On-line alloy solution treatment device and method

Through the method of combining online resolving, ultrasonic auxiliary action and quenching, the synergistic effect of sensors, controllers, heaters, ultrasonic actuators and coolers, the problem of insufficient dissolution of the second phase in the traditional solid solution treatment method is solved, and the rapid and efficient online solid solution treatment of alloy products is achieved, reducing energy consumption and cost.

CN119876541APending Publication Date: 2025-04-25UNIV OF SCI & TECH BEIJING
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Patent Information

Application Number
CN202411991619.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

Traditional solid solution treatment methods are difficult to achieve rapid and sufficient dissolution of the second phase in the alloy, resulting in waste of energy, long processing time, low efficiency and inability to effectively deal with long-sized alloy products.

Method used

The method of combining online resolving, online ultrasonic auxiliary action and online quenching is adopted to achieve rapid online solid solution treatment of alloy products through the synergistic effect of sensors, controllers, heaters, ultrasonic actuators and coolers.

Benefits of technology

The rapid and sufficient dissolution of the second phase in the alloy product is achieved, energy consumption and processing time are reduced, solid solution treatment efficiency and effect are improved, production costs are reduced, and the processing problems of long-size alloy products are solved.

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Abstract

The invention discloses an on-line alloy solution treatment device and method, and belongs to the technical field of alloy heat treatment, and the on-line alloy solution treatment device comprises a sensor, a controller, a heater, an ultrasonic actuator and a cooler. The temperature of the thermal deformation alloy product is monitored on line in real time through a sensor, a heating instruction is sent to a heater through a controller, the thermal deformation alloy product is subjected to rapid on-line redissolution treatment through the heater and an ultrasonic actuator, and then the thermal deformation alloy product is subjected to on-line quenching treatment through a cooler. And an ideal supersaturated solid solution is obtained. The device is simple in structure and low in production and maintenance cost, waste heat of thermal deformation of the alloy product can be utilized for online solution treatment, energy consumption is reduced, time is shortened, efficiency is improved, the solution treatment effect is improved, and cost is reduced; and moreover, the problem that the long-size alloy product is difficult to be subjected to solution treatment due to the limitation of the length of the solution treatment furnace is solved, and the online solution treatment furnace is particularly suitable for online solution treatment of small-size or thin-wall structure alloy products.
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