Highway reflective spike rapid installation equipment
By designing the rapid installation equipment for highway reflective lanes and using automation technology to drill, glue and install it, the problems of low efficiency and poor quality of reflective lanes in the existing technology have been solved, and more efficient and higher quality laying effects have been achieved, and vehicle driving safety has been improved.
Patent Information
- Application Number
- CN202411316021.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The existing reflective path nail laying technology relies on manual operation, resulting in low installation efficiency, high labor intensity, poor quality, and prone to problems such as skewed holes and inconsistent glue injection, which affects the safety of the vehicle.
Design a fast installation equipment for highway reflective track nails, including frames, beams, moving mechanisms, injection mechanisms, drive mechanisms, hole punching mechanisms, glue injection mechanisms and installation mechanisms. Through automated hole punching, glue injection and installation, laying efficiency and quality are improved.
Through the improvement of automation, the labor intensity of workers is reduced, the laying quality of reflective path nails is ensured, the problems of skewed holes and inconsistent glue injection volume are reduced, and the vehicle driving safety is improved.
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Figure CN119686248A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reflective road stud installation, and in particular to a device for quickly installing road reflective road studs. Background Art
[0002] When paving mountain roads, a large number of tunnels will be built. To ensure the driving safety of vehicles, a large number of lighting equipment will be installed in the tunnels, such as lighting, reflective strips, reflective studs, etc. Among them, reflective studs are usually laid along the center line and both sides of the road. The purpose is to mark the boundaries of the driving lanes, so that drivers can adjust the vehicle position in time to avoid vehicles crossing lanes.
[0003] The laying of reflective road studs is roughly divided into three steps: drilling, glue injection, and pressing and fixing. The installation interval is generally 10-15m. Since the current laying of reflective road studs is mainly completed manually, the installation efficiency is low, the amount of work required for each laying operation is large, and the labor intensity of workers is high. In addition, the quality of manually laid reflective road studs is usually poor. For example, manual drilling is prone to skewed holes, which makes the reflective road studs poorly fitted with the road surface, causing the reflective road studs to loosen or even fall off, affecting the safety of vehicle driving; manual glue injection is difficult to ensure the consistency of the glue injection amount, and it is easy to have excessive or insufficient glue injection. Excessive glue injection will cause a large amount of glue to overflow from the bottom of the reflective road studs, and tools need to be used to clean it up after installation, resulting in an increase in the workload of workers; insufficient glue injection is likely to cause the reflective road studs to be installed loosely, affecting the safety of vehicle driving. Summary of the invention
[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a highway reflective road stud quick installation device, which can improve the degree of automation of reflective road stud laying, reduce the labor intensity of workers, and ensure the laying quality of reflective road studs.
[0005] The present application provides a device for quickly installing reflective road studs, comprising a frame, a crossbeam, a moving mechanism, a blowing mechanism, a driving mechanism, a punching mechanism, a glue injection mechanism, and an installation mechanism. The frame is fixedly connected with the crossbeam, and the driving mechanism, the punching mechanism, the glue injection mechanism, and the installation mechanism for installing the reflective road studs are slidably connected to the crossbeam in sequence; the frame is also equipped with a blowing mechanism for cleaning the road surface, and a moving mechanism for facilitating the transfer of the frame.
[0006] Furthermore, a slide groove is provided on the side of the cross beam, and a rack is fixedly connected to the top of the cross beam.
[0007] Optionally, in some embodiments of the first aspect, the moving mechanism includes a support rod, a universal wheel, and a positioning cylinder. The support rod is installed at the four corners of the frame, and a universal wheel is installed at the bottom of the support rod. The positioning cylinder is connected to the support rod by a thread. The positioning cylinder can be moved downward by rotation to lift the universal wheel, thereby fixing the position of the frame.
[0008] Furthermore, the driving mechanism includes a first slider, a rotating shaft, a first gear, a first motor, and a laser emitter. The first slider is slidably connected to the crossbeam, and a rotating shaft is rotatably installed on the first slider, and a first gear meshing with the rack is fixedly connected to the rotating shaft; a first motor for driving the rotating shaft to rotate and a laser emitter for locating the installation position of the reflective road spike are fixedly installed at the bottom of the first slider.
[0009] Optionally, in some embodiments of the first aspect, the punching mechanism includes a second slider, a sliding rod, a lifting plate, an electric drill, a second motor, and a threaded rod. The second slider is slidably connected to the cross beam and is fixedly connected to the first slider. A sliding rod is fixedly connected to the bottom of the second slider, and a lifting plate is slidably connected to the sliding rod, and an electric drill is fixedly installed on the bottom of the lifting plate. A threaded rod is rotatably connected to the second slider, and the threaded rod is threadedly connected to the lifting plate. By rotating the threaded rod, the lifting plate can slide up and down along the sliding rod, thereby controlling the lifting and lowering of the electric drill. A second motor for driving the threaded rod to rotate is also installed on the second slider.
[0010] Optionally, in some embodiments of the first aspect, the glue injection mechanism includes a third slider, a first draw plate, a first locking buckle, a connecting rod, a limiting ring, a first telescopic rod, and a rubber cylinder. The third slider is slidably connected to the cross beam, and the third slider is fixedly connected to the second slider. The bottom of the third slider is slidably connected to the first draw plate, and the side of the third slider is rotatably installed with the first locking buckle for fixing the first draw plate. The bottom of the first draw plate is fixed with a limiting ring by a connecting rod, and a rubber cylinder is placed in the limiting ring. One end of the first telescopic rod is fixedly connected to the first draw plate, and the other end presses the rubber cylinder tightly.
[0011] Optionally, in some embodiments of the first aspect, the installation mechanism includes a fourth slider, a second draw plate, a second lock, a slide, a clamping assembly, a support assembly, and a slide; the fourth slider is slidably connected to the crossbeam, and the fourth slider is fixedly connected to the third slider; the second draw plate is slidably connected to the bottom of the fourth slider, and the second lock for fixing the second draw plate is rotatably installed on the side of the fourth slider; the second draw plate is fixedly connected to the bottom of the slide, a support assembly corresponding to the reflective road spike is installed at the bottom of the slide, and a clamping assembly for pressing and fixing the reflective road spike on the road surface is installed in the slide; an entrance is opened on the side of the slide, and a slide corresponding to the entrance is installed on the frame, and the reflective road spike enters the slide through the slide and waits for installation.
[0012] Furthermore, the clamping assembly includes a second telescopic rod, a first pressure plate, a telescopic guide rod, a first spring, and a second pressure plate. The second telescopic rod is fixedly installed at the bottom of the second drawer plate, and the end of the second telescopic rod is fixedly connected to the first pressure plate. The first pressure plate is connected to the second pressure plate through the telescopic guide rod, and the first spring is also sleeved on the outside of the telescopic guide rod.
[0013] Optionally, in some embodiments of the first aspect, the support assembly includes a support frame, a support block, a guide rod, and a second spring. The support frame is fixedly connected to the bottom of the slide frame, a guide rod is provided on the side of the support frame, a support block is slidably connected to the guide rod, and a second spring is provided between the support frame and the support block.
[0014] Specifically, the support block is a trapezoidal structure, and when the support block is squeezed, it will shrink into the support frame.
[0015] Optionally, in some embodiments of the first aspect, the blowing mechanism includes a fan, an air duct, a nozzle, and a nozzle. The fan is fixedly mounted on a frame, and the fan is connected to the nozzle via the air duct, and nozzles are evenly arranged on the nozzle.
[0016] The technical solution provided by this application may have the following beneficial effects:
[0017] This application is approved.
[0018] It should be understood that the above general description and the detailed description below are only exemplary and explanatory, and cannot limit the present invention. The punching mechanism can realize automatic punching, while reducing the labor intensity of workers, ensuring the quality of punching, avoiding skewness of the hole, and ensuring the consistency of the amount of glue injected by the glue injection mechanism, thereby ensuring the installation quality of the reflective road studs; the installation mechanism assists workers in installing the reflective road studs, improving the degree of automation of the installation process, thereby improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0020] Figure 1 It is a schematic diagram of the overall structure of this application;
[0021] Figure 2 It is a schematic diagram of the mobile mechanism structure of the present application;
[0022] Figure 3 It is a partial structural diagram of this application;
[0023] Figure 4 It is a partial structural diagram of this application;
[0024] Figure 5 It is a schematic diagram of the punching mechanism structure of the present application;
[0025] Figure 6 It is a structural schematic diagram of the glue injection mechanism of the present application;
[0026] Figure 7 It is a schematic diagram of the installation mechanism structure of this application;
[0027] Figure 8 It is a schematic diagram of the structure of the clamping assembly of the present application;
[0028] Fig. 9 It is a schematic diagram of the supporting component structure of this application;
[0029] Fig.10 It is a schematic diagram of the supporting component structure of this application;
[0030] Fig.11 It is a schematic diagram of the support component structure of this application.
[0031] Reference numerals:
[0032] 1-frame, 11-rack, 12-handle, 13-travel switch, 14-storage box, 15-control console;
[0033] 2- crossbeam, 21- slideway, 22- rack;
[0034] 3-moving mechanism, 31-support rod, 32-universal wheel, 33-positioning cylinder, 34-force application rod;
[0035] 4-blowing mechanism, 41-fan, 42-air duct, 43-spray head, 44-nozzle;
[0036] 5-driving mechanism, 51-first slider, 52-rotating shaft, 53-first gear, 54-second gear, 55-third gear, 56-first motor, 57-fixed frame, 58-laser transmitter;
[0037] 6-punching mechanism, 61-second slider, 62-sliding rod, 63-lifting plate, 64-limiting frame, 65-electric drill, 66-drill bit, 67-second motor, 68-bevel gear set, 69-threaded rod;
[0038] 7-glue injection mechanism, 71-third slider, 72-first slide rail, 73-first draw plate, 74-first lock buckle, 75-connecting rod, 76-limiting ring, 77-first telescopic rod, 78-glue cylinder, 79-glue nozzle;
[0039] 8-installation mechanism, 81-fourth slider, 82-second slide rail, 83-second draw plate, 84-second lock, 85-slide, 851-inlet, 852-chamfer;
[0040] 86-pressing assembly, 861-second telescopic rod, 862-first pressing plate, 863-telescopic guide rod, 864-first spring, 865-second pressing plate;
[0041] 87-support assembly, 871-support frame, 872-support block, 873-step hole, 874-guide rod, 875-second spring;
[0042] 88-slideway, 881-opening; 89-fixed frame;
[0043] 9-reflective road stud, 91-fixed end. DETAILED DESCRIPTION
[0044] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0045] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0046] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0047] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0048] See also Figure 1-11 The highway reflective road stud quick installation device includes a frame 1, a crossbeam 2, a moving mechanism 3, a blowing mechanism 4, a driving mechanism 5, a punching mechanism 6, a glue injection mechanism 7, and an installation mechanism 8. The frame 1 is a square structure, and a crossbeam 2 is fixedly connected at the center line of the frame 1. The driving mechanism 5, the punching mechanism 6, the glue injection mechanism 7 and the installation mechanism 8 for installing the reflective road studs are slidably connected to the crossbeam 2 in sequence; the frame 1 is also equipped with a blowing mechanism 4 for cleaning the road surface, and a moving mechanism 3 for facilitating the transfer of the frame 1.
[0049] See also Figure 2 The mobile mechanism 3 includes a support rod 31, a universal wheel 32, and a positioning cylinder 33. The support rod 31 is fixedly installed at the four corners of the frame 1 in the vertical direction, and the universal wheel 32 is installed at the bottom of the support rod 31. The support rod 31 is provided with an external thread, and the positioning cylinder 33 is connected to the support rod 31 through a thread. By rotating the positioning cylinder 33, the positioning cylinder 33 can be moved up and down along the support rod 31. When the frame 1 needs to be moved, the positioning cylinder 33 is rotated to rise, so that the universal wheel 32 touches the ground, and the frame 1 can be pushed to move. Further, a push handle 12 is fixedly connected to the frame 1, so that it is convenient for workers to move; when the frame 1 needs to be fixed, the positioning cylinder 33 is rotated to descend, and the universal wheel 32 is lifted up, so as to fix the position of the frame 1. Further, in order to facilitate the rotation of the positioning cylinder 33, a force rod 34 is evenly arranged on the positioning cylinder 33. When in use, a steel pipe is inserted into the force rod 34 for rotation, which is labor-saving and convenient.
[0050] See also Figure 3 , slide grooves 21 are provided on both sides of the cross beam 2, and a rack 22 is fixedly connected to the top of the cross beam 2.
[0051] See also Figure 3 , 4The driving mechanism 5 includes a first slider 51, a rotating shaft 52, a first gear 53, a first motor 56, and a laser emitter 57. The first slider 51 is slidably connected to the bottom of the beam 2 through a slide groove 21, and the rotating shaft 52 is rotatably mounted on the first slider 51. The rotating shaft 52 is fixedly connected to the first gear 53 meshing with the rack 22, and the end of the rotating shaft 52 is also fixedly connected to the second gear 54; the first motor 56 is fixedly mounted at the bottom of the first slider 51 through a fixing frame 57, and the output shaft of the first motor 56 is fixedly connected to the third gear 55 meshing with the second gear 54. By controlling the forward and reverse rotation of the first motor 56, the gear transmission can drive the first slider 51 to slide back and forth on the beam 2, thereby controlling the positions of the punching mechanism 6, the glue injection mechanism 7, and the installation mechanism 8. Further, in order to improve the control accuracy, the diameters of the first gear 53 and the third gear 55 are much smaller than the second gear 54, and the control accuracy is improved by increasing the transmission ratio. A laser emitter 57 for locating the installation position of the reflective road spike is vertically installed at the bottom of the fixing frame 57. Before laying the reflective road spike 9, the installation position is first measured and marked. When laying, the frame 1 is pushed to align the laser emitter 57 with the marked position, thereby positioning the frame 1.
[0052] See also Figure 5 The punching mechanism 6 includes a second slider 61, a slide bar 62, a lifting plate 63, an electric drill 65, a second motor 67, and a threaded rod 69. The second slider 61 is slidably connected to the crossbeam 2 through the slide groove 21, and the second slider 61 is fixedly connected to the first slider 51. The four corners of the bottom of the second slider 61 are vertically fixedly connected with slide bars 62, and the slide bar 62 is slidably connected with the lifting plate 63. The bottom of the lifting plate 63 is fixedly installed with an electric drill 65. By replacing the drill bit 66 of the electric drill 65, the diameter of the punched hole can be changed to adapt to the installation of various types of reflective road spikes 9. The block 61 is rotatably connected with a threaded rod 69, which is threadedly connected to the lifting plate 63. By rotating the threaded rod 69, the lifting plate 63 can slide up and down along the slide bar 62, thereby controlling the electric drill 65 to move up and down, which is convenient for drilling. Furthermore, the second slider 61 is also equipped with a second motor 67, which is connected to the threaded rod 69 through a set of mutually meshing bevel gear sets 68. The electric drill 65 can be controlled to move up and down by the forward and reverse rotation of the second motor 67. In order to limit the stroke of the electric drill 65, a limit frame 64 is fixedly connected to the bottom of the slide bar 62. Since the distance between the laser emitter 57 and the drill bit 66 is fixed, the position of the drill bit 66 can be controlled by controlling the number of rotations of the first motor 56. When in use, first push the frame 1 to align the laser emitter 57 with the installation mark position of the reflective road spike 9, start the first motor 56 to move the first slider 51, thereby driving the second slider 61 to translate, aligning the drill bit 66 with the mark position, start the electric drill 65 to rotate the drill bit 66, start the second motor 67 to drive the electric drill 65 to slowly move downward, thereby automatically drilling.
[0053] Furthermore, a large amount of dust will be generated during the drilling process. The dust usually accumulates around the hole. If the glue is injected without cleaning, the adhesive ability of the glue may decrease, thereby affecting the stability of the reflective road stud 9. Therefore, a spraying mechanism 4 for cleaning dust is installed on the frame 1. The spraying mechanism 4 includes a fan 41, an air duct 42, a nozzle 43, and a nozzle 44. A plurality of placement racks 11 are fixedly connected to the frame 1, so as to facilitate the installation or placement of various equipment and tools. The fan 41 is fixedly installed on the frame 1, and the fan 41 is connected to the nozzle 43 through the air duct 42. The nozzle 43 is aligned with the drilling position, and the nozzle 44 is evenly arranged on the nozzle 43. When drilling, the fan 41 is started to clean the dust at the drilling position by spraying, so as to ensure the cleanliness of the installation position of the reflective road stud 9 and facilitate the subsequent glue injection.
[0054] See also Figure 6 The glue injection mechanism 7 includes a third slider 71, a first draw plate 73, a first lock 74, a connecting rod 75, a limiting ring 76, a first telescopic rod 77, and a rubber tube 78. The third slider 71 is slidably connected to the cross beam 2 through the slide groove 21, and the third slider 71 is fixedly connected to the second slider 61. A first slide rail 72 is provided at the bottom of the third slider 71. The first draw plate 73 is slidably connected in the first slide rail 72, and a first lock 74 is rotatably installed on the side of the third slider 71. When the first draw plate 73 slides into the first slide rail 72, the first draw plate 73 can be clamped by rotating the first lock 74, thereby fixing it. A limiting ring 76 is fixed at the bottom of the first draw plate 73 through a connecting rod 75, and a rubber tube 78 is placed in the limiting ring 76, and the glue nozzle 79 passes through the limiting ring 76. One end of the first telescopic rod 77 is fixedly connected to the first draw plate 73, and the other end presses the rubber tube 78 to fix the rubber tube 78. The first telescopic rod 77 uses an electric telescopic rod. Since the distance between the drill bit 66 and the glue nozzle 79 is fixed, when the drilling is completed, the first motor 56 drives the first slider 51 to move a fixed distance so that the glue nozzle 79 is aligned with the hole, and the first telescopic rod 77 is controlled to extend to squeeze out the glue liquid for glue injection. Furthermore, by making the first telescopic rod 77 extend each time in a consistent manner, the glue injection amount is ensured to be consistent, thereby avoiding excessive or insufficient glue injection, and ensuring the installation quality of the reflective road studs 9.
[0055] See also Figure 7The installation mechanism 8 includes a fourth slider 81, a second draw plate 83, a second lock 84, a slide 85, a clamping assembly 86, a supporting assembly 87, and a slideway 88. The fourth slider 81 is slidably connected to the beam 2 through the slide groove 21, and the fourth slider 81 is fixedly connected to the third slider 71. A second slide rail 82 is provided at the bottom of the fourth slider 81. The second draw plate 83 is slidably connected in the second slide rail 82, and a second lock 84 for fixing the second draw plate 83 is rotatably installed on the side of the fourth slider 81. When the second draw plate 83 slides into the second slide rail 82, the second lock 84 can be rotated to clamp the second draw plate 83, thereby fixing it. A carriage 85 is fixedly connected to the bottom of the second draw plate 83, a support assembly 87 corresponding to the reflective road spike 9 is installed at the bottom of the carriage 85, and a pressing assembly 86 for pressing and fixing the reflective road spike 9 on the road surface is installed in the carriage 85; an inlet 851 is also opened on the side of the carriage 85, and a slideway 88 corresponding to the inlet 851 is installed on the frame 1, and the reflective road spike 9 enters the carriage 85 through the slideway 88 to wait for installation. When the reflective road spike 9 slides into the carriage 85, since the distance between the glue nozzle 79 and the fixed end 91 of the reflective road spike 9 is fixed, after the glue injection is completed, the first motor 56 drives the first slider 51 to move a fixed distance, so that the fixed end 91 is aligned with the hole after the glue injection, and the pressing assembly 86 is controlled to press down, so that the fixed end 91 is pressed into the hole, and the reflective road spike 9 is fitted with the road surface, and the installation is completed.
[0056] See also Figure 8 The clamping assembly 86 includes a second telescopic rod 861, a first pressure plate 862, a telescopic guide rod 863, a first spring 864, and a second pressure plate 865. The second telescopic rod 861 is fixedly installed at the bottom of the second drawer 83. The second telescopic rod 861 is an electric telescopic rod, and the end of the second telescopic rod 861 is fixedly connected to the first pressure plate 862. The first pressure plate 862 is connected to the second pressure plate 865 through the telescopic guide rod 863, and the first spring 864 is also sleeved on the outside of the telescopic guide rod 863. During installation, the second telescopic rod 861 is extended, driving the second pressing plate 865 to descend and contact the top surface of the reflective road spike 9. The second telescopic rod 861 continues to extend, pressing the fixed end 91 into the hole, and making the reflective road spike 9 fit the road surface. At this time, the reflective road spike 9 is not stable enough, so the second telescopic rod 861 is further extended to compress the first spring 864 and keep it for a while so that the glue can adhere to the reflective road spike 9. The first spring 864 can apply pressure to the reflective road spike 9 while avoiding the reflective road spike 9 from being damaged due to excessive pressure, thereby ensuring the installation quality of the reflective road spike 9.
[0057] When the reflective road spike 9 slides into the slide 85, in order to prevent the reflective road spike 9 from tipping over, a support assembly 87 is provided at the bottom of the slide 85, and a chamfer 852 is provided at the entrance 851, so as to facilitate the reflective road spike 9 to slide into the slide 85. Figure 9-11The support assembly 87 has two groups, which are symmetrically installed at the bottom of the slide 85. The support assembly 87 includes a support frame 871, a support block 872, a guide rod 874, and a second spring 875. The support frame 871 is fixedly connected to the bottom of the slide 85. Two guide rods 874 are arranged on the side wall of the support frame 871. The support block 872 is slidably connected to the guide rod 874. Further, a limiting protrusion is arranged at the end of the guide rod 874, and a stepped hole corresponding to the limiting protrusion is opened on the support block 872, thereby limiting the sliding range of the support block 872. A second spring 875 is arranged between the support frame 871 and the support block 872. The second spring 875 is always in a compressed state, thereby tightening the support block 872, so that the support block 872 extends out of the support frame 871, so as to facilitate the support of the reflective road stud 9. Further, the support block 872 is a trapezoidal structure, and when the support block 872 is squeezed, it will shrink into the support frame 871. When in use, the reflective road spike 9 enters the slide 85 from the slide 88, and is supported by two mutually symmetrical support blocks 872, so that the reflective road spike 9 is placed flat between the two support blocks 872. When the pressing assembly 86 is pressed down, the support block 872 is gradually pressed back into the support frame 871 under the action of pressure until the reflective road spike 9 is in contact with the ground and the support block 872 is completely compressed. When the pressing assembly 86 rises, the support block 872 is reset under the action of elastic force.
[0058] In order to facilitate the placement of the reflective road spikes 9, an opening 881 corresponding to the fixed end 91 is opened on the slide 88, and the slide 88 is fixed to the frame 1 through a fixing frame 89. A storage box 14 is also placed on the frame 1 for accommodating the reflective road spikes 9. During laying, workers take the reflective road spikes 9 from the storage box 14 and put them into the slide 88.
[0059] It should be noted that the laser emitter 58 , the drill bit 66 , the glue nozzle 79 and the fixed end 91 of the reflective road spike 9 to be installed are located in the same vertical plane, and the vertical plane is parallel to or coincides with the center line of the beam 2 .
[0060] On the basis of the above embodiment, a travel switch 13 corresponding to the fourth slider 81 is fixedly connected to the frame 1. When the fourth slider 81 contacts the travel switch 13, the position irradiated by the laser emitter 58 is set as the reference point, which facilitates the resetting of the device.
[0061] A control console 15 is also fixedly mounted on the frame 1 . The travel switch 13 , the fan 41 , the first motor 56 , the electric drill 65 , the second motor 67 , the first telescopic rod 77 , and the second telescopic rod 861 are all electrically connected to the control console 15 and controlled by the control console 15 .
[0062] Specific working process:
[0063] Measure and mark the installation position of the reflective road stud 9, push the frame 1 to move, align the laser transmitter 58 with the marking point, and lift the universal wheel 32 by rotating the positioning cylinder 33, so as to fix the frame 1 and ensure the stability of the subsequent construction process;
[0064] A reflective road spike 9 is placed into the slideway 88, and the reflective road spike 9 enters the slide frame 85 along the slideway 88 to wait for installation;
[0065] Start the first motor 56 to drive the punching mechanism 6 to move, align the drill bit 66 with the marking point, start the electric drill 65, and start the second motor 67 to slowly lower the electric drill 65, so as to perform punching and ensure the verticality of the hole. During the punching process, start the fan 41 to spray the punching position to ensure the cleanliness of the installation position, thereby improving the installation quality of the reflective road stud 9;
[0066] After the punching is completed, the punching mechanism 6 is reset and stopped, and the first motor 56 drives the glue injection mechanism 7 to translate, so that the glue nozzle 79 is aligned with the hole, and the first telescopic rod 77 is controlled to extend a fixed distance to inject glue. The first telescopic rod 77 is extended by a fixed distance each time, so as to ensure the consistency of the glue injection amount and avoid excessive or insufficient glue injection;
[0067] After the glue injection is completed, the first motor 56 drives the installation mechanism 8 to translate, so that the reflective road stud 9 to be installed is aligned with the hole after the glue injection, and the second telescopic rod 861 is controlled to extend, and the reflective road stud 9 is pressed down until the reflective road stud 9 is in contact with the road surface. The second telescopic rod 861 continues to extend, so that the first spring 864 is compressed and maintained for a period of time, so that the glue adheres to the reflective road stud 9, and the second telescopic rod 861 is reset to complete the installation;
[0068] The first motor 56 is controlled to reverse and the fourth slider 81 is translated in the opposite direction. When the fourth slider 81 contacts the travel switch 13, the first motor 56 stops and resets, waiting for the next installation. The device can improve the automation of laying reflective road studs 9, thereby improving the laying efficiency and reducing the labor intensity of workers.
[0069] Furthermore, after the laying is completed, the drill bit 66, the first drawer plate 73, the second drawer plate 83 and the slideway 88 can be removed to facilitate transportation.
[0070] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0071] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. A road reflective stud quick installation device, characterized by: The highway reflective road stud quick installation device comprises a frame (1), a crossbeam (2), a moving mechanism (3), a blowing mechanism (4), a driving mechanism (5), a punching mechanism (6), a glue injection mechanism (7), and an installation mechanism (8); the frame (1) is fixedly connected with the crossbeam (2), the top of the crossbeam (2) is fixedly connected with a rack (22), and the crossbeam (2) is slidably connected with the driving mechanism (5), the punching mechanism (6), the glue injection mechanism (7), and the installation mechanism (8) for installing the reflective road stud (9) in sequence; the frame (1) is also installed with a blowing mechanism (4) for cleaning the road surface, and a moving mechanism (3) for conveniently transferring the frame (1).
2. The road reflective stud quick installation device according to claim 1, characterized in that: The moving mechanism (3) comprises a support rod (31), a universal wheel (32), and a positioning cylinder (33); the support rod (31) is installed at the four corners of the frame (1), and the universal wheel (32) is installed at the bottom of the support rod (31); the positioning cylinder (33) is connected to the support rod (31) by means of a thread; the positioning cylinder (33) can be moved downward by rotation, and the universal wheel (32) can be lifted, thereby fixing the position of the frame (1).
3. The road reflective stud quick installation device according to claim 1, characterized in that: The driving mechanism (5) comprises a first slider (51), a rotating shaft (52), a first gear (53), a first motor (56), and a laser emitter (58); the first slider (51) is slidably connected to the crossbeam (2), and the first slider (51) is rotatably mounted with a rotating shaft (52), and the rotating shaft (52) is fixedly connected with a first gear (53) meshing with a rack (22); a first motor (56) for driving the rotating shaft (52) to rotate is fixedly mounted at the bottom of the first slider (51), and a laser emitter (58) for locating the installation position of the reflective road spike (9).
4. The road reflective stud quick installation device according to claim 1, characterized in that: The punching mechanism (6) comprises a second slider (61), a slide bar (62), a lifting plate (63), an electric drill (65), a second motor (67) and a threaded rod (69). The second slider (61) is slidably connected to the crossbeam (2), and the second slider (61) is fixedly connected to the first slider (51). The bottom of the second slider (61) is fixedly connected to the slide bar (62), and the lifting plate (63) is slidably connected to the slide bar (62). The bottom of the lifting plate (63) is fixedly installed with the electric drill (65); the second slider (61) is rotatably connected to the threaded rod (69), and the threaded rod (69) is threadedly connected to the lifting plate (63). By rotating the threaded rod (69), the lifting plate (63) can slide up and down along the slide bar (62), thereby controlling the lifting of the electric drill (65); the second slider (61) is also equipped with a second motor (67) for driving the threaded rod (69) to rotate.
5. The road reflective stud quick installation device according to claim 1, characterized in that: The glue injection mechanism (7) comprises a third slider (71), a first draw plate (73), a first lock buckle (74), a connecting rod (75), a limit ring (76), a first telescopic rod (77), and a glue cylinder (78). The third slider (71) is slidably connected to the cross beam (2), and the third slider (71) is fixedly connected to the second slider (61). The bottom of the third slider (71) is slidably connected to the first draw plate (73), and the side of the third slider (71) is rotatably mounted with a first lock buckle (74) for fixing the first draw plate (73). The bottom of the first draw plate (73) is fixed with a limit ring (76) through a connecting rod (75), and a glue cylinder (78) is placed in the limit ring (76). One end of the first telescopic rod (77) is fixedly connected to the first draw plate (73), and the other end presses against the glue cylinder (78).
6. The road reflective stud quick installation device according to claim 1, characterized in that: The mounting mechanism (8) comprises a fourth slider (81), a second draw plate (83), a second lock catch (84), a slide frame (85), a clamping assembly (86), a supporting assembly (87), and a slideway (88); the fourth slider (81) is slidably connected to the cross beam (2), and the fourth slider (81) is fixedly connected to the third slider (71); the bottom of the fourth slider (81) is slidably connected to the second draw plate (83), and the side of the fourth slider (81) is rotatably mounted with a second lock catch for fixing the second draw plate (83); The second draw plate (83) is fixedly connected to a slide frame (85) at the bottom, a supporting assembly (87) corresponding to the reflective road spike (9) is installed at the bottom of the slide frame (85), and a pressing assembly (86) for pressing and fixing the reflective road spike (9) on the road surface is installed in the slide frame (85); an inlet (851) is opened on the side of the slide frame (85), and a slideway (88) corresponding to the inlet (851) is installed on the frame (1), and the reflective road spike (9) enters the slide frame (85) through the slideway (88) to wait for installation.
7. The road reflective stud quick installation device according to claim 6, characterized in that: The clamping assembly (86) includes a second telescopic rod (861), a first pressure plate (862), a telescopic guide rod (863), a first spring (864), and a second pressure plate (865). The second telescopic rod (861) is fixedly installed at the bottom of the second drawer plate (83), and the end of the second telescopic rod (861) is fixedly connected to the first pressure plate (862). The first pressure plate (862) is connected to the second pressure plate (865) through the telescopic guide rod (863), and the first spring (864) is also sleeved on the outside of the telescopic guide rod (863).
8. The road reflective stud quick installation device according to claim 6, characterized in that: The support assembly (87) comprises a support frame (871), a support block (872), a guide rod (874), and a second spring (875); the support frame (871) is fixedly connected to the bottom of the slide frame (85); a guide rod (874) is arranged on the side of the support frame (871); a support block (872) is slidably connected to the guide rod (874); and a second spring (875) is arranged between the support frame (871) and the support block (872).
9. The road reflective stud quick installation device according to claim 8, characterized in that: The support block (872) is a trapezoidal structure, and when the support block (872) is squeezed, it will shrink into the support frame (871).
10. The road reflective stud quick installation device according to claim 1, characterized in that: The spraying mechanism (4) comprises a fan (41), an air duct (42), a spray head (43), and a nozzle (44); the fan (41) is fixedly mounted on the frame (1), and the fan (41) is connected to the spray head (43) via the air duct (42); and the spray head (43) is evenly provided with nozzles (44).
Citation Information
Patent Citations
Road pile mounting device for municipal engineering
CN112647445A
Warning sign for municipal construction
WO2020042047A1
