs, and the current contacts are used for charging and discharging the battery packs;
[0008] An inspection component, arranged above the housing, for inspecting the battery pack;
[0009] The fixing component is arranged on the outer shell and is used to fix the battery pack.
[0010] As a preferred solution of the present invention, the maintenance component includes connecting grooves, which are opened on the top of the shell, and the number of the connecting grooves is the same as the number of battery packs. A through groove is opened at the bottom of each group of connecting grooves, and the through groove is connected to the inside of the shell.
[0011] As a preferred solution of the present invention, a fixing plate is covered above the connecting groove, and multiple sets of screw rods are connected through the edge of the fixing plate. A spring is sleeved on the screw rod, and the top of the spring is in contact with the top of the screw rod, and the bottom of the spring is in contact with the fixing plate.
[0012] As a preferred solution of the present invention, a screw hole is provided at the bottom of the connection groove, and the screw hole is threadedly connected to the screw rod, and conductive contacts are symmetrically installed below the fixing plate, and the conductive contacts are in contact with the corresponding current contacts.
[0013] As a preferred solution of the present invention, a ceramic battery core is installed above the fixing plate, and the ceramic battery core is electrically connected to the corresponding conductive contacts, and copper sheets are connected between each group of the conductive contacts.
[0014] As a preferred solution of the present invention, the fixing component includes a sliding cavity, which is symmetrically opened on the inner wall of the shell, and a connecting cavity is symmetrically opened on the outer side of the shell, and the connecting cavity is arranged above the corresponding sliding cavity, and is arranged opposite to the inside and outside. A screw is rotatably connected in the sliding cavity, and the top of the screw penetrates the inner wall of the sliding cavity.
[0015] As a preferred solution of the present invention, a bearing plate is provided in the outer shell, connecting plates are symmetrically installed on the bearing plate, and the connecting plates are slidably connected to the sliding cavity, threaded holes are opened in the two groups of connecting plates, and the threaded holes are threadedly connected to the corresponding screws, nuts are installed above the screws, and the nuts are arranged in the connecting cavity.
[0016] As a preferred solution of the present invention, multiple groups of sliding rods are installed in the two groups of sliding cavities, and the sliding rods are slidably connected to the connecting plate, a fixed frame is installed above the supporting plate, and the number of the fixed frames is the same as the number of battery packs, and a rubber pad is installed in each group of the fixed frames, and the rubber pad fits with the corresponding bottom of the battery pack.
[0017] A method for repairing a high-energy-density power battery that is easy to repair, comprising the high-energy-density power battery that is easy to repair as described above, and the specific processing steps are as follows:
[0018] S1: By rotating each set of screw rods, the screw rods are disengaged from the screw holes. At this time, the conductive contacts below the fixing plate are disengaged from the current contacts, so that the corresponding battery pack below can be pulled out of the fixing frame;
[0019] S2: By turning the nut, the screw and the threaded hole are matched, so that the carrier plate drives all the battery packs to move downward, so that the current contacts and the conductive contacts are separated, so that all the battery packs can be pulled out of the fixed frame, and conversely, each group of battery packs can be fixed.
[0020] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:
[0021] By unscrewing the screw rod out of the screw hole, the fixing plate can drive the conductive contact to detach from the current contact, so that the battery pack can be repaired and replaced separately according to the damaged position, and the normal operation of other battery packs will not be affected during the repair and replacement process. When a large-scale repair of the battery pack is required, the current contacts of each group of battery packs can be detached from the conductive contacts by adjusting the supporting plate downward. This method can not only quickly fix the battery pack, but also disassemble and repair the battery pack as a whole. The disassembly of the two does not require the disassembly and welding of the copper sheet. Therefore, the disassembly and repair method can be selected according to the actual situation, thereby greatly improving the disassembly and repair efficiency of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the fixed plate layout structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the battery pack layout structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the internal structure of the housing of the present invention;
[0027] Figure 5 It is a schematic diagram of the shell planing structure of the present invention;
[0028] Figure 6 It is a schematic diagram of the matching structure of the current contact and the conductive contact of the present invention;
[0029] Figure 7 For the present invention Figure 5 The enlarged structural diagram at A in the middle;
[0030] Figure 8 For the present invention Figure 6 The enlarged structural diagram at B in the middle;
[0031] Fig. 9 For the present invention Figure 4 Enlarged structural diagram at point C in the middle.
[0032] Description of reference numerals:
[0033] 001, casing; 101, baffle; 102, heat dissipation grille; 103, battery pack; 104, current contact; 002, maintenance assembly; 201, connecting slot; 202, through slot; 203, screw rod; 204, spring; 205, screw hole; 206, conductive contact; 207, ceramic battery cell; 208, copper sheet; 209, fixing plate; 003, fixing assembly; 301, sliding cavity; 302, connecting cavity; 303, screw rod; 304, bearing plate; 305, connecting plate; 306, threaded hole; 307, nut; 308, sliding rod; 309, fixing frame; 310, rubber pad. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0035] The present invention provides Figure 1-9The high specific energy power battery shown in the figure, which is easy to repair, comprises a housing 001, a baffle 101 is installed on one side of the housing 001, a heat dissipation grille 102 is symmetrically opened on the side of the housing 001 away from the baffle 101, and the housing 001 is provided with a plurality of battery packs 103, and current contacts 104 are symmetrically installed on the battery packs 103, and the current contacts 104 are used for charging and discharging the battery packs 103;
[0036] The maintenance component 002 is arranged above the housing 001 and is used to perform maintenance on the battery pack 103;
[0037] The fixing component 003 is disposed on the outer shell 001 and is used to fix the battery pack 103 .
[0038] Furthermore, in the above structure, the maintenance component 002 includes connection grooves 201, which are opened on the top of the shell 001, and the number of the connection grooves 201 is the same as the number of battery packs 103. A through groove 202 is opened at the bottom of each group of connection grooves 201, and the through groove 202 is connected to the inside of the shell 001.
[0039] The through groove 202 can connect the connection groove 201 and the interior of the housing 001 .
[0040] Furthermore, in the above structure, a fixing plate 209 covers the connection groove 201, and multiple sets of screw rods 203 are connected through the edge of the fixing plate 209. A spring 204 is sleeved on the screw rod 203. The top of the spring 204 fits with the top of the screw rod 203, and the bottom of the spring 204 fits with the fixing plate 209.
[0041] The fixing plate 209 is moved downward along the plurality of screw rods 203 by the spring 204 , so that the fixing plate 209 moves into the connecting groove 201 and the through groove 202 .
[0042] Furthermore, in the above structure, a screw hole 205 is provided at the bottom of the connection slot 201 , and the screw hole 205 is screwed to the screw rod 203 , and conductive contacts 206 are symmetrically installed below the fixing plate 209 , and the conductive contacts 206 are in contact with the corresponding current contacts 104 .
[0043] The screw rod 203 moves into the screw hole 205 , so that the fixing plate 209 drives the conductive contact 206 to contact the current contact 104 .
[0044] Furthermore, in the above structure, a ceramic battery core 207 is installed above the fixing plate 209 , and the ceramic battery core 207 is electrically connected to the corresponding conductive contacts 206 , and a copper sheet 208 is connected between each group of conductive contacts 206 .
[0045] The copper sheet 208 can be used to connect the currents of the battery packs 103 to form a battery pack.
[0046] Furthermore, in the above structure, the fixing component 003 includes a sliding cavity 301, which is symmetrically opened on the inner wall of the shell 001, and a connecting cavity 302 is symmetrically opened on the outer side of the shell 001, and the connecting cavity 302 is arranged above the corresponding sliding cavity 301, and is arranged opposite to the inside and outside, and a screw rod 303 is rotatably connected in the sliding cavity 301, and the top of the screw rod 303 penetrates the inner wall of the sliding cavity 301.
[0047] Furthermore, in the above structure, a supporting plate 304 is provided in the outer shell 001, and a connecting plate 305 is symmetrically installed on the supporting plate 304, and the connecting plate 305 is slidingly connected to the sliding cavity 301, and threaded holes 306 are opened in the two groups of connecting plates 305, and the threaded holes 306 are screwed with the corresponding screw rods 303, and a nut 307 is installed above the screw rod 303, and the nut 307 is arranged in the connecting cavity 302.
[0048] The screw rod 303 can be driven to rotate by rotating the nut 307 , so that the screw rod 303 rotates in the threaded hole 306 , and the connecting plate 305 drives the bearing plate 304 to move up and down.
[0049] Furthermore, in the above structure, multiple groups of sliding rods 308 are installed in the two groups of sliding cavities 301, and the sliding rods 308 are slidably connected to the connecting plate 305, a fixing frame 309 is installed above the supporting plate 304, and the number of the fixing frames 309 is the same as the number of battery packs 103, and a rubber pad 310 is installed in each group of the fixing frames 309, and the rubber pad 310 is fitted with the bottom of the corresponding battery pack 103.
[0050] The battery pack 103 can be limited by the fixing frame 309 , and the battery pack 103 can be fixed by moving the supporting plate 304 up and down.
[0051] A method for repairing a high-energy-density power battery that is easy to repair, comprising the above-mentioned high-energy-density power battery that is easy to repair, and the specific processing steps are as follows:
[0052] S1: By rotating each set of screw rods 203, the screw rods 203 are disengaged from the screw holes 205. At this time, the conductive contacts 206 below the fixing plate 209 are disengaged from the current contacts 104, so that the corresponding battery packs 103 below can be pulled out of the fixing frame 309.
[0053] S2: By rotating the nut 307, the screw 303 and the threaded hole 306 are matched, so that the supporting plate 304 drives all the battery packs 103 to move downward, so that the current contacts 104 and the conductive contacts 206 are separated, so that all the battery packs 103 can be pulled out from the fixing frame 309, and conversely, each group of battery packs 103 can be fixed.
[0054] like Figure 1-9 As shown, when the battery pack 103 is damaged, the repair method is determined according to the damage of the battery pack 103. When the battery pack 103 is damaged over a large area and needs to be repaired and replaced, the nut 307 drives the screw rod 303 to rotate, so that the carrier plate 304 drives multiple groups of battery packs 103 to move, so that the battery pack 103 can be pulled out of the fixing frame 309. In this way, there is no need to disassemble and weld the additional copper sheet 208. When a separate replacement is required, it is only necessary to unscrew the screw rod 203 at the corresponding position from the screw hole 205. At this time, the fixing The plate 209 moves upward, thereby separating the current contact 104 and the conductive contact 206, so that the battery pack 103 at the corresponding position can be detached from the fixed frame 309. In this way, after the battery pack 103 is disassembled, it does not affect the normal operation of other battery packs 103. After the power is turned on, the remaining battery packs 103 can still continue to work. Through the above two methods, the battery pack 103 can be inspected and repaired, and the tediousness of the inspection and disassembly of the battery pack 103 is reduced. The battery pack 103 can also be disassembled according to actual needs to improve the efficiency of the inspection and disassembly of the battery pack 103.
[0055] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high specific energy power battery that is easy to maintain, comprising a housing (001), characterized in that: A baffle (101) is installed on one side of the housing (001); a heat dissipation grille (102) is symmetrically provided on a side of the housing (001) away from the baffle (101); a plurality of battery packs (103) are arranged on the housing (001); current contacts (104) are symmetrically installed on the battery packs (103); and the current contacts (104) are used for charging and discharging the battery packs (103); A maintenance component (002), arranged above the housing (001), for performing maintenance on the battery pack (103); The fixing component (003) is arranged on the outer shell (001) and is used to fix the battery pack (103).
2. A high specific energy power battery that is easy to maintain according to claim 1, characterized in that: The maintenance component (002) comprises connection slots (201), which are opened on the top of the shell (001) and the number of the connection slots (201) is the same as the number of battery packs (103). A through slot (202) is opened at the bottom of each group of the connection slots (201), and the through slot (202) is connected to the inside of the shell (001).
3. A high specific energy power battery that is easy to maintain according to claim 2, characterized in that: The connection groove (201) is covered with a fixing plate (209), and a plurality of sets of screw rods (203) are connected through the edge of the fixing plate (209). A spring (204) is sleeved on the screw rod (203), and the top of the spring (204) is in contact with the top of the screw rod (203), and the bottom of the spring (204) is in contact with the fixing plate (209).
4. A high specific energy power battery that is easy to maintain according to claim 3, characterized in that: The bottom of the connection groove (201) is provided with a screw hole (205), and the screw hole (205) is screwed to the screw rod (203). Conductive contacts (206) are symmetrically installed below the fixing plate (209), and the conductive contacts (206) are fitted with corresponding current contacts (104).
5. A high specific energy power battery that is easy to maintain according to claim 4, characterized in that: A ceramic battery core (207) is installed above the fixing plate (209), and the ceramic battery core (207) is electrically connected to a corresponding conductive contact (206), and a copper sheet (208) is connected between each group of the conductive contacts (206).
6. The high specific energy power battery that is easy to maintain according to claim 1, characterized in that: The fixing assembly (003) comprises a sliding cavity (301), wherein the sliding cavity (301) is symmetrically provided on the inner wall of the outer shell (001), and a connecting cavity (302) is symmetrically provided on the outer side of the outer shell (001), and the connecting cavity (302) is arranged above the corresponding sliding cavity (301) and is arranged opposite to the inside and outside, and a screw rod (303) is rotatably connected in the sliding cavity (301), and the upper part of the screw rod (303) penetrates the inner wall of the sliding cavity (301).
7. A high specific energy power battery that is easy to maintain according to claim 6, characterized in that: A bearing plate (304) is arranged in the housing (001), and connecting plates (305) are symmetrically mounted on the bearing plate (304), and the connecting plates (305) are slidably connected to the sliding cavity (301), threaded holes (306) are opened in the two groups of connecting plates (305), and the threaded holes (306) are threadedly connected to the corresponding screw rods (303), and a nut (307) is installed above the screw rod (303), and the nut (307) is arranged in the connecting cavity (302).
8. The high specific energy power battery that is easy to maintain according to claim 7, characterized in that: A plurality of groups of sliding rods (308) are installed in the two groups of sliding cavities (301), and the sliding rods (308) are slidably connected to the connecting plate (305). A fixing frame (309) is installed above the carrying plate (304), and the number of the fixing frames (309) is the same as the number of the battery packs (103). A rubber pad (310) is installed in each group of the fixing frames (309), and the rubber pad (310) is in contact with the bottom of the corresponding battery pack (103).
9. A method for repairing a high-energy-density power battery that is easy to repair, comprising a high-energy-density power battery that is easy to repair as claimed in any one of claims 1 to 8, characterized in that: The processing steps are as follows: S1: By rotating each set of screw rods (203), the screw rods (203) are disengaged from the screw holes (205), and the conductive contacts (206) below the fixing plate (209) are disengaged from the current contacts (104), so that the corresponding battery packs (103) below can be pulled out from the fixing frame (309); S2: By rotating the nut (307), the screw rod (303) and the threaded hole (306) are matched, so that the supporting plate (304) drives all the battery packs (103) to move downward, so that the current contact (104) and the conductive contact (206) are separated, so that all the battery packs (103) can be pulled out of the fixing frame (309), and conversely, each group of battery packs (103) can be fixed.
Citation Information
Patent Citations
High-specific-energy power battery pack
CN209150243U