Tower type rotary material distribution and concave-convex combined furnace hearth system

Through the sprinkling material crushing cone in the tower rotary fabric and the concave-convex combined furnace system, the burning or smolding problems caused by uneven thickness of the vertical incinerator material layer are solved, and the uniform distribution of the material layer thickness and the improvement of the incineration efficiency are achieved.

CN119826171APending Publication Date: 2025-04-15CHONGQING BINNAN ECOLOGICAL TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510134712.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

When the furnace bed system of the existing vertical incinerator is actually used, if the thickness distribution of the material layer in the furnace is uneven, it is easy to cause the material layer to burn through or smolder, resulting in the incomplete decomposition of harmful substances and the treatment effect is not ideal.

Method used

The tower rotary fabric and a concave-convex combination hearth system are adopted to uniformly distribute the thickness of the material layer through the sprinkler crushing cone in the rotating fabric mechanism, and the combination of centrifugal force and crushing components to prevent the occurrence of burning through or smoldering.

Benefits of technology

By evenly distributing the thickness of the material layer, the incineration efficiency is improved, the material layer is prevented from burning through or smoldering, ensuring the complete decomposition of harmful substances and improving the material treatment effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119826171A_ABST
    Figure CN119826171A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of vertical incinerators, in particular to a tower type rotary material distribution and concave-convex combined hearth system which comprises a furnace body, a furnace cover, a feeding hopper and a rotary material distribution mechanism, the rotary material distribution mechanism comprises a support, a gear motor, a driving shaft, a bearing set and a material scattering and crushing cone, and materials to be incinerated enter the furnace body through a material inlet; after being guided by the feeding hopper, the materials fall on the upper surface of the material spraying and crushing cone, the speed reducing motor is started, the material spraying and crushing cone is driven to rotate through the driving shaft, so that the materials are subjected to centrifugal movement on the material spraying and crushing cone, and the materials are crushed and scattered after sequentially passing through the first crushing assembly, the second crushing assembly and the third crushing assembly; the materials are scattered at the combustion section of the furnace body, so that the thickness distribution of a material layer is more uniform, incineration is facilitated, the phenomenon that the material layer is burnt through or smoldering occurs due to uneven thickness is prevented, and the incineration treatment effect on the materials is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of vertical incinerators, and in particular to a tower type rotary material distribution and concave-convex combined furnace bed system. Background Art

[0002] Vertical incinerators are widely used in various occasions where waste or garbage needs to be treated. These devices convert waste into ash, gas and trace slag through high-temperature incineration, thereby achieving the purpose of harmlessness, reduction and resource utilization. Vertical incinerator is a vertically installed incineration equipment with drying, pyrolysis, gasification, combustion and burning from top to bottom. It has the characteristics of high efficiency, energy saving, environmental protection, safety and economy. It has important application value in the fields of urban domestic waste treatment, industrial waste treatment, medical waste treatment, etc.

[0003] When the existing vertical incinerator's hearth system is actually used, if the thickness of the material layer in the furnace is unevenly distributed, it is easy to cause the material layer to burn through (the material layer is too thin, there is too much oxygen) or smolder (the material layer is too thick, there is insufficient oxygen supply), which is not conducive to the complete decomposition of harmful substances and leads to unsatisfactory material treatment effects. Summary of the invention

[0004] The purpose of the present invention is to provide a tower-type rotating distribution and concave-convex combined hearth system to solve the problem that when the hearth system of the vertical incinerator in the prior art is actually used, if the thickness of the material layer in the furnace is unevenly distributed, it is easy to cause the material layer to burn through or smolder, which is not conducive to the complete decomposition of harmful substances and leads to unsatisfactory material treatment effect.

[0005] To achieve the above-mentioned purpose, the present invention provides a tower type rotary distribution and concave-convex combined hearth system, the tower type rotary distribution and concave-convex combined hearth system comprising a furnace body, a furnace cover, a feed hopper and a rotary distribution mechanism, the furnace body is installed with the furnace cover at the top, the feed hopper is installed with the top of the furnace cover through a support, the top of the feed hopper is provided with a feed inlet, and the center of the feed hopper is also provided with the rotary distribution mechanism; The rotating material distribution mechanism includes a bracket, a reduction motor, a driving shaft, a bearing group and a material sprinkling and crushing cone. The bracket is installed at the top of the feed hopper, the bearing group is arranged at the center of the upper surface of the feed hopper, the reduction motor is installed on the bracket, the driving shaft is arranged at the output end of the reduction motor, the driving shaft passes through the bearing group and the top of the feed hopper in sequence, the end of the driving shaft located at the top of the furnace body is provided with the material sprinkling and crushing cone, and the first crushing assembly, the second crushing assembly and the third crushing assembly are arranged in sequence on the outer side wall of the material sprinkling and crushing cone.

[0006] Wherein, a mounting flange is arranged at the center of the material-sprinkling and crushing cone, and one end of the driving shaft away from the reduction motor is connected to the material-sprinkling and crushing cone through the mounting flange.

[0007] Wherein, the first crushing assembly is composed of three first crushing pieces, which are evenly installed on the outer side wall of the material-sprinkling crushing cone and are arranged around the outside of the mounting flange, and each of the first crushing pieces is provided with a first-level auxiliary crushing blade on a side away from the material-sprinkling crushing cone, and each of the first crushing pieces is provided with a first-level main crushing blade at the end, and the second crushing assembly is composed of three second crushing pieces, which are evenly installed on the outer side wall of the material-sprinkling crushing cone, and each of the second crushing pieces is respectively located on a side of one of the first crushing pieces away from the mounting flange, and each of the second crushing pieces is away from the material-sprinkling crushing cone A secondary auxiliary crushing blade is provided on one side of the second crushing piece, a secondary main crushing blade is provided on the end of each second crushing piece, the third crushing assembly is composed of three third crushing pieces, and the three third crushing pieces are evenly installed on the outer side wall of the sprinkling crushing cone, each of the third crushing pieces is respectively located on a side of one of the second crushing pieces away from the corresponding first crushing piece, each of the third crushing pieces is provided with a tertiary auxiliary crushing blade on a side away from the sprinkling crushing cone, and a tertiary main crushing blade is provided on the end of each third crushing piece, and the first crushing piece, the second crushing piece and the third crushing piece are arranged on the outer side wall of the sprinkling crushing cone in a step-by-step manner.

[0008] Wherein, the bearing group includes a mounting seat, an axial bearing, a support ring and a circumferential bearing. The mounting seat is arranged at the center of the upper surface of the feed hopper. The interior of the mounting seat is sequentially provided with the axial bearing, the support ring and the circumferential bearing from bottom to top. The axial bearing, the support ring and the circumferential bearing are all arranged outside the drive shaft.

[0009] Wherein, the furnace body is arranged in a regular hexagonal structure, and a grate group sliding mounting surface is arranged on each surface of the outer wall of the furnace body, and a conical sliding protrusion is arranged between each two adjacent sliding mounting surfaces of the grate group located at one end inside the furnace body, and each of the conical sliding protrusions is composed of two lateral sliding surfaces.

[0010] Among them, three air inlets are arranged around the furnace body, a plurality of first air holes are arranged on each of the lateral sliding surfaces, and a plurality of second air holes are arranged on the sprinkling and crushing cone.

[0011] Wherein, a pushing spiral blade is also arranged on the outer side wall of the driving shaft, and the pushing spiral blade is arranged inside the feeding hopper.

[0012] The present invention discloses a tower type rotary distribution and concave-convex combined furnace bed system, comprising a furnace body, a furnace cover, a feeding hopper and a rotary distribution mechanism, wherein the rotary distribution mechanism comprises a bracket, a reduction motor, a driving shaft, a bearing group and a material sprinkling and crushing cone, wherein the material to be incinerated enters the furnace body through the feeding port, and after being guided by the feeding hopper, falls on the upper surface of the material sprinkling and crushing cone, and the reduction motor is started to drive the material sprinkling and crushing cone to rotate through the driving shaft, so that the material is subjected to centrifugal motion on the material sprinkling and crushing cone, and the material is crushed and scattered after passing through the first crushing component, the second crushing component and the third crushing component in turn, and is sprinkled at the combustion section of the furnace body, so that the material layer thickness distribution is more uniform, which is conducive to incineration, prevents the phenomenon of burning through the material layer or smoldering due to uneven thickness, and improves the incineration treatment effect of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the tower type rotary distribution and concave-convex combined hearth system provided by the present invention.

[0015] Figure 2 The present invention provides Figure 1 A magnified view of the local structure at A.

[0016] Figure 3 It is a structural schematic diagram of the material-sprinkling crushing cone provided by the present invention.

[0017] Figure 4 It is a side view of the material-sprinkling crushing cone provided by the present invention.

[0018] Figure 5 It is a schematic diagram of the external structure of the furnace body provided by the present invention.

[0019] Figure 6 It is a schematic diagram of the cross-sectional structure of the furnace body provided by the present invention.

[0020] 101-furnace body, 102-furnace cover, 103-feed hopper, 104-pillar, 105-feed port, 106-bracket, 107-reduction motor, 108-drive shaft, 109-sprinkling crushing cone, 110-mounting flange, 111-first crushing piece, 112-first-level auxiliary crushing blade, 113-first-level main crushing blade, 114-second crushing piece, 115-secondary auxiliary crushing blade, 116-secondary main crushing blade, 117-third crushing piece, 118-third-level auxiliary crushing blade, 119-third-level main crushing blade, 120-mounting seat, 121-axial bearing, 122-support ring, 123-circumferential bearing, 124-grate group sliding mounting surface, 125-lateral sliding surface, 126-air inlet, 127-first air vent, 128-second air vent, 129-pushing spiral fan blade. DETAILED DESCRIPTION

[0021] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0022] See also Figures 1 to 6 ,in Figure 1 It is a structural diagram of the tower type rotating distribution and concave and convex combined hearth system. Figure 2 yes Figure 1 The enlarged view of the local structure at A. Figure 3 This is a schematic diagram of the structure of the sprinkler crushing cone. Figure 4 This is a side view of the sprinkler crushing cone. Figure 5 This is a schematic diagram of the external structure of the furnace. Figure 6 It is a schematic diagram of the cross-sectional structure of the furnace body.

[0023] The present invention provides a tower type rotary distribution and concave-convex combined furnace bed system, comprising a furnace body 101, a furnace cover 102, a feed hopper 103 and a rotary distribution mechanism, wherein the furnace body 101 is provided with the furnace cover 102 at the top, the feed hopper 103 is provided at the top of the furnace cover 102 through a support 104, the feed hopper 103 is provided with a feed inlet 105 at the top, and the rotary distribution mechanism is also provided at the center of the feed hopper 103; The rotating material distribution mechanism includes a bracket 106, a reduction motor 107, a drive shaft 108, a bearing group and a material sprinkling and crushing cone 109. The bracket 106 is installed at the top of the feed hopper 103. The bearing group is arranged at the center of the upper surface of the feed hopper 103. The reduction motor 107 is installed on the bracket 106. The output end of the reduction motor 107 is arranged with the drive shaft 108. The drive shaft 108 passes through the bearing group and the top of the feed hopper 103 in sequence. The end of the drive shaft 108 located at the top of the furnace body 101 is arranged with the material sprinkling and crushing cone 109. The outer side wall of the material sprinkling and crushing cone 109 is arranged with a first crushing assembly, a second crushing assembly and a third crushing assembly in sequence.

[0024] With respect to this specific embodiment, during specific use, the material to be incinerated enters the furnace body 101 through the feed port 105, and after being guided by the feed hopper 103, falls on the upper surface of the sprinkling and crushing cone 109, and the reduction motor 107 is started, and the sprinkling and crushing cone 109 is driven to rotate through the drive shaft 108, so that the material is subjected to centrifugal motion on the sprinkling and crushing cone 109, and the material is crushed and scattered after passing through the first crushing component, the second crushing component and the third crushing component in turn, and is sprinkled at the combustion section of the furnace body, so that the material layer thickness distribution is more even, which is conducive to incineration, prevents the phenomenon of burning through the material layer or smoldering due to uneven thickness, and improves the incineration treatment effect of the material.

[0025] Furthermore, a mounting flange 110 is provided at the center of the material-sprinkling and crushing cone 109 , and one end of the driving shaft 108 away from the reduction motor 107 is connected to the material-sprinkling and crushing cone 109 through the mounting flange 110 .

[0026] According to this specific embodiment, the installation of the material-sprinkling crushing cone 109 and the driving shaft 108 is completed by setting the installation flange 110 .

[0027] Further, the first crushing component is composed of three first crushing pieces 111, which are evenly installed on the outer side wall of the material-sprinkling crushing cone 109 and are arranged around the outside of the mounting flange 110. Each of the first crushing pieces 111 is provided with a first-level auxiliary crushing blade 112 on a side away from the material-sprinkling crushing cone 109, and each of the first crushing pieces 111 is provided with a first-level main crushing blade 113 at the end thereof. The second crushing component is composed of three second crushing pieces 114, which are evenly installed on the outer side wall of the material-sprinkling crushing cone 109, and each of the second crushing pieces 114 is respectively located on a side of one of the first crushing pieces 111 away from the mounting flange 110, and each of the second crushing pieces 114 is away from the material-sprinkling crushing cone 109. A secondary auxiliary crushing blade 115 is provided on one side, and a secondary main crushing blade 116 is provided at the end of each of the second crushing pieces 114. The third crushing assembly is composed of three third crushing pieces 117, and the three third crushing pieces 117 are evenly installed on the outer wall of the sprinkling crushing cone 109. Each of the third crushing pieces 117 is located on the side of one of the second crushing pieces 114 away from the corresponding first crushing piece 111. A tertiary auxiliary crushing blade 118 is provided on the side of each of the third crushing pieces 117 away from the sprinkling crushing cone 109, and a tertiary main crushing blade 119 is provided at the end of each of the third crushing pieces 117. The first crushing piece 111, the second crushing piece 114 and the third crushing piece 117 are arranged on the outer wall of the sprinkling crushing cone 109 in a step-by-step manner.

[0028] According to the present specific embodiment, since each of the first-level main crushing blades 113, each of the second-level main crushing blades 116 and each of the third-level main crushing blades 119 are arranged in the counterclockwise rotation direction of the material-sprinkling crushing cone 109, when the material is sprinkled on the material-sprinkling crushing cone 109, after being fully crushed by the first-level main crushing blade 113, the first-level auxiliary crushing blade 112, the second-level main crushing blade 116, the second-level auxiliary crushing blade 115, the third-level main crushing blade 119 and the third-level auxiliary crushing blade 118 in sequence, the material is evenly distributed in the furnace body 101 under the action of the centrifugal force generated when the material-sprinkling crushing cone 109 rotates. Since the first crushing piece 111, the second crushing piece 114 and the third crushing piece 117 are arranged to be shorter step by step, the first-level main crushing blade 113, the second-level main crushing blade 116 and the third-level main crushing blade 119 arranged along the counterclockwise rotation direction are also arranged in a gradually shorter structure, which is beneficial to the centrifugal crushing and distribution of the material.

[0029] Furthermore, the bearing group includes a mounting seat 120, an axial bearing 121, a support ring 122 and a circumferential bearing 123. The mounting seat 120 is arranged at the center of the upper surface of the feed hopper 103. The interior of the mounting seat 120 is sequentially provided with the axial bearing 121, the support ring 122 and the circumferential bearing 123 from bottom to top. The axial bearing 121, the support ring 122 and the circumferential bearing 123 are all arranged on the outside of the drive shaft 108.

[0030] According to this specific embodiment, by providing the axial bearing 121 , the support ring 122 and the circumferential bearing 123 , the structure of the drive shaft 108 is more stable when it rotates, and the rotation of the drive shaft 108 is smoother.

[0031] Furthermore, the furnace body 101 is arranged in a regular hexagonal structure, and a grate group sliding mounting surface 124 is arranged on each surface of the outer wall of the furnace body 101, and a conical sliding protrusion is arranged between each adjacent two grate group sliding mounting surfaces 124 located at one end inside the furnace body 101, and each of the conical sliding protrusions is composed of two lateral sliding surfaces 125.

[0032] According to this specific embodiment, the lateral sliding surface 125 is provided to relieve the load and pressure of the mechanical grate group and increase the reaction waste accumulation surface.

[0033] Furthermore, three air inlets 126 are arranged around the furnace body 101 , a plurality of first air holes 127 are arranged on each of the lateral sliding surfaces 125 , and a plurality of second air holes 128 are arranged on the material sprinkling and crushing cone 109 .

[0034] With respect to this specific embodiment, by setting the air inlet 126 and the first air hole 127, gas exchange is carried out between the interior of the furnace body 101 and the outside, which helps to maintain the freshness and fluidity of the gas in the furnace, prevent the accumulation of harmful gases in the furnace, and maintain the stability of the internal gas flow of the furnace body 101, thereby reducing the unstable combustion phenomenon caused by poor airflow. By setting the second air hole 128, the air permeability of the material on the conical surface of the sprinkler and crushing cone 109 is enhanced, thereby promoting the drying reaction.

[0035] Furthermore, a pushing spiral blade 129 is also provided on the outer side wall of the driving shaft 108 , and the pushing spiral blade 129 is arranged inside the feeding hopper 103 .

[0036] According to this specific embodiment, the pushing spiral blades 129 are provided to facilitate the transportation of the material in the feed hopper 103 to the furnace body 101 , and to avoid the clogging and bridging of the material in the feed hopper 103 , thereby ensuring the stability of the equipment operation.

[0037] When the tower type rotating distribution and concave-convex combined furnace bed system of the present invention is used, the material to be incinerated enters the furnace body 101 through the feeding port 105, and after being guided by the feeding hopper 103, falls on the upper surface of the material sprinkling crushing cone 109, and the reduction motor 107 is started to drive the material sprinkling crushing cone 109 to rotate through the driving shaft 108. Since each of the first-level main crushing blades 113, each of the second-level main crushing blades 116 and each of the third-level main crushing blades 119 are arranged in the counterclockwise direction of the material sprinkling crushing cone 109, when the material is sprinkled on the material sprinkling crushing cone 109, it is sequentially After being fully crushed by the first-level main crushing blade 113, the first-level auxiliary crushing blade 112, the second-level main crushing blade 116, the second-level auxiliary crushing blade 115, the tertiary main crushing blade 119 and the tertiary auxiliary crushing blade 118, the material is subjected to centrifugal motion on the material-sprinkling crushing cone 109, and the material is crushed and scattered after passing through the first crushing component, the second crushing component and the third crushing component in sequence, and is sprinkled at the combustion section of the furnace body, so that the thickness distribution of the material layer is more uniform, which is conducive to incineration, prevents the phenomenon of burning through the material layer or smoldering due to uneven thickness, and improves the incineration treatment effect of the material.

[0038] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A tower type rotary distribution and concave-convex combined hearth system, characterized in that: It includes a furnace body, a furnace cover, a feed hopper and a rotating material distribution mechanism. The furnace cover is installed on the top of the furnace body, the feed hopper is installed on the top of the furnace cover through a support, the top of the feed hopper is provided with a feed inlet, and the center of the feed hopper is also provided with the rotating material distribution mechanism; The rotating material distribution mechanism includes a bracket, a reduction motor, a driving shaft, a bearing group and a material sprinkling and crushing cone. The bracket is installed at the top of the feed hopper, the bearing group is arranged at the center of the upper surface of the feed hopper, the reduction motor is installed on the bracket, the driving shaft is arranged at the output end of the reduction motor, the driving shaft passes through the bearing group and the top of the feed hopper in sequence, the end of the driving shaft located at the top of the furnace body is provided with the material sprinkling and crushing cone, and the first crushing assembly, the second crushing assembly and the third crushing assembly are arranged in sequence on the outer side wall of the material sprinkling and crushing cone.

2. The tower type rotating distribution and concave-convex combined hearth system as claimed in claim 1, characterized in that: A mounting flange is arranged at the center of the material-sprinkling and crushing cone, and one end of the driving shaft away from the reduction motor is connected to the material-sprinkling and crushing cone through the mounting flange.

3. The tower type rotating distribution and concave-convex combined hearth system as claimed in claim 2, characterized in that: The first crushing assembly is composed of three first crushing pieces, which are evenly installed on the outer side wall of the material-sprinkling crushing cone and are arranged around the outside of the mounting flange. A first-level auxiliary crushing blade is arranged on a side of each of the first crushing pieces away from the material-sprinkling crushing cone, and a first-level main crushing blade is arranged on the end of each of the first crushing pieces. The second crushing assembly is composed of three second crushing pieces, which are evenly installed on the outer side wall of the material-sprinkling crushing cone. Each of the second crushing pieces is respectively located on a side of one of the first crushing pieces away from the mounting flange, and each of the second crushing pieces is away from a side of the material-sprinkling crushing cone. The surfaces are all provided with secondary auxiliary crushing blades, the end of each second crushing piece is provided with secondary main crushing blades, the third crushing assembly is composed of three third crushing pieces, and the three third crushing pieces are evenly installed on the outer side wall of the sprinkling crushing cone, each of the third crushing pieces is respectively located on the side of one of the second crushing pieces away from the corresponding first crushing piece, each of the third crushing pieces is provided with three-stage auxiliary crushing blades on the side away from the sprinkling crushing cone, and the end of each third crushing piece is provided with three-stage main crushing blades, and the first crushing piece, the second crushing piece and the third crushing piece are arranged on the outer side wall of the sprinkling crushing cone in a step-by-step manner.

4. The tower type rotating material distribution and concave-convex combined hearth system as claimed in claim 3, characterized in that: The bearing group includes a mounting seat, an axial bearing, a support ring and a circumferential bearing. The mounting seat is arranged at the center of the upper surface of the hopper. The axial bearing, the support ring and the circumferential bearing are arranged in sequence from bottom to top inside the mounting seat. The axial bearing, the support ring and the circumferential bearing are all arranged outside the drive shaft.

5. The tower type rotating distribution and concave-convex combined hearth system as claimed in claim 4, characterized in that: The furnace body is arranged in a regular hexagonal structure, and a grate group sliding mounting surface is arranged on each surface of the outer wall of the furnace body. A conical sliding protrusion is arranged between each two adjacent sliding mounting surfaces of the grate group located at one end inside the furnace body, and each of the conical sliding protrusions is composed of two lateral sliding surfaces.

6. The tower type rotating material distribution and concave-convex combined hearth system as claimed in claim 5, characterized in that: Three air inlets are arranged around the furnace body, a plurality of first air holes are arranged on each of the lateral sliding surfaces, and a plurality of second air holes are arranged on the material sprinkling and crushing cone.

7. The tower type rotating distribution and concave-convex combined hearth system as claimed in claim 6, characterized in that: The outer side wall of the driving shaft is also provided with a pushing spiral blade, and the pushing spiral blade is arranged inside the feeding hopper.

Citation Information

Cited By

  • Copper-containing sludge flameless combustion treatment equipment and continuous feeding method thereof

    CN120212518A