Dynamic detection device for ovality of wind power flange
By designing a wind power flange dynamic detection device including a detection flange piece, a sealing test piece, a rotation test piece and absent test piece, the problem of difficulty in real-time detection of wind power flange accuracy in the prior art is solved, real-time detection of wind power flange ellipticity, sealing and openness is realized, and the operation safety and stability of the wind motor are improved.
Patent Information
- Application Number
- CN202510332973.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-03-20
AI Technical Summary
It is difficult for the prior art to detect the accuracy index of wind power flanges in real time during the operation of wind motors, especially the ellipticity and openness of flanges, which leads to the gradual increase in deformation errors when the service cycle increases, posing safety hazards.
A dynamic elliptic detection device for wind power flange is designed, including a detection flange member, a sealing detector, a rotation detector and absent detection member. Through the combination of these components, real-time detection of the ellipticity, sealing and absent detection of the wind power flange ellipticity, sealing and absent detection.
This device can detect the ellipticity, sealing and absent of the flange in real time during the operation of the wind motor, improve the safety and stability of the structure use, and timely control and reinforce the main engine and the tower, avoiding safety hazards caused by deviations in flange accuracy.
Smart Images

Figure CN119826764A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wind power flange detection, and in particular to a dynamic detection device for the ovality of a wind power flange. Background Art
[0002] Wind turbines are important new energy power generation equipment. Their basic structure is to install wind turbine mainframes through tower support, and convert wind energy into electrical energy at high altitude. The mainframe of wind turbines can rotate to adjust the windward side. In order to enable the mainframe to rotate, it is necessary to use bearings with flanges for connection. Usually, the diameter of the bearing flanges is relatively large. To ensure the stability of the mainframe, higher precision requirements are placed on the bearing flanges. The bearing flanges need to ensure that the roundness meets the standard and the stability of the flange connection is ensured. At present, the dynamic detection device for the ovality of the flange is usually used for detection before the installation of the wind turbine. However, after the flanges are connected, their accuracy will change as the service cycle increases. It is not convenient to detect the various accuracy indicators of the flanges in real time during the operation of the wind turbine. The inspection items involved are cumbersome and inefficient, and it is not convenient to test the clearance between the bearing flanges. As the service cycle increases, the flange deformation error gradually increases, and there are safety hazards. Flange bolts usually rely on manual inspections. Local bolt loosening can easily lead to flange deformation displacement. If not discovered in time, the flange accuracy deviation will be further increased. Summary of the invention
[0003] The disclosed embodiment relates to a dynamic detection device for the ovality of a wind turbine flange, wherein the clearance detection component can assist in detecting the accuracy of the flange clearance to avoid undetected wear of the bearing flange and loosening of the bolts after long-term use, which results in increased ovality; the safety of structural use can be effectively improved, and the clearance detection component also plays a role of limiting, which can timely control the reinforcement of the main engine and the tower and improve the connection stability.
[0004] In a first aspect of the present disclosure, a device for dynamic detection of the ovality of a wind turbine flange is provided, which specifically comprises a detection flange, on which a sealing detection member is installed; a pressure device is connected to the sealing detection member, and the pressure device is installed inside the detection flange; the sealing detection member is used to test the sealing performance of the detection flange; a rotation detection part is installed inside the detection flange; the rotation detection part is used to rotationally detect the ovality deviation of the detection flange; a detection control member is installed on the rotation detection member, and the detection control member is electrically connected to the sealing detection member; a detection fixed member is fixedly installed inside the detection flange Part, the rotation detection part is attached to the detection fixing part; three clearance detection parts are installed on the rotation detection part; the three clearance detection parts are used to detect the clearance of the detection flange part; the detection flange part includes: a fan cylinder, a cylinder flange and a flange bearing outer ring, the fan cylinder is equipped with a cylinder flange; the cylinder flange is equipped with a flange bearing outer ring through a circle of bolts and nuts; the sealing detection part includes: a liquid-through mounting tube, the liquid-through mounting tube is provided with a circle, and the bottom of the circle of liquid-through mounting tube is respectively attached to the flange bearing outer ring; a circle of the liquid-through mounting tube is respectively sleeved on the outside of a circle of bolts installed on the flange bearing outer ring.
[0005] In at least some embodiments, the detection control component also includes: a detection adjustable shaft and a micro switch, the detection adjustable shaft is slidably inserted on the adjustment mounting frame; the end of the positioning bolt is pressed against the detection adjustable shaft; a micro switch is fixedly installed on the end of the detection adjustable shaft; the micro switch is aligned with the detection sliding shaft; the micro switch is electrically connected to the alarm control light; the detection adjustable shaft is used to adjust the trigger position of the micro switch.
[0006] In at least some embodiments, the detection flange comprises: a flange bearing inner ring, the flange bearing inner ring is mounted on the inner side of the flange bearing outer ring in cooperation with the bearing roller; and meshing teeth are provided on the outer side of the flange bearing outer ring.
[0007] In at least some embodiments, the clearance detection component includes: a propulsion hydraulic cylinder, an interlocking slider and a guide shaft, the propulsion hydraulic cylinder is fixedly mounted on a rotating mounting tube; the interlocking slider is fixedly mounted on the output shaft of the propulsion hydraulic cylinder; the end of the interlocking slider is an inclined structure; the interlocking slider is plugged into the inner side of the detection ring; guide shafts are fixedly mounted on both sides of the interlocking slider, and the two guide shafts are respectively plugged into the rotating mounting tube.
[0008] In at least some embodiments, the pressing device includes: a pressing mounting ring, a pressing airbag, a pressing plate, a pressing plate, a pressing block and a supporting spring, wherein the pressing mounting ring is fixedly sleeved inside the fan cylinder; a pressing airbag is fixedly mounted on the pressing mounting ring; the pressing airbag is located inside the fan cylinder; the pressing airbag is connected to the connecting ring through a hose; a pressing plate is fixedly attached to the top of the pressing airbag; a pressing plate is slidably mounted on the pressing plate, and the pressing plate is slidably sleeved inside the fan cylinder; the pressing plate is slidably sleeved on the inner side of the pressing mounting ring; a circle of pressing blocks is fixedly mounted on the pressing plate, and the circle of pressing blocks are respectively arc-shaped structures; a supporting spring is fixedly mounted on the pressing plate, and the supporting spring is sleeved inside the pressing plate; the supporting spring is located between the pressing plate and the pressing plate; the pressing airbag is used to increase the liquid pressure inside the liquid-passing mounting tube.
[0009] In at least some embodiments, the sealing detection component includes: a sealing ring, a connecting ring, a fluid replenishment bolt and an alarm control light, and a rubber coating is respectively provided on the bottom of a circle of the fluid through mounting tube; the sealing ring is fixedly sleeved on a circle of the fluid through mounting tube; the sealing ring is fixedly fitted on the outer ring of the flange bearing by bolts; the connecting ring is fixedly mounted on a circle of the fluid through mounting tube; the connecting ring is connected to a circle of the fluid through mounting tube; a circle of fluid replenishment bolts is threadedly connected to the connecting ring, and a circle of fluid replenishment bolts passes through the upper shell of the connecting ring; a circle of fluid replenishment bolts are respectively aligned with a circle of the fluid through mounting tube; the alarm control light is fixedly sleeved on the outside of the connecting ring; the fluid through mounting tube is used for fluid testing the bolt installation sealing between the outer ring of the flange bearing and the cylinder flange.
[0010] In at least some embodiments, the detection control component includes: an adjustment mounting frame and a positioning bolt, the adjustment mounting frame is fixedly mounted on the inner side of the rotating mounting cylinder; the adjustment mounting frame is threadedly connected with a positioning bolt; and the end of the positioning bolt passes through the adjustment mounting frame.
[0011] In at least some embodiments, the rotation detection part includes: a rotating mounting cylinder, an extrusion protrusion and a detection sliding shaft, the rotating mounting cylinder is fixedly sleeved inside the inner ring of the flange bearing; an extrusion protrusion is fixedly mounted on the bottom of the rotating mounting cylinder, and the extrusion protrusion is attached to the pressing block; the detection sliding shaft is slidably inserted on the rotating mounting cylinder; a spring is sleeved on the detection sliding shaft, and the spring sleeved on the detection sliding shaft is connected between the rotating mounting cylinder and the detection sliding shaft; the end of the detection sliding shaft is a hemispherical structure; the extrusion protrusion is used to squeeze the pressing block; the detection sliding shaft is used to detect radial and axial displacement of the detection flange.
[0012] In at least some embodiments, the detection fixture includes: a detection ring and a rubber ring, the detection ring is fixedly installed inside the fan cylinder; a rubber ring is fixedly installed on the detection ring, and the rubber ring is attached to the bottom of the inner ring of the flange bearing; a "V"-shaped groove is opened on the inner side of the detection ring.
[0013] In at least some embodiments, the clearance detection component also includes: a brush sponge and an electromagnet, and brush sponges are fixedly installed on both sides of the plug-in slider, and the brush sponges are attached to the "V"-shaped groove on the inner side of the detection ring; an electromagnet is fixedly installed inside the plug-in slider; the electromagnet is used to magnetically attract the detection ring.
[0014] The present invention provides a dynamic detection device for ovality of a wind turbine flange, which has the following beneficial effects: The clearance detection component used in the present invention can assist in the clearance test work of active stress application, without removing the inner ring of the flange bearing and the outer ring of the flange bearing, and the matching accuracy between the inner ring of the flange bearing and the outer ring of the flange bearing can be further known, so as to avoid the gradual increase of ovality after long-term use after the existence of clearance, which may cause safety hazards. The three plug-in sliders can play a limiting role when inserted into the detection ring, thereby improving the stability of the structure in dealing with harsh environments. At the same time, the plug-in sliders can clean the detection ring to make its inner surface smooth to prevent affecting the detection accuracy.
[0015] In addition, a rotating detection unit can be installed on a wind turbine for real-time testing. The rotating detection unit can be used to perform real-time testing on the axial offset error and radial offset error of the cylinder flange and the outer ring of the flange bearing in the wind turbine flange after the connection. The detection items can be effectively integrated. The "V"-shaped groove of the sliding shaft and the detection ring can be used to detect radial and axial deviations at one time, thereby improving detection efficiency. The detection control component can be used to adjust the alarm trigger stroke, that is, the sensitivity, thereby further improving the practicality of this structure.
[0016] In addition, the use of sealing detection parts can test the sealing of the connection between the outer ring of the flange bearing and the cylinder flange and the connection and tightening effect of the bolts in real time, so as to avoid loosening and offset between the cylinder flange and the outer ring of the flange bearing, which would affect the balance of the wind turbine. The stability of the bolt connection can be detected in time, and the flange deformation caused by loose bolts can be reduced. At the same time, when the wind turbine main engine rotates to switch the windward side, it can be pressurized in real time to increase the air pressure, increase the sealing test pressure, and use the pressurization airbag for pressurization to ensure reliable sealing detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0018] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0019] In the attached picture: Figure 1 A schematic diagram showing the overall structure of the dynamic detection device of the present application; Figure 2 A cross-sectional view showing the internal structure of the dynamic detection device of the present application; Figure 3 A schematic diagram showing the bottom structure of the dynamic detection device of the present application; Figure 4 A schematic diagram showing the structure of the detection flange of the present application is shown; Figure 5 A schematic diagram showing the structure of the sealing detection member of the present application is shown; Figure 6 A schematic diagram showing the structure of the suppression device of the present application is shown; Figure 7 A schematic diagram showing the structure of the rotation detection unit of the present application is shown; Figure 8 Shows Figure 2 A magnified view of the structure of the middle B region; Fig. 9 Shows Figure 3 A magnified view of the structure of the middle C region; Fig.10 A schematic diagram showing the installation structure of the adjustment mounting frame of the present application is shown; Fig.11 A schematic diagram showing the detection ring structure of the present application is shown; Fig.12 A schematic diagram of the clearance detection component structure of the present application is shown.
[0020] List of reference numerals: 1. Detection flange; 101. Fan cylinder; 1011. Cylinder flange; 102. Flange bearing outer ring; 103. Flange bearing inner ring; 2. Sealing detection member; 201. Liquid-passing installation pipe; 2011. Sealing ring; 202. Connecting ring; 203. Liquid-supplementing bolt; 204. Alarm control light; 3. Suppression device; 301. Suppression installation ring; 302. Suppression airbag; 303. Pressing plate; 304. Pressing plate; 305. Pressing block; 306 , support spring; 4, rotation detection part; 401, rotation mounting cylinder; 402, extrusion convex block; 403, detection sliding shaft; 5, detection control part; 501, adjustment mounting frame; 502, positioning bolt; 503, detection spacing shaft; 504, micro switch; 6, detection fixing part; 601, detection ring; 602, rubber ring; 7, clearance detection part; 701, thrust hydraulic cylinder; 702, plug-in slider; 703, guide shaft; 704, brush sponge; 705, electromagnet. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1 to 12 : The present invention proposes a dynamic detection device for the ovality of a wind turbine flange, comprising a detection flange 1, on which a sealing detection component 2 is installed; a pressure device 3 is connected to the sealing detection component 2, and the pressure device 3 is installed inside the detection flange 1; the sealing detection component 2 is used to test the sealing performance of the detection flange 1; a rotation detection part 4 is installed on the inner side of the detection flange 1; the rotation detection part 4 is used to rotationally detect the ovality deviation of the detection flange 1; a detection control part 5 is installed on the rotation detection part 4, and the detection control part 5 is electrically connected to the sealing detection component 2; a detection fixing part 6 is fixedly installed on the inner side of the detection flange 1, and the rotation detection part 4 is attached to the detection fixing part 6; the rotation detection part 4 is used to rotationally detect the ovality deviation of the detection flange 1 ... Three clearance detection parts 7 are installed on the rotation detection part 4; the three clearance detection parts 7 are used to detect the clearance of the detection flange part 1; the detection flange part 1 includes: a fan cylinder 101, a cylinder flange 1011 and a flange bearing outer ring 102, the fan cylinder 101 is installed with a cylinder flange 1011; the flange bearing outer ring 102 is installed on the cylinder flange 1011 through a circle of bolts and nuts; the sealing detection part 2 includes: a liquid-through mounting tube 201, the liquid-through mounting tube 201 is provided with a circle, and the bottom of the circle of liquid-through mounting tube 201 is respectively attached to the flange bearing outer ring 102; the circle of liquid-through mounting tube 201 is respectively sleeved on the outside of a circle of bolts installed on the flange bearing outer ring 102.
[0023] In the disclosed embodiment, the detection flange 1 includes: a flange bearing inner ring 103, which is mounted on the inner side of the flange bearing outer ring 102 in cooperation with the bearing roller; the outer side of the flange bearing outer ring 102 is provided with meshing teeth; the sealing detection component 2 includes: a sealing ring 2011, a connecting ring 202, a liquid replenishing bolt 203 and an alarm control light 204, and a rubber coating is respectively provided at the bottom of a circle of liquid-passing installation tubes 201; the sealing ring 2011 is fixedly sleeved on a circle of liquid-passing installation tubes 201; the sealing ring 2011 is fixed by bolts The flange bearing outer ring 102 is fixedly mounted; the connecting ring 202 is fixedly mounted on a circle of liquid-passing installation tube 201; the connecting ring 202 is connected to a circle of liquid-passing installation tube 201; a circle of liquid-supplementing bolts 203 are threadedly connected to the connecting ring 202, and the circle of liquid-supplementing bolts 203 penetrate the upper shell of the connecting ring 202; the circle of liquid-supplementing bolts 203 are respectively aligned with the circle of liquid-passing installation tube 201; the alarm control light 204 is fixedly sleeved on the outside of the connecting ring 202; the liquid-passing installation tube 201 is used for liquid-passing testing of the flange bearing outer ring 102 The bolt installation seal between the cylinder flange 1011; the pressure device 3 includes: a pressure installation ring 301, a pressure airbag 302, a pressing plate 303, a pressing plate 304, a pressing block 305 and a supporting spring 306, the pressure installation ring 301 is fixedly sleeved inside the fan cylinder 101; the pressure airbag 302 is fixedly installed on the pressure installation ring 301; the pressure airbag 302 is located inside the fan cylinder 101; the pressure airbag 302 is connected to the connecting ring 202 through a hose; the top of the pressure airbag 302 is fixedly attached with A pressing plate 303 is slidably mounted on the pressing plate 303, and the pressing plate 304 is slidably sleeved inside the fan cylinder 101; the pressing plate 303 is slidably sleeved inside the pressing mounting ring 301; a circle of pressing blocks 305 are fixedly mounted on the pressing plate 304, and each circle of pressing blocks 305 is an arc-shaped structure; a supporting spring 306 is fixedly mounted on the pressing plate 303, and the supporting spring 306 is sleeved inside the pressing plate 304; the supporting spring 306 is located between the pressing plate 303 and the pressing plate 304;The pressure airbag 302 is used to increase the liquid pressure inside the liquid-passing installation tube 201. By adopting the pressure device 3 and cooperating with the sealing detection component 2, this structure can realize targeted detection of the connection stability between the flange bearing outer ring 102 and the cylinder flange 1011, which can ensure the support stability of the fan cylinder 101 for the main engine, and prevent the connection bolts between the flange bearing outer ring 102 and the cylinder flange 1011 from loosening unnoticed due to factors such as the vibration of the main engine. This structure can test the connection sealing between the flange bearing outer ring 102 and the cylinder flange 1011 and the connection tightening effect of the bolts in real time, because the bolts on the flange The hole is usually slightly larger than the bolt diameter. Once the bolt becomes loose, it is very easy to cause problems such as increased vibration, causing the cylinder flange 1011 and the flange bearing outer ring 102 to deviate, affecting the balance of the wind turbine. This structure can timely detect the stability of the bolt connection and reduce the flange deformation caused by the loose bolts. At the same time, the liquid flow detection method can be used to facilitate the real-time acquisition of the connection stability and sealing of each bolt. When the wind turbine main engine rotates and switches the windward side, it can be pressed in real time to increase the air pressure to increase the sealing test pressure. The pressurization airbag 302 is used for pressurization to ensure reliable sealing detection and reasonable and efficient structural operation. ;
[0024] In the embodiment of the present disclosure, the rotation detection part 4 includes: a rotation installation cylinder 401, an extrusion protrusion 402 and a detection sliding shaft 403. The rotation installation cylinder 401 is fixedly sleeved inside the inner ring 103 of the flange bearing; an extrusion protrusion 402 is fixedly installed at the bottom of the rotation installation cylinder 401, and the extrusion protrusion 402 is attached to the pressing block 305; the detection sliding shaft 403 is slidably inserted on the rotation installation cylinder 401; a spring is sleeved on the detection sliding shaft 403, and the spring sleeved on the detection sliding shaft 403 is connected between the rotation installation cylinder 401 and the detection sliding shaft 403; the end of the detection sliding shaft 403 is a hemispherical structure; the extrusion protrusion 402 is used to squeeze the pressing block 305; the detection sliding shaft 403 is used to detect the radial and axial displacement of the detection flange 1; the detection control component 5 includes: an adjustment The adjusting mounting frame 501 and the positioning bolt 502 are fixedly mounted on the inner side of the rotating mounting cylinder 401; the adjusting mounting frame 501 is threadedly connected with the positioning bolt 502; the end of the positioning bolt 502 passes through the adjusting mounting frame 501; the detection control component 5 also includes: a detection spacing shaft 503 and a micro switch 504, the detection spacing shaft 503 is slidably inserted on the adjusting mounting frame 501; the end of the positioning bolt 502 is pressed against the detection spacing shaft 503; the end of the detection spacing shaft 503 is fixedly mounted with a micro switch 504; the micro switch 504 is aligned with the detection sliding shaft 403; the micro switch 504 is electrically connected to the alarm control light 204; the detection spacing shaft 503 is used to adjust the trigger position of the micro switch 504, and the rotation detection unit 4 is adopted. It can be installed on the wind turbine for real-time testing. The structure adopts a rotating detection part 4 to perform real-time testing on the axial offset error and radial offset error after the barrel flange 1011 in the wind turbine flange is connected to the flange bearing outer ring 102. The basic requirement that the flange bearing inner ring 103 and the barrel flange 1011 should be coaxial is used to indirectly reflect the roundness of the barrel flange 1011 and the flange bearing outer ring 102. The detection items can be effectively integrated. The radial and axial deviations can be detected at one time by detecting the sliding shaft 403 in conjunction with the detection fixing part 6, thereby improving the detection efficiency. At the same time, the structure is simple and reasonable, the problem response is more direct, and the problem can be repaired in time when it is found to ensure the normal operation of the wind turbine. The detection control part 5 can be used to adjust the alarm The trigger stroke, that is, the sensitivity, further improves the practicality of the present structure. No matter the axial or radial position of the detection slide shaft 403 and the detection ring 601 changes, the detection slide shaft 403 will be axially squeezed through the "V"-shaped groove on the inner side of the detection ring 601 or radially squeezed through the inclined surface of the "V"-shaped groove. The detection slide shaft 403 can be retracted to touch the micro switch 504. At this time, the micro switch 504 can control the alarm control light 204 to light up an alarm prompt, which is convenient for the staff to know. The detection slide shaft 403 during the rotation process can be tested for fit at each point on the inner side of the detection ring 601, which ensures the comprehensiveness of the indirect detection, improves the connection safety of the wind turbine flange, and can effectively detect the ovality error of the flange bearing outer ring 102 after installation.
[0025] Embodiment 2, on the basis of embodiment 1, the detection fixture 6 comprises: a detection ring 601 and a rubber ring 602, the detection ring 601 is fixedly mounted inside the fan cylinder 101; a rubber ring 602 is fixedly mounted on the detection ring 601, and the rubber ring 602 is attached to the bottom of the flange bearing inner ring 103, which plays a role in dustproofing; a "V"-shaped groove is provided on the inner side of the detection ring 601; the clearance detection component 7 comprises: a propulsion hydraulic cylinder 701, a plug-in slider 702 and a guide shaft 703, the propulsion hydraulic cylinder 701 is fixedly mounted on the rotating mounting cylinder 401; a rubber ring 602 is fixedly mounted on the output shaft of the propulsion hydraulic cylinder 701 The plug-in slider 702; the end of the plug-in slider 702 is a sloped structure; the plug-in slider 702 is plugged into the inner side of the detection ring 601; the two sides of the plug-in slider 702 are respectively fixedly installed with guide shafts 703, and the two guide shafts 703 are respectively plugged into the rotating mounting cylinder 401; the clearance detection member 7 also includes: a brush sponge 704 and an electromagnet 705, the two sides of the plug-in slider 702 are respectively fixedly installed with brush sponges 704, and the brush sponges 704 are attached to the "V"-shaped groove on the inner side of the detection ring 601; the inside of the plug-in slider 702 is fixedly installed with an electromagnet 705; the electromagnet 705 is used to magnetically attract the detection ring 601, The brush sponge 704 is used to wipe and clean the detection ring 601. The clearance detection part 7 can assist in the active stress clearance test, improve the reliability of the connection between the flange bearing inner ring 103 and the flange bearing outer ring 102, and can apply stress for testing. The detection is more labor-saving and convenient, and there is no need to remove the flange bearing inner ring 103 and the flange bearing outer ring 102, so as to prevent the flange bearing inner ring 103 and the flange bearing outer ring 102 from being pressed and fitted with the roller due to the gravity of the main machine installed on the flange bearing inner ring 103, which is too heavy and the clearance range test is difficult to achieve manually. This structure can prevent After long-term use with the presence of clearance, the ovality gradually increases, causing a safety hazard. If there is wear clearance between the flange bearing inner ring 103 and the flange bearing outer ring 102, the cylinder flange 1011 and the flange bearing outer ring 102 will be pulled by the inserted slider 702, and displacement will occur between the flange bearing inner ring 103. At this time, the opposite detection slide shaft 403 will squeeze the detection ring 601, and the detection slide shaft 403 can squeeze the micro switch 504 to control the alarm, thereby realizing the clearance detection work. The three inserted sliders 702 can play a limiting role when inserted into the detection ring 601, thereby improving the stability of the structure when dealing with harsh environments.
[0026] The working principle of this embodiment is as follows: the distance between the micro switch 504 and the detection sliding shaft 403 is adjusted by sliding the detection distance adjustment shaft 503, and the positioning work can be performed by tightening the positioning bolt 502. After the wind turbine main engine is connected to the flange bearing inner ring 103 through the flange bolt, when the wind turbine is running and adjusting the windward side, it drives the rotating installation cylinder 401 to rotate. At this time, the rotating installation cylinder 401 will drive the detection sliding shaft 403 to slide in the "V"-shaped groove on the inner side of the detection ring 601. At this time, if the rollers between the flange bearing inner ring 103 and the flange bearing outer ring 102 are severely worn, the flange bearing inner ring 103 and the flange bearing outer ring 102 are no longer in a concentric position relationship, or the flange bearing outer ring 102 and the cylinder flange 1011 have elliptical deformation, the detection ring 60 1 will also be squeezed to produce an elliptical deformation. The detection slide shaft 403 will fit the detection ring 601 under the action of the spring. No matter the axial or radial position of the detection slide shaft 403 and the detection ring 601 changes, the detection slide shaft 403 will be axially squeezed through the "V"-shaped groove inside the detection ring 601 or radially squeezed through the inclined surface of the "V"-shaped groove. The detection slide shaft 403 can be retracted to touch the micro switch 504. At this time, the micro switch 504 can control the alarm control light 204 to light up and give an alarm prompt, which is convenient for the staff to know. The detection slide shaft 403 during the rotation process can fit the detection of each point on the inner side of the detection ring 601. The thrust hydraulic cylinder 701 relative to the detection control part 5 is used to drive the insertion slide 702 to move. During the process, the electromagnet 70 5-way electromagnetic suction detection ring 601, at this time, when the plug-in slider 702 moves, the fan barrel 101 can be pulled to move. If there is wear clearance between the flange bearing inner ring 103 and the flange bearing outer ring 102, the barrel flange 1011 and the flange bearing outer ring 102 on the fan barrel 101 will be pulled by the plug-in slider 702 and displaced between the flange bearing inner ring 103. At this time, the opposite detection slide shaft 403 will squeeze the detection ring 601. If the clearance is too large, the detection slide shaft 403 can squeeze the micro switch 504 to control the alarm to realize the clearance detection work. When the rotating installation cylinder 401 is driven to rotate by the main machine, it can drive the plug-in slider 702 to rotate to switch different detection positions. The staff can perform detection work regularly and at the same time, During the rotation process, the detection ring 601 can be wiped by the brush sponge 704, and the detection ring 601 can be inserted by driving the three plug-in sliders 702, but it can play a limiting role when the detection ring 601 is not frictionally fitted. It is used for reinforcement work in bad weather. The liquid replenishing bolt 203 is rotated to open the liquid-passing installation tube 201 for the first use of oil filling. When the wind turbine main engine drives the flange bearing inner ring 103 to rotate, the rotating detection part 4 can squeeze the pressing block 305 to squeeze the pressing plate 304 downward, compress the support spring 306, and press down the airbag 302. The air pressure is introduced into the liquid-passing installation tube 201 through the hose to test the sealing effect of each bolt connection on the flange bearing outer ring 102 in real time. Once the bolt is loose,The oil will penetrate into the outer ring 102 of the flange bearing. At this time, the amount of oil in the liquid-through installation tube 201 will decrease, and the tightness of the bolt connection can be known in time.
[0027] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0028] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0029] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A dynamic detection device for ovality of a wind turbine flange, comprising a detection flange component (1), wherein a sealing detection component (2) is mounted on the detection flange component (1); the characteristics are: The sealing detection component (2) is connected to a pressure device (3) on the upper tube, and the pressure device (3) is installed inside the detection flange component (1); the sealing detection component (2) is used to test the sealing performance of the detection flange component (1); A rotation detection portion (4) is installed inside the detection flange (1); the rotation detection portion (4) is used to rotationally detect the ovality deviation of the detection flange (1); A detection control component (5) is installed on the rotation detection part (4), and the detection control component (5) is electrically connected to the sealing detection component (2); A detection fixing part (6) is fixedly mounted on the inner side of the detection flange part (1), and the rotation detection part (4) is attached to the detection fixing part (6); Three clearance detection members (7) are mounted on the rotation detection portion (4); the three clearance detection members (7) are used to detect the clearance of the flange member (1); The detection flange component (1) comprises: a fan cylinder (101), a cylinder flange (1011) and a flange bearing outer ring (102); the fan cylinder (101) is mounted with a cylinder flange (1011); the flange bearing outer ring (102) is mounted on the cylinder flange (1011) via a circle of bolts and nuts; the sealing detection component (2) comprises: a liquid-passing installation tube (201); the liquid-passing installation tube (201) is provided with a circle, the bottom of which is respectively attached to the flange bearing outer ring (102); and the circle of the liquid-passing installation tube (201) is respectively sleeved on the outside of a circle of bolts mounted on the flange bearing outer ring (102).
2. The device for dynamic detection of ovality of a wind turbine flange according to claim 1, characterized in that: The detection flange (1) further comprises: a flange bearing inner ring (103), the flange bearing inner ring (103) being mounted on the inner side of the flange bearing outer ring (102) in cooperation with the bearing roller; and meshing teeth are provided on the outer side of the flange bearing outer ring (102).
3. The device for dynamic detection of ovality of a wind turbine flange according to claim 2, characterized in that: The sealing detection component (2) further comprises: a sealing ring (2011), a connecting ring (202), a liquid replenishing bolt (203) and an alarm control light (204); the bottom of a circle of the liquid-passing installation tube (201) is respectively provided with a rubber coating; the sealing ring (2011) is fixedly sleeved on a circle of the liquid-passing installation tube (201); the sealing ring (2011) is fixedly fitted on the outer ring (102) of the flange bearing by means of bolts; the connecting ring (202) is fixedly mounted on the circle of the liquid-passing installation tube (201); the connecting ring ( The connecting ring (202) is connected to a circle of liquid-passing installation tube (201); a circle of liquid-supplementing bolts (203) is threadedly connected to the connecting ring (202), and the circle of liquid-supplementing bolts (203) penetrates the upper shell of the connecting ring (202); the circle of liquid-supplementing bolts (203) are respectively aligned with a circle of liquid-passing installation tube (201); the alarm control light (204) is fixedly sleeved on the outside of the connecting ring (202); the liquid-passing installation tube (201) is used for testing the bolt installation sealing between the outer ring (102) of the flange bearing and the cylinder flange (1011) through liquid.
4. The device for dynamic detection of ovality of a wind turbine flange according to claim 3, characterized in that: The pressing device (3) comprises: a pressing installation ring (301), a pressing airbag (302), a pressing plate (303), a pressing plate (304), a pressing block (305) and a supporting spring (306); the pressing installation ring (301) is fixedly sleeved inside the fan cylinder (101); a pressing airbag (302) is fixedly installed on the pressing installation ring (301); the pressing airbag (302) is located inside the fan cylinder (101); the pressing airbag (302) is connected to the connecting ring (202) through a hose; the pressing plate (303) is fixedly attached to the top of the pressing airbag (302); a pressing plate (304) is slidably installed on the pressing plate (303); A pressure plate (304) is provided, and the pressure plate (304) is slidably sleeved inside the fan cylinder (101); the pressure plate (303) is slidably sleeved inside the pressure mounting ring (301); a circle of pressure blocks (305) is fixedly mounted on the pressure plate (304), and each of the circle of pressure blocks (305) is an arc-shaped structure; a support spring (306) is fixedly mounted on the pressure plate (303), and the support spring (306) is sleeved inside the pressure plate (304); the support spring (306) is located between the pressure plate (303) and the pressure plate (304); the pressure airbag (302) is used to increase the liquid pressure inside the liquid-passing mounting tube (201).
5. The device for dynamic detection of ovality of a wind turbine flange according to claim 4, characterized in that: The rotation detection part (4) comprises: a rotation installation cylinder (401), a pressing protrusion (402) and a detection sliding shaft (403); the rotation installation cylinder (401) is fixedly sleeved inside the inner ring (103) of the flange bearing; the pressing protrusion (402) is fixedly installed on the bottom of the rotation installation cylinder (401), and the pressing protrusion (402) is attached to the pressing block (305); the detection sliding shaft (403) is slidably inserted on the rotation installation cylinder (401); a spring is sleeved on the detection sliding shaft (403), and the spring sleeved on the detection sliding shaft (403) is connected between the rotation installation cylinder (401) and the detection sliding shaft (403); the end of the detection sliding shaft (403) is a hemispherical structure; the pressing protrusion (402) is used to press the pressing block (305); and the detection sliding shaft (403) is used to detect radial and axial displacements of the detection flange (1).
6. The device for dynamic detection of ovality of a wind turbine flange according to claim 5, characterized in that: The detection control component (5) comprises: an adjustment mounting frame (501) and a positioning bolt (502); the adjustment mounting frame (501) is fixedly mounted on the inner side of the rotating mounting cylinder (401); the adjustment mounting frame (501) is threadedly connected with the positioning bolt (502); and the end of the positioning bolt (502) passes through the adjustment mounting frame (501).
7. The device for dynamic detection of ovality of a wind turbine flange according to claim 6, characterized in that: The detection control component (5) further comprises: a detection spacing shaft (503) and a micro switch (504); the detection spacing shaft (503) is slidably plugged into the adjustment mounting frame (501); the end of the positioning bolt (502) is pressed against the detection spacing shaft (503); the end of the detection spacing shaft (503) is fixedly mounted with a micro switch (504); the micro switch (504) is aligned with the detection sliding shaft (403); the micro switch (504) is electrically connected to the alarm control light (204); and the detection spacing shaft (503) is used to adjust the trigger position of the micro switch (504).
8. The device for dynamic detection of ovality of a wind turbine flange according to claim 5, characterized in that: The detection fixture (6) comprises: a detection ring (601) and a rubber ring (602); the detection ring (601) is fixedly mounted inside the fan cylinder (101); the rubber ring (602) is fixedly mounted on the detection ring (601), and the rubber ring (602) is attached to the bottom of the flange bearing inner ring (103); and a "V"-shaped groove is provided on the inner side of the detection ring (601).
9. The device for dynamic detection of ovality of a wind turbine flange according to claim 8, characterized in that: The clearance detection component (7) comprises: a propulsion hydraulic cylinder (701), an interlocking slider (702) and a guide shaft (703); the propulsion hydraulic cylinder (701) is fixedly mounted on a rotating mounting cylinder (401); the interlocking slider (702) is fixedly mounted on an output shaft of the propulsion hydraulic cylinder (701); the end of the interlocking slider (702) is an inclined surface structure; the interlocking slider (702) is plugged into the inner side of the detection ring (601); guide shafts (703) are respectively fixedly mounted on both sides of the interlocking slider (702), and the two guide shafts (703) are respectively plugged into the rotating mounting cylinder (401).
10. The device for dynamic detection of ovality of a wind turbine flange according to claim 9, characterized in that: The clearance detection member (7) further comprises: a brush sponge (704) and an electromagnet (705); brush sponges (704) are fixedly mounted on both sides of the plug-in slider (702), and the brush sponges (704) are attached to the "V"-shaped groove on the inner side of the detection ring (601); an electromagnet (705) is fixedly mounted inside the plug-in slider (702); and the electromagnet (705) is used to magnetically attract the detection ring (601).
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