Carton nailing machine for carton processing

Abstract

The invention provides a carton stapler for carton processing, which comprises a processing seat, a controller is arranged on one side of the processing seat, a processing mechanism is arranged in the processing seat, and a clamping mechanism is further arranged in the processing seat. When the carton moves to the bottom of the pressure sensor, data analysis is carried out through the data processing module according to the pressure condition of the pressure sensor, the carton nailing condition is recorded through the data storage module, and the broken nails are collected through the air exhauster. Meanwhile, the quality of the broken staples is detected through a gravity sensor, when the broken staples are too many, gravity detection data are abnormal, a worker is reminded to take out the broken staples and check whether the stapling box device is abnormal or not through an alarm feedback module, and finally the effects of detecting the broken staples and other abnormal staples and collecting the broken staples are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of box stapling machines, in particular to a box stapling machine for processing cartons. Background Art

[0002] As modern logistics and packaging industries are booming, cartons, as the most commonly used packaging containers, continue to see rising demand. Carton staplers, as key equipment for carton packaging, are of self-evident importance. Traditional staplers have limitations in efficiency and precision, making it difficult to meet the needs of large-scale and diversified orders. They are also prone to problems such as uneven staple distances and staple jams, which affect the quality of carton packaging and production progress. The development of carton staplers with better performance and greater stability has become a key issue that the industry needs to urgently address.

[0003] The existing Chinese patent with publication number CN114179440B discloses a carton stitching machine for carton processing, including a running track, a gantry is fixed on the running track, a crossbeam is fixed on the gantry, a bridge is fixed on the crossbeam, a driving shaft is rotatably arranged on the bridge, a driving wheel is fixedly connected to the driving shaft, a guide plate is fixedly installed on the bridge, a notch is arranged on the guide plate, a binding head is fixedly installed on the bridge, a side plate is fixedly installed on the bridge, and a collision detection structure with an adjustment function is installed on the side plate, the collision A fluorescent spray structure with a labor-saving function is connected to the collision detection structure. The invention uses side panels to install the collision detection structure on the bridge pole, which can detect poor binding effects and protrusions on nails, automatically complete screening, prevent unqualified products from being put into use, and increase product qualification rate. The collision detection structure of the invention is adjustable. However, the device cannot detect broken nails during detection. Broken nails stuck in the nail groove will be pushed out or pass normally during detection, resulting in inspection omissions. In addition, the nailing machine does not have a structure for smoothing and compacting cartons, which increases the probability of abnormal nailing boxes.

[0004] In view of the above problems, a carton stitching machine for carton processing is proposed to solve the above problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of the prior art and propose a nailing machine for carton processing. The device is used to work, thereby solving the problems of inconvenient detection of broken nails when nailing boxes and abnormal nail protrusions that are easy to occur when nailing boxes.

[0006] In order to solve the above problems, the technical solution adopted by the present invention is: a carton stitching machine for carton processing, comprising a processing seat, a controller is arranged on one side of the processing seat, a processing mechanism for stitching and detecting carton is arranged inside the processing seat, and a clamping mechanism for conveying and clamping carton is also arranged inside the processing seat; The processing mechanism includes a motor A disposed inside the processing base. The output end of the motor A is fixedly connected to a lead screw A. An installation box is threadedly connected to the outside of the lead screw A. A guide rod is fixedly connected to the inner wall of the processing base. The guide rod penetrates through the installation box. A detection component for detecting the situation of the nail box is provided on one side of the installation box. The detection component includes an L-shaped connecting plate fixedly connected to one side of the installation box. A pressure sensor is fixedly connected to the bottom surface of the L-shaped connecting plate. A collection box is fixedly connected to one side of the L-shaped connecting plate. An air extractor is provided on one side of the collection box. A communication port is provided on one side of the collection box. The air extractor is communicated with the collection box through the communication port. A gravity sensor is provided on the inner wall of the collection box. The processing base is electrically connected to the pressure sensor, the air extractor, and the gravity sensor. A control unit is provided inside the controller. One end of the control unit is signal-connected to a pressure sensing module for controlling the pressure sensor. One end of the pressure sensing module is signal-connected to a data processing module for analyzing the pressure sensing signal. One end of the data processing module is signal-connected to a data storage module for storing the nail box detection information. One end of the control unit is signal-connected to an air extraction module for controlling the air extractor to extract air. One end of the air extraction module is signal-connected to a gravity sensing module for controlling the gravity sensor to detect the weight of the stored broken nails. One end of the gravity sensing module is signal-connected to an alarm feedback module for alarming and reminding of abnormal situations.

[0007] Further, the clamping mechanism includes a motor B disposed inside the processing base. The output end of the motor B is fixedly connected to a bidirectional lead screw. A translation plate is threadedly connected to the outside of the bidirectional lead screw. There are two groups of translation plates in total, and the two groups of translation plates are symmetrically arranged. A clamping plate is fixedly connected to one side of the translation plate. A driving component for conveying the carton is provided on one side of the clamping plate. The driving component includes a motor A disposed inside the clamping plate. There are two groups of motor A in total, and the two groups of motor A are symmetrically arranged. The output end of the motor A is fixedly connected to a driving shaft. A synchronous pulley is fixedly connected to one end of the driving shaft. A synchronous belt is meshed and connected to the outside of the synchronous pulley.

[0008] Further, a processing table for nailing the box is provided on the inner wall of the processing base. A silica gel pad is provided on the upper surface of the processing table. The silica gel pad is disposed directly below the installation box. The processing table is of a hollow structure. A spring A is fixedly connected to the inner wall of the processing table. A side plate is fixedly connected to the upper surface of the spring A. A convex plate is fixedly connected to one side of the side plate. The convex plate corresponds to the silica gel pad. A magnetic plate A is fixedly connected to the upper surface of the side plate. A magnetic plate B is fixedly connected to the outside of the synchronous belt. The magnetic plate B is magnetically attracted to the magnetic plate A.

[0009] Further, a connecting frame is fixedly connected to the other side of the installation box. A power-driven telescopic plate is fixedly connected to the bottom surface of the connecting frame. A binding head for stapling the box is fixedly connected to one side of the power-driven telescopic plate. An integer pressing component for pressing the cardboard box is arranged inside the power-driven telescopic plate. The bottom end of the power-driven telescopic plate is of a hollow structure. The integer pressing component includes a gas blowing component fixedly connected to the inner wall of the power-driven telescopic plate. A partition plate is fixedly connected to the bottom surface of the gas blowing component. A spring plate is fixedly connected to the bottom surface of the partition plate. The spring plate penetrates through the bottom end of the power-driven telescopic plate. A pressing plate is fixedly connected to the bottom surface of the spring plate.

[0010] Further, a main abutting block A is fixedly connected to one side of the partition plate. A leveling component is arranged inside the power-driven telescopic plate. The leveling component includes a reset spring rod fixedly connected to the inner wall of the power-driven telescopic plate. The upper end of the reset spring rod is fixedly connected to a lifting plate. An elastic component is arranged on one side of the lifting plate. A main abutting block A is fixedly connected to one side of the partition plate. The main abutting block A is arranged corresponding to the elastic component. An installation frame is fixedly connected to the other side of the lifting plate. A rotating rod is rotatably connected to the inner wall of the installation frame. A pressing roller frame is sleeved on the outer side of the rotating rod. A leveling roller is rotatably connected to the bottom end of the pressing roller frame.

[0011] Further, a torsion spring is arranged at the connection between the rotating rod and the installation frame.

[0012] Further, a limiting block is fixedly connected to the outer side of the lifting plate. A limiting groove plate is arranged inside the power-driven telescopic plate. The limiting block is slidably connected inside the limiting groove plate.

[0013] Further, the elastic component includes a bottom plate fixedly connected to one side of the lifting plate. A plug rod is fixedly connected to one side of the bottom plate. One end of the plug rod is slidably connected to an inclined abutting block A. A spring B is arranged between the inclined abutting block A and the bottom plate. A support plate is fixedly connected to one side of the limiting groove plate. An inclined abutting plate B is fixedly connected to the upper surface of the support plate. The inclined abutting plate B is arranged corresponding to the elastic component.

[0014] Further, the gas blowing component includes a vertical rod fixedly connected to the upper surface of the partition plate. A sealing plate is fixedly connected to the upper surface of the vertical rod. An air storage shell is fixedly connected to the inner wall of the power-driven telescopic plate. The sealing plate is slidably connected inside the air storage shell. An air delivery pipe is fixedly connected to one side of the air storage shell. An air jet head is arranged on the bottom surface of the power-driven telescopic plate. The air delivery pipe is communicated with the air jet head. A one-way pressure valve is arranged at the connection between the air delivery pipe and the air storage shell.

[0015] Further, a main spring is fixedly connected between the inner wall of the power-driven telescopic plate and the partition plate. A breathing valve is arranged on one side of the air storage shell.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: A carton stapling machine proposed by the present invention, through the setting of the detection component in the processing mechanism, during the process of conveying the carton by synchronous belt drive, the magnetic plate B and the magnetic plate A are magnetically attracted to drive the convex plate to move upward, and the silica gel pad is deformed by extrusion. The protrusion of the silica gel pad drives the carton to vibrate, and the broken nails stuck in the nail grooves are shaken out. When the carton moves to the bottom of the pressure sensor, the pressure sensor detects the pressure of the nails pressing on the pressure sensor. The data processing module analyzes the pressure data, and the data storage module records the nail stapling situation of the carton. Then, the air extractor is turned on to collect the broken nails, and the gravity sensor detects the quality of the broken nails. When there are too many broken nails, the gravity detection data is abnormal, and the alarm feedback module reminds the staff to take out the broken nails and check whether there is any abnormality in the stapling device. Finally, the detection of broken nails and other abnormal bindings is realized, and the effect of collecting broken nails is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The disclosure of the present invention will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them: Figure 1 Schematically shows the overall structural diagram proposed according to an embodiment of the present invention; Figure 2 Schematically shows the structural diagram of the processing mechanism proposed according to an embodiment of the present invention; Figure 3 Schematically shows the structural diagram of the detection component proposed according to an embodiment of the present invention; Figure 4 Schematically shows the internal structural diagram of the collection box proposed according to an embodiment of the present invention; Figure 5 Schematically shows the structural diagram of the clamping mechanism proposed according to an embodiment of the present invention; Figure 6 Schematically shows the structural diagram of the drive assembly proposed according to an embodiment of the present invention; Figure 7 Schematically shows the structural diagram of the convex plate and the side plate proposed according to an embodiment of the present invention; Figure 8 Schematically shows the installation structure diagram of the collection box proposed according to an embodiment of the present invention; Figure 9 Schematically shows the structural diagram of the flattening component proposed according to an embodiment of the present invention; Figure 10 Schematically shows the structural diagram of the air-blowing assembly proposed according to an embodiment of the present invention; Figure 11Schematically shows the schematic diagram A of the leveling component structure proposed according to an embodiment of the present invention; Figure 12 Schematically shows the schematic diagram B of the leveling component structure proposed according to an embodiment of the present invention; Figure 13 Schematically shows the schematic diagram of the elastic component structure proposed according to an embodiment of the present invention; Figure 14 Schematically shows the schematic diagram of the connection of the controller module proposed according to an embodiment of the present invention.

[0018] Reference numerals in the figure: 1, processing base; 11, controller; 12, silica gel pad; 13, spring A; 14, side plate; 15, convex plate; 16, magnetic plate A; 2, processing mechanism; 21, motor A; 22, lead screw A; 23, installation box; 24, guide rod; 3, clamping mechanism; 31, motor B; 32, bidirectional threaded rod; 33, translation plate; 34, clamping plate; 35, drive assembly; 351, motor A; 352, drive shaft; 353, synchronous pulley; 354, synchronous belt; 355, magnetic plate B; 4, detection component; 41, L-shaped connecting plate; 42, pressure sensor; 43, collection box; 431, communication port; 432, gravity sensor; 44, air extractor; 5, connecting frame; 51, electric telescopic plate; 511, limit groove plate; 52, binding head; 53, pressing component; 531, air inflation assembly; 5311, vertical rod; 5312, sealing plate; 5313, air storage shell; 5314, breathing valve; 5315, one-way pressure valve; 532, partition plate; 5321, main abutting block A; 533, spring plate; 534, pressing plate; 535, air delivery pipe; 536, jet head; 54, leveling component; 541, lifting plate; 542, elastic component; 5421, bottom plate; 5422, inserting rod; 5423, spring B; 5424, inclined abutting block A; 543, support plate; 544, inclined abutting plate B; 545, limit block; 546, reset spring rod; 547, mounting frame; 5471, rotating rod; 5472, torsion spring; 548, pressing roller frame; 549, leveling roller; 55, main spring. Detailed implementation manners

[0019] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, those of ordinary skill in the art can propose various structural ways and implementation manners that can be mutually replaced. Therefore, the following detailed implementation manners and the accompanying drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the whole of the present invention or regarded as a limitation or restriction on the technical solution of the present invention.

[0020] According to an embodiment of the present invention in combination with Figures 1 - 4 and Figure 13, A carton nailing machine for carton processing, including a processing base 1. A controller 11 is arranged on one side of the processing base 1. Inside the processing base 1, there is a processing mechanism 2 for nailing and detecting cartons, and a clamping mechanism 3 for conveying and clamping cartons is also arranged inside the processing base 1; The processing mechanism 2 includes a motor A 21 arranged inside the processing base 1. The output end of the motor A 21 is fixedly connected with a lead screw A 22. An installation box 23 is threadedly connected to the outside of the lead screw A 22. A guide rod 24 is fixedly connected to the inner wall of the processing base 1. The guide rod 24 penetrates through the installation box 23. On one side of the installation box 23, there is a detection component 4 for detecting the nailing situation of the carton. The detection component 4 includes an L-shaped connecting plate 41 fixedly connected to one side of the installation box 23. A pressure sensor 42 is fixedly connected to the bottom surface of the L-shaped connecting plate 41. A collection box 43 is fixedly connected to one side of the L-shaped connecting plate 41. An air extractor 44 is arranged on one side of the collection box 43. A communication port 431 is arranged on one side of the collection box 43. The air extractor 44 is communicated with the collection box 43 through the communication port 431. A gravity sensor 432 is arranged on the inner wall of the collection box 43. The processing base 1 is electrically connected to the pressure sensor 42, the air extractor 44, and the gravity sensor 432. Inside the controller 11, there is a control unit. One end of the control unit is signal-connected to a pressure sensing module for controlling the pressure sensor 42. One end of the pressure sensing module is signal-connected to a data processing module for analyzing the pressure sensing signal. One end of the data processing module is signal-connected to a data storage module for storing the nailing detection information of the carton. One end of the control unit is signal-connected to an air extraction module for controlling the air extractor 44 to extract air. One end of the air extraction module is signal-connected to a gravity sensing module for controlling the gravity sensor 432 to detect the weight of the stored broken nails. One end of the gravity sensing module is signal-connected to an alarm feedback module for alarming and reminding abnormal situations. During the nailing process of the carton, when the nailed carton moves to the bottom of the pressure sensor 42, according to the pressure situation when the carton presses the pressure sensor 42, the data processing module analyzes the pressure data, and the data storage module records the nailing situation of the carton. Subsequently, the air extractor 44 is turned on to collect the broken nails that appear. The broken nails are collected inside the collection box 43. The gravity sensor 432 continuously detects the gravity of the broken nails. When the gravity detection data is abnormal due to too many broken nails, the alarm feedback module reminds the staff to take out the broken nails and check whether there is an abnormality in the nailing device.

[0021] The following further describes the present invention in conjunction with embodiments.

[0022] Please refer to Figure 2 and Figures 5 - 12, the clamping mechanism 3 includes a motor B31 disposed inside the processing base 1. The output end of the motor B31 is fixedly connected to a bidirectional threaded rod 32. A translation plate 33 is threadedly connected to the outside of the bidirectional threaded rod 32. There are two groups of translation plates 33, and the two groups of translation plates 33 are symmetrically arranged. One side of the translation plate 33 is fixedly connected to a clamping plate 34. A driving component 35 for conveying the cardboard box is arranged on one side of the clamping plate 34. The driving component 35 includes two motors A351 disposed inside the clamping plate 34. The two motors A351 are symmetrically arranged. The output end of the motor A351 is fixedly connected to a driving shaft 352. One end of the driving shaft 352 is fixedly connected to a synchronous pulley 353. A synchronous belt 354 is meshed and connected to the outside of the synchronous pulley 353. When nailing the cardboard box, the motor B31 is turned on, and the two clamping plates 34 are driven to move closer to the middle by the rotation of the bidirectional threaded rod 32 and the limiting effect of the processing base 1, so as to clamp and position the cardboard box. When conveying the cardboard box, the motor A351 is turned on to drive the driving shaft 352 and the synchronous pulley 353 to rotate, and the effect of conveying the cardboard box is realized by the transmission of the synchronous belt 354.

[0023] The inner wall of the processing base 1 is provided with a processing table for nailing the box. The upper surface of the processing table is provided with a silica gel pad 12. The silica gel pad 12 is disposed directly below the installation box 23. The processing table is a hollow structure. A spring A13 is fixedly connected to the inner wall of the processing table. The upper surface of the spring A13 is fixedly connected to a side plate 14. One side of the side plate 14 is fixedly connected to a convex plate 15. The convex plate 15 is arranged corresponding to the silica gel pad 12. A magnetic plate A16 is fixedly connected to the upper surface of the side plate 14. A magnetic plate B355 is fixedly connected to the outside of the synchronous belt 354. The magnetic plate B355 and the magnetic plate A16 are magnetically attracted to each other. During the transmission and conveying process of the synchronous belt 354, the magnetic plate B355 and the magnetic plate A16 are magnetically attracted to each other, so as to drive the side plate 14 and the convex plate 15 to move upward, thereby squeezing the silica gel pad 12 to deform. The cardboard box is vibrated by the protrusion of the silica gel pad 12, and the broken nails that may be stuck in the nail grooves are shaken out, which is convenient for subsequent detection and collection of the broken nails.

[0024] On the other side of the installation box 23, there is a connecting frame 5 fixedly connected. At the bottom surface of the connecting frame 5, there is an electric telescopic plate 51 fixedly connected. On one side of the electric telescopic plate 51, there is a binding head 52 for stapling the box. Inside the electric telescopic plate 51, there is a flattening component 53 for pressing the cardboard box. The bottom end of the electric telescopic plate 51 is of a hollow structure. The flattening component 53 includes an air-blowing component 531 fixedly connected to the inner wall of the electric telescopic plate 51. At the bottom surface of the air-blowing component 531, there is a partition plate 532 fixedly connected. At the bottom surface of the partition plate 532, there is a spring plate 533 fixedly connected. The spring plate 533 penetrates through the bottom end of the electric telescopic plate 51. At the bottom surface of the spring plate 533, there is a pressing plate 534 fixedly connected. Before stapling the box, the electric telescopic plate 51 drives the binding head 52 to move downward. During this process, the air-blowing component 531 and the partition plate 532 move downward accordingly, driving the spring plate 533 and the pressing plate 534 to press the surface of the cardboard box, ensuring that the cardboard box is perpendicular to the binding head 52 during stapling.

[0025] On one side of the partition plate 532, there is a main abutting block A5321 fixedly connected. Inside the electric telescopic plate 51, there is a leveling component 54. The leveling component 54 includes a reset spring rod 546 fixedly connected to the inner wall of the electric telescopic plate 51. At the upper end of the reset spring rod 546, there is a lifting plate 541 fixedly connected. On one side of the lifting plate 541, there is an elastic component 542. On one side of the partition plate 532, there is a main abutting block A5321 fixedly connected. The main abutting block A5321 is arranged corresponding to the elastic component 542. On the other side of the lifting plate 541, there is an installation frame 547 fixedly connected. Inside the inner wall of the installation frame 547, there is a rotating rod 5471 rotatably connected. Outside the rotating rod 5471, there is a pressing roller frame 548 sleeved. At the bottom end of the pressing roller frame 548, there is a leveling roller 549 rotatably connected. During the downward movement of the partition plate 532, the spring plate 533 is compressed, thereby driving the elastic component 542 and the lifting plate 541 to move downward by using the main abutting block A5321. When the leveling roller 549 contacts the surface of the processing table and continues to press downward, the rotating rod 5471 is driven to rotate, causing the leveling roller 549 to move downward below the binding head 52, flattening the surface of the cardboard box and achieving the effect of smoothing the stapling position.

[0026] A torsion spring 5472 is arranged at the connection between the rotating rod 5471 and the installation frame 547. Through the setting of the torsion spring 5472, the downward pressing effect of the leveling roller 549 on the cardboard box is enhanced.

[0027] On the outer side of the lifting plate 541, there is a limiting block 545 fixedly connected. Inside the electric telescopic plate 51, there is a limiting groove plate 511. The limiting block 545 is slidably connected inside the limiting groove plate 511. Through the setting of the limiting groove plate 511 and the limiting block 545, the stable downward movement of the lifting plate 541 is ensured.

[0028] The elastic component 542 includes a bottom plate 5421 fixedly connected to one side of the lifting plate 541. One side of the bottom plate 5421 is fixedly connected with a plug rod 5422. One end of the plug rod 5422 is slidably connected with an inclined abutting block A 5424. A spring B 5423 is arranged between the inclined abutting block A 5424 and the bottom plate 5421. One side of the limit groove plate 511 is fixedly connected with a support plate 543. The upper surface of the support plate 543 is fixedly connected with an inclined abutting plate B 544. The inclined abutting plate B 544 is arranged corresponding to the elastic component 542. During the downward movement of the lifting plate 541, the inclined abutting plate B 544 abuts against the elastic component 542 to make it contract inside the lifting plate 541. Then, the lifting plate 541 moves upward and resets under the action of the restoring force of the restoring spring rod 546. The leveling roller 549 and the pressing roller frame 548 reset quickly. The inclined abutting block A 5424 pops out under the action of the spring B 5423. Then, the binding head 52 can seal the box.

[0029] The air-blowing component 531 includes a vertical rod 5311 fixedly connected to the upper surface of the partition plate 532. The upper surface of the vertical rod 5311 is fixedly connected with a sealing plate 5312. The inner wall of the electric telescopic plate 51 is fixedly connected with an air storage shell 5313. The sealing plate 5312 is slidably connected inside the air storage shell 5313. One side of the air storage shell 5313 is fixedly connected with an air delivery pipe 535. The bottom surface of the electric telescopic plate 51 is provided with an air jet head 536. The air delivery pipe 535 is communicated with the air jet head 536. A one-way pressure valve 5315 is arranged at the communicating place between the air delivery pipe 535 and the air storage shell 5313. During the downward pressing process of the bottom end of the electric telescopic plate 51, the air storage shell 5313 moves downward. The air inside the air storage shell 5313 is squeezed by the sealing plate 5312 and discharged from the air delivery pipe 535 through the one-way pressure valve 5315. The surface of the cardboard box is blown and cleaned through the air jet head 536.

[0030] A main spring 55 is fixedly connected between the inner wall of the electric telescopic plate 51 and the partition plate 532. A breathing valve 5314 is arranged on one side of the air storage shell 5313. Through the setting of the main spring 55, during the upward movement of the bottom end of the electric telescopic plate 51, it assists the air storage shell 5313 and the vertical rod 5311 to reset. At the same time, the breathing valve 5314 is used to balance the air pressure inside the air storage shell 5313.

[0031] In this embodiment, when working, place the cardboard box on the processing table of the processing seat 1. Turn on the motor B 31. Drive the two groups of clamping plates 34 to move closer to the middle by the rotation of the bidirectional threaded rod 32 and the limiting action of the processing seat 1 to clamp and position the cardboard box. When transporting the cardboard box, turn on the motor A 351 to drive the drive shaft 352 and the synchronous pulley 353 to rotate, and use the synchronous belt 354 transmission to achieve the effect of transporting the cardboard box. Stop the transportation before carton stapling. Drive the stapling head 52 to move downward by the electric telescopic plate 51. The pressing plate 534 contacts the carton. During this process, the air storage shell 5313 moves downward. The internal air of the air storage shell 5313 is squeezed by the sealing plate 5312 and discharged from the air delivery pipe 535 through the one-way pressure valve 5315. The surface of the carton is inflated and cleaned through the air jet head 536. Subsequently, the partition plate 532 continues to move downward, squeezing the spring plate 533. The main abutting block A5321 drives the inclined abutting block A5424 and the lifting plate 541 to move downward. When the leveling roller 549 contacts the surface of the carton, it continues to press downward, thereby driving the rotating rod 5471 to rotate, causing the leveling roller 549 to move downward below the stapling head 52, flattening the surface of the carton. Through the setting of the torsion spring 5472, the downward pressing effect of the leveling roller 549 on the carton is enhanced, achieving the effect of smoothing the stapling position of the carton; Subsequently, continue to transport the stapled cartons. During the transmission and transportation by the synchronous belt 354, the magnetic plate B355 and the magnetic plate A16 are magnetically attracted to each other, thereby driving the side plate 14 and the convex plate 15 to move upward, thus squeezing the silicone pad 12 to deform. The sudden protrusion of the silicone pad 12 drives the carton to vibrate, shaking out the broken nails that may be stuck in the nail grooves. When the carton moves to the bottom of the pressure sensor 42, the pressure sensor 42 detects the pressure of the nails pressing against the pressure sensor 42. The pressure data is analyzed by the data processing module, and the binding situation of the carton is recorded by the data storage module. Subsequently, the air extractor 44 is turned on to collect the broken nails that appear. The broken nails are collected inside the collection box 43. The gravity sensor 432 continuously detects the gravity of the broken nails. When there are too many broken nails, the gravity detection data is abnormal. The alarm feedback module reminds the staff to take out the broken nails and check whether there is any abnormality in the carton stapling device, ultimately achieving the detection of broken nails and other abnormal bindings and the collection of broken nails.

[0032] The technical scope of the present invention is not limited to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.

Claims

1. A carton stitching machine for carton processing, characterized in that: It includes a processing seat, a controller is arranged on one side of the processing seat, a processing mechanism for nailing and detecting cartons is arranged inside the processing seat, and a clamping mechanism for conveying and clamping cartons is also arranged inside the processing seat; The processing mechanism includes a motor A arranged inside the processing seat, the output end of the motor A is fixedly connected to a screw rod A, the outer side of the screw rod A is threadedly connected to a mounting box, the inner wall of the processing seat is fixedly connected to a guide rod, the guide rod passes through the mounting box, a detection component for detecting the status of the nail box is arranged on one side of the mounting box, the detection component includes an L-shaped connecting plate fixedly connected to one side of the mounting box, a pressure sensor is fixedly connected to the bottom surface of the L-shaped connecting plate, a collection box is fixedly connected to one side of the L-shaped connecting plate, an air pump is arranged on one side of the collection box, a connecting port is arranged on one side of the collection box, the air pump is connected to the collection box through the connecting port, a gravity sensor is arranged on the inner wall of the collection box, The processing seat is electrically connected to the pressure sensor, the vacuum pump and the gravity sensor. A control unit is provided inside the controller. One end of the control unit is signal-connected to a pressure sensing module for controlling the pressure sensor, one end of the pressure sensing module is signal-connected to a data processing module for analyzing the pressure sensing signal, one end of the data processing module is signal-connected to a data storage module for storing nail box detection information, one end of the control unit is signal-connected to an exhaust module for controlling the vacuum pump to exhaust air, one end of the exhaust module is signal-connected to a gravity sensing module for controlling the gravity sensor to detect the weight of stored broken nails, and one end of the gravity sensing module is signal-connected to an alarm feedback module for alarming abnormal situations.

2. The carton stitching machine for carton processing according to claim 1, characterized in that: The clamping mechanism includes a motor B arranged inside the processing seat, the output end of the motor B is fixedly connected to a bidirectional threaded rod, the outer side of the bidirectional threaded rod is threadedly connected to a translation plate, there are two groups of translation plates, the two groups of translation plates are symmetrically arranged, one side of the translation plate is fixedly connected to a clamping plate, one side of the clamping plate is provided with a driving assembly for conveying cartons, the driving assembly includes a motor A arranged inside the clamping plate, there are two groups of motor A, the two groups of motor A are symmetrically arranged, the output end of the motor A is fixedly connected to a driving shaft, one end of the driving shaft is fixedly connected to a synchronous wheel, and the outer side of the synchronous wheel is meshed with a synchronous belt.

3. The carton stitching machine for carton processing according to claim 2, characterized in that: The inner wall of the processing seat is provided with a processing table for nailing the box, and a silicone pad is provided on the upper surface of the processing table, and the silicone pad is arranged directly below the installation box. The processing table is a hollow structure, and a spring A is fixedly connected to the inner wall of the processing table, and a side plate is fixedly connected to the upper surface of the spring A, and a convex plate is fixedly connected to one side of the side plate, and the convex plate is arranged corresponding to the silicone pad, and a magnetic plate A is fixedly connected to the upper surface of the side plate, and a magnetic plate B is fixedly connected to the outer side of the synchronous belt, and the magnetic plate B and the magnetic plate A are magnetically attracted to each other.

4. The carton stitching machine for carton processing according to claim 1, characterized in that: A connecting frame is fixedly connected to the other side of the installation box, and an electric telescopic plate is fixedly connected to the bottom surface of the connecting frame. A binding head for nailing the box is fixedly connected to one side of the electric telescopic plate. A pressing component for pressing the carton is arranged inside the electric telescopic plate. The bottom end of the electric telescopic plate is a hollow structure. The pressing component includes an air blowing assembly fixedly connected to the inner wall of the electric telescopic plate, a partition plate is fixedly connected to the bottom surface of the air blowing assembly, a spring plate is fixedly connected to the bottom surface of the partition plate, the spring plate passes through the bottom end of the electric telescopic plate, and a pressing plate is fixedly connected to the bottom surface of the spring plate.

5. The carton stitching machine for carton processing according to claim 4, characterized in that: A main stop block A is fixedly connected to one side of the partition plate, a leveling component is arranged inside the electric telescopic plate, the leveling component includes a reset spring rod fixedly connected to the inner wall of the electric telescopic plate, the upper end of the reset spring rod is fixedly connected to a lifting plate, an elastic component is arranged on one side of the lifting plate, a main stop block A is fixedly connected to one side of the partition plate, the main stop block A is arranged corresponding to the elastic component, the other side of the lifting plate is fixedly connected to a mounting frame, the inner wall of the mounting frame is rotatably connected to a rotating rod, a pressure roller frame is sleeved on the outer side of the rotating rod, and a leveling roller is rotatably connected to the bottom end of the pressure roller frame.

6. The carton stitching machine for carton processing according to claim 5, characterized in that: A torsion spring is arranged at the connection between the rotating rod and the mounting frame.

7. The carton stitching machine for carton processing according to claim 5, characterized in that: The outer side of the lifting plate is fixedly connected to a limiting block, the inner side of the electric telescopic plate is provided with a limiting slot plate, and the limiting block is slidably connected to the inner side of the limiting slot plate.

8. The carton stitching machine for carton processing according to claim 1, characterized in that: The elastic component includes a bottom plate fixedly connected to one side of the lifting plate, a plug rod fixedly connected to one side of the bottom plate, an oblique support block A slidably connected to one end of the plug rod, a spring B is arranged between the oblique support block A and the bottom plate, a support plate fixedly connected to one side of the limiting slot plate, an oblique support plate B fixedly connected to the upper surface of the support plate, and the oblique support plate B is arranged corresponding to the elastic component.

9. The carton stitching machine for carton processing according to claim 7, characterized in that: The air blowing assembly includes a vertical rod fixedly connected to the upper surface of the partition plate, a sealing plate fixedly connected to the upper surface of the vertical rod, an air storage shell fixedly connected to the inner wall of the electric telescopic plate, the sealing plate slidably connected to the inside of the air storage shell, an air supply pipe fixedly connected to one side of the air storage shell, an air jet head is provided on the bottom surface of the electric telescopic plate, the air supply pipe is connected to the air jet head, and a one-way pressure valve is provided at the connection between the air supply pipe and the air storage shell.

10. The carton stitching machine for carton processing according to claim 9, characterized in that: A main spring is fixedly connected between the inner wall of the electric telescopic plate and the partition plate, and a breathing valve is arranged on one side of the air storage shell.

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