Composite material grouting system for wind power plant foundation reinforcement

By designing a composite grouting system, the problem of difficult parameters in traditional grouting construction is solved, and the stability of grouting material performance and the improvement of foundation reinforcement effect are achieved.

CN119956781APending Publication Date: 2025-05-09HUANENG (DALIAN PULANDIAN) RENEWABLES CO LTD
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Patent Information

Application Number
CN202411505038.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

During traditional grouting construction, the ratio, pressure and flow of the original slurry are difficult to accurately control, resulting in unstable performance of the grouting material and unsatisfactory construction results.

Method used

A composite material grouting system is designed, including a pulp preparation module, an intelligent control module, a grouting pumping module and a positioning module. The system ensures accurate control of grouting parameters through real-time monitoring and automatic regulation.

Benefits of technology

The performance stability and construction effect of grouting materials are improved, the compactness and bearing capacity of the foundation are ensured, and the blockage and pressure fluctuations in grouting construction are avoided.

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Abstract

The invention relates to the technical field of geotechnical engineering, and discloses a composite grouting system for wind power plant foundation reinforcement, which comprises a vehicle body, the bottom of the vehicle body is rotatably connected with a long shaft, the two ends of the long shaft are fixedly connected with rollers, the top of the vehicle body is fixedly connected with a storage tank, one side of the outer wall of the vehicle body is fixedly connected with a motor, and the motor is fixedly connected with the storage tank. The output end of the motor is fixedly connected with a spiral electronic scale, the input end of the spiral electronic scale communicates with the output end of the storage tank, the output end of the spiral electronic scale communicates with a grouting pump, the output end of the grouting pump communicates with the outside, and a grouting system is installed in the vehicle body. The grouting pressure and the grouting flow are controlled through the grouting pumping module, so that stratum gaps are fully filled with grout, the compactness and the bearing capacity of a foundation are improved, the stability of the grouting flow is guaranteed, the problems that the grout blocks a pipeline or the pressure fluctuation is too large are solved, and the continuity and the safety of grouting construction are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of geotechnical engineering, in particular to a composite material grouting system for strengthening a wind farm foundation. Background Art

[0002] As the global demand for clean energy continues to grow, wind energy, as a renewable and clean energy, is becoming increasingly important in the energy field. However, the infrastructure construction of wind farms faces many challenges, among which the stability of the foundation is one of the key factors to ensure the safe and efficient operation of wind turbines. Since wind turbines are subject to a variety of complex loads during operation, this places high demands on the bearing capacity, deformation resistance and stability of the foundation.

[0003] In the traditional grouting material preparation process, the ratio of raw materials often relies on experience or simple calculation methods, and the accuracy is low. For example, the mixing ratio of slurry and additives is difficult to control accurately and is prone to deviations. This leads to unstable performance of grouting materials. For example, the strength of the slurry may not meet the design requirements, and the solidification time is difficult to accurately grasp. In the traditional grouting construction process, the control of grouting pressure and flow is relatively extensive. Usually, the readings of the pressure gauge and flow meter are manually observed, and then the parameters of the grouting pump are manually adjusted. This method is not only low in accuracy, but also slow in response. When encountering changes in the formation, the grouting parameters cannot be adjusted in time, which can easily lead to unsatisfactory grouting effects, such as uneven diffusion of the slurry, the appearance of voids, or excessive pressure that damages the formation structure. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a composite material grouting system for wind farm foundation reinforcement, which solves the problem that the proportion, pressure and flow of the original slurry are difficult to control during the traditional grouting construction process.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a composite material grouting system for strengthening the foundation of a wind farm, comprising a vehicle body, the bottom of the vehicle body is rotatably connected to a long shaft, both ends of the long shaft are fixedly connected to rollers, the top of the vehicle body is fixedly connected to a storage tank, one side of the outer wall of the vehicle body is fixedly connected to a motor, the output end of the motor is fixedly connected to a spiral electronic scale, the input end of the spiral electronic scale is connected to the output end of the storage tank, the output end of the spiral electronic scale is connected to a grouting pump, the output end of the grouting pump is connected to the outside world, and a grouting system is installed inside the vehicle body.

[0006] Preferably, the grouting system comprises: The raw slurry preparation module mixes and prepares composite material slurry according to the geological conditions of the wind farm; Intelligent control module, real-time monitoring of system operating parameters and automatic regulation of each module operation; The grouting pumping module outputs slurry stably according to the preset grouting scheme and the instructions of the intelligent control module; Positioning module, using the positioning instrument to accurately position the grouting equipment.

[0007] Preferably, the raw pulp preparation module comprises: A material storage unit for storing raw materials for preparing slurry; The mixing and stirring unit continuously stirs the prepared slurry and monitors the slurry quality in real time; The precise metering unit uses a spiral electronic scale to control the slurry flow.

[0008] Preferably, the intelligent control module includes: Parameter monitoring unit, which monitors the grouting pressure, flow, slurry temperature, viscosity, humidity and equipment operation status parameters in real time during the grouting process; The automatic control unit automatically adjusts the parameters including the raw material ratio and mixing parameters of the slurry preparation module and the grouting pressure and flow rate of the grouting pumping module according to the monitoring data and the preset algorithm; The data analysis unit records the monitoring data in the database at a frequency of once per second to form a detailed record document of the grouting process, and uses data analysis software to perform statistical analysis on data including pressure, flow, and slurry quality, draw data change curves, and evaluate the grouting effect.

[0009] Preferably, the grouting pumping module comprises: Viscosity detection unit, to monitor the viscosity of the circulating slurry in real time; The flow control unit monitors the slurry delivery pressure through a flow sensor installed inside the delivery pipe; The pressure control unit monitors the slurry delivery pressure through a pressure sensor installed inside the delivery pipe.

[0010] Preferably, the positioning module includes: Depth monitoring unit, which monitors the depth of the grouting pipe through a depth counter; The grouting pipe adjustment unit adjusts the angle and depth of the grouting pipe to control the grouting direction.

[0011] Preferably, the mixing and stirring unit uses an online viscosity monitor to monitor the slurry viscosity in real time, and the monitor measures the rotation torque of the rotor in the slurry. , to calculate the viscosity When the viscosity deviates from the set range, the stirring blade speed is automatically adjusted.

[0012] Preferably, the parameter monitoring unit monitors the humidity of the slurry through a humidity sensor, and the humidity sensor monitors the humidity by measuring the change of capacitance value. and humidity The relationship follows the formula: in, , is the coefficient obtained through experimental calibration.

[0013] Preferably, the positions of the flow sensor and the pressure sensor are optimized by calculating the pressure loss along the way, and the optimization formula is: in, is the head loss along the way, is the resistance coefficient along the way, is the pipe length, is the inner diameter of the pipe, is the fluid flow rate, is the acceleration due to gravity.

[0014] Preferably, the strain gauge of the pressure sensor is a metal foil strain gauge.

[0015] Working principle: During the material preparation stage and the installation of the storage tank of the vehicle body, the tank body is level and the foundation is stable through the level meter and foundation construction. The humidity sensor in the storage tank is based on the principle of polymer capacitance. When the humidity changes, the polymer film capacitance value changes, and the data is transmitted to the control system through the signal transmission line; the temperature sensor uses the thermoelectric effect of the thermocouple to measure the temperature in the tank. The control system starts the ventilation equipment when the humidity exceeds the limit based on the feedback data. When the temperature is abnormal, it is adjusted through the heating belt or the cooling circulating water pipe. When the spiral electronic scale is installed, the spiral shaft is connected to the motor through the coupling and the coaxiality is calibrated. Its precise measurement is carried out by the motor according to the formula Adjust the speed to ensure accurate cement supply. The chemical additive metering pump uses a high-precision measuring cylinder and a stopwatch to calibrate the flow rate. The flow accuracy is ensured by adjusting the parameters. The inlet and outlet pipes are firmly connected and sealed. When stirring the raw materials inside the storage tank, the stirring blades are installed on the stirring shaft and are dynamically balanced. The stirring motor is regulated by the frequency converter according to the slurry viscosity and density. The online viscosity monitor calculates the viscosity according to the rotor torque. When the viscosity is abnormal, the blade speed is automatically adjusted. The temperature control is carried out through the circulating water system based on the feedback of the temperature sensor. When the slurry temperature exceeds the limit, the cooling or heating system is started. After the raw materials enter the mixing tank in sequence and time, they are passed through various sensors and equipment. Working together to ensure the quality of the slurry, the parameters are automatically adjusted when it is unqualified. The parameter monitoring unit collects various parameters in the grouting process in real time through various sensors. The humidity sensor monitors the humidity based on the relationship between capacitance and humidity. The pressure sensor uses the strain gauge principle to measure pressure. The flow sensor uses the electromagnetic induction principle to measure the equipment operation status parameters including flow, motor temperature and vibration amplitude. The automatic control unit automatically adjusts the parameters of each module according to the monitoring data and algorithm. The data analysis unit records and analyzes the data, evaluates the grouting effect and provides data support for subsequent projects. After starting the grouting pump, the intelligent control system calculates the parameters of the equipment according to the preset curve and formula. Control the grouting pressure and flow rate. The pressure and flow sensors collect data in real time. The system automatically adjusts or alarms in case of abnormalities. The positions of the flow sensor and pressure sensor are optimized by calculating the pressure loss along the process. The flow control is achieved by adjusting the grouting pump speed and valve opening to ensure stable slurry output. The positioning module uses the total station positioning system to ensure the accurate position of the grouting equipment. The angle of the grouting pipe is adjusted through the electric hydraulic control device. The angle sensor feedback information realizes precise control. The depth counter calculates the depth value according to the lowering or lifting speed and time. The depth and angle of the grouting pipe are adjusted in real time according to the formation and grouting effect to ensure that the slurry is accurately injected into the target formation.

[0016] The present invention provides a composite material grouting system for wind farm foundation reinforcement, which has the following beneficial effects: 1. The present invention controls the grouting pressure and flow rate through the grouting pumping module to ensure that the diffusion effect of the slurry in the foundation is uniform and stable, so that the slurry can fully fill the stratum voids, improve the density and bearing capacity of the foundation, and avoid slurry blockage or excessive pressure fluctuations in the pipeline by ensuring the stability of the grouting flow rate, thereby ensuring the continuity and safety of the grouting construction.

[0017] 2. The present invention can timely discover abnormalities in the grouting process, including equipment failure, changes in slurry properties, and formation abnormalities, through real-time monitoring and data analysis, and take corresponding measures to adjust and deal with them to avoid the expansion of the problem. Through real-time monitoring and feedback adjustment of the slurry diffusion range, the utilization efficiency of the slurry can be improved, the grouting reinforcement effect can be optimized, and the quality of foundation reinforcement can be ensured to meet the design requirements.

[0018] 3. The present invention monitors the slurry diffusion range data in real time and can accurately judge whether the grouting effect meets the design requirements in combination with geological survey information. When abnormal slurry diffusion or insufficient grouting volume is found, the construction parameters are adjusted in time or supplementary grouting measures are taken. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional diagram of a grouting vehicle body in the present invention; Figure 2 It is a schematic diagram of the grouting vehicle body in the present invention; Figure 3 It is the architecture diagram of the grouting system in the present invention; Figure 4 It is a schematic diagram of the raw pulp preparation module in the present invention; Figure 5 is a schematic diagram of the intelligent control module in the present invention; Figure 6 It is a schematic diagram of the grouting pumping module in the present invention; Figure 7 It is a schematic diagram of the positioning module in the present invention. Among them, 1. Car body; 2. Long axis; 3. Roller; 4. Storage tank; 5. Motor; 6. Spiral electronic scale; 7. Grouting pump. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Please see attached Figure 1 -Attached Figure 7The embodiment of the present invention provides a composite material grouting system for strengthening the foundation of a wind farm, comprising a vehicle body 1, a long shaft 2 is rotatably connected to the bottom of the vehicle body 1, rollers 3 are fixedly connected to both ends of the long shaft 2, a storage tank 4 is fixedly connected to the top of the vehicle body 1, a motor 5 is fixedly connected to one side of the outer wall of the vehicle body 1, a spiral electronic scale 6 is fixedly connected to the output end of the motor 5, the input end of the spiral electronic scale 6 is connected to the output end of the storage tank 4, the output end of the spiral electronic scale 6 is connected to a grouting pump 7, the output end of the grouting pump 7 is connected to the outside, and a grouting system is installed inside the vehicle body 1; Specifically, when the cement storage tank 4 is installed, the foundation construction is first carried out to ensure that the bearing capacity and stability of the foundation meet the requirements. During the installation of the storage tank 4, a level is used to ensure that the level of the tank body is within the allowable error range, and the error does not exceed ±0.5°. When the humidity sensor and temperature sensor are installed inside the storage tank 4, the humidity sensor adopts a polymer capacitive sensor, and its probe is fixed on the inner side of the tank wall through a threaded connection, and the signal transmission line is led out through a sealed threading hole and connected to the control system. The thermocouple probe of the temperature sensor is inserted into the tank body, and insulation and sealing treatment are done to ensure the accuracy of the measurement. According to the data fed back by the sensor, when the humidity exceeds the set upper limit, the control system starts the ventilation equipment to reduce the humidity; when the temperature exceeds the range, the temperature is adjusted by the heating belt or the cooling circulating water pipe. When the precise metering equipment is installed, the spiral shaft of the spiral electronic scale 6 is connected to the motor 5 through a coupling. During the installation process, a dial indicator is used to calibrate the coaxiality of the spiral shaft to ensure that the coaxiality error is less than 0.1mm. When the inlet and outlet pipes of the chemical additive metering pump are connected, stainless steel clamps and sealing rubber rings are used to connect to ensure that the connection is firm and well sealed. When calibrating the metering pump, a high-precision measuring cylinder and a stopwatch are used to measure the actual flow rate under different pressures and flows. By comparing the set flow value with the actual measured flow value, the parameters of the metering pump are adjusted, the flow coefficient and index are determined, and the flow control accuracy is guaranteed to be within ±0.5%. The stirring blades of the mixing and stirring equipment are installed on the stirring shaft, and the stirring shaft is fixed to the top of the stirring tank through the bearing seat. When the forward action balance test of the installed blades is carried out, the blades are tested and corrected by a special dynamic balancing machine to ensure that the unbalanced amount is less than the specified value when rotating at high speed. When the stirring motor is connected to the control system, the speed control is realized by the frequency converter. The grouting pump 7 is installed on the shock-absorbing base, and the shock-absorbing base adopts a combination of rubber shock-absorbing pads and spring shock absorbers. When the inlet and outlet of the grouting pump 7 are connected to the conveying pipeline through flanges, metal spiral wound gaskets are used between the flanges to ensure the sealing performance. The pressure sensor is installed on the vertical pipeline at the outlet of the grouting pump 7. The mounting seat of the sensor is connected to the pipeline by welding, and a buffer tube is installed between the mounting seat and the sensor to reduce the impact of fluid shock on the sensor. When the flow sensor is installed in the straight section of the pipeline, the pipeline should be cleaned first to ensure that the inner wall of the pipeline is smooth and free of impurities. The installation direction of the flow sensor is consistent with the flow direction of the fluid, and its signal output line is connected to the grouting system.

[0022] The grouting system includes: The raw slurry preparation module mixes and prepares composite material slurry according to the geological conditions of the wind farm; Intelligent control module, real-time monitoring of system operating parameters and automatic regulation of each module operation; The grouting pumping module outputs slurry stably according to the preset grouting scheme and the instructions of the intelligent control module; Positioning module, using the positioning instrument to accurately position the grouting equipment; The raw pulp preparation module includes: A material storage unit for storing raw materials for preparing slurry; The mixing and stirring unit continuously stirs the prepared slurry and monitors the slurry quality in real time; Precise metering unit, using spiral electronic scale 6 to control the slurry flow; The mixing and stirring unit uses an online viscosity monitor to monitor the slurry viscosity in real time. The monitor measures the rotational torque of the rotor in the slurry. , to calculate the viscosity , when the viscosity deviates from the set range, the stirring blade speed is automatically adjusted; Specifically, the slurry storage tank 4 is installed on a stable foundation and equipped with a well-sealed feed port and a discharge port. A humidity sensor and a temperature sensor are installed inside the storage tank 4. The humidity sensor adopts a polymer capacitive sensor, and its principle is to measure humidity based on the change in capacitance after the polymer film absorbs water. The temperature sensor uses the thermoelectric effect of the thermocouple to determine the temperature by measuring the thermoelectric potential at both ends of the thermocouple. The humidity upper limit is set by the control system. , the temperature range is When the humidity or temperature exceeds the set range, the ventilation and dehumidification device is automatically started. When the system receives the grouting instruction, it accurately measures the raw materials according to the preset composite material ratio scheme, and the slurry is measured and transported through the spiral electronic scale 6. The motor 5 of the spiral electronic scale 6 adjusts the speed according to the command of the control system. The speed formula is: in, is the motor speed, is the speed adjustment factor, is the required slurry mass, is the slurry density, The volume flow of the spiral blades. Chemical additives are delivered by a high-precision liquid metering pump, which works according to the flow value and pressure value set by the control system. Flow control is achieved by adjusting the motor frequency or the stroke length of the pump, and pressure control is achieved by adjusting the valve opening at the pump outlet. Fiber-reinforced materials are metered and added through an automatic feeder. The metering accuracy of the feeder is controlled by adjusting the speed and outlet opening of the feeder. The metering model is established based on the density, diameter and length parameters of the fiber: in, is the fiber quality, is the measurement correction factor, is the fiber density, is the linear velocity of the fiber at the feeder outlet, is the feeder outlet cross-sectional area, To add time; After the raw materials enter the mixing tank in the set order and time, the stirring blades start working. The speed of the stirring blades is adjusted in real time according to the viscosity and density of the slurry. When the slurry viscosity is high, the speed of the stirring blades is increased to enhance the stirring effect, but the speed cannot exceed the maximum speed of the blades to avoid damage to the equipment. During the stirring process, the temperature and viscosity changes of the slurry are monitored in real time through the temperature sensor and viscosity sensor installed inside the stirring tank.

[0023] The temperature control adopts a circulating water cooling and heating system. When the slurry temperature is higher than the set upper limit, the cooling circulating water system is started to reduce the slurry temperature through heat exchange; when the temperature is lower than the set lower limit, the heating system is started to keep the slurry temperature within an appropriate range. Viscosity control is achieved by adjusting the amount of additives added or the speed of the stirring blades. When the viscosity is higher than the preset value, the amount of water reducer added is appropriately increased or the speed of the stirring blades is increased; when the viscosity is lower than the preset value, the amount of water reducer added is reduced or the speed of the stirring blades is reduced.

[0024] During the mixing process, the amount of water reducing agent added is reduced according to the above formula or the speed of the stirring blade is reduced according to the speed formula. During the mixing process, the performance of the slurry is monitored by a real-time slurry quality monitoring device. When the water seepage rate of the slurry is detected by a pressure water seepage instrument, the working principle of the pressure water seepage instrument is to put the slurry into a sealed container, let the water flow out through the filter under a certain pressure, and calculate the water seepage rate by measuring the volume and time of the water seepage. When the water seepage rate does not meet the requirements, the system automatically adjusts the mixing parameters or the amount of additives. When the strength test instrument is used to test the strength of the slurry test block, the test block is cured for a certain period of time under standard curing conditions, and then the test block is loaded by a pressure testing machine, and the strength value is calculated according to the failure load measured by the force sensor and the cross-sectional area of ​​the test block. If the strength is insufficient, the system optimizes the slurry performance by adjusting the cement dosage, the type of additives and the dosage method. For example, when increasing the cement dosage, the amount of cement to be added is calculated according to the strength difference and the relationship model between cement strength and slurry strength, and then accurately added through the spiral electronic scale 6.

[0025] The intelligent control module includes: Parameter monitoring unit, which monitors the grouting pressure, flow, slurry temperature, viscosity, humidity and equipment operation status parameters in real time during the grouting process; The automatic control unit automatically adjusts the parameters including the raw material ratio and mixing parameters of the slurry preparation module and the grouting pressure and flow rate of the grouting pumping module according to the monitoring data and the preset algorithm; The data analysis unit records the monitoring data in the database once per second to form a detailed grouting process record document, and uses data analysis software to perform statistical analysis on data including pressure, flow, and slurry quality, draw data change curves, and evaluate the grouting effect; The parameter monitoring unit monitors the humidity of the slurry through a humidity sensor. The humidity sensor monitors the humidity by measuring the change in capacitance value. and humidity The relationship follows the formula: in, , is the coefficient obtained through experimental calibration; Specifically, during the grouting process, various parameters are continuously monitored in real time and data is collected. In addition to pressure, flow, slurry temperature and viscosity parameters, the motor temperature and vibration amplitude parameters of the grouting pump 7 are also monitored using an equipment operation status monitoring device. The motor temperature sensor measures the motor surface temperature in real time. When the temperature exceeds the set safety threshold, the cooling fan is automatically started or the motor load is reduced to prevent the motor from overheating and damage. The vibration sensor monitors the vibration amplitude of the grouting pump 7. When the vibration amplitude increases abnormally, the system issues an alarm to prompt the operator to check whether the equipment is faulty or the pipeline is blocked. The slurry diffusion range monitoring device is used to monitor the diffusion of the slurry in the foundation in real time. The geophysical monitoring method is used to invert the electric field distribution formula:

[0026] Obtain information on the slurry diffusion range and formation structure changes. Transmit monitoring data to the intelligent control system in real time to provide a basis for subsequent data analysis and decision-making; The intelligent control system analyzes and processes the collected monitoring data in real time. By establishing a data analysis model, the changing trends of grouting pressure, flow rate, and slurry performance parameters are predicted and evaluated. When it is found that the parameters deviate from the preset range or show abnormal changes, the system automatically adjusts the grouting parameters or issues an alarm to prompt the operator to intervene manually; According to the monitoring results of the slurry diffusion range, the grouting position, pressure and flow parameters are adjusted in time to ensure that the slurry can fully fill the target formation area. At the same time, the data of each grouting process is stored and sorted to form a database to provide data support for subsequent engineering quality evaluation and system optimization.

[0027] Grouting pumping module includes: Viscosity detection unit, to monitor the viscosity of the circulating slurry in real time; The flow control unit monitors the slurry delivery pressure through a flow sensor installed inside the delivery pipe; The pressure control unit monitors the slurry delivery pressure through a pressure sensor installed inside the delivery pipe; The positions of the flow sensor and the pressure sensor are optimized by calculating the pressure loss along the way. The optimization formula is: in, is the head loss along the way, is the resistance coefficient along the way, is the pipe length, is the inner diameter of the pipe, is the fluid flow rate, is the acceleration due to gravity; The strain gauge of the pressure sensor adopts metal foil strain gauge; Specifically, the grouting pump 7 is started to inject the prepared composite material slurry into the foundation. During the grouting process, the intelligent control system monitors and controls the grouting pressure and flow rate in real time according to the preset grouting pressure and flow rate curve. When the grouting pressure is lower than the set value, the pressure is increased by increasing the motor frequency of the grouting pump 7 or reducing the valve opening; when the grouting pressure is higher than the set value, the pressure is reduced by reducing the motor frequency or increasing the valve opening. Flow control is achieved by adjusting the speed and valve opening of the grouting pump 7, according to the formula: in, is the grouting flow rate, is the pressure of grouting pump 7, is the slurry viscosity, , , , The coefficient is used to dynamically adjust the slurry injection flow rate. During the grouting process, pressure sensors and flow sensors are used to collect pressure and flow data in real time and transmit the data to the intelligent control system. The control system analyzes and processes the data. When abnormal pressure or flow fluctuations are found, the grouting parameters are adjusted in time or an alarm is issued to prompt the operator to check and handle the situation. The positioning module includes: Depth monitoring unit, which monitors the depth of the grouting pipe through a depth counter; The grouting pipe adjustment unit adjusts the angle and depth of the grouting pipe to control the grouting direction.

[0028] Specifically, the total station positioning system is used to accurately position the grouting equipment to ensure that the position of the grouting hole is accurate. During the grouting process, the angle and depth of the grouting pipe are adjusted according to the design requirements. The angle of the grouting pipe is adjusted through the electric hydraulic control device. The angle sensor feeds back the angle change information in real time. The control system accurately controls the angle adjustment accuracy based on the feedback information. The depth control of the grouting pipe is monitored by a depth counter, which calculates the depth value according to the speed and time of the grouting pipe being lowered or lifted. During the grouting process, the depth and angle of the grouting pipe are adjusted in real time according to the formation conditions and grouting effect to ensure that the slurry can be accurately injected into the target formation position.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite material grouting system for strengthening a wind farm foundation, comprising a vehicle body (1), characterized in that: The bottom of the vehicle body (1) is rotatably connected to a long shaft (2), both ends of the long shaft (2) are fixedly connected to rollers (3), the top of the vehicle body (1) is fixedly connected to a storage tank (4), one side of the outer wall of the vehicle body (1) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a spiral electronic scale (6), the input end of the spiral electronic scale (6) is connected to the output end of the storage tank (4), the output end of the spiral electronic scale (6) is connected to a grouting pump (7), the output end of the grouting pump (7) is connected to the outside, and a grouting system is installed inside the vehicle body (1).

2. The composite material grouting system for wind farm foundation reinforcement according to claim 1, characterized in that: The grouting system comprises: The raw slurry preparation module mixes and prepares composite material slurry according to the geological conditions of the wind farm; Intelligent control module, real-time monitoring of system operating parameters and automatic regulation of each module operation; The grouting pumping module outputs slurry stably according to the preset grouting scheme and the instructions of the intelligent control module; Positioning module, using the positioning instrument to accurately position the grouting equipment.

3. The composite material grouting system for wind farm foundation reinforcement according to claim 2, characterized in that: The raw pulp preparation module comprises: A material storage unit for storing raw materials for preparing slurry; The mixing and stirring unit continuously stirs the prepared slurry and monitors the slurry quality in real time; The precise metering unit uses a spiral electronic scale (6) to control the slurry flow rate.

4. The composite material grouting system for wind farm foundation reinforcement according to claim 2, characterized in that: The intelligent control module comprises: Parameter monitoring unit, which monitors the grouting pressure, flow, slurry temperature, viscosity, humidity and equipment operation status parameters in real time during the grouting process; The automatic control unit automatically adjusts the parameters including the raw material ratio and mixing parameters of the slurry preparation module and the grouting pressure and flow rate of the grouting pumping module according to the monitoring data and the preset algorithm; The data analysis unit records the monitoring data in the database at a frequency of once per second to form a detailed record document of the grouting process, and uses data analysis software to perform statistical analysis on data including pressure, flow, and slurry quality, draw data change curves, and evaluate the grouting effect.

5. The composite material grouting system for wind farm foundation reinforcement according to claim 2, characterized in that: The grouting pumping module comprises: Viscosity detection unit, to monitor the viscosity of the circulating slurry in real time; The flow control unit monitors the slurry delivery pressure through a flow sensor installed inside the delivery pipe; The pressure control unit monitors the slurry delivery pressure through a pressure sensor installed inside the delivery pipe.

6. The composite material grouting system for wind farm foundation reinforcement according to claim 2, characterized in that: The positioning module comprises: Depth monitoring unit, which monitors the depth of the grouting pipe through a depth counter; The grouting pipe adjustment unit adjusts the angle and depth of the grouting pipe to control the grouting direction.

7. The composite material grouting system for wind farm foundation reinforcement according to claim 3, characterized in that: The mixing and stirring unit uses an online viscosity monitor to monitor the slurry viscosity in real time. The monitor measures the rotation torque of the rotor in the slurry. , to calculate the viscosity When the viscosity deviates from the set range, the stirring blade speed is automatically adjusted.

8. The composite material grouting system for wind farm foundation reinforcement according to claim 4, characterized in that: The parameter monitoring unit monitors the humidity of the slurry through a humidity sensor, and the humidity sensor monitors the humidity by measuring the change in capacitance value. and humidity The relationship follows the formula: in, , is the coefficient obtained through experimental calibration.

9. The composite material grouting system for wind farm foundation reinforcement according to claim 5, characterized in that: The positions of the flow sensor and the pressure sensor are optimized by calculating the pressure loss along the way, and the optimization formula is: in, is the head loss along the way, is the resistance coefficient along the way, is the pipe length, is the inner diameter of the pipe, is the fluid flow rate, is the acceleration due to gravity.

10. The composite material grouting system for wind farm foundation reinforcement according to claim 9, characterized in that: The strain gauge of the pressure sensor is a metal foil strain gauge.

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