Hydraulic power mold for fabricated cement room wall

Abstract

The invention relates to the technical field of assembly type building molds, in particular to an assembly type cement room wall hydraulic power mold which comprises a supporting frame, the supporting frame is fixedly connected with a first mold plate, a second mold plate is arranged on one side of the first mold plate, and a first power piece used for adjusting the distance between the first mold plate and the second mold plate is installed between the second mold plate and the supporting frame. A third template and a fourth template are installed between the first template and the second template, a second power piece used for adjusting the distance between the third template and the fourth template is installed among the third template, the fourth template and the supporting frame, the distance between the first template and the third template and the distance between the first template and the fourth template can be adjusted, and a fifth template is arranged below the first template. A third power part is installed between the fifth formwork and the supporting frame, a groove-shaped structure is defined by the first formwork, the second formwork, the third formwork, the fourth formwork and the fifth formwork, the production efficiency of cement room wall manufacturing is improved, and cement room walls of different sizes can be conveniently manufactured.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated building molds, and particularly to a hydraulic power mold for the wall of a prefabricated cement house. Background Art

[0002] During the construction of a prefabricated cement house, building components such as walls are first fabricated in a factory using molds and then transported to the construction site. The walls are assembled and installed through suitable connection methods such as reinforced concrete pouring. When using existing molds to fabricate the walls of a cement house, it is necessary to manually splice and fix each template piece by piece, and during demolding, it is also necessary to manually separate each template from the wall one by one, resulting in high labor intensity and low production efficiency. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art and to overcome the defects of the prior art, the purpose of the present invention is to provide a hydraulic power mold for the wall of a prefabricated cement house, which solves the problem of low production efficiency of existing molds.

[0004] The technical solution thereof is that a hydraulic power mold for the wall of a prefabricated cement house includes a support frame. A first template is fixedly connected to the support frame. A second template is arranged on one side of the first template. A first power member for adjusting the distance between the first template and the second template is installed between the second template and the support frame. A third template and a fourth template are installed between the first template and the second template. A second power member for adjusting the distance between the third template and the fourth template is installed between the third template, the fourth template and the support frame. The distances between the first template and the third template, and the fourth template are adjustable. A fifth template is arranged below the first template. A third power member for adjusting the distance between the fifth template and the first template is installed between the fifth template and the support frame. The first template, the second template, the third template, the fourth template, and the fifth template enclose a trough-shaped structure.

[0005] Preferably, a connecting plate is arranged at the second power member, and each connecting plate is detachably and fixedly connected to the third template and the fourth template.

[0006] Preferably, sealing members are installed at the parts of the third template that are in contact with the first template, the second template, and the fifth template, sealing members are installed at the parts of the fourth template that are in contact with the first template, the second template, and the fifth template, sealing members are installed at the parts of the first template that are in contact with the fifth template, and sealing members are installed at the parts of the second template that are in contact with the fifth template.

[0007] Preferably, an installation frame is arranged in the trough-shaped structure. A long bar and a vibrating member for vibrating the long bar are installed on the installation frame. The lengths of the long bars are adjustable, the height of the installation frame is adjustable, and the position of the installation frame in the horizontal direction is adjustable.

[0008] Preferably, each of the connecting plates is rotatably connected to the support rod, each of the support rods is rotatably connected to the mounting plate, the rotation axes of the support rods form a parallelogram structure, a first motor for driving the rotation of the support rod is installed on each mounting plate, the output shaft of each first motor is fixedly connected to the support rod, and each mounting plate is connected to a second power member.

[0009] Preferably, the mounting frame is fixedly connected to the guide rod, the guide rod is slidably connected to a fixed frame located above the first template, a rack is installed on the guide rod, a second motor is installed on the fixed frame, and a gear for meshing with the rack is fixedly connected to the output shaft of the second motor.

[0010] Preferably, it further includes a bracket fixed relative to the support frame, and a fourth power member for adjusting the position of the bracket in the horizontal direction is installed between the fixed frame and the bracket.

[0011] Preferably, the mounting frame includes a fixing plate, connecting rods are rotatably connected to both sides of the fixing plate, each connecting rod is rotatably connected to a long bar, a support plate is rotatably connected between the long bars, a vibrating member is installed between the support plate and the fixing plate, and gravity blocks are installed at the ends of the long bars away from each other.

[0012] Preferably, the vibrating member includes a third motor, the third motor is fixedly connected to the fixing plate, a first connecting disk is fixedly connected to the output shaft of the third motor, a second connecting disk is fixedly connected to the support plate, the surfaces of the first connecting disk and the second connecting disk are in contact, and the contact surface of the first connecting disk and the second connecting disk is an annular wavy curved surface.

[0013] Preferably, each of the long bars includes a first rod and a second rod, long holes are formed in each of the first rods and the second rods, and the first rods and the second rods are fixedly bolted through the long holes.

[0014] The present invention provides a hydraulic power mold for the wall of a prefabricated cement house, and the beneficial effects compared with the prior art are as follows: 1. Through the cooperation of the first template, the second template, the third template, the fourth template, the fifth template, and the first power member, the second power member, and the third power member, it is convenient for the quick splicing of each template, so as to manufacture the wall of the cement house, and it is also convenient for the quick separation of each template from the wall, so as to demold, improve the production efficiency of the manufacture of the wall of the cement house, and reduce the labor intensity of workers.

[0015] 2. Through the detachable fixed connection of each connecting plate with the third template and the fourth template, it is convenient to replace the third template and the fourth template with different sizes. Since the distance between the second template and the first template can be adjusted by the first power member, the first template, the second template, the third template, the fourth template, and the fifth template can form a groove-shaped structure with different sizes, so as to facilitate the manufacture of walls of cement houses with different sizes.

[0016] 3. Through the vibration of the long bar within the groove-shaped structure, the ramming of the cement mortar during the grouting process is achieved. Meanwhile, as the height of the cement mortar within the groove-shaped structure increases, the height of the mounting frame is adjusted, so that the long bar changes with the change in the height of the cement mortar, thereby improving the ramming efficiency of the cement mortar during the grouting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a top view structural schematic diagram of the present invention. Figure 2 It is a sectional schematic diagram of the present invention in the A-A direction.

[0018] Figure 3 It is a sectional schematic diagram of the present invention in the B-B direction.

[0019] Figure 4 It is a partial enlarged schematic diagram at position C of the present invention.

[0020] Figure 5 It is a partial enlarged schematic diagram at position D of the present invention.

[0021] In the figure: 1 support frame, 2 bracket, 3 first template, 4 second template, 5 third template, 6 fourth template, 7 fifth template, 8 vibrating member, 8.1 third motor, 8.2 first connecting plate, 8.3 second connecting plate, 9 mounting frame, 9.1 fixing plate, 9.2 connecting rod, 9.3 support plate, 10 first power member, 11 second power member, 12 third power member, 13 fourth power member, 14 connecting plate, 15 support rod, 16 mounting plate, 17 first motor, 18 seal, 19 gravity block, 20 long bar, 20.1 first rod, 20.2 second rod, 20.3 long hole, 21 fixing frame, 22 guide rod, 23 second motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0023] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.

[0025] Please refer to Figures 1-5, the present invention provides a technical solution: a hydraulic power mold for the wall of a prefabricated cement house, including a support frame 1, a first template 3 is bolted to the support frame 1, a second template 4 is arranged on one side of the first template 3, and a first power member 10 for adjusting the distance between the first template 3 and the second template 4 is installed between the second template 4 and the support frame 1. A third template 5 and a fourth template 6 are installed between the first template 3 and the second template 4, and a second power member 11 for adjusting the distance between the third template 5 and the fourth template 6 is installed between the third template 5, the fourth template 6 and the support frame 1. The distances between the first template 3 and the third template 5, and the fourth template 6 are adjustable. A fifth template 7 is arranged below the first template 3, and a third power member 12 for adjusting the distance between the fifth template 7 and the first template 3 is installed between the fifth template 7 and the support frame 1. The first template 3, the second template 4, the third template 5, the fourth template 6, and the fifth template 7 enclose a trough-shaped structure. Before the production of the cement house wall, the first template 3, the second template 4, the third template 5, the fourth template 6, and the fifth template 7 do not contact each other. When producing the cement house wall, first make the third template 5 and the fourth template 6 contact the first template 3, and then through the first power member 10, make the second template 4 approach the first template 3, so that the second template 4 contacts the third template 5 and the fourth template 6. Then through the third power member 12, raise the fifth template 7 so that the fifth template 7 contacts the first template 3, the second template 4, the third template 5, and the fourth template 6, so that the first template 3, the second template 4, the third template 5, the fourth template 6, and the fifth template 7 enclose a trough-shaped structure, so as to quickly splice each template, and then produce the cement house wall. When demolding, first make the fifth template 7 descend to a suitable height such as 0.1 cm, 0.2 cm, 0.5 cm, etc. through the third power member 12, then make the second template 4 separate from the third template 5 and the fourth template 6 through the first power member 10, and then make the third template 5 and the fourth template 6 separate from the first template 3. The wall separates from the first template 3 under the action of its own gravity. If the wall cannot separate from the first template 3 under the action of its own gravity, the operation of the second power member 11 can be used to push the wall to separate from the first template 3, so as to quickly separate each template from the wall, increase the production efficiency of the cement house wall production, and reduce the labor intensity of workers.

[0026] In one embodiment, the opposite surfaces of the first template 3 and the second template 4 are parallel to each other.

[0027] In one embodiment, a connecting plate 14 is provided at the second power member 11. Each connecting plate 14 is detachably and fixedly connected to the third template 5 and the fourth template 6. There are two connecting plates 14, one is bolted to the third template 5 and the other is bolted to the fourth template 6, so that each connecting plate 14 can be fixed to the third template 5 and the fourth template 6 and can also be detachably separated, thereby enabling each connecting plate 14 to be detachably and fixedly connected to the third template 5 and the fourth template 6, facilitating the replacement of the third template 5 and the fourth template 6 of different sizes. Since the distance between the second template 4 and the first template 3 can be adjusted by the first power member 10, the first template 3, the second template 4, the third template 5, the fourth template 6, and the fifth template 7 can enclose a groove-shaped structure of different sizes, thus facilitating the production of cement house walls of different sizes.

[0028] In one embodiment, each connecting plate 14 is rotatably connected to a support rod 15, each support rod 15 is rotatably connected to a mounting plate 16, the rotation axes of the support rods 15 form a parallelogram structure, a first motor 17 for driving the rotation of the support rods 15 is bolted and fixed on each mounting plate 16, the output shaft of each first motor 17 is key-connected and fixed to the support rod 15, and each mounting plate 16 is connected to the second power member 11. There are two mounting plates 16, and there are four or other suitable numbers of support rods 15 between each mounting plate 16 and the connecting plate 14. The axis of the output shaft of the first motor 17 is coaxial with the rotation axis of the support rod 15 on the connected support rod 15 and the mounting frame 9. The first motor 17 is a servo motor or other suitable device. By operating the first motor 17, the distance between the third template 5, the fourth template 6 and the first template 3 is adjusted so that the templates do not slide and contact during the process of combination or separation.

[0029] In one embodiment, a telescopic member such as a hydraulic pump may also be rotatably connected between the mounting plate 16 and the connecting plate 14. The telescopic member and the support rod 15 are arranged obliquely. The first motor 17 is replaced with the telescopic member, and the distance between the third template 5, the fourth template 6 and the first template 3 is adjusted by changing the length of the telescopic member.

[0030] In one embodiment, sealing members 18 are adhesively bonded to the parts of the third template 5 that contact the first template 3, the second template 4, and the fifth template 7, sealing members 18 are adhesively bonded to the parts of the fourth template 6 that contact the first template 3, the second template 4, and the fifth template 7, sealing members 18 are adhesively bonded to the parts of the first template 3 that contact the fifth template 7, and sealing members 18 are adhesively bonded to the parts of the second template 4 that contact the fifth template 7. Each sealing member 18 is a sealing strip.

[0031] In one embodiment, a mounting frame 9 is arranged inside the groove-shaped structure. A long bar 20, and a vibrating member 8 for vibrating the long bar 20 are mounted on the mounting frame 9. The lengths of the long bars 20 are adjustable, the height of the mounting frame 9 is adjustable, and the position of the mounting frame 9 in the horizontal direction is adjustable. The length of the long bar 20 is adjusted according to the size of the groove-shaped structure. During grouting, the long bar 20 vibrates inside the groove-shaped structure to achieve the ramming of the cement mortar during the grouting process. At the same time, as the height of the cement mortar in the groove-shaped structure increases, the height of the mounting frame 9 is adjusted, so that the long bar 20 changes with the change of the height of the cement mortar, thereby improving the ramming efficiency of the cement mortar during the grouting process. When the long bar 20 moves above the first template 3, the position of the mounting frame 9 in the horizontal direction is adjusted, that is, the position of the long bar 20 in the horizontal direction is adjusted, so that the long bar 20 and the mounting frame 9 are far away from the groove-shaped structure, so that the long bar 20 and the mounting frame 9 do not affect other operations.

[0032] In one embodiment, the mounting frame 9 is fixedly welded to the guide rod 22. The guide rod 22 is slidably connected to a fixing frame 21 located above the first template 3. A rack is fixedly welded on the guide rod 22. A second motor 23 is bolted to the fixing frame 21. A gear adapted to engage with the rack is key-connected to the output shaft of the second motor 23. The second motor 23 is a suitable device such as a servo motor. The height of the mounting frame 9 is adjusted by the operation of the second motor 23.

[0033] In one embodiment, it further includes a bracket 2 fixed relative to the position of the support frame 1. The bracket 2 and the support frame 1 do not contact each other, and both can be bolted to the ground. A fourth power member 13 for adjusting the position of the bracket 2 in the horizontal direction is installed between the fixing frame 21 and the bracket 2.

[0034] In one embodiment, the first power member 10, the second power member 11, the third power member 12, and the fourth power member 13 are suitable components such as hydraulic cylinders. The fixed end of the first power member 10 is bolted to the support frame 1, and the moving end of the first power member 10 is bolted to the second template 4. The fixed end of the second power member 11 is bolted to the support frame 1, and the moving end of the second power member 11 is bolted to the mounting plate 16. The fixed end of the third power member 12 is bolted to the support frame 1, and the moving end of the third power member 12 is bolted to the fifth template 7. The fixed end of the fourth power member 13 is bolted to the bracket 2, and the moving end of the fourth power member 13 is bolted to the fixing frame 21.

[0035] In one embodiment, the mounting bracket 9 includes a fixing plate 9.1. The fixing plate 9.1 is fixedly welded to the guide rod 22. Link rods 9.2 are rotatably connected to both sides of the fixing plate 9.1. Each link rod 9.2 is rotatably connected to a long strip rod 20. There are two long strip rods 20. A support plate 9.3 is rotatably connected between the long strip rods 20. A vibration member 8 is installed between the support plate 9.3 and the fixing plate 9.1. Gravity blocks 19 are fixedly welded to the ends of the long strip rods 20 away from each other.

[0036] In one embodiment, the vibration member 8 includes a third motor 8.1. The third motor 8.1 is a waterproof motor. The third motor 8.1 is fixedly bolted to the fixing plate 9.1. A first connection disk 8.2 is fixedly connected to the output shaft of the third motor 8.1 by a key. A second connection disk 8.3 is fixedly welded to the support plate 9.3. The surfaces of the first connection disk 8.2 and the second connection disk 8.3 are in contact. The contact surface of the first connection disk 8.2 and the second connection disk 8.3 is an annular wavy curved surface. By the operation of the third motor 8.1, the distance between the fixing plate 9.1 and the support plate 9.3 changes periodically, so that the long strip rods 20 vibrate.

[0037] In one embodiment, each long strip rod 20 includes a first rod 20.1 and a second rod 20.2. Long strip holes 20.3 are formed in each first rod 20.1 and second rod 20.2. Each first rod 20.1 and second rod 20.2 are fixedly bolted through the long strip holes 20.3. Each first rod 20.1 is rotatably connected to the link rod 9.2 and the support plate 9.3. Gravity blocks 19 are fixedly welded to the ends of the second rods 20.2 away from the first rods 20.1. By contacting different positions of the long strip holes 20.3 on the second rod 20.2 or the first rod 20.1 with bolts, the total length of the first rod 20.1 and the second rod 20.2 is adjusted, that is, the length of the long strip rod 20 is adjusted.

[0038] The present invention has been described in detail above through specific embodiments and examples, but these do not constitute limitations on the present invention. Without departing from the principle of the present invention, those skilled in the art can also make many deformations and improvements, which should also be regarded as the protection scope of the present invention.

Claims

1. A prefabricated cement house wall hydraulic power mold, comprising a support frame (1), to which a first mold plate (3) is fixedly connected, characterized in that: A second template (4) is arranged on one side of the first template (3); a first power member (10) for adjusting the distance between the first template (3) and the second template (4) is installed between the second template (4) and the support frame (1); a third template (5) and a fourth template (6) are installed between the first template (3) and the second template (4); a second power member (11) for adjusting the distance between the third template (5) and the fourth template (6) is installed between the third template (5) and the fourth template (6) and the support frame (1); the distance between the first template (3) and the third template (5) and the fourth template (6) is adjustable; a fifth template (7) is arranged below the first template (3); a third power member (12) for adjusting the distance between the fifth template (7) and the first template (3) is installed between the fifth template (7) and the support frame (1); the first template (3), the second template (4), the third template (5), the fourth template (6) and the fifth template (7) form a groove-shaped structure.

2. The assembled cement house wall hydraulic power mold according to claim 1 is characterized by: A connecting plate (14) is provided at the second power member (11), and each of the connecting plates (14) is detachably fixedly connected to the third template (5) and the fourth template (6).

3. The hydraulic power mold for the assembled cement house wall according to claim 1 is characterized in that: A seal (18) is installed on the portion of the third template (5) that contacts the first template (3), the second template (4) and the fifth template (7); a seal (18) is installed on the portion of the fourth template (6) that contacts the first template (3), the second template (4) and the fifth template (7); a seal (18) is installed on the portion of the first template (3) that contacts the fifth template (7); and a seal (18) is installed on the portion of the second template (4) that contacts the fifth template (7).

4. The assembled cement house wall hydraulic power mold according to claim 1 is characterized by: A mounting frame (9) is arranged in the groove-shaped structure, and a long bar (20) and a vibrating member (8) for vibrating the long bar (20) are mounted on the mounting frame (9); the length of each of the long bars (20) is adjustable, the height of the mounting frame (9) is adjustable, and the position of the mounting frame (9) in the horizontal direction is adjustable.

5. The hydraulic power mold for the assembled cement house wall according to claim 2 is characterized in that: Each of the connecting plates (14) is rotatably connected to the support rod (15), each of the support rods (15) is rotatably connected to the mounting plate (16), the rotational connection axes of each of the support rods (15) form a parallelogram structure, each of the mounting plates (16) is mounted with a first motor (17) for driving the support rod (15) to rotate, the output shaft of each of the first motors (17) is fixedly connected to the support rod (15), and each of the mounting plates (16) is connected to the second power member (11).

6. The hydraulic power mold for the assembled cement house wall according to claim 4 is characterized in that: The mounting frame (9) is fixedly connected to the guide rod (22), the guide rod (22) is slidably connected to a fixing frame (21) located above the first template (3), a rack is mounted on the guide rod (22), a second motor (23) is mounted on the fixing frame (21), and a gear for meshing with the rack is fixedly connected to the output shaft of the second motor (23).

7. The hydraulic power mold for the assembled cement house wall according to claim 6 is characterized by: It also comprises a bracket (2) whose position is fixed relative to the support frame (1), and a fourth power member (13) for adjusting the position of the bracket (2) in the horizontal direction is installed between the fixing frame (21) and the bracket (2).

8. The assembled cement house wall hydraulic power mold according to claim 4 is characterized by: The mounting frame (9) comprises a fixed plate (9.1), connecting rods (9.2) are rotatably connected to both sides of the fixed plate (9.1), each connecting rod (9.2) is rotatably connected to a long bar (20), a supporting plate (9.3) is rotatably connected between each long bar (20), a vibrating member (8) is installed between the supporting plate (9.3) and the fixed plate (9.1), and a gravity block (19) is installed at one end of each long bar (20) that is away from the other.

9. The assembled cement house wall hydraulic power mold according to claim 8, characterized in that: The vibrating member (8) comprises a third motor (8.1), the third motor (8.1) is fixedly connected to the fixing plate (9.1), the output shaft of the third motor (8.1) is fixedly connected to the first connecting disk (8.2), the supporting plate (9.3) is fixedly connected to the second connecting disk (8.3), the first connecting disk (8.2) and the second connecting disk (8.3) are in surface contact, and the contact surface between the first connecting disk (8.2) and the second connecting disk (8.3) is an annular wavy curved surface.

10. The assembled cement house wall hydraulic power mold according to claim 4, characterized in that: Each of the long bars (20) comprises a first bar (20.1) and a second bar (20.2); each of the first bars (20.1) and the second bar (20.2) is provided with a long hole (20.3); each of the first bars (20.1) and the second bar (20.2) is fixed with bolts via the long hole (20.3).

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