Blind box packaging method
By introducing classified transmission devices, disordered material push structures and disordered combined flow components into the blind box packaging assembly line, the regularity problem of traditional blind box feeding devices is solved, disorderly disruption and random sorting of blind boxes are realized, and the fairness of extraction and market value are ensured.
Patent Information
- Application Number
- CN202510061720.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-25
AI Technical Summary
There are fixed rules for traditional blind box feeding devices, which leads to the inability to achieve disorderly disruption of blind boxes, affecting the fairness of extraction and market value.
The packaging assembly line is adopted, including the boxing machine assembly line, classification transmission device, disorderly pushing structure and disorderly combined flow components. Through the coordinated work of these components, disorderly disruption and random sorting of blind boxes are achieved.
Ensure that the order of blind boxes is completely disrupted, avoid consumers from mastering the rules of blind boxes, and ensure the fairness of the extraction and market value.
Smart Images

Figure CN119683117A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of blind box packaging, and in particular to a blind box packaging method. Background Art
[0002] Blind boxes are toy boxes that consumers cannot know the specific product styles in advance and have random properties. This trendy toy, which originated in Japan, was originally called minifigures. After becoming popular in Europe and the United States, it began to be called blind boxes. As a trendy toy, blind boxes have accurately entered the young consumer market, and many "blind box +" business models such as archaeological blind boxes, stationery blind boxes, beauty blind boxes, and snack blind boxes have also emerged rapidly.
[0003] In the production process of blind boxes, how to achieve disorderly feeding of blind boxes has become an important issue. Traditional feeding devices often have fixed rules when feeding hidden models, so that there is a pattern to be found when packaging and feeding hidden blind boxes. Blind boxes cannot be fed disorderly. Consumers may infer the items in the blind box based on the production order, thereby reducing the attractiveness and market value of the blind box and affecting the fairness of the blind box drawing. Summary of the invention
[0004] The present invention provides a blind box packaging method, aiming to solve the technical problem that the material device in the related technology often has a fixed rule when feeding hidden items.
[0005] A blind box packaging method of the present invention is carried out using a packaging assembly line, and the packaging assembly line comprises:
[0006] A plurality of cartoning machine production lines, each of which is connected to a conveyor line 1;
[0007] A classification transmission device is arranged on one side of the cartoning machine assembly line, and the classification transmission device includes a receiving conveyor belt structure, a transfer component and a plurality of classification transmission lines. The receiving conveyor belt structure is perpendicular to the conveying direction of the classification transmission line, and the transfer component is used to transfer a plurality of conventional blind boxes and a hidden blind box on the receiving conveyor belt structure to a classification transmission line;
[0008] A plurality of conveyor lines 2 are evenly arranged on one side of the classification transmission device, the conveyor lines 2 are connected to the classification transmission line, the conveyor lines 2 correspond to the classification transmission line one by one, and the plurality of conveyor lines 2 are all connected with a disordered material pushing structure, and the disordered material pushing structure is used to push the blind boxes disorderly and disrupt the order of the blind boxes;
[0009] A plurality of middle box machines are arranged on one side of the classification and transmission device, and one of the middle box machines is connected to two disordered material pushing structures, and the middle box machine is used to load the blind boxes after the disordered material pushing structures have disrupted the order into the interior of the medium packaging box;
[0010] Two conveyor lines three are connected to the discharge port of the medium box machine, and the conveyor line three is used to convey the medium packaging boxes after being loaded into the blind box;
[0011] A disordered merging component is connected to the conveyor line three, and is used to disorderly scramble the order of multiple medium-sized packaging boxes conveyed by the conveyor line three. The disordered merging component is connected to the packaging line;
[0012] The blind box packaging method includes the following steps:
[0013] S1. One cartoning machine assembly line puts hidden toys into a single packaging box to form a hidden blind box, and the other cartoning machine assembly lines put regular toys into a single packaging box to form regular blind boxes, and multiple cartoning machine assembly lines convey regular blind boxes and hidden blind boxes to multiple conveyor lines respectively;
[0014] S2, multiple conveyor lines convey regular blind boxes and hidden blind boxes to the classification transmission device, and transfer a specific number of regular blind boxes and one hidden blind box to a classification transmission line through the receiving suction component;
[0015] S3, conveyor line 2 receives the blind boxes from the classification transmission line, and conveys the blind boxes to the disordered material pushing structure through conveyor line 2, and disrupts the order of the blind boxes through the disordered material pushing structure;
[0016] S4, the blind boxes after the order is disrupted are transported to the inside of the middle box machine, and the blind boxes are loaded into the inside of the medium packaging box by the middle box machine;
[0017] S5, the medium packaging box loaded with the blind box is transported to the disordered merging component through the conveyor line 3, and the medium packaging box is disrupted by the disordered merging component;
[0018] S6. Multiple medium-sized packaging boxes are packed and boxed through a packaging line to complete the packaging operation of the blind box.
[0019] Preferably, the disordered material pushing structure includes a disordered material pushing and conveying structure and a conveying and turning material structure. The disordered material pushing and conveying structure is used to intersperse the blind boxes and disrupt the order of the blind boxes, and the conveying and turning material structure is used to adjust the state of the blind boxes and convey the blind boxes to the interior of the centering machine.
[0020] Preferably, the disordered material pushing and conveying structure includes a frame, conveyor belt 2, conveyor belt 3 and an electric push rod, conveyor belt 2 and conveyor belt 3 are both connected to the frame, conveyor belt 2 and conveyor belt 3 are arranged in parallel, the conveying directions of conveyor belt 2 and conveyor belt 3 are parallel, the conveying surfaces of conveyor belt 2 and conveyor belt 3 are on the same horizontal plane, there are multiple electric push rods, and the multiple electric push rods are arranged along the conveying direction of conveyor belt 2, the moving direction of the output end of each electric push rod is perpendicular to the conveying direction of conveyor belt 2, and the multiple electric push rods perform telescopic movements without a fixed order.
[0021] Preferably, the conveying and flipping structure includes a conveyor belt four, a flipping belt, a baffle and a guide rod. The conveyor belt four is connected to the conveyor belt three end to end, and the conveying directions of the conveyor belt four and the conveyor belt three are parallel to each other. The end of the conveyor belt four corresponds to the position of the feed port of the middle box machine. The flipping belt is arranged on one side of the conveyor belt four, and the flipping belt is inclined. The transmission reverse direction of the flipping belt is parallel to the conveying direction of the conveyor belt four. The flipping belt is used to change the blind box from a horizontal state to a vertical state. The baffle is arranged on the conveyor belt four, and the baffle corresponds to the position of the flipping belt. An L-shaped fixed frame is provided on the frame, and the guide rod is connected to the fixed frame. The end of the guide rod close to the flipping belt is set to an inclined state, and the rest of the guide rod away from the flipping belt is set to a horizontal state. The guide rod is used to guide the blind box during the flipping process and enable the blind box to be more smoothly transformed from horizontal placement to vertical placement.
[0022] Preferably, the disordered merging component includes a disordered merging structure and a lifting and conveying structure, the disordered merging structure is used to arrange the medium packaging boxes in disorder and convey the medium packaging boxes to the lifting and conveying structure, and the lifting and conveying structure is used to convey the medium packaging boxes to the packaging line for packaging operations.
[0023] Preferably, the disordered confluence structure includes a conveyor belt 1, an isolation component and a bracket. There are two isolation components, and the two isolation components are used to separate the conveyor belt 1 into two blind box conveying channels. There are two brackets, and the two brackets are installed at the end position of the conveyor belt 1. Cylinder 1 is installed on the two brackets, and the output ends of the two cylinders are connected to a moving frame, and the two moving frames are connected to a blind box pushing plate. The moving directions of the output ends of the two cylinders are opposite, and the moving directions of the output ends of the two cylinders are perpendicular to the conveying direction of the conveyor belt 1, and the two cylinders have no fixed order of telescopic movement.
[0024] Preferably, the lifting and conveying structure includes a lifting conveyor belt and a baffle plate, and there are two baffle plates. The two baffle plates are symmetrically arranged on the lifting conveyor belt, and the two baffle plates are used to block blind boxes and prevent blind boxes from falling from the lifting conveyor belt. The lifting conveyor belt is inclined, and the bottom end of the lifting conveyor belt corresponds to the middle position of conveyor belt one, and the top end of the lifting conveyor belt corresponds to the feed port position of the packaging line. The conveying direction of the lifting conveyor belt is the same as the conveying direction of conveyor belt one, and the lifting conveyor belt is used to convey the blind boxes from conveyor belt one to the packaging line.
[0025] Preferably, the receiving conveyor belt structure includes a blind box receiving conveyor belt, and a plurality of isolation plates are arranged on the blind box receiving conveyor belt, and the plurality of isolation plates divide the blind box receiving conveyor belt into a plurality of blind box conveying channels, and the number of the blind box conveying channels corresponds to the number of conveyor line one, and the blind box conveying channels correspond to the positions of conveyor line one, and the blind box conveying channels correspond one to one with conveyor lines.
[0026] Preferably, the transfer assembly includes a mounting frame, a displacement structure and a vacuum suction cup assembly, the mounting frame is arranged on one side of conveyor line one, the displacement structure is connected to the mounting frame, the vacuum suction cup assembly is connected to the displacement structure, the displacement structure is used to drive the vacuum suction cup assembly to move, and a plurality of vacuum suction cups are arranged on the vacuum suction cup assembly, the number of the vacuum suction cups corresponds to the number of blind box conveying channels, the positions of the vacuum suction cups correspond to the positions of the blind box conveying channels, and the vacuum suction cup assembly is used to transfer a plurality of conventional blind boxes and one hidden blind box on the blind box conveyor belt to a classification transmission line.
[0027] Preferably, the packaging assembly line includes a case packing machine, a lid removing machine, an edge pulling mechanism and a straight edge and corner machine which are arranged in sequence. An automatic case opening and bottom sealing machine is arranged on one side of the case packing machine. The automatic case opening and bottom sealing machine is arranged in parallel with the disordered confluence component. The case packing machine is used to receive the medium packaging boxes conveyed by the lifting conveyor belt and put the medium packaging boxes into the interior of the packaging box.
[0028] The beneficial effects of the present invention are: the order of the blind boxes is disrupted by the disordered pushing structure, so that the regular blind boxes and hidden blind boxes entering the medium packaging box are random and irregular, and the medium packaging box containing the blind boxes is disrupted by the disordered merging component, so that the medium packaging box no longer has a regular pattern to follow. The blind box packaging method uses two disordered disrupting operations, avoiding the situation where consumers master the rules of the blind boxes, thereby ensuring the fair competition rights of other consumers and the fairness of drawing blind boxes. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic flow chart of the packaging method of the present invention.
[0030] Figure 2 It is a schematic diagram of the packaging line structure of the present invention.
[0031] Figure 3 It is a schematic diagram of the packaging line structure of the present invention.
[0032] Figure 4 It is a structural schematic diagram of the middle box machine of the present invention.
[0033] Figure 5 It is a first-view structural diagram of the classification transmission device of the present invention.
[0034] Figure 6 It is a second perspective structural diagram of the classification transmission device of the present invention.
[0035] Figure 7 It is a schematic diagram of the structure of the disordered confluence component of the present invention.
[0036] Figure 8 It is a structural schematic diagram of the disordered confluence structure of the present invention.
[0037] Fig. 9 It is a structural schematic diagram of the disordered material pushing structure of the present invention.
[0038] Fig.10 The present invention Fig. 9 Schematic diagram of the enlarged structure at point A in the middle.
[0039] Reference numerals:
[0040] 10. Cartoning machine assembly line; 11. Conveyor line 1; 20. Sorting transmission device; 21. Blind box receiving conveyor belt; 22. Blind box conveying channel; 23. Mounting rack; 24. Displacement structure; 25. Vacuum suction cup assembly; 26. Sorting transmission line; 30. Disordered material pushing structure; 31. Rack; 32. Conveyor belt 2; 33. Conveyor belt 3; 34. Electric push rod; 35. Conveyor belt 4; 36. Flip belt; 37. Baffle ; 38. Guide rod; 40. Middle box machine; 50. Disordered confluence component; 51. Conveyor belt 1; 52. Isolation component; 53. Bracket; 54. Cylinder 1; 55. Mobile rack; 56. Blind box push plate; 57. Lifting conveyor belt; 60. Conveyor line 2; 70. Conveyor line 3; 80. Packing line; 81. Case packing machine; 82. Lid remover; 83. Edge mechanism; 84. Straight line corner machine; 85. Automatic box opening and bottom sealing machine. DETAILED DESCRIPTION
[0041] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0042] like Figures 1 to 10 As shown, a blind box packaging method of the present invention is carried out using a packaging assembly line, which includes a cartoning machine assembly line 10, a classification transmission device 20, a middle cartoning machine 40 and a disordered confluence component 50. There are multiple cartoning machine assembly lines 10, one of which is a hidden cartoning machine. The cartoning machine assembly line 10 is used to put hidden toys and regular toys into a single packaging box to form hidden blind boxes and regular blind boxes. Each cartoning machine assembly line 10 is connected to a conveyor line. 11, one of the conveyor lines 11 is used to convey a hidden blind box, and the classification transmission device 20 is located on one side of the cartoning machine assembly line 10. The classification transmission device 20 includes a receiving conveyor belt structure, a transfer component and a plurality of classification transmission lines 26. The receiving conveyor belt structure is used to receive the conventional blind boxes and the hidden blind boxes conveyed by the plurality of conveyor lines 11. The receiving conveyor belt structure is perpendicular to the conveying direction of the classification transmission line 26. The transfer component is used to transfer a plurality of conventional blind boxes and a hidden blind box to a classification transmission line 26, the discharge ports of the multiple classification transmission lines 26 are all connected to the conveyor line 2 60, and the multiple conveyor lines 2 60 are all connected to the disordered pushing structure 30, and the disordered pushing structure 30 is used to push the blind boxes in disorder and disrupt the order of the blind boxes. There are multiple medium box machines 40, and the medium box machine 40 is arranged on one side of the classification transmission device 20, and one medium box machine 40 is connected to two disordered pushing structures 30. The medium box machine 40 is connected to a medium box conveying structure for conveying medium packaging boxes to the inside of the medium box machine 40, and the medium box The machine 40 is used to load the blind boxes that have been disrupted by the disordered pushing structure 30 into the interior of the medium packaging box. Two conveyor lines 3 70 are connected to the discharge port of the multiple medium box machines 40. The conveyor line 3 70 is used to transport the medium packaging boxes loaded with the blind boxes. The disordered merging component 50 is connected to the two conveyor lines 3 70. The disordered merging component 50 is used to disorderly scramble the multiple medium packaging boxes transported by the conveyor line 3 70. The disordered merging component 50 is connected to the packaging assembly line 80. The blind box packaging method includes the following steps:
[0043] S1, one cartoning machine assembly line 10 puts the hidden toys into a single packaging box to form a hidden blind box, and the other cartoning machine assembly lines 10 put the regular toys into a single packaging box to form a regular blind box, and the multiple cartoning machine assembly lines 10 convey the regular blind boxes and the hidden blind boxes to multiple conveyor lines 11 respectively;
[0044] S2, multiple conveyor lines 11 convey regular blind boxes and hidden blind boxes to the classification transmission device 20, and transfer a specific number of regular blind boxes and one hidden blind box to a classification transmission line 26 through the receiving suction component;
[0045] S3, the conveyor line 2 60 receives the blind boxes from the classification transmission line 26, and conveys the blind boxes to the disordered material pushing structure 30 via the conveyor line 2 60, and the order of the blind boxes is disrupted by the disordered material pushing structure 30;
[0046] S4, the blind boxes after the order is disrupted are transported to the inside of the middle box machine 40, and the blind boxes are loaded into the inside of the middle packaging box by the middle box machine 40;
[0047] S5, the medium packaging box loaded with the blind box is transported to the disordered merging component 50 via the conveyor line 3 70, and the medium packaging box is disrupted by the disordered merging component 50;
[0048] S6. Multiple medium-sized packaging boxes are packed and boxed through the packaging line 80, thereby completing the packaging operation of the blind box.
[0049] The disordered material pushing structure 30 includes a disordered material pushing and conveying structure and a conveying and turning material structure. The tail end of the disordered material pushing structure is connected to the conveying and turning material structure. The disordered material pushing and conveying structure is used to intersperse the blind boxes and disrupt the order of the blind boxes. The conveying and turning material structure is used to adjust the state of the blind box and allow the blind box to smoothly enter the interior of the middle box machine 40.
[0050] The disordered material pushing and conveying structure includes a frame 31, a second conveyor belt 32, a third conveyor belt 33 and an electric push rod 34. The second conveyor belt 32 and the third conveyor belt 33 are both connected to the frame 31. The second conveyor belt 32 and the third conveyor belt 33 are arranged in parallel. The conveying directions of the second conveyor belt 32 and the third conveyor belt 33 are parallel. The conveying surfaces of the second conveyor belt 32 and the third conveyor belt 33 are on the same horizontal plane. There are multiple electric push rods 34, and the multiple electric push rods 34 are arranged along the conveying direction of the second conveyor belt 32. The moving direction of the output end of each electric push rod 34 is perpendicular to the conveying direction of the second conveyor belt 32. The multiple electric push rods 34 perform telescopic movements without a fixed order.
[0051] In actual use, the blind boxes are first placed on the conveyor belt 2 32 to ensure that each blind box corresponds to an electric push rod 34, and the electric push rods 34 are randomly started by controlling an appropriate number of them. The corresponding blind boxes are pushed from the conveyor belt 2 32 to the conveyor belt 33 by moving the output ends of the started electric push rods 34, so that the blind boxes are pushed in an disorderly manner, and the remaining blind boxes on the conveyor belt 2 32 fill the vacant spaces after being pushed out under the action of the conveyor belt 2 32, and new blind boxes are added to fill the remaining spaces, so that the feeding operation can be continuously performed on the conveyor belt 33, so that the order of the blind boxes can be disrupted and the blind boxes can be transported.
[0052] It should be noted that the random start-up of multiple electric push rods 34 is controlled by an external computer program, and the output end of the electric push rod 34 is connected to a push plate made of rubber material, which can prevent the surface of the blind box from being scratched when pushing the blind box, and a structure for blocking the blind box is provided at the end position of the conveyor belt 2 32 to prevent the blind box from falling from the conveyor belt 2 32.
[0053] The conveying and turning structure includes a conveyor belt 4 35, a flipping belt 36, a baffle 37 and a guide rod 38. The conveyor belt 4 35 is connected to the conveyor belt 3 33 end to end, and the conveying directions of the conveyor belt 4 35 and the conveyor belt 3 33 are parallel to each other. The end of the conveyor belt 4 35 corresponds to the position of the feed port of the cartoning machine 81. The flipping belt 36 is arranged on one side of the conveyor belt 4 35. The flipping belt 36 is inclined. The transmission reverse direction of the flipping belt 36 is parallel to the conveying direction of the conveyor belt 4 35. The flipping belt 36 is used to change the blind box from a horizontal state to a longitudinal state. The baffle 37 is arranged on the conveyor belt 4 35. The baffle 37 corresponds to the position of the flipping belt 36. An L-shaped fixed frame is arranged on the frame 31. The guide rod 38 is connected to the fixed frame. The end of the guide rod 38 close to the flipping belt 36 is set to an inclined state, and the rest of the guide rod 38 away from the flipping belt 36 is set to a horizontal state. The guide rod 38 is used to guide the blind box during the flipping process so that the blind box can be more smoothly transformed from horizontal placement to longitudinal placement.
[0054] The blind box on conveyor belt three 33 will be conveyed to conveyor belt four 35. As conveyor belt four 35 drives the blind box to move, the blind box first contacts the bottom end of the flip belt 36, and as conveyor belt four 35 and flip belt 36 are conveyed, the blind box is gradually lifted on the flip belt 36. When the blind box moves to the end position of the flip belt 36, the blind box is stood up under the action of the guide rod 38, so that it changes from horizontal placement to vertical placement on conveyor belt four 35, thereby facilitating the subsequent box loading operation of the middle box machine 40.
[0055] The disordered merging component 50 includes a disordered merging structure and a lifting and conveying structure. The disordered merging structure is used to arrange the medium packaging boxes in disorder and convey the medium packaging boxes to the lifting and conveying structure. The lifting and conveying structure is used to convey the medium packaging boxes to the packaging line 80 for packaging operations.
[0056] The disordered confluence structure includes a conveyor belt 51, an isolation component 52 and a bracket 53. There are two isolation components 52, and the two isolation components 52 are used to separate the conveyor belt 51 into two medium-sized packaging box conveying channels. There are two brackets 53, and the two brackets 53 are both installed at the end position of the conveyor belt 51. Cylinders 54 are installed on the two brackets 53. The output ends of the two cylinders 54 are connected to mobile racks 55, and the two mobile racks 55 are connected to blind box pushing plates 56. The moving directions of the output ends of the two cylinders 54 are opposite, and the moving directions of the output ends of the two cylinders 54 are perpendicular to the conveying direction of the conveyor belt 51, and the two cylinders 54 have no fixed order of telescopic movement.
[0057] By disorderly controlling the start of the two cylinders 54, the two blind box pushing plates 56 can be moved disorderly, and the medium packaging boxes inside the two medium packaging box conveying channels can be pushed to the middle position of the conveyor belt 51 through the disorderly movement of the blind box pushing plates 56.
[0058] It should be noted that the disorderly start-up of the two cylinders 54 is controlled by an external computer program, so that the medium-sized packaging boxes can be pushed randomly, thereby randomly disrupting the order of the medium-sized packaging boxes, and the two cylinders 54 will not work at the same time. Only after one cylinder 54 completes its work and resets will it continue to the next pushing operation.
[0059] The lifting and conveying structure includes a lifting conveyor belt 57 and a baffle plate. There are two baffle plates, which are symmetrically arranged on the lifting conveyor belt 57. The two baffle plates are used to block the medium packaging boxes and prevent the medium packaging boxes from falling from the lifting conveyor belt 57. The lifting conveyor belt 57 is inclined. The bottom end of the lifting conveyor belt 57 corresponds to the middle position of the conveyor belt 51, and the top end of the lifting conveyor belt 57 corresponds to the inlet position of the packaging line 80. The conveying direction of the lifting conveyor belt 57 is the same as the conveying direction of the conveyor belt 51. The lifting conveyor belt 57 is used to transport the medium packaging boxes from the conveyor belt 51 to the packaging line 80 for packaging operations.
[0060] The receiving conveyor belt structure includes a blind box receiving conveyor belt 21, and a plurality of isolation plates are arranged on the blind box receiving conveyor belt 21. The plurality of isolation plates divide the blind box receiving conveyor belt 21 into a plurality of blind box conveying channels 22. The number of the blind box conveying channels 22 corresponds to the number of conveying lines 11, and the positions of the blind box conveying channels 22 and the conveying lines 11 correspond to each other. The blind box conveying channels 22 correspond one-to-one with the conveying lines 11, thereby facilitating the blind boxes on the conveying lines 11 to smoothly enter the interior of the blind box conveying channels 22.
[0061] The transfer assembly includes an installation frame 23, to which a displacement structure 24 is connected, and to which a vacuum suction cup assembly 25 is connected. The displacement structure 24 is used to drive the vacuum suction cup assembly 25 to move, and the vacuum suction cup assembly 25 is used to transfer multiple regular blind boxes and one hidden blind box on the blind box conveyor belt 21 to a classification transmission line 26. Multiple vacuum suction cups are arranged on the vacuum suction cup assembly 25, and the number of vacuum suction cups corresponds to the number of blind box conveying channels 22, and the positions of the vacuum suction cups correspond to the positions of the blind box conveying channels 22.
[0062] All the blind boxes transported on one conveyor line 11 are hidden models, and all the blind boxes transported on the other conveyor lines 11 are regular models. After the hidden models and regular models are transported to the blind box conveying channel 22, the interior of one blind box conveying channel 22 is all hidden models, and the interiors of the other blind box conveying channels 22 are all regular models. In the process of transferring the blind boxes by the vacuum suction cup assembly 25, one vacuum suction cup adsorbs one hidden model blind box, and the other vacuum suction cups adsorb regular models. The vacuum suction cup assembly 25 is driven by the displacement structure 24 to move to the position corresponding to the classification transmission line 26, and then a hidden model blind box and multiple regular models blind boxes can be placed on a classification transmission line 26.
[0063] The packaging assembly line 80 includes a case packing machine 81, a lid removing machine 82, an edge-pushing mechanism 83 and a straight-line corner machine 84 which are arranged in sequence. An automatic case opening and bottom sealing machine 85 is arranged on one side of the case packing machine 81. The automatic case opening and bottom sealing machine 85 is arranged in parallel with the disordered confluence component 50. The case packing machine 81 is used to receive the medium-sized packaging boxes conveyed by the lifting conveyor belt 57 and pack the medium-sized packaging boxes into the interior of the packaging box.
[0064] The automatic box opening and bottom sealing machine 85 processes the flat cartons into packaging boxes, and conveys the packaging boxes to the interior of the case packing machine 81. The medium packaging boxes whose order is disrupted by the disordered confluence structure are conveyed to the interior of the case packing machine 81 via the lifting conveyor belt. A specific number of medium packaging boxes are loaded into the interior of the packaging box by the case packing machine 81, and the packaging boxes after being loaded with the medium packaging boxes will be conveyed to the lid removing machine 82, and the packaging boxes after being loaded with the medium packaging boxes will be sealed by the lid removing machine 82, and the sealed packaging boxes will be conveyed to the side-pull mechanism 83, and the side-pull mechanism 83 will convey the sealed packaging boxes to the position corresponding to the feed port of the straight-line corner machine 84, and the sealed packaging boxes will be conveyed to the straight-line corner machine 84, and the straight-line corner machine 84 will seal the corners of the sealed packaging boxes, and the straight-line corner machine 84 will move the sealed packaging boxes out to complete the packaging and packing operation of the blind box.
[0065] It should be noted that a palletizing robot may be provided at the tail of the linear corner machine 84 so as to automatically perform palletizing operations on the packaging boxes.
[0066] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0067] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0068] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A blind box packaging method, characterized in that: A packaging line is used, and the packaging line includes: A plurality of cartoning machine assembly lines (10), each of the cartoning machine assembly lines (10) being connected to a conveying line 1 (11); A classification transmission device (20) is arranged on one side of a cartoning machine assembly line (10), the classification transmission device (20) comprising a receiving conveyor belt structure, a transfer component and a plurality of classification transmission lines (26), the receiving conveyor belt structure is perpendicular to the conveying direction of the classification transmission line (26), and the transfer component is used to transfer a plurality of conventional blind boxes and one hidden blind box on the receiving conveyor belt structure to a classification transmission line (26); A plurality of conveyor lines (60) are evenly arranged on one side of the classification transmission device (20), the conveyor lines (60) are connected to the classification transmission line (26), the conveyor lines (60) correspond to the classification transmission line (26) one by one, and the plurality of conveyor lines (60) are all connected to a disordered material pushing structure (30), and the disordered material pushing structure (30) is used to push the blind boxes disorderly and disrupt the order of the blind boxes; A plurality of middle box machines (40) are arranged on one side of the classification and transmission device (20), and one of the middle box machines (40) is connected to two disordered material pushing structures (30), and the middle box machine (40) is used to load the blind boxes that have been disrupted by the disordered material pushing structures (30) into the interior of the medium packaging box; Two conveyor lines three (70) are connected to the discharge port of the medium box machine (40), and the conveyor line three (70) is used to convey the medium packaging boxes after being loaded into the blind box; A disordered merging component (50) is connected to the conveyor line three (70), and the disordered merging component (50) is used to disorderly scramble the order of multiple medium packaging boxes conveyed by the conveyor line three (70). The disordered merging component (50) is connected to a packaging assembly line (80); The blind box packaging method includes the following steps: S1, one cartoning machine assembly line (10) packs hidden toys into a single packaging box to form a hidden blind box, and the other cartoning machine assembly lines (10) pack regular toys into a single packaging box to form regular blind boxes, and the multiple cartoning machine assembly lines (10) respectively convey the regular blind boxes and hidden blind boxes to multiple conveyor lines (11); S2, multiple conveyor lines (11) convey regular blind boxes and hidden blind boxes to a classification transmission device (20), and transfer a specific number of regular blind boxes and one hidden blind box to a classification transmission line (26) through a receiving and suction component; S3, the conveyor line 2 (60) receives the blind boxes from the classification transmission line (26), and conveys the blind boxes to the disordered material pushing structure (30) via the conveyor line 2 (60), and the order of the blind boxes is disrupted by the disordered material pushing structure (30); S4, the blind boxes after the order is disrupted are transported to the inside of the middle box machine (40), and the blind boxes are loaded into the inside of the middle packaging box by the middle box machine (40); S5, the medium packaging box loaded with the blind box is conveyed to the disordered merging component (50) via the conveyor line three (70), and the medium packaging box is shuffled by the disordered merging component (50); S6. Packing and boxing multiple medium-sized packaging boxes through the packaging line (80), thereby completing the packaging operation of the blind box.
2. A blind box packaging method according to claim 1, characterized in that: The disordered material pushing structure (30) includes a disordered material pushing and conveying structure and a conveying and turning structure. The disordered material pushing and conveying structure is used to insert blind boxes and disrupt the order of blind boxes, and the conveying and turning structure is used to adjust the state of the blind boxes and convey the blind boxes to the inside of the box-filling machine (40).
3. A blind box packaging method according to claim 2, characterized in that: The disordered material pushing and conveying structure comprises a frame (31), a second conveyor belt (32), a third conveyor belt (33) and an electric push rod (34); the second conveyor belt (32) and the third conveyor belt (33) are both connected to the frame (31); the second conveyor belt (32) and the third conveyor belt (33) are arranged in parallel; the conveying directions of the second conveyor belt (32) and the third conveyor belt (33) are parallel; the conveying surfaces of the second conveyor belt (32) and the third conveyor belt (33) are on the same horizontal plane; there are a plurality of electric push rods (34); the plurality of electric push rods (34) are arranged along the conveying direction of the second conveyor belt (32); the moving direction of the output end of each electric push rod (34) is perpendicular to the conveying direction of the second conveyor belt (32); and the plurality of electric push rods (34) perform telescopic movement without a fixed order.
4. A blind box packaging method according to claim 3, characterized in that: The conveying and turning structure comprises a conveyor belt four (35), a turning belt (36), a baffle (37) and a guide rod (38); the conveyor belt four (35) is connected to the conveyor belt three (33) end to end, and the conveying directions of the conveyor belt four (35) and the conveyor belt three (33) are parallel to each other; the end of the conveyor belt four (35) corresponds to the feeding port position of the middle box machine (40); the turning belt (36) is arranged on one side of the conveyor belt four (35); the turning belt (36) is inclined; the transmission reverse direction of the turning belt (36) is parallel to the conveying direction of the conveyor belt four (35); the turning belt (36) ) is used to change the blind box from a horizontal state to a vertical state, the baffle (37) is arranged on the conveyor belt four (35), the baffle (37) corresponds to the position of the flip belt (36), the frame (31) is provided with an L-shaped fixed frame, the guide rod (38) is connected to the fixed frame, the end of the guide rod (38) close to the flip belt (36) is set to an inclined state, and the rest of the guide rod (38) away from the flip belt (36) is set to a horizontal state, the guide rod (38) is used to guide the blind box during the flipping process and enable the blind box to be more smoothly transformed from horizontal placement to vertical placement.
5. A blind box packaging method according to claim 3, characterized in that: The disordered merging component (50) comprises a disordered merging structure and a lifting and conveying structure. The disordered merging structure is used to arrange medium packaging boxes in disorder and convey the medium packaging boxes to the lifting and conveying structure. The lifting and conveying structure is used to convey the medium packaging boxes to the packaging line (80) for packaging operations.
6. A blind box packaging method according to claim 5, characterized in that: The disordered confluence structure comprises a conveyor belt (51), an isolation component (52) and a bracket (53). The isolation components (52) are provided in two numbers. The two isolation components (52) are used to separate the conveyor belt (51) into two blind box conveying channels. The brackets (53) are provided in two numbers. The two brackets (53) are both installed at the end positions of the conveyor belt (51). The two brackets (53) are both installed with a cylinder (54). The output ends of the two cylinders (54) are both connected to a moving frame (55). The two moving frames (55) are both connected to a blind box pushing plate (56). The moving directions of the output ends of the two cylinders (54) are opposite. The moving directions of the output ends of the two cylinders (54) are both perpendicular to the conveying direction of the conveyor belt (51). The two cylinders (54) do not have a fixed sequence of telescopic movements.
7. A blind box packaging method according to claim 6, characterized in that: The lifting and conveying structure comprises a lifting conveyor belt (57) and a shielding plate, wherein there are two shielding plates, and the two shielding plates are symmetrically arranged on the lifting conveyor belt (57). The two shielding plates are used to block blind boxes and prevent the blind boxes from falling from the lifting conveyor belt (57). The lifting conveyor belt (57) is inclined, and the bottom end of the lifting conveyor belt (57) corresponds to the middle position of the conveyor belt one (51), and the top end of the lifting conveyor belt (57) corresponds to the feed port position of the packaging assembly line (80). The conveying direction of the lifting conveyor belt (57) is the same as the conveying direction of the conveyor belt one (51), and the lifting conveyor belt (57) is used to convey the blind boxes from the conveyor belt one (51) to the packaging assembly line (80).
8. A blind box packaging method according to claim 7, characterized in that: The receiving conveyor belt structure comprises a blind box receiving conveyor belt (21), a plurality of isolation plates are arranged on the blind box receiving conveyor belt (21), and the plurality of isolation plates divide the blind box receiving conveyor belt (21) into a plurality of blind box conveying channels (22), the number of the blind box conveying channels (22) corresponds to the number of conveying lines one (11), the positions of the blind box conveying channels (22) and the conveying lines one (11) correspond to each other, and the blind box conveying channels (22) correspond to each other one by one with the conveying lines one (11).
9. A blind box packaging method according to claim 8, characterized in that: The transfer assembly includes a mounting frame (23), a displacement structure (24) and a vacuum suction cup assembly (25). The mounting frame (23) is arranged on one side of the conveyor line (11). The displacement structure (24) is connected to the mounting frame (23). The vacuum suction cup assembly (25) is connected to the displacement structure (24). The displacement structure (24) is used to drive the vacuum suction cup assembly (25) to move. A plurality of vacuum suction cups are arranged on the vacuum suction cup assembly (25). The number of vacuum suction cups corresponds to the number of blind box conveying channels (22). The position of the vacuum suction cup corresponds to the position of the blind box conveying channel (22). The vacuum suction cup assembly (25) is used to transfer a plurality of conventional blind boxes and one hidden blind box on the blind box receiving conveyor belt (21) to a classification transmission line (26).
10. A blind box packaging method according to claim 9, characterized in that: The packaging line (80) comprises a case packing machine (81), a cover removing machine (82), an edge-pushing mechanism (83) and a straight-line corner machine (84) which are arranged in sequence. An automatic case opening and bottom sealing machine (85) is arranged on one side of the case packing machine (81). The automatic case opening and bottom sealing machine (85) is arranged in parallel with the disordered confluence component (50). The case packing machine (81) is used to receive the medium-sized packaging boxes conveyed by the lifting conveyor belt (57) and pack the medium-sized packaging boxes into the interior of the packaging box.
Citation Information
Cited By
A badge blind box production proportioning automation management and control system and method
CN122607587A