Vibrating production device for concrete prefabricated part machining

Abstract

The invention discloses a vibrating production device for concrete prefabricated part machining, and relates to the technical field of concrete prefabricated parts, the vibrating production device comprises a vibrating mechanism and translation sliding blocks mounted on the two sides of the bottom of the vibrating mechanism, a formwork fixing mechanism is arranged at the bottom of the vibrating mechanism, and clamping sliding plates are arranged on the two sides of the formwork fixing mechanism; the vibrating mechanism comprises a vibrating sliding disc, a longitudinal threaded sleeve is fixedly installed on the top of the vibrating sliding disc, electric telescopic rods are fixedly installed on the periphery of the bottom of the vibrating sliding disc, a supporting chassis is fixedly installed at the bottoms of the electric telescopic rods, and connecting ropes are fixedly installed on the periphery of the bottom of the supporting chassis. When the lifting frequency of the light foam disc and the detection rod is reduced, it shows that bubbles in the concrete are discharged, at the moment, the vibrating rod can be pulled out for concrete vibrating in other areas, and the situation that the quality of the formed concrete is affected due to concrete segregation caused by excessive concrete vibrating is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of precast concrete components, and specifically to a vibrating production device for processing precast concrete components. Background Art

[0002] Precast concrete components refer to prefabricated concrete components that have been manufactured before being installed at the construction site. Generally common ones include precast concrete floor slabs, concrete box girders for bridges, precast concrete roof truss beams for industrial factories, culvert frames, precast concrete piles for ground treatment, etc. When pouring components with concrete mixed by a concrete mixer, it is necessary to remove the air bubbles in it and carry out tamping to make the concrete densely combined, eliminate phenomena such as honeycombing and pitting on the concrete surface, so as to improve its strength and ensure the quality of concrete components. The process of removing air bubbles and tamping the concrete is called concrete vibration, and the machine used for mechanically tamping the concrete is a concrete vibrator.

[0003] The patent with publication number CN219171194U discloses a vibrating production device for processing precast concrete components. Through the action of the transmission wheel, this device can largely restore the operation of quickly inserting and slowly pulling out the vibrating rod during manual operation, which can greatly avoid leaving voids in the concrete, thereby improving the quality of precast concrete components. Through the action of the chute, when the hydraulic cylinder and the motor are turned on, the hydraulic cylinder drives the entire connecting shell to move back and forth on the chute, and this device can make the working range of the vibrator wider, and can comprehensively vibrate the concrete in the mold. However, the following problems still exist in the actual use of this patent:

[0004] Although this vibrating production device for processing precast concrete components can achieve the vibration of concrete, it is not convenient to control the vibration time during vibration. At the same time, the vibration time required for precast concrete components with different thicknesses is different, and it is impossible to accurately control the vibration time. If the vibration time is too short, the concrete cannot reach a dense state, while if the vibration time is too long, it may lead to the segregation of the concrete.

[0005] Therefore, a vibrating production device for processing precast concrete components is proposed to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of the present invention is to provide a vibrating production device for processing precast concrete components to solve the problems in the above-mentioned background art that it is not convenient to control the vibration time during vibration, and at the same time, the vibration time required for precast concrete components with different thicknesses is different, it is impossible to accurately control the vibration time, if the vibration time is too short, the concrete cannot reach a dense state, and if the vibration time is too long, it may lead to the segregation of the concrete.

[0007] To achieve the above object, the present invention provides the following technical solution: a vibrating production device for processing concrete prefabricated components, including a vibrating mechanism, and translation sliding blocks installed on both sides of the bottom of the vibrating mechanism;

[0008] A template fixing mechanism is provided at the bottom of the vibrating mechanism, and clamping sliding plates are provided on both sides of the template fixing mechanism;

[0009] It further includes:

[0010] The vibrating mechanism includes a vibrating sliding disc, a longitudinal thread sleeve is fixedly installed on the top of the vibrating sliding disc, electric telescopic rods are fixedly installed around the bottom of the vibrating sliding disc, and a support chassis is fixedly installed at the bottom of the electric telescopic rods;

[0011] Among them, connecting ropes are fixedly installed around the bottom of the support chassis, and fixed hooks are fixedly installed at the bottoms of the connecting ropes;

[0012] Among them, a measuring cover is snap-connected to one side of the fixed hook, and a detection disc is fixedly installed on the top of the measuring cover.

[0013] Preferably, a plurality of air holes are formed inside the detection disc, a bubble groove is formed between the air holes, a through hole is formed at the center position inside the detection disc, a light foam disc is arranged inside the air holes, a detection rod is fixedly installed at the center position on the top of the light foam disc, a vibrator is fixedly installed at the center position on the bottom of the vibrating sliding disc, a connecting pipe is fixedly installed at the center position on the bottom of the vibrator, and a vibrating rod is fixedly installed at the bottom of the connecting pipe.

[0014] Preferably, first rotating supports are symmetrically installed on one side of the bottom of the support chassis, a first rotating knob is rotatably connected to one side of the first rotating support, a first rotating worm is fixedly installed at the end of the first rotating knob, a first rotating worm wheel is meshed and connected to one side of the first rotating worm, spiral sliding grooves are formed around the inside of the first rotating worm wheel, spiral sliders are slidably connected inside the spiral sliding grooves, a limiting sleeve is rotatably connected to the top of the first rotating worm wheel, and the limiting sleeve is fixedly installed on the bottom of the support chassis.

[0015] Preferably, limiting sliding grooves are formed around the inside of the limiting sleeve, limiting sliding rods are slidably connected inside the limiting sliding grooves, limiting springs are fixedly installed at the ends of the limiting sliding rods, limiting support rings are fixedly installed at the ends of the limiting springs, and the limiting support rings are in fit connection with the surface of the connecting pipe.

[0016] Preferably, a lifting bracket is fixedly installed on the top of the translation sliding block. A lifting motor is fixedly installed on one side of the top of the lifting bracket. The output end of the lifting motor is fixedly connected to a lifting rotating rod. Two bevel gear transmission components are symmetrically installed at both ends of the lifting rotating rod. Two lifting threaded rods are symmetrically installed at the bottoms of the two bevel gear transmission components. Lifting thread sleeves are threadedly connected to the outer sides of the two lifting threaded rods.

[0017] Preferably, a longitudinal bracket is fixedly installed between the two lifting thread sleeves. A longitudinal motor is fixedly installed on one side of the top of the longitudinal bracket. The output end of the longitudinal motor is fixedly connected to a first sprocket transmission component. A longitudinal threaded rod is fixedly installed on the inner side of the bottom of the first sprocket transmission component. The longitudinal threaded rod is threadedly connected to the longitudinal thread sleeve.

[0018] Preferably, the template fixing mechanism includes a placement base. A first sprocket limit cover is fixedly installed on the front of the placement base. A translation motor is fixedly installed on one side of the inside of the first sprocket limit cover. The output end of the translation motor is fixedly connected to a second sprocket transmission component. Translation threaded rods are symmetrically connected to one side of the second sprocket transmission component. A translation thread sleeve is threadedly connected to the outer side of the translation threaded rod. The translation thread sleeve is fixedly installed at the bottom of the longitudinal thread sleeve.

[0019] Preferably, a clamping fixed block is fixedly installed on one side of the bottom of the placement base. Second rotating supports are symmetrically installed on one side of the clamping fixed block. A second rotating knob is rotatably connected to the top of the second rotating support. The bottom of the second rotating knob is fixedly connected to a second rotating worm. A second rotating worm gear is meshed and connected to one side of the second rotating worm. A rotating connection shaft is fixedly installed on the inner side of the second rotating worm gear. The end of the rotating connection shaft is fixedly connected to a first clamping bidirectional threaded rod. The end of the first clamping bidirectional threaded rod is fixedly connected to a third sprocket transmission component. A second clamping bidirectional threaded rod is fixedly installed on one side of the inside of the third sprocket transmission component. Clamping thread sleeves are symmetrically threadedly connected to the outer sides of the first clamping bidirectional threaded rod and the second clamping bidirectional threaded rod. The clamping thread sleeves are fixedly installed on the top of the clamping sliding plate.

[0020] Preferably, first adjustment brackets are symmetrically installed on one side of each of the two clamping sliding plates. An adjustment knob is rotatably connected to the top of the first adjustment bracket. An adjustment threaded rod is fixedly installed at the bottom of the adjustment knob. An adjustment threaded sleeve is threadedly connected to the outside of the adjustment threaded rod. A second adjustment bracket is fixedly installed on one side of the adjustment threaded sleeve. A pressing rotation bracket is fixedly installed on the outside of the second adjustment bracket. A pressing sliding rod is slidably connected inside the pressing rotation bracket. A pressing sliding sleeve is slidably connected to the outside of the pressing sliding rod. A pressing spring is fixedly installed at the bottom of the pressing sliding sleeve. A pressing rotation rod is rotatably connected to the outside of the pressing sliding sleeve. The end of the pressing rotation rod is rotatably connected to a pressing rotation plate. The pressing rotation plate is rotatably connected to the pressing rotation bracket.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: for this vibrating production device for processing concrete prefabricated parts, when the lifting frequency of the lightweight foam plate and the detection rod decreases, it indicates that the air bubbles in the concrete have been discharged. At this time, the vibrating rod can be pulled out to vibrate the concrete in other areas, avoiding excessive vibration of the concrete, which may cause segregation of the concrete and thus affect the quality of the formed concrete. By rotating the adjustment knob to drive the rotation of the adjustment threaded rod, the adjustment threaded sleeve drives the second adjustment bracket and the pressing rotation bracket to move up and down. By changing the position of the pressing rotation plate, the pressing rotation plate can be moved to the middle position of the template, improving the clamping stability of the pressing rotation plate. The specific content is as follows:

[0022] 1. By setting up the vibrating mechanism, not only can the electric telescopic rod drive the support chassis to descend, but also by opening the fixed hook, the measuring cover and the detection plate can be lowered to the surface of the concrete. The vibrating rod vibrates the concrete precast member, and the air bubbles in the concrete can be discharged through the air holes. When the air bubbles are discharged, the air bubble grooves are used to guide the air bubbles so that the air bubbles enter the air holes and push the lightweight foam plate to move in the air holes. By rotating the first rotating knob, the first rotating worm is driven to rotate. Utilizing the meshing connection between the first rotating worm and the first rotating worm gear, the rotation of the first rotating worm gear is realized. At the same time, under the action of the spiral chute, the spiral slider moves, enabling the spiral slider to drive the limit sliding rod to slide in the limit sliding groove inside the limit sleeve. Through the elastic force of the limit spring, the buffering effect of the limit support ring can be realized, enabling the limit support ring to move to the bottom of the connecting pipe, thereby limiting the connecting pipe and preventing the vibrating rod from shaking due to the vibration effect, which may affect the vibrating effect of the vibrating rod. During the initial vibration of the concrete, since there are gaps and air bubbles in the concrete, when the air bubbles are discharged, they will push the lightweight foam plate to move up and down inside the air holes. Since through holes are provided inside the detection plate and the detection plate does not contact the vibrating rod, the vibration of the vibrating rod will not affect the detection plate. When the lifting frequency of the lightweight foam plate and the detection rod decreases, it indicates that the air bubbles in the concrete have been discharged. At this time, the vibrating rod can be pulled out to vibrate the concrete in other areas, avoiding excessive vibration of the concrete, which may cause concrete segregation and affect the quality of the concrete after molding. By starting the lifting motor to drive the lifting rotating rod to rotate, the lifting rotating rod drives the bevel gear transmission assembly and the lifting threaded rod to rotate. At the same time, the lifting thread sleeve drives the longitudinal support to move up and down, and the vibrating rod can be inserted into the concrete for vibrating the concrete. At the same time, starting the longitudinal motor to drive the first sprocket transmission assembly and the longitudinal threaded rod to rotate, the longitudinal thread sleeve drives the vibrating sliding plate to move longitudinally, and the longitudinal position of the vibrating rod can be adjusted to facilitate vibrating different positions of the concrete;

[0023] 2. By setting up the template fixing mechanism, not only can the translation motor drive the second sprocket drive assembly and the translation threaded rod to rotate, causing the translation threaded sleeve to drive the translation slider and the lifting bracket to move horizontally, but also cooperate with the longitudinal motor to achieve the omnidirectional movement of the vibrating rod, enabling uniform vibration of the concrete. When processing concrete precast components, first place the precast component template on the placement base, and rotate the second rotation knob to drive the second rotation worm to rotate. Utilizing the meshing connection between the second rotation worm and the second rotation worm gear, the second rotation worm gear drives the rotation connection shaft and the first clamping bidirectional threaded rod to rotate. Under the action of the third sprocket drive assembly, the second clamping bidirectional threaded rod rotates. At the same time, while the clamping threaded sleeve moves relatively on the outside of the first clamping bidirectional threaded rod and the second clamping bidirectional threaded rod, it drives the clamping slider plate and the first adjustment bracket to move relatively. Utilizing the sliding connection between the pressing slide rod and the pressing slide sleeve inside the pressing rotation bracket, and under the elastic force of the pressing spring, the pressing rotation rod and the pressing rotation plate rotate. The two sides of the template are clamped and fixed by the pressing rotation plate, improving the stability during template vibration and preventing the phenomenon of template bursting or slurry leakage, which may affect the forming quality of concrete precast components. By rotating the adjustment knob to drive the adjustment threaded rod to rotate, the adjustment threaded sleeve drives the second adjustment bracket and the pressing rotation bracket to move up and down. By changing the position of the pressing rotation plate, the pressing rotation plate can be moved to the middle position of the template, improving the clamping stability of the pressing rotation plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional structure schematic diagram of the whole invention;

[0025] Figure 2 is a three-dimensional structure schematic diagram of the vibrating mechanism in the invention;

[0026] Figure 3 is a three-dimensional structure schematic diagram of the connecting rope and the fixing hook in the invention;

[0027] Figure 4 is a three-dimensional structure schematic diagram of the cross-section of the measuring cover and the detection disk in the invention;

[0028] Figure 5 is a three-dimensional structure schematic diagram of the cross-section of the limiting sleeve in the invention;

[0029] Figure 6 is a three-dimensional structure schematic diagram of the limiting spring and the limiting support ring in the invention;

[0030] Figure 7 is a three-dimensional structure schematic diagram of the cross-section of the lifting bracket in the invention;

[0031] Figure 8 is a three-dimensional structure schematic diagram of the template fixing mechanism in the invention;

[0032] Figure 9 Three-dimensional structural schematic diagram of the pressing and rotating plate in the present invention;

[0033] Figure 10 Three-dimensional structural schematic diagram of the clamping and fixing block in the present invention;

[0034] Figure 11 Three-dimensional structural schematic diagram of the cross-section of the first adjusting bracket and the pressing and rotating bracket in the present invention.

[0035] In the figure: 1. Vibrating mechanism; 101. Vibrating sliding plate; 102. Longitudinal threaded sleeve; 103. Electric telescopic rod; 104. Support chassis; 105. Connecting rope; 106. Fixed hook; 107. Measuring cover; 108. Detection plate; 109. Vent hole; 110. Bubble groove; 111. Through hole; 112. Lightweight foam plate; 113. Detection rod; 114. Vibrator; 115. Connecting pipe; 116. Vibrating rod; 117. First rotating support; 118. First rotating knob; 119. First rotating worm; 120. First rotating worm gear; 121. Spiral chute; 122. Spiral slider; 123. Limit sleeve; 124. Limit sliding groove; 125. Limit sliding rod; 126. Limit spring; 127. Limit support ring; 128. Translation sliding block; 129. Lifting bracket; 130. Lifting motor; 131. Lifting rotating rod; 132. Bevel gear transmission assembly; 133. Lifting threaded rod; 134. Lifting threaded sleeve; 135. Longitudinal bracket; 136. Longitudinal motor; 137. First sprocket transmission assembly; 138. Longitudinal threaded rod; 2. Formwork fixing mechanism; 201. Placing base; 202. First sprocket limit cover; 203. Translation motor; 204. Second sprocket transmission assembly; 205. Translation threaded rod; 206. Translation threaded sleeve; 207. Clamping and fixing block; 208. Second rotating support; 209. Second rotating knob; 210. Second rotating worm; 211. Second rotating worm gear; 212. Rotating connecting shaft; 213. First clamping bidirectional threaded rod; 214. Third sprocket transmission assembly; 215. Second clamping bidirectional threaded rod; 216. Clamping threaded sleeve; 217. Clamping sliding plate; 218. First adjusting bracket; 219. Adjusting knob; 220. Adjusting threaded rod; 221. Adjusting threaded sleeve; 222. Second adjusting bracket; 223. Pressing and rotating bracket; 224. Pressing sliding rod; 225. Pressing sliding sleeve; 226. Pressing spring; 227. Pressing rotating rod; 228. Pressing and rotating plate. Detailed implementation method

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figures 1 - 6, the present invention provides a technical solution: a vibrating production device for processing concrete precast components, including a vibrating mechanism 1 and translation sliding blocks 128 installed on both sides of the bottom of the vibrating mechanism 1. A template fixing mechanism 2 is provided at the bottom of the vibrating mechanism 1, and clamping sliding plates 217 are provided on both sides of the template fixing mechanism 2. The vibrating mechanism 1 includes a vibrating sliding disk 101. A longitudinal thread sleeve 102 is fixedly installed on the top of the vibrating sliding disk 101. Electric telescopic rods 103 are fixedly installed around the bottom of the vibrating sliding disk 101. A support chassis 104 is fixedly installed at the bottom of the electric telescopic rods 103. Among them, connecting ropes 105 are fixedly installed around the bottom of the support chassis 104. Fixing hooks 106 are fixedly installed at the bottom of the connecting ropes 105. Among them, a measuring cover 107 is snap-connected to one side of the fixing hook 106. A detection disk 108 is fixedly installed on the top of the measuring cover 107. A number of air holes 109 are opened inside the detection disk 108. Bubble grooves 110 are opened between the air holes 109. A through hole 111 is opened at the center position inside the detection disk 108. A lightweight foam disk 112 is arranged inside the air hole 109. A detection rod 113 is fixedly installed at the center position on the top of the lightweight foam disk 112. A vibrator 114 is fixedly installed at the center position on the bottom of the vibrating sliding disk 101. A connecting pipe 115 is fixedly installed at the center position on the bottom of the vibrator 114. A vibrating rod 116 is fixedly installed at the bottom of the connecting pipe 115. First rotating supports 117 are symmetrically installed on one side of the bottom of the support chassis 104. A first rotating knob 118 is rotatably connected to one side of the first rotating support 117. A first rotating worm 119 is fixedly installed at the end of the first rotating knob 118. A first rotating worm gear 120 is meshed and connected to one side of the first rotating worm 119. Spiral sliding grooves 121 are opened around the inside of the first rotating worm gear 120. Spiral sliders 122 are slidably connected inside the spiral sliding grooves 121. A limiting sleeve 123 is rotatably connected to the top of the first rotating worm gear 120. The limiting sleeve 123 is fixedly installed on the bottom of the support chassis 104. Limiting sliding grooves 124 are opened around the inside of the limiting sleeve 123. Limiting sliding rods 125 are slidably connected inside the limiting sliding grooves 124. A limiting spring 126 is fixedly installed at the end of the limiting sliding rod 125. A limiting support ring 127 is fixedly installed at the end of the limiting spring 126. The limiting support ring 127 is in fit connection with the surface of the connecting pipe 115. By driving the support chassis 104 to descend by the electric telescopic rod 103, and at the same time by opening the fixing hook 106, the measuring cover 107 and the detection disk 108 are lowered to the surface of the concrete. The concrete precast components are vibrated by the vibrating rod 116, and the air bubbles in the concrete can be discharged through the air holes 109. When the air bubbles are discharged, the bubble grooves 110 are used to guide the air bubbles, so that the air bubbles enter the air holes 109 and push the lightweight foam disk 112 to move in the air holes 109. By rotating the first rotating knob 118 to drive the first rotating worm 119 to rotate,Taking advantage of the meshing connection between the first rotating worm 119 and the first rotating worm wheel 120, the rotation of the first rotating worm wheel 120 is realized. At the same time, under the action of the spiral chute 121, the movement of the spiral slider 122 is realized, so that the spiral slider 122 drives the limit sliding rod 125 to slide in the limit sliding groove 124 inside the limit sleeve 123. Through the elastic force of the limit spring 126, the buffering effect of the limit support ring 127 can be realized, enabling the limit support ring 127 to move to the bottom of the connecting pipe 115, thereby limiting the connecting pipe 115 and preventing the vibrating rod 116 from shaking due to the vibration effect, which may affect the vibrating effect of the vibrating rod 116. When initially vibrating the concrete, since there are gaps and air bubbles in the concrete, when the air bubbles are discharged, they will push the lightweight foam plate 112 to move up and down inside the ventilation holes 109. Since through holes 111 are provided inside the detection plate 108 and the detection plate 108 does not contact the vibrating rod 116, the vibration of the vibrating rod 116 will not affect the detection plate 108. When the lifting frequency of the lightweight foam plate 112 and the detection rod 113 decreases, it indicates that the air bubbles in the concrete have been discharged. At this time, the vibrating rod 116 can be pulled out to vibrate the concrete in other areas, avoiding excessive vibration of the concrete, resulting in the phenomenon of concrete segregation, which may affect the quality of the formed concrete.

[0038] Please refer to Figures 3 - 7 On the top of the translation sliding block 128, a lifting bracket 129 is fixedly installed. On one side of the top of the lifting bracket 129, a lifting motor 130 is fixedly installed. The output end of the lifting motor 130 is fixedly connected with a lifting rotating rod 131. At both ends of the lifting rotating rod 131, bevel gear transmission components 132 are symmetrically installed. At the bottoms of the two bevel gear transmission components 132, lifting threaded rods 133 are symmetrically installed. Threaded lifting sleeves 134 are threadedly connected to the outer sides of the two lifting threaded rods 133. A longitudinal bracket 135 is fixedly installed between the two threaded lifting sleeves 134. On one side of the top of the longitudinal bracket 135, a longitudinal motor 136 is fixedly installed. The output end of the longitudinal motor 136 is fixedly connected with a first sprocket transmission component 137. Inside the bottom of the first sprocket transmission component 137, a longitudinal threaded rod 138 is fixedly installed. The longitudinal threaded rod 138 is threadedly connected with the longitudinal threaded sleeve 102. By starting the lifting motor 130 to drive the lifting rotating rod 131 to rotate, the lifting rotating rod 131 drives the bevel gear transmission components 132 and the lifting threaded rods 133 to rotate. At the same time, the threaded lifting sleeve 134 drives the longitudinal bracket 135 to move up and down, enabling the vibrating rod 116 to be inserted into the concrete for vibrating the concrete. At the same time, starting the longitudinal motor 136 to drive the first sprocket transmission component 137 and the longitudinal threaded rod 138 to rotate, the longitudinal threaded sleeve 102 drives the vibrating sliding plate 101 to move longitudinally, enabling the longitudinal position of the vibrating rod 116 to be adjusted, facilitating the vibration of the concrete at different positions.

[0039] Please refer to Figure 1 and Figures 3 - 9 , the template fixing mechanism 2 includes a placing base 201. A first sprocket limiting cover 202 is fixedly installed on the front surface of the placing base 201. A translation motor 203 is fixedly installed on one side inside the first sprocket limiting cover 202. The output end of the translation motor 203 is fixedly connected to a second sprocket transmission assembly 204. A translation threaded rod 205 is symmetrically connected to one side of the second sprocket transmission assembly 204. A translation threaded sleeve 206 is threadedly connected to the outside of the translation threaded rod 205. The translation threaded sleeve 206 is fixedly installed at the bottom of the longitudinal threaded sleeve 102. By driving the second sprocket transmission assembly 204 and the translation threaded rod 205 to rotate with the translation motor 203, the translation threaded sleeve 206 drives the translation sliding block 128 and the lifting bracket 129 to move horizontally, and at the same time, cooperating with the longitudinal motor 136 to realize the omnidirectional movement of the vibrating rod 116, which can achieve uniform vibration of the concrete.

[0040] Please refer to Figures 8 - 11, on the bottom side of the placement base 201, a clamping and fixing block 207 is fixedly installed. On one side of the clamping and fixing block 207, second rotating supports 208 are symmetrically installed. At the top of the second rotating supports 208, a second rotating knob 209 is rotatably connected. At the bottom of the second rotating knob 209, a second rotating worm 210 is fixedly connected. On one side of the second rotating worm 210, a second rotating worm gear 211 is meshed and connected. Inside the second rotating worm gear 211, a rotating connection shaft 212 is fixedly installed. At the end of the rotating connection shaft 212, a first clamping bidirectional threaded rod 213 is fixedly connected. At the end of the first clamping bidirectional threaded rod 213, a third sprocket transmission assembly 214 is fixedly connected. Inside the third sprocket transmission assembly 214, a second clamping bidirectional threaded rod 215 is fixedly installed on one side. On the outer sides of the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 215, clamping threaded sleeves 216 are symmetrically threaded. The clamping threaded sleeves 216 are fixedly installed on the top of the clamping sliding plates 217. On one side of each of the two clamping sliding plates 217, first adjusting brackets 218 are symmetrically installed. At the top of the first adjusting brackets 218, an adjusting knob 219 is rotatably connected. At the bottom of the adjusting knob 219, an adjusting threaded rod 220 is fixedly installed. On the outer side of the adjusting threaded rod 220, an adjusting threaded sleeve 221 is threaded. On one side of the adjusting threaded sleeve 221, a second adjusting bracket 222 is fixedly installed. On the outer side of the second adjusting bracket 222, a pressing rotating bracket 223 is fixedly installed. Inside the pressing rotating bracket 223, a pressing sliding rod 224 is slidably connected. On the outer side of the pressing sliding rod 224, a pressing sliding sleeve 225 is slidably connected. At the bottom of the pressing sliding sleeve 225, a pressing spring 226 is fixedly installed. On the outer side of the pressing sliding sleeve 225, a pressing rotating rod 227 is rotatably connected. At the end of the pressing rotating rod 227, a pressing rotating plate 228 is rotatably connected. The pressing rotating plate 228 is rotatably connected to the pressing rotating bracket 223. When processing concrete precast components, first place the precast component formwork on the placement base 201, and rotate the second rotating knob 209 to drive the second rotating worm 210 to rotate. Utilizing the meshing connection characteristic between the second rotating worm 210 and the second rotating worm gear 211, the second rotating worm gear 211 drives the rotating connection shaft 212 and the first clamping bidirectional threaded rod 213 to rotate. Under the action of the third sprocket transmission assembly 214, the rotation of the second clamping bidirectional threaded rod 215 is realized. At the same time, while the clamping threaded sleeves 216 move relatively on the outer sides of the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 215, they drive the clamping sliding plates 217 and the first adjusting brackets 218 to move relatively. Utilizing the sliding connection characteristic between the pressing sliding rod 224 and the pressing sliding sleeve 225 inside the pressing rotating bracket 223, and under the elastic force of the pressing spring 226, the rotation of the pressing rotating rod 227 and the pressing rotating plate 228 is realized. The two sides of the formwork are clamped and fixed by the pressing rotating plate 228, improving the stability of the formwork during vibration and avoiding the phenomena of formwork explosion or slurry leakage.Thus, it affects the forming quality of the concrete precast. By rotating the adjustment knob 219 to drive the adjustment threaded rod 220 to rotate, the adjustment threaded sleeve 221 drives the second adjustment bracket 222 and the pressing rotation bracket 223 to move up and down. By changing the position of the pressing rotation plate 228, the pressing rotation plate 228 can be moved to the middle position of the template, improving the clamping stability of the pressing rotation plate 228.

[0041] Working principle: Before using a vibrating production device for processing concrete precasts, it is necessary to first check the overall condition of the device to ensure that it can work properly. According to Figure 1 - Figure 11 As shown in the figure, first, use the translation motor 203 to drive the second sprocket drive assembly 204 and the translation threaded rod 205 to rotate, so that the translation threaded sleeve 206 drives the translation slider 128 and the lifting bracket 129 to move horizontally. At the same time, in cooperation with the longitudinal motor 136, the omnidirectional movement of the vibrating rod 116 can be realized, enabling the uniform vibration of the concrete. When processing concrete precasts, first place the precast template on the placement base 201, and rotate the second rotation knob 209 to drive the second rotation worm 210 to rotate. Utilizing the meshing connection between the second rotation worm 210 and the second rotation worm gear 211, the second rotation worm gear 211 drives the rotation connection shaft 212 and the first clamping bidirectional threaded rod 213 to rotate. Under the action of the third sprocket drive assembly 214, the rotation of the second clamping bidirectional threaded rod 215 is realized. At the same time, while the clamping threaded sleeve 216 moves relatively outside the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 215, it drives the clamping slider 217 and the first adjustment bracket 218 to move relatively. Utilizing the sliding connection between the pressing sliding rod 224 and the pressing sliding sleeve 225 inside the pressing rotation bracket 223, and under the elastic force of the pressing spring 226, the rotation of the pressing rotation rod 227 and the pressing rotation plate 228 is realized. The two sides of the template are clamped and fixed by the pressing rotation plate 228, improving the stability of the template during vibration and avoiding the phenomenon of template explosion or slurry leakage, which affects the forming quality of the concrete precast. By rotating the adjustment knob 219 to drive the adjustment threaded rod 220 to rotate, the adjustment threaded sleeve 221 drives the second adjustment bracket 222 and the pressing rotation bracket 223 to move up and down. By changing the position of the pressing rotation plate 228, the pressing rotation plate 228 can be moved to the middle position of the template, improving the clamping stability of the pressing rotation plate 228.

[0042] Secondly, the electric telescopic rod 103 is used to drive the support chassis 104 to descend. At the same time, by opening the fixed hook 106, the measuring cover 107 and the detection plate 108 are lowered onto the surface of the concrete. The concrete precast is vibrated by the vibrating rod 116, and the air bubbles in the concrete can be discharged through the air holes 109. When the air bubbles are discharged, the air bubble grooves 110 are used to guide the air bubbles, so that the air bubbles enter the air holes 109 and push the lightweight foam plate 112 to move in the air holes 109. By rotating the first rotation knob 118, the first rotation worm 119 is driven to rotate. By utilizing the meshing connection between the first rotation worm 119 and the first rotation worm gear 120, the rotation of the first rotation worm gear 120 is realized. At the same time, under the action of the spiral chute 121, the movement of the spiral slider 122 is realized, so that the spiral slider 122 drives the limit sliding rod 125 to slide in the limit sliding groove 124 inside the limit sleeve 123. Through the elastic force of the limit spring 126, the buffering effect of the limit support ring 127 can be realized, so that the limit support ring 127 can move to the bottom of the connecting pipe 115, thereby limiting the connecting pipe 115 and avoiding the phenomenon that the vibrating rod 116 shakes due to the vibration effect, thus affecting the vibrating effect of the vibrating rod 116.

[0043] Finally, during the initial vibration of the concrete, since there are gaps and air bubbles in the concrete, when the air bubbles are discharged, they will push the lightweight foam plate 112 to move up and down inside the air holes 109. Since through holes 111 are provided inside the detection plate 108 and the detection plate 108 does not contact the vibrating rod 116, the vibration of the vibrating rod 116 will not affect the detection plate 108. When the lifting frequency of the lightweight foam plate 112 and the detection rod 113 decreases, it indicates that the air bubbles in the concrete have been discharged. At this time, the vibrating rod 116 can be pulled out to vibrate the concrete in other areas, avoiding excessive vibration of the concrete, resulting in the segregation of the concrete and thus affecting the quality of the formed concrete. By starting the lifting motor 130 to drive the lifting rotating rod 131 to rotate, the lifting rotating rod 131 drives the bevel gear transmission assembly 132 and the lifting threaded rod 133 to rotate. At the same time, the lifting threaded sleeve 134 drives the longitudinal bracket 135 to lift and move, and the vibrating rod 116 can be inserted into the concrete for vibrating the concrete. At the same time, starting the longitudinal motor 136 to drive the first sprocket transmission assembly 137 and the longitudinal threaded rod 138 to rotate, the longitudinal threaded sleeve 102 drives the vibrating sliding plate 101 to move longitudinally, and the longitudinal position of the vibrating rod 116 can be adjusted to facilitate vibrating the concrete at different positions.

[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A vibrating production device for processing precast concrete parts, comprising a vibrating mechanism (1), and translational sliding blocks (128) installed on both sides of the bottom of the vibrating mechanism (1); A template fixing mechanism (2) is provided at the bottom of the vibrating mechanism (1), and clamping sliding plates (217) are provided on both sides of the template fixing mechanism (2); It is characterized in that Also includes: The vibrating mechanism (1) comprises a vibrating sliding plate (101), a longitudinal threaded sleeve (102) is fixedly mounted on the top of the vibrating sliding plate (101), an electric telescopic rod (103) is fixedly mounted around the bottom of the vibrating sliding plate (101), and a supporting chassis (104) is fixedly mounted on the bottom of the electric telescopic rod (103); Wherein, a connecting rope (105) is fixedly installed around the bottom of the supporting chassis (104), and a fixing hook (106) is fixedly installed at the bottom of the connecting rope (105); One side of the fixed hook (106) is snap-connected with a measuring cover (107), and a detection plate (108) is fixedly mounted on the top of the measuring cover (107).

2. A vibrating production device for processing precast concrete parts according to claim 1, characterized in that: The detection plate (108) is provided with a plurality of air holes (109) inside, and air bubble grooves (110) are provided between the air holes (109). A through hole (111) is provided at the center position inside the detection plate (108). A light foam plate (112) is arranged inside the air hole (109), and a detection rod (113) is fixedly installed at the center position of the top of the light foam plate (112). A vibrator (114) is fixedly installed at the center position of the bottom of the vibrating sliding plate (101), and a connecting pipe (115) is fixedly installed at the center position of the bottom of the vibrator (114), and a vibrating rod (116) is fixedly installed at the bottom of the connecting pipe (115).

3. A vibrating production device for processing precast concrete parts according to claim 2, characterized in that: A first rotating support (117) is symmetrically mounted on one side of the bottom of the supporting chassis (104); one side of the first rotating support (117) is rotatably connected to a first rotating knob (118); a first rotating worm (119) is fixedly mounted on the end of the first rotating knob (118); one side of the first rotating worm (119) is meshingly connected to a first rotating worm wheel (120); a spiral groove (121) is provided around the inside of the first rotating worm wheel (120); a spiral slider (122) is slidably connected inside the spiral groove (121); the top of the first rotating worm wheel (120) is rotatably connected to a limiting sleeve (123); and the limiting sleeve (123) is fixedly mounted on the bottom of the supporting chassis (104).

4. A vibrating production device for processing precast concrete parts according to claim 3, characterized in that: The limiting sleeve (123) is provided with limiting sliding grooves (124) around its interior, the limiting sliding groove (124) is slidably connected to a limiting sliding rod (125) inside, a limiting spring (126) is fixedly installed at the end of the limiting sliding rod (125), a limiting support ring (127) is fixedly installed at the end of the limiting spring (126), and the limiting support ring (127) is fitted and connected to the surface of the connecting pipe (115).

5. A vibrating production device for processing precast concrete parts according to claim 4, characterized in that: A lifting bracket (129) is fixedly installed on the top of the translation sliding block (128), a lifting motor (130) is fixedly installed on one side of the top of the lifting bracket (129), an output end of the lifting motor (130) is fixedly connected to a lifting rotating rod (131), bevel gear transmission assemblies (132) are symmetrically installed at both ends of the lifting rotating rod (131), lifting threaded rods (133) are symmetrically installed at the bottom of the two bevel gear transmission assemblies (132), and lifting threaded sleeves (134) are threadedly connected to the outer sides of the two lifting threaded rods (133).

6. A vibrating production device for processing precast concrete parts according to claim 5, characterized in that: A longitudinal bracket (135) is fixedly installed between the two lifting threaded sleeves (134), a longitudinal motor (136) is fixedly installed on one side of the top of the longitudinal bracket (135), an output end of the longitudinal motor (136) is fixedly connected to a first sprocket transmission assembly (137), a longitudinal threaded rod (138) is fixedly installed on the inner side of the bottom of the first sprocket transmission assembly (137), and the longitudinal threaded rod (138) is threadedly connected to the longitudinal threaded sleeve (102).

7. The vibrating production device for processing precast concrete parts according to claim 1, characterized in that: The template fixing mechanism (2) comprises a placement base (201), a first sprocket limit cover (202) is fixedly mounted on the front side of the placement base (201), a translation motor (203) is fixedly mounted on one side of the interior of the first sprocket limit cover (202), an output end of the translation motor (203) is fixedly connected to a second sprocket transmission assembly (204), one side of the second sprocket transmission assembly (204) is symmetrically connected to a translation threaded rod (205), an outer side of the translation threaded rod (205) is threadedly connected to a translation threaded sleeve (206), and the translation threaded sleeve (206) is fixedly mounted on the bottom of the longitudinal threaded sleeve (102).

8. The vibrating production device for processing precast concrete parts according to claim 7, characterized in that: A clamping and fixing block (207) is fixedly installed on one side of the bottom of the placement base (201); a second rotating support (208) is symmetrically installed on one side of the clamping and fixing block (207); a second rotating knob (209) is rotatably connected to the top of the second rotating support (208); a second rotating worm (210) is fixedly connected to the bottom of the second rotating knob (209); a second rotating worm gear (211) is meshingly connected to one side of the second rotating worm gear (210); a rotating connecting shaft (212) is fixedly installed on the inner side of the second rotating worm gear (211); The end of the rotating connecting shaft (212) is fixedly connected to a first clamping bidirectional threaded rod (213), the end of the first clamping bidirectional threaded rod (213) is fixedly connected to a third sprocket transmission assembly (214), the inner side of the third sprocket transmission assembly (214) is fixedly installed with a second clamping bidirectional threaded rod (215), the outer sides of the first clamping bidirectional threaded rod (213) and the second clamping bidirectional threaded rod (215) are symmetrically threadedly connected with a clamping thread sleeve (216), and the clamping thread sleeve (216) is fixedly installed on the top of the clamping sliding plate (217).

9. A vibrating production device for processing precast concrete parts according to claim 8, characterized in that: A first adjustment bracket (218) is symmetrically mounted on one side of the two clamping sliding plates (217); the top of the first adjustment bracket (218) is rotatably connected to an adjustment knob (219); an adjustment threaded rod (220) is fixedly mounted on the bottom of the adjustment knob (219); an adjustment threaded sleeve (221) is threadedly connected to the outer side of the adjustment threaded rod (220); a second adjustment bracket (222) is fixedly mounted on one side of the adjustment threaded sleeve (221); a pressing rotation bracket (222) is fixedly mounted on the outer side of the second adjustment bracket (222); 23), the inner part of the clamping rotating bracket (223) is slidably connected to a clamping sliding rod (224), the outer side of the clamping sliding rod (224) is slidably connected to a clamping sliding sleeve (225), the bottom of the clamping sliding sleeve (225) is fixedly installed with a clamping spring (226), the outer side of the clamping sliding sleeve (225) is rotatably connected to a clamping rotating rod (227), the end of the clamping rotating rod (227) is rotatably connected to a clamping rotating plate (228), and the clamping rotating plate (228) is rotatably connected to the clamping rotating bracket (223).

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