Grinding device for producing ceramsite sand by using waste ceramic tiles

By designing the grinding device of the initial, secondary and grinding mechanism, the problem of troublesome and low efficiency of traditional process operation is solved, efficient crushing and grinding is achieved, and the efficiency and economic benefits of ceramic sand production are improved.

CN120115259APending Publication Date: 2025-06-10TONGCHUAN XINHE COMPRESSION RESISTANCE TECHNOLOGY CO LTD

Patent Information

Application Number
CN202510335608.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-06-10

AI Technical Summary

Technical Problem

The traditional scrap tiles crushing and grinding process requires multiple cycles of crushing and grinding, which is troublesome and inefficient.

Method used

A grinding device including a primary breaking mechanism, a secondary breaking mechanism and a grinding mechanism is designed. The primary crushing mechanism performs primary crushing, and the secondary crushing mechanism performs secondary crushing multiple forward and reverse crushing through a conical structure, and the grinding mechanism automatically grinds the broken particles.

Benefits of technology

Effectively crushing waste ceramic tiles into tiles with smaller particle size, which facilitates subsequent grinding and processing, and improves the efficiency and economic benefits of converting waste ceramic tiles into ceramic sand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a grinding device for producing ceramsite sand by using waste ceramic tiles, and particularly relates to the technical field of grinding devices.The grinding device comprises a device support, a connecting longitudinal frame is fixedly mounted at the top end of the device support, a primary breaking mechanism is fixedly mounted at the top end of the connecting longitudinal frame, and a secondary breaking mechanism is fixedly mounted at the bottom end of the connecting longitudinal frame; a grinding mechanism is fixedly mounted at the bottom end of the secondary crushing mechanism; the primary crushing mechanism comprises a primary crushing outer frame, the primary crushing outer frame is fixedly mounted at the top end of the connecting longitudinal frame, and a sealing cover is mounted on one side of the top end of the primary crushing outer frame through a hinge. The waste ceramic tiles subjected to primary crushing can be directly and effectively subjected to secondary multiple times of positive and negative staggered crushing, and the outer diameter size of the top of the conical structure is smaller than the outer diameter size of the bottom of the conical structure, so that the waste ceramic tiles are gradually crushed into ceramic tile particles with small particle sizes, and subsequent grinding and processing are facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of grinding devices, and particularly to a grinding device for producing ceramsite sand from waste ceramic tiles. Background Art

[0002] As a part of construction waste, waste ceramic tiles are usually difficult to handle. By converting them into ceramsite sand, the environmental burden caused by landfill and incineration can be effectively reduced. Recycling and reusing waste materials in this way helps to achieve a circular economy of resources and reduce the consumption of natural resources. The process of producing ceramsite sand from waste ceramic tiles mostly involves crushing and grinding the waste ceramic tiles into small particles, then screening to ensure that the particle sizes are uniform and meet the requirements. Subsequently, the particles and clay are stirred and then sintered at high temperature to form pores inside the particles, and then gradually cooled to produce ceramsite sand particles. Traditional crushing and grinding of waste ceramic tiles mostly involve crushing by a crusher and then feeding the crushed materials into a grinding machine for grinding. The crushed materials need to be repeatedly recycled into the crusher for multiple crushing before they can be ground, which is rather troublesome to operate. Therefore, we propose a grinding device for producing ceramsite sand from waste ceramic tiles to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide a grinding device for producing ceramsite sand from waste ceramic tiles to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A grinding device for producing ceramsite sand from waste ceramic tiles, including a device support frame. A connecting vertical frame is fixedly installed at the top of the device support frame. A primary crushing mechanism is fixedly installed at the top of the connecting vertical frame. A secondary crushing mechanism is fixedly installed at the bottom of the connecting vertical frame. A grinding mechanism is fixedly installed at the bottom of the secondary crushing mechanism. The primary crushing mechanism includes a primary crushing outer frame fixedly installed at the top of the connecting vertical frame. A cover is hinge-mounted on one side of the top of the primary crushing outer frame. A discharge hopper frame is fixedly installed at the bottom of the primary crushing outer frame. A plurality of discharge pipes are integrally formed at the bottom of the discharge hopper frame and are distributed in a circular array. Two symmetrically distributed crushing vertical shafts are rotatably installed on the discharge hopper frame. The top of the crushing vertical shaft extends into the primary crushing outer frame and is fixedly installed with a plurality of uniformly distributed crushing knife rods.

[0005] Preferably, the secondary breaking mechanism includes a secondary breaking outer frame fixedly installed at the bottom end of the connecting longitudinal frame. A material guiding elbow corresponding to the discharge pipe is fixedly clamped at the top of the secondary breaking outer frame. The material guiding elbow is fixedly clamped on the connecting longitudinal frame. The top end of the material guiding elbow is fixedly installed with the bottom end of the corresponding discharge pipe. A supporting cross frame is fixedly installed at the inner bottom of the secondary breaking outer frame. A rotating bottom frame is fixedly installed in the middle of the supporting cross frame. A bearing is fixedly clamped in the middle of the rotating bottom frame. A first longitudinal pipe is fixedly clamped in the middle of the bearing. A first frustum is fixedly installed at the outer bottom of the first longitudinal pipe. A plurality of first convex cones evenly distributed are fixedly installed on the outer side of the first frustum. A second longitudinal pipe is arranged at the top end of the first frustum. The second longitudinal pipe is rotatably installed on the outer side of the first longitudinal pipe. A second frustum is fixedly installed at the outer bottom of the second longitudinal pipe. A plurality of second convex cones evenly distributed are fixedly installed on the outer side of the second frustum. A third longitudinal pipe is arranged at the top end of the second frustum. The third longitudinal pipe is rotatably installed on the outer side of the second longitudinal pipe. A third frustum is fixedly installed at the outer bottom of the third longitudinal pipe. A plurality of third convex cones evenly distributed are fixedly installed on the outer side of the third frustum. A fourth longitudinal pipe is arranged at the top end of the third frustum. The fourth longitudinal pipe is rotatably installed on the outer side of the third longitudinal pipe. A fourth frustum is fixedly installed at the outer bottom of the fourth longitudinal pipe. A plurality of fourth convex cones evenly distributed are fixedly installed on the outer side of the fourth frustum. A material scattering cone is fixedly installed at the top end of the fourth frustum. The material scattering cone is fixedly installed on the outer side of the fourth longitudinal pipe. The first frustum, the second frustum, the third frustum, the fourth frustum and the material scattering cone are combined into a conical structure. A plurality of fifth convex cones evenly distributed are fixedly installed on the inner wall of the secondary breaking outer frame.

[0006] Preferably, the directions of the first convex cones and the third convex cones are the same, the directions of the second frustum and the fourth convex cones are the same, and the directions of the first convex cones and the second frustum are opposite.

[0007] Preferably, a top partition plate is fixedly clamped at the inner top of the secondary breaking outer frame. The fourth longitudinal pipe is rotatably installed in the middle of the top partition plate. The top of the first longitudinal pipe extends out of the top end of the second longitudinal pipe. The top of the second longitudinal pipe extends out of the top end of the third longitudinal pipe. The top of the third longitudinal pipe extends out of the top end of the fourth longitudinal pipe. Transmission gears are fixedly installed at the tops of the first longitudinal pipe, the second longitudinal pipe, the third longitudinal pipe and the fourth longitudinal pipe. Crown gears are vertically meshed between adjacent two of the transmission gears. A longitudinal auxiliary frame is fixedly installed at one side of the top end of the top partition plate close to the plurality of crown gears. The shaft ends of the crown gears are rotatably installed on the longitudinal auxiliary frame.

[0008] Preferably, a transverse auxiliary frame is fixedly installed at the inner top of the secondary breaking outer frame. A driving longitudinal shaft is rotatably installed at the end of the transverse auxiliary frame. A driving gear is fixedly installed at the bottom of the driving longitudinal shaft. The driving gear is meshed and connected with the transmission gear at the bottom position.

[0009] Preferably, a mounting slot corresponding to the driving longitudinal shaft is provided at the bottom end of the crushing longitudinal shaft, and the top of the driving longitudinal shaft is movably engaged in the corresponding mounting slot.

[0010] Preferably, the grinding mechanism includes an inclined feed frame, which is fixedly installed on the bottom end of the secondary crushing outer frame, a grinding outer frame is fixedly installed on the bottom of the inclined feed frame, a discharge frame is fixedly installed on the bottom end of the grinding outer frame, two symmetrically distributed grinding rollers are movably provided in the grinding outer frame, a grinding horizontal axis is fixedly installed in the middle of the grinding rollers, and the grinding horizontal axis is rotatably installed on the inclined feed frame, and co-drive gears are fixedly installed on the ends of the grinding horizontal axis, and the two co-drive gears on the same side are meshingly connected.

[0011] Preferably, a first bevel gear is fixedly installed at the bottom of the two crushing longitudinal shafts, a second bevel gear is meshedly connected to the side end of the first bevel gear, a driving transverse shaft is fixedly installed in the middle of the second bevel gear, a rotating longitudinal frame is rotatably installed on the outer side of the driving transverse shaft, and the rotating longitudinal frame is fixedly installed on the top of the secondary crushing outer frame.

[0012] Preferably, a driving motor is fixedly mounted on the outer side of the rotating longitudinal frame, and the driving end of the driving motor is fixedly mounted to the shaft end of the corresponding driving transverse shaft.

[0013] Preferably, a sprocket transmission group is provided between the end of the driving horizontal shaft and the end of the grinding horizontal shaft, and the sprocket transmission group includes two sprockets and chains meshed on the outsides of the two sprockets, and the sprockets are fixedly mounted on the end of the driving horizontal shaft and the end of the grinding horizontal shaft respectively.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up the primary crushing mechanism and using the secondary crushing mechanism in coordination, the waste tiles can be primarily crushed, and the waste tiles that have been primarily crushed can be directly and effectively crushed in multiple positive and negative alternating secondary stages. Moreover, since the outer diameter of the top of the conical structure is smaller than the outer diameter of the bottom of the conical structure, the waste tiles can be gradually crushed into smaller-sized tile particles, which is convenient for subsequent grinding processing.

[0015] 2. By setting up a grinding mechanism, the waste ceramic tile particles after secondary multiple crushing can be directly and effectively automatically ground to form ceramic tile particles with smaller particle size, which is convenient for the subsequent use of waste ceramic tiles to produce expanded clay sand and improve economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 It is a schematic structural diagram of the present invention.

[0018] Figure 2 It is a schematic structural connection diagram of the primary breaking mechanism, secondary breaking mechanism, and grinding mechanism in the present invention.

[0019] Figure 3 For the present invention Figure 2 An enlarged view of part A in it.

[0020] Figure 4 It is a schematic structural diagram of the primary breaking mechanism in the present invention.

[0021] Figure 5 It is a schematic structural diagram of the secondary breaking mechanism in the present invention.

[0022] Figure 6 It is a schematic structural connection diagram of part of the secondary breaking mechanism in the present invention.

[0023] Figure 7 For the present invention Figure 6 An enlarged view of part B in it.

[0024] Figure 8 For the present invention Figure 6 An enlarged view of part C in it.

[0025] Figure 9 It is a schematic structural diagram of the outer frame of the secondary breaking in the present invention.

[0026] Figure 10 It is a schematic structural connection diagram of part of the secondary breaking mechanism in the present invention.

[0027] Figure 11 It is a schematic structural connection diagram of the breaking vertical shaft and the driving vertical shaft in the present invention.

[0028] Figure 12 It is a schematic structural diagram of the grinding mechanism in the present invention.

[0029] In the figure: 1. Device support; 11. Connecting longitudinal frame; 2. Primary crushing mechanism; 3. Secondary crushing mechanism; 4. Grinding mechanism; 5. Sprocket drive group; 21. Primary crushing outer frame; 211. Cover; 22. Discharge hopper frame; 221. Discharge pipe; 23. Crushing longitudinal shaft; 231. Crushing tool bar; 24. First bevel gear; 241. Second bevel gear; 242. Driving horizontal shaft; 243. Rotating longitudinal frame; 244. Driving motor; 31. Secondary crushing outer frame; 311. Fifth convex cone; 32. Feeding elbow pipe; 33. Supporting horizontal frame; 331. Rotating bottom frame; 332. Bearing; 34. First longitudinal pipe; 341. First frustum; 342. First convex cone; 35. Second longitudinal pipe; 351. Second frustum; 352. Second convex cone; 36. Third longitudinal pipe; 361. Third frustum; 362. Third convex cone; 37. Fourth longitudinal pipe; 371. Fourth frustum; 372. Fourth convex cone; 38. Scattering cone; 39. Top partition plate; 391. Transmission gear; 392. Crown gear; 393. Longitudinal auxiliary frame; 394. Transverse auxiliary frame; 395. Driving longitudinal shaft; 3951. Installation slot; 396. Driving gear; 41. Feeding inclined frame; 42. Grinding outer frame; 43. Discharge frame; 44. Grinding roller; 441. Grinding horizontal shaft; 45. Co-driving gear. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment: As Figure 1-12 shown, the present invention provides a grinding device for producing ceramsite sand from waste ceramic tiles, including a device support 1. A connecting longitudinal frame 11 is fixedly installed at the top end of the device support 1. A primary crushing mechanism 2 is fixedly installed at the top end of the connecting longitudinal frame 11. A secondary crushing mechanism 3 is fixedly installed at the bottom end of the connecting longitudinal frame 11. A grinding mechanism 4 is fixedly installed at the bottom end of the secondary crushing mechanism 3; The primary crushing mechanism 2 includes a primary crushing outer frame 21. The primary crushing outer frame 21 is fixedly installed at the top end of the connecting longitudinal frame 11. A cover 211 is hinge-mounted on one side of the top end of the primary crushing outer frame 21. By opening the cover 211, waste ceramic tiles are put into the primary crushing outer frame 21. A discharge hopper frame 22 is fixedly installed at the bottom end of the primary crushing outer frame 21. A plurality of discharge pipes 221 distributed in an annular array are integrally formed at the bottom of the discharge hopper frame 22. Two symmetrically distributed crushing longitudinal shafts 23 are rotatably installed on the discharge hopper frame 22. The top of the crushing longitudinal shaft 23 extends into the primary crushing outer frame 21 and is fixedly installed with a plurality of evenly distributed crushing tool bars 231; At the bottom of each of the two broken vertical shafts 23, a first bevel gear 24 is fixedly installed. A second bevel gear 241 is meshed and connected to the side end of the first bevel gear 24. A driving horizontal shaft 242 is fixedly installed in the middle of the second bevel gear 241. Rotating vertical frames 243 are rotatably installed on the outer sides of the driving horizontal shafts 242. The rotating vertical frames 243 are fixedly installed at the top of the secondary breaking outer frame 31. Driving motors 244 are fixedly installed on the outer sides of the rotating vertical frames 243. The driving ends of the driving motors 244 are fixedly installed with the shaft ends of the corresponding driving horizontal shafts 242. By controlling the activation of the driving motors 244 on both sides, the corresponding driving horizontal shafts 242 and the second bevel gears 241 are driven to rotate, thereby driving the first bevel gears 24 and the broken vertical shafts 23 to rotate, and further driving a plurality of broken cutter bars 231 to rotate for primary crushing of waste ceramic tiles. The waste ceramic tiles after primary crushing are directly introduced into a plurality of discharge pipes 221 through the discharge hopper frame 22.

[0032] The secondary breaking mechanism 3 includes a secondary breaking outer frame 31. The secondary breaking outer frame 31 is fixedly installed at the bottom end of the connecting vertical frame 11. A material guiding elbow pipe 32 corresponding to the discharge pipe 221 is fixedly clamped at the top of the secondary breaking outer frame 31. The material guiding elbow pipe 32 is fixedly clamped on the connecting vertical frame 11. The top end of the material guiding elbow pipe 32 is fixedly installed with the bottom end of the corresponding discharge pipe 221. The primary crushed waste ceramic tiles introduced into the plurality of discharge pipes 221 are introduced into the secondary breaking outer frame 31 at multiple points through the material guiding elbow pipe 32. A support cross-frame 33 is fixedly installed at the inner bottom of the secondary breaking outer frame 31. A rotating bottom frame 331 is fixedly installed in the middle of the support cross-frame 33. A bearing 332 is fixedly clamped in the middle of the rotating bottom frame 331. A first longitudinal pipe 34 is fixedly clamped in the middle of the bearing 332. A first frustum 341 is fixedly installed at the outer bottom of the first longitudinal pipe 34. A plurality of first convex cones 342 evenly distributed are fixedly installed on the outer side of the first frustum 341. A second longitudinal pipe 35 is arranged at the top of the first frustum 341. The second longitudinal pipe 35 is rotatably installed on the outer side of the first longitudinal pipe 34. A second frustum 351 is fixedly installed at the outer bottom of the second longitudinal pipe 35. A plurality of second convex cones 352 evenly distributed are fixedly installed on the outer side of the second frustum 351. A third longitudinal pipe 36 is arranged at the top of the second frustum 351. The third longitudinal pipe 36 is rotatably installed on the outer side of the second longitudinal pipe 35. A third frustum 361 is fixedly installed at the outer bottom of the third longitudinal pipe 36. A plurality of third convex cones 362 evenly distributed are fixedly installed on the outer side of the third frustum 361. A fourth longitudinal pipe 37 is arranged at the top of the third frustum 361. The fourth longitudinal pipe 37 is rotatably installed on the outer side of the third longitudinal pipe 36. A fourth frustum 371 is fixedly installed at the outer bottom of the fourth longitudinal pipe 37. A plurality of fourth convex cones 372 evenly distributed are fixedly installed on the outer side of the fourth frustum 371. A material scattering cone 38 is fixedly installed at the top of the fourth frustum 371. The material scattering cone 38 is fixedly installed on the outer side of the fourth longitudinal pipe 37. Among them, the first frustum 341, the second frustum 351, the third frustum 361, the fourth frustum 371 and the material scattering cone 38 are combined into a conical structure. The outer diameter size of the top of the conical structure is smaller than the outer diameter size of the bottom of the conical structure. A plurality of fifth convex cones 311 evenly distributed are fixedly installed on the inner wall of the secondary breaking outer frame 31; among them, the directions of the first convex cones 342 and the third convex cones 362 are the same, the directions of the second frustum 351 and the fourth convex cones 372 are the same, and the directions of the first convex cones 342 and the second frustum 351 are opposite; A top partition plate 39 is fixedly mounted on the inner top of the secondary crushing outer frame 31, and the fourth longitudinal tube 37 is rotatably mounted in the middle of the top partition plate 39. The top of the first longitudinal tube 34 extends out of the top of the second longitudinal tube 35, the top of the second longitudinal tube 35 extends out of the top of the third longitudinal tube 36, and the top of the third longitudinal tube 36 extends out of the top of the fourth longitudinal tube 37. Transmission gears 391 are fixedly mounted on the tops of the first longitudinal tube 34, the second longitudinal tube 35, the third longitudinal tube 36 and the fourth longitudinal tube 37, and crown gears 392 are vertically meshed between two adjacent transmission gears 391. A longitudinal auxiliary frame 393 is fixedly mounted on one side of the top of the top partition plate 39 close to the multiple crown gears 392, and the shaft end of the crown gear 392 is rotatably mounted on the longitudinal auxiliary frame 393 to facilitate the rotation of the crown gear 392; a transverse auxiliary frame 394 is fixedly mounted on the inner top of the secondary crushing outer frame 31, and a driving longitudinal shaft 395 is rotatably mounted on the end of the transverse auxiliary frame 394, and a driving gear 391 is fixedly mounted on the bottom of the driving longitudinal shaft 395 6. The driving gear 396 is meshed and connected with the transmission gear 391 at the bottom position. By driving the driving longitudinal shafts 395 on both sides to rotate synchronously, the two driving gears 396 are controlled to drive the transmission gear 391 at the bottom position and the fourth longitudinal tube 37 to rotate, and the crown gear 392 vertically meshed between the two adjacent transmission gears 391 is transmitted to synchronously drive the two adjacent transmission gears 391 to rotate synchronously in the opposite direction, thereby driving the fourth longitudinal tube 37 and the second longitudinal tube 35 to rotate synchronously, driving the third longitudinal tube 36 and the first longitudinal tube 34 to rotate synchronously, and the fourth longitudinal tube 37 and the third longitudinal tube 36 rotate in opposite directions, thereby driving the first cone 341, the second cone 351, the third cone 361, and the fourth cone 371 to rotate synchronously, and the first cone 341 and the second cone 351 rotate in opposite directions, the second cone 351 and the third cone 361 rotate in opposite directions, and the third cone 361 and the fourth cone 371 rotate in opposite directions; The primary crushed waste tiles introduced into the secondary crushing outer frame 31 enter between the outer side of the conical structure and the inner wall of the secondary crushing outer frame 31 under the dispersing action of the dispersing cone 38, and cooperate with the synchronous rotation of the first cone 341, the second cone 351, the third cone 361, and the fourth cone 371. The first cone 341 and the second cone 351 rotate in opposite directions, the second cone 351 and the third cone 361 rotate in opposite directions, and the third cone 361 and the fourth cone 371 rotate in opposite directions. First, they enter the outer side of the first cone 341 for forward crushing, then enter the outer side of the second cone 351 for reverse crushing, then enter the outer side of the third cone 361 for forward crushing, and finally enter the outer side of the fourth cone 371 for reverse crushing, so as to carry out effective secondary multiple forward and reverse staggered crushing of the primary crushed waste tiles, and because the outer diameter of the top of the cone structure is smaller than the outer diameter of the bottom of the cone structure, the waste tiles are gradually crushed into tile particles with smaller particle size.

[0033] The bottom end of the crushing vertical shaft 23 is provided with an installation card slot 3951 corresponding to the driving vertical shaft 395. The top of the driving vertical shaft 395 is movably clamped in the corresponding installation card slot 3951. While the crushing vertical shaft 23 rotates, the driving vertical shaft 395 is controlled to rotate synchronously.

[0034] The grinding mechanism 4 includes a feeding inclined frame 41. The feeding inclined frame 41 is fixedly installed at the bottom end of the secondary crushing outer frame 31. The bottom of the feeding inclined frame 41 is fixedly installed with a grinding outer frame 42. The bottom end of the grinding outer frame 42 is fixedly installed with a discharging frame 43. Two symmetrically distributed grinding rollers 44 are movably clamped in the grinding outer frame 42. The waste ceramic tile particles after secondary multiple crushing are introduced into the feeding inclined frame 41 through the bottom end of the secondary crushing outer frame 31, and then introduced between the two grinding rollers 44 in the grinding outer frame 42. A grinding horizontal shaft 441 is fixedly installed in the middle of the grinding roller 44. The grinding horizontal shaft 441 is rotatably installed on the feeding inclined frame 41. Co-driving gears 45 are fixedly installed at the ends of the grinding horizontal shaft 441. The two co-driving gears 45 on the same side are meshed and connected. By driving one of the grinding horizontal shafts 441 to rotate, and cooperating with the meshing connection of the two co-driving gears 45 on the same side, the other grinding horizontal shaft 441 is driven to rotate synchronously and reversely, so as to control the two grinding rollers 44 to rotate synchronously and reversely, and then directly and automatically and effectively grind the waste ceramic tile particles introduced between the two grinding rollers 44 to form ceramic tile particles with a smaller particle size. The ceramic tile particles after grinding treatment are directly discharged through the discharging frame 43.

[0035] A sprocket transmission group 5 is provided between the end of the driving horizontal shaft 242 and the end of the grinding horizontal shaft 441. The sprocket transmission group 5 includes two sprockets and a chain meshed on the outer sides of the two sprockets. The sprockets are respectively fixedly installed at the ends of the driving horizontal shaft 242 and the grinding horizontal shaft 441. While the driving horizontal shaft 242 rotates, the grinding horizontal shaft 441 is driven to rotate synchronously by the transmission of the sprocket transmission group 5.

[0036] Working principle: When in use, control the two driving motors 244 on both sides to start, drive the corresponding driving horizontal shafts 242 and the second bevel gears 241 to rotate, and then drive the first bevel gear 24 and the crushing vertical shaft 23 to rotate, so as to drive a plurality of crushing cutter bars 231 to rotate; While the crushing vertical shaft 23 rotates, control the driving vertical shaft 395 to rotate synchronously, drive the two driving gears 396 to drive the transmission gear 391 and the fourth vertical pipe 37 at the bottom to rotate, and cooperate with the transmission of the crown gear 392 vertically meshed between two adjacent transmission gears 391 to synchronously drive two adjacent transmission gears 391 to rotate in opposite directions, and then drive the fourth vertical pipe 37 and the second vertical pipe 35 to rotate synchronously, drive the third vertical pipe 36 and the first vertical pipe 34 to rotate synchronously, and the rotation directions of the fourth vertical pipe 37 and the third vertical pipe 36 are opposite, so as to drive the first frustum 341, the second frustum 351, the third frustum 361, and the fourth frustum 371 to rotate synchronously, and the rotation directions of the first frustum 341 and the second frustum 351 are opposite, the rotation directions of the second frustum 351 and the third frustum 361 are opposite, and the rotation directions of the third frustum 361 and the fourth frustum 371 are opposite; While the driving horizontal shaft 242 rotates, cooperate with the transmission of the sprocket transmission group 5 to drive one of the grinding horizontal shafts 441 to rotate synchronously, and cooperate with the meshing connection of two co-driving gears 45 on the same side to drive the other grinding horizontal shaft 441 to rotate in the opposite direction synchronously, so as to control the two grinding rollers 44 to rotate in the opposite direction synchronously; By opening the cover 211, put the waste tiles into the primary crushing outer frame 21, and rotate through multiple crushing cutter bars 231 to perform primary crushing on the waste tiles. The waste tiles after primary crushing are directly introduced into multiple discharge pipes 221 through the discharge hopper frame 22, and then are introduced into the secondary crushing outer frame 31 at multiple points through the guide elbow pipe 32; The primary crushed waste tiles introduced into the secondary crushing outer frame 31 enter between the outer side of the conical structure and the inner wall of the secondary crushing outer frame 31 under the material scattering action of the material scattering cone 38, and cooperate with the synchronous rotation of the first frustum 341, the second frustum 351, the third frustum 361, and the fourth frustum 371, and the rotation directions of the first frustum 341 and the second frustum 351 are opposite, the rotation directions of the second frustum 351 and the third frustum 361 are opposite, and the rotation directions of the third frustum 361 and the fourth frustum 371 are opposite. First, enter the outside of the first frustum 341 for forward crushing, then enter the outside of the second frustum 351 for reverse crushing, then enter the outside of the third frustum 361 for forward crushing, and finally enter the outside of the fourth frustum 371 for reverse crushing, so as to perform effective secondary multiple positive and negative staggered crushing on the primary crushed waste tiles, and because the outer diameter size of the top of the conical structure is smaller than the outer diameter size of the bottom of the conical structure, gradually crush the waste tiles into smaller-sized tile particles; The waste tile particles after secondary multiple crushing are introduced into the feeding inclined frame 41 from the bottom end of the secondary crushing outer frame 31, and then introduced between the two grinding rollers 44 in the grinding outer frame 42 for automatic and effective grinding treatment to form smaller-sized tile particles, and the tile particles after grinding treatment are directly discharged through the discharge frame 43.

[0037] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grinding device for producing ceramsite sand using waste ceramic tiles, comprising a device support (1), characterized in that: A connecting longitudinal frame (11) is fixedly mounted on the top of the device bracket (1), a primary crushing mechanism (2) is fixedly mounted on the top of the connecting longitudinal frame (11), a secondary crushing mechanism (3) is fixedly mounted on the bottom of the connecting longitudinal frame (11), and a grinding mechanism (4) is fixedly mounted on the bottom of the secondary crushing mechanism (3); The primary crushing mechanism (2) comprises a primary crushing outer frame (21), the primary crushing outer frame (21) being fixedly mounted on the top of the connecting longitudinal frame (11), a cover (211) being hingedly mounted on one side of the top of the primary crushing outer frame (21), a discharge hopper frame (22) being fixedly mounted on the bottom of the primary crushing outer frame (21), a plurality of discharge pipes (221) being integrally formed at the bottom of the discharge hopper frame (22) in an annular array, two symmetrically distributed crushing longitudinal axes (23) being rotatably mounted on the discharge hopper frame (22), the top of the crushing longitudinal axis (23) extending into the primary crushing outer frame (21) and being fixedly mounted with a plurality of evenly distributed crushing cutter bars (231).

2. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 1 is characterized in that: The secondary crushing mechanism (3) comprises a secondary crushing outer frame (31), the secondary crushing outer frame (31) being fixedly mounted on the bottom end of the connecting longitudinal frame (11), a guide bend pipe (32) corresponding to the discharge pipe (221) being fixedly clamped on the top of the secondary crushing outer frame (31), the guide bend pipe (32) being fixedly clamped on the connecting longitudinal frame (11), the top end of the guide bend pipe (32) being fixedly mounted on the bottom end of the corresponding discharge pipe (221), a support cross frame (33) being fixedly mounted on the inner bottom of the secondary crushing outer frame (31), a rotating bottom frame (331) being fixedly mounted in the middle of the support cross frame (33), the rotating bottom frame (331) being fixedly mounted on the inner bottom of the secondary crushing outer frame (31), and the rotating bottom frame (331) being fixedly mounted on the inner bottom of the secondary crushing outer frame (31). A bearing (332) is fixedly mounted in the middle of the bottom frame (331), a first longitudinal tube (34) is fixedly mounted in the middle of the bearing (332), a first cone (341) is fixedly mounted on the outer bottom of the first longitudinal tube (34), a plurality of evenly distributed first convex cones (342) are fixedly mounted on the outer side of the first cone (341), a second longitudinal tube (35) is provided at the top of the first cone (341), the second longitudinal tube (35) is rotatably mounted on the outer side of the first longitudinal tube (34), a second cone (351) is fixedly mounted on the outer bottom of the second longitudinal tube (35), and the second cone (351) is fixedly mounted on the outer side of the second cone (35). A plurality of evenly distributed second convex cones (352) are fixedly installed on the outer side of the second cone (351); a third longitudinal tube (36) is provided at the top end of the second cone (351); the third longitudinal tube (36) is rotatably installed on the outer side of the second longitudinal tube (35); a third cone (361) is fixedly installed at the bottom of the outer side of the third longitudinal tube (36); a plurality of evenly distributed third convex cones (362) are fixedly installed on the outer side of the third cone (361); a fourth longitudinal tube (37) is provided at the top end of the third cone (361); the fourth longitudinal tube (37) is rotatably installed on the outer side of the third longitudinal tube (36); the fourth longitudinal tube A fourth cone (371) is fixedly mounted on the outer bottom of the secondary broken outer frame (37), a plurality of evenly distributed fourth convex cones (372) are fixedly mounted on the outer side of the fourth cone (371), a bulk material cone (38) is fixedly mounted on the top of the fourth cone (371), and the bulk material cone (38) is fixedly mounted on the outer side of the fourth longitudinal tube (37), the first cone (341), the second cone (351), the third cone (361), the fourth cone (371) and the bulk material cone (38) are combined to form a conical structure, and a plurality of evenly distributed fifth convex cones (311) are fixedly mounted on the inner wall of the secondary broken outer frame (31).

3. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 2 is characterized in that: The first convex cone (342) and the third convex cone (362) are in the same direction, the second frustum (351) and the fourth convex cone (372) are in the same direction, and the first convex cone (342) and the second frustum (351) are in opposite directions.

4. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 2 is characterized in that: A top partition plate (39) is fixedly provided on the inner top of the secondary broken outer frame (31); the fourth longitudinal tube (37) is rotatably mounted on the middle part of the top partition plate (39); the top of the first longitudinal tube (34) extends out of the top of the second longitudinal tube (35); the top of the second longitudinal tube (35) extends out of the top of the third longitudinal tube (36); the top of the third longitudinal tube (36) extends out of the top of the fourth longitudinal tube (37); transmission gears (391) are fixedly mounted on the tops of the first longitudinal tube (34), the second longitudinal tube (35), the third longitudinal tube (36) and the fourth longitudinal tube (37); crown gears (392) are vertically meshed between two adjacent transmission gears (391); a longitudinal auxiliary frame (393) is fixedly mounted on the side of the top of the top partition plate (39) close to the plurality of crown gears (392); the shaft end of the crown gear (392) is rotatably mounted on the longitudinal auxiliary frame (393).

5. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 4 is characterized in that: A transverse auxiliary frame (394) is fixedly mounted on the inner top of the secondary broken outer frame (31); a driving longitudinal shaft (395) is rotatably mounted on the end of the transverse auxiliary frame (394); a driving gear (396) is fixedly mounted on the bottom of the driving longitudinal shaft (395); the driving gear (396) is meshingly connected to the transmission gear (391) at the bottom.

6. The grinding device for producing ceramsite sand from waste ceramic tiles according to claim 5 is characterized in that: The bottom end of the crushing longitudinal shaft (23) is provided with a mounting slot (3951) corresponding to the driving longitudinal shaft (395), and the top of the driving longitudinal shaft (395) is movably engaged in the corresponding mounting slot (3951).

7. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 2 is characterized in that: The grinding mechanism (4) comprises a feed inclined frame (41), the feed inclined frame (41) being fixedly mounted on the bottom end of the secondary crushing outer frame (31), a grinding outer frame (42) being fixedly mounted on the bottom of the feed inclined frame (41), a discharge frame (43) being fixedly mounted on the bottom end of the grinding outer frame (42), two grinding rollers (44) being symmetrically distributed and movablely arranged in the grinding outer frame (42), a grinding transverse shaft (441) being fixedly mounted in the middle of the grinding roller (44), the grinding transverse shaft (441) being rotatably mounted on the feed inclined frame (41), and co-driving gears (45) being fixedly mounted on the ends of the grinding transverse shaft (441), and two co-driving gears (45) on the same side being meshingly connected.

8. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 7 is characterized in that: A first bevel gear (24) is fixedly mounted at the bottom of the two crushing longitudinal shafts (23); a second bevel gear (241) is meshedly connected to the side end of the first bevel gear (24); a driving transverse shaft (242) is fixedly mounted in the middle of the second bevel gear (241); a rotating longitudinal frame (243) is rotatably mounted on the outer side of the driving transverse shaft (242); and the rotating longitudinal frame (243) is fixedly mounted on the top of the secondary crushing outer frame (31).

9. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 8, characterized in that: A driving motor (244) is fixedly mounted on the outer side of the rotating longitudinal frame (243), and a driving end of the driving motor (244) is fixedly mounted to an axis end of a corresponding driving transverse axis (242).

10. The grinding device for producing ceramsite sand using waste ceramic tiles according to claim 8, characterized in that: A sprocket transmission group (5) is provided between the end of the driving transverse shaft (242) and the end of the grinding transverse shaft (441), the sprocket transmission group (5) comprising two sprockets and a chain meshed on the outsides of the two sprockets, the sprockets being fixedly mounted on the end of the driving transverse shaft (242) and the end of the grinding transverse shaft (441), respectively.

Citation Information

Patent Citations

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