Rapid forging hydraulic press

Abstract

The invention relates to the technical field of forging, in particular to a rapid forging hydraulic press which is characterized in that a first opening and a second opening communicating with the interior are formed in the two ends of a shell correspondingly, a first supporting plate is fixedly mounted on the outer side wall of the shell and located on the lower side of the first opening, a first air cylinder is fixedly mounted on the top wall of the first supporting plate, and a movable plate is fixedly mounted at the output end of the first air cylinder; a mold is arranged on the bottom wall of the inner side of the shell, a punch is arranged over the mold, a hydraulic cylinder is fixedly installed between the punch and the inner wall of the shell, a second supporting plate is fixedly installed on the outer side wall of the end, away from the first supporting plate, of the shell, and the second supporting plate is located on the lower side of the second opening. A clearing device is installed on the second supporting plate. A lifting turnover device is mounted in the shell; by means of the removing device, the release agent spraying device and the lifting and overturning device, the problem that metal filings, oxide skin and other residues remain in a mold is solved, and meanwhile the effect of convenient demolding is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of forging, and particularly relates to a rapid forging hydraulic press. Background Art

[0002] A forging hydraulic press is a processing equipment that uses a hydraulic cylinder to apply pressure to a metal blank, so that the metal blank undergoes plastic deformation to obtain forgings with certain mechanical properties, certain shapes and sizes. The forging hydraulic press can be divided into a free forging hydraulic press and a die forging hydraulic press. The die forging hydraulic press places a hot metal blank in a mold, and then uses a hydraulic cylinder to apply pressure to the hot metal blank. After being stamped, the hot metal blank will become the same shape as the working surface of the mold. However, during the forging process of the hot metal blank, residues such as metal chips and oxide scales will remain in the mold. If these residues are not cleaned in the mold, they will affect the shape and size of the metal blank after stamping, thereby affecting the accuracy of the formed workpiece.

[0003] For the removal of residues such as metal chips and oxide scales remaining in the mold in the prior art, the general cleaning method is manual cleaning, or directly blowing compressed air into the mold to achieve the cleaning purpose.

[0004] However, directly blowing compressed air into the mold cannot completely remove the residues in the mold for a relatively complex mold. Therefore, a rapid forging hydraulic press is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a rapid forging hydraulic press. The working surface of the mold is lifted and flipped to one side of the cleaning mechanism through a lifting and flipping mechanism, and the cleaning mechanism is started to remove residues such as metal chips and oxide scales remaining on the mold, so as to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A rapid forging hydraulic press includes a housing. Openings 1 and 2 that communicate with the inside are respectively provided at both ends of the housing. A support plate 1 is fixedly installed on the outer side wall of the housing, and the support plate 1 is located below the opening 1. A cylinder 1 is fixedly installed on the top wall of the support plate 1. The output end of the cylinder 1 is fixedly installed with a movable plate. A mold release agent spraying mechanism is installed at one end of the movable plate away from the cylinder 1. A mold is provided on the inner bottom wall of the housing. A punch is provided directly above the mold. A hydraulic cylinder is fixedly installed between the punch and the inner wall of the housing. A support plate 2 is fixedly installed on the outer side wall of the housing away from the support plate 1, and the support plate 2 is located below the opening 2;

[0008] A cleaning mechanism is installed on the support plate 2. The cleaning mechanism is used to remove residues such as metal chips and oxide scales remaining on the mold.

[0009] Lifting and flipping mechanism, a lifting and flipping mechanism is installed inside the housing, and the lifting and flipping mechanism is used to lift and flip the mold, facilitating the cleaning mechanism to clean the residues such as metal chips and oxide scales remaining on the mold.

[0010] Preferably, a cooling cylinder is fixedly installed on the outer side wall of the mold, and the cooling cylinder is attached to the outer side wall of the mold. Cooling water is contained in the cooling cylinder. A cooling pump is installed on one side of the cooling cylinder, and a water inlet pipe is connected to the cooling pump. The water inlet pipe is communicated with the cooling cylinder. A drain pipe is installed on the side of the cooling cylinder away from the water inlet end.

[0011] Preferably, a temperature detection mechanism is fixedly installed on the inner bottom wall of the cooling cylinder. The temperature detection mechanism includes a gas storage cylinder installed on the inner bottom wall of the cooling cylinder. Air is filled in the gas storage cylinder. A sealing cover is fixedly installed at the top opening of the gas storage cylinder. A guide pipe is fixedly installed on the top wall of the sealing cover. The sealing cover is provided with an opening that cooperates with the guide pipe. The top end of the guide pipe is fixedly installed with a piston cylinder. A piston is slidably installed on the inner side wall of the piston cylinder. Metal blocks are symmetrically fixedly installed on the top wall of the piston and the inner top wall of the piston cylinder. The two metal blocks are connected in series with the cooling pump and control the on-off of the metal blocks. A return spring is connected between the top wall of the piston and the inner top wall of the piston cylinder. A protective cover is fixedly installed on the top wall of the gas storage cylinder.

[0012] Preferably, a trigger switch one is fixedly installed on the top surface of the cooling cylinder in the direction of support plate two, and a trigger switch two is fixedly installed on the top surface of the cooling cylinder in the direction of support plate one.

[0013] Preferably, the cleaning mechanism includes two cylinder two symmetrically and fixedly installed on the support plate two. The number of the two cylinder two is two. A cylinder three is fixedly installed on the output ends of the two cylinder two. A moving plate is fixedly installed on the output end of the cylinder three. Jets are evenly fixedly installed on the outer side wall of the moving plate. The number of the jets is three. The jets are all connected to the high-pressure gas output mechanism.

[0014] Preferably, the lifting and flipping mechanism includes a telescopic air cylinder one fixedly installed in a groove opened at the bottom of the housing. A telescopic air cylinder two is fixed between the punch and the inner wall of the housing. The telescopic air cylinder two is communicated with a trachea inside the housing. One end of the trachea away from the telescopic air cylinder two is communicated with the bottom of the telescopic air cylinder one. A bottom plate is fixedly installed at the output end of the telescopic air cylinder one; Support frames with openings at the top are fixedly installed at the four corners above the bottom plate. A support rod is rotatably placed on the top opening of the support frame. The end of the support rod extends beyond the outer side wall of the support frame. A semi-gear is fixedly installed at the end of the support rod. A receiving plate is fixedly installed on the support rod. The receiving plate is fixedly installed with the mold;

[0015] The two side walls of the bottom plate are slidably connected to a push plate. On both sides of the push plate on one side of the bottom plate side wall, a side plate and an L-shaped sliding plate are sequentially arranged. The side plate is fixedly connected to the bottom plate, the L-shaped sliding plate is slidably connected to the bottom plate. A rack is arranged on the side of the L-shaped sliding plate away from the bottom. The relative positions of the rack and the half gear can achieve meshing. A guide rod is fixedly installed between the L-shaped sliding plates. The guide rod passes through the side plate and the push plate. The guide rod is slidably connected to the side plate and fixedly connected to the push plate. A push rod is fixedly installed between one of the side plates and the push plate.

[0016] Preferably, support columns fixedly installed in the grooves are provided on both sides of the first telescopic air cylinder. The support columns are in contact with the bottom plate. The size of the notch of the groove opened in the shell is smaller than the size of the mold. The length of the bottom plate is smaller than the length of the groove opening.

[0017] Preferably, the push rod is an electric push rod.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. For the rapid forging hydraulic press of the present invention, a lifting and flipping mechanism is installed in the shell. During the forging process of the hot blank placed in the mold, after the hot blank is stamped, oxide scales and iron filings will be generated and remain in the mold. By starting the lifting and flipping mechanism to raise the mold, and then flipping the mold to the side of the cleaning mechanism so that the inner side wall of the mold faces the cleaning mechanism, then starting the cleaning mechanism to remove the residues such as metal chips and oxide scales remaining on the mold, and then flipping the mold to the side of the mold release agent spraying mechanism to evenly spray the mold release agent into the cleaned mold, which is convenient for the demolding of the workpiece after stamping.

[0020] 2. For the rapid forging hydraulic press of the present invention, a temperature detection mechanism is fixedly installed on the inner bottom wall of the cooling cylinder. When the temperature in the cooling cylinder exceeds the set value of the temperature detection mechanism, the temperature detection mechanism controls the cooling pump to start to accelerate the cooling of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 is a left oblique view of the present invention;

[0023] Figure 3 is a right oblique view of the present invention;

[0024] Figure 4 is a cross-sectional view of the overall structure of the present invention;

[0025] Figure 5 is of the present invention Figure 4 magnified view of part A;

[0026] Figure 6 Schematic diagram of mechanisms such as the bottom plate and the receiving plate of the present invention;

[0027] Figure 7 Side view of mechanisms such as the bottom plate and the receiving plate of the present invention;

[0028] Figure 8 Front view of mechanisms such as the bottom plate and the receiving plate of the present invention;

[0029] In the figure: 1. Housing, 2. First opening, 3. Second opening, 4. First support plate, 5. First cylinder, 6. Movable plate, 7. Demoulding agent spraying mechanism, 8. Mold, 9. Punch, 11. Hydraulic cylinder, 12. Second support plate, 13. Cooling cylinder, 14. Cooling pump, 15. Water inlet pipe, 16. Drain pipe, 17. Gas storage cylinder, 18. Sealing cover, 19. Air guide pipe, 21. Piston cylinder, 22. Piston, 23. Metal block, 24. Return spring, 25. Protective cover, 26. First trigger switch, 27. Second trigger switch, 28. Second cylinder, 29. Third cylinder, 31. Moving plate, 32. Jet nozzle, 33. First telescopic air cylinder, 34. Second telescopic air cylinder, 35. Air pipe, 36. Bottom plate, 37. Support frame, 38. Support rod, 39. Half gear, 41. Receiving plate, 42. Pushing plate, 43. Side plate, 44. L-shaped sliding plate, 45. Rack, 46. Guide rod, 47. Push rod, 48. Support column. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Please refer to Figures 1 to 8 , the present invention provides a fast forging hydraulic press, and the technical solution is as follows:

[0032] A fast forging hydraulic press, characterized in that: it includes a housing 1, both ends of the housing 1 are respectively provided with a first opening 2 and a second opening 3 communicating with the inside, the outer side wall of the housing 1 is fixedly installed with a first support plate 4, and the first support plate 4 is located below the first opening 2, the top wall of the first support plate 4 is fixedly installed with a first cylinder 5, the output end of the first cylinder 5 is fixedly installed with a movable plate 6, one end of the movable plate 6 away from the first cylinder 5 is installed with a demoulding agent spraying mechanism 7, the inner bottom wall of the housing 1 is provided with a mold 8, a punch 9 is provided directly above the mold 8, a hydraulic cylinder 11 is fixedly installed between the punch 9 and the inner wall of the housing 1, and the outer side wall of the housing 1 away from the first support plate 4 is fixedly installed with a second support plate 12, and the second support plate 12 is located below the second opening 3;

[0033] A cleaning mechanism is installed on the second support plate 12. The cleaning mechanism is used to clean residues such as metal chips and scale remaining on the mold 8.

[0034] A lifting and flipping mechanism is installed in the housing 1. The lifting and flipping mechanism is used to lift and flip the mold 8, facilitating the cleaning mechanism to clean residues such as metal chips and scale remaining on the mold 8.

[0035] During the forging process of placing the hot blank in the mold 8, after the hot blank is stamped, there will be scale and iron chips remaining in the mold 8. When the punch 9 moves upward, it activates the lifting and flipping mechanism to raise the mold 8. After raising, it drives the working surface of the mold 8 to flip to the side of the cleaning mechanism, making the inner side wall of the mold 8 face the cleaning mechanism. During the tilting process of the mold 8, the cleaning mechanism is triggered, enabling the cleaning mechanism to clean residues such as metal chips and scale remaining on the mold 8 during the tilting process of the mold 8. After cleaning, the mold 8 returns to the horizontal plane and then reversely flips to the side of the mold release agent spraying mechanism 7, making the inner side wall of the mold 8 face the mold release agent spraying mechanism 7. Similarly, during the tilting process of the mold 8, the mold release machine spraying mechanism is triggered, enabling the mold release machine spraying mechanism to leave the mold release agent on the mold 8 during the tilting process of the mold 8 for better demolding.

[0036] As an implementation manner of the present invention, a cooling cylinder 13 is fixedly installed on the outer side wall of the mold 8, and the cooling cylinder 13 is in contact with the outer side wall of the mold 8. Cooling water is contained in the cooling cylinder 13. A cooling pump 14 is installed on one side of the cooling cylinder 13. A water inlet pipe 15 is connected to the cooling pump 14, and the water inlet pipe 15 is communicated with the cooling cylinder 13. A drain pipe 16 is installed on the side of the cooling cylinder 13 away from the water inlet end.

[0037] When the hot blank is placed in the mold 8 for forging, the hot blank comes into contact with the mold 8, and the hot blank will emit a large amount of heat, which is quickly transferred to the mold 8. The longer the contact time between the hot blank and the mold 8, the higher the temperature of the mold 8 will be, which will affect the strength of the mold 8. In the existing process, most use spraying mold release agent on the surface for cooling, which requires a large amount of mold release agent. By installing the cooling cylinder 13 on the outer side wall of the mold 8, the heat transferred from the inner wall of the mold 8 to the outer wall is absorbed, enabling the mold 8 to be cooled and the amount of mold release agent used to be reduced. When the cooling water temperature in the cooling cylinder 13 reaches a certain temperature, the cooling pump 14 is started, and the cooling water is discharged from the water inlet pipe 15, and the heated cooling water in the cooling cylinder 13 is discharged from the drain pipe 16. The cooling cylinder 13 continuously absorbs the heat from the outer wall of the mold 8 to achieve the effect of continuously cooling the mold 8.

[0038] As an implementation manner of the present invention, a temperature detection mechanism is fixedly installed on the inner bottom wall of the cooling cylinder 13. The temperature detection mechanism includes a gas storage cylinder 17 installed on the inner bottom wall of the cooling cylinder 13. The gas storage cylinder 17 is filled with air. A sealing cover 18 is fixedly installed at the top opening of the gas storage cylinder 17. A guide air pipe 19 is fixedly installed on the top wall of the sealing cover 18. The sealing cover 18 is provided with an opening that cooperates with the guide air pipe 19. The top end of the guide air pipe 19 is fixedly installed with a piston cylinder 21. A piston 22 is slidably installed on the inner side wall of the piston cylinder 21. Metal blocks 23 are symmetrically fixedly installed on the top wall of the piston 22 and the inner top wall of the piston cylinder 21. The two metal blocks 23 are connected in series with the cooling pump 14 and control the on-off of the metal blocks 23. A return spring 24 is connected between the top wall of the piston 22 and the inner top wall of the piston cylinder 21. A protective cover 25 is fixedly installed on the top wall of the gas storage cylinder 17;

[0039] When the hot blank is placed on the mold 8 for forging, the hot blank contacts the working surface of the mold 8, and the hot blank will emit a large amount of heat and quickly transfer it to the working surface of the mold 8. The heat inside the mold 8 is continuously transferred to the outer wall of the mold 8. The cooling cylinder 13 continuously absorbs the heat dissipated from the outer wall of the mold 8, causing the temperature of the cooling water in the cooling cylinder 13 to continuously rise. The air in the gas storage cylinder 17 expands in volume when heated, driving the piston 22 to move upward along the piston cylinder 21. When the piston 22 moves upward so that the two metal blocks 23 are in contact with each other, the two metal blocks 23 form a circuit, and the cooling pump 14 is started. When the temperature of the outer wall of the mold 8 decreases, the dissipated heat also decreases accordingly, causing the heat absorbed by the cooling cylinder 13 to decrease and the temperature of the cooling water to decrease. The volume of the air in the gas storage cylinder 17 decreases, thereby driving the piston 22 to move downward, causing the two metal blocks 23 to disconnect, and the cooling pump 14 is powered off and stops operating; In order to improve the sensitivity to temperature, substances with a relatively large coefficient of thermal expansion, such as alcohol, can be stored in the gas storage cylinder 17.

[0040] As an implementation manner of the present invention, a trigger switch one 26 is fixedly installed on the top surface of the cooling cylinder 13 in the direction of the second support plate 12, and a trigger switch two 27 is fixedly installed on the top surface of the cooling cylinder 13 in the direction of the first support plate 4;

[0041] During the process of the lifting and flipping mechanism tilting the working surface of the mold 8 towards the cleaning mechanism, the trigger switch one 26 is contacted to activate the cleaning mechanism and achieve automatic cleaning of the inside of the mold 8; and when the lifting and flipping mechanism rotates in the reverse direction to tilt the working surface of the mold 8 towards the mold release agent spraying mechanism 7, the trigger switch two 27 is contacted to activate the mold release agent spraying mechanism 7 and achieve the effect of spraying the mold release agent on the inner wall of the mold 8.

[0042] As an implementation manner of the present invention, the cleaning mechanism includes two cylinders two 28 symmetrically and fixedly installed on the second support plate 12. The output ends of the two cylinders two 28 are jointly fixedly installed with a cylinder three 29. The output end of the cylinder three 29 is fixedly installed with a moving plate 31. The outer side wall of the moving plate 31 is uniformly fixedly installed with three jet nozzles 32. The jet nozzles 32 are all connected to the high-pressure gas output mechanism;

[0043] When the lifting and flipping mechanism turns the working surface of the mold 8 towards the cleaning mechanism, the mold 8 will contact the trigger switch one 26, and then the driving cylinder three 29 is started to drive the multiple jet nozzles 32 to approach the mold 8, and the high-pressure gas output mechanism is started. During the process of the mold 8 continuing to tilt to 90°, the high-pressure gas is ejected from the multiple jet nozzles 32, and the residues in the mold 8 are removed by the high-pressure gas. The ejected residues will be collected by the collection frames on both sides of the outer shell 1. The two cylinders two 28 are jointly driven to drive the multiple jet nozzles 32 to move up and down, so that the high-pressure gas can be blown to various positions of the working surface of the mold 8, thereby removing the residues at various positions in the mold 8.

[0044] As an implementation manner of the present invention, the lifting and flipping mechanism includes a telescopic air cylinder one 33 fixedly installed in a groove opened at the bottom of the housing 1. A telescopic air cylinder two 34 is fixed between the punch 9 and the inner wall of the housing 1. The telescopic air cylinder two 34 is communicated with a trachea 35 inside the housing 1. One end of the trachea 35 away from the telescopic air cylinder two 34 is communicated with the bottom of the telescopic air cylinder one 33. The output end of the telescopic air cylinder one 33 is fixedly installed with a bottom plate 36; at the four corners above the bottom plate 36, a support frame 37 with an opening at the top is fixedly installed. A support rod 38 is rotatably placed on the top opening of the support frame 37. The end of the support rod 38 extends beyond the outer side wall of the support frame 37. A half gear 39 is fixedly installed at the end of the support rod 38. A receiving plate 41 is fixedly installed on the support rod 38. The receiving plate 41 is fixedly installed with the mold 8;

[0045] The two side walls of the bottom plate 36 are slidably connected with a push plate 42. On both sides of the push plate 42 on one side wall of the bottom plate 36, a side plate 43 and an L-shaped sliding plate 44 are sequentially arranged. The side plate 43 is fixedly connected with the bottom plate 36. The L-shaped sliding plate 44 is slidably connected with the bottom plate 36. A rack 45 is arranged on the side of the L-shaped sliding plate 44 away from the bottom. The relative positions of the rack 45 and the half gear 39 can be meshed. A guide rod 46 is fixedly installed between the L-shaped sliding plates 44. The guide rod 46 penetrates through the side plate 43 and the push plate 42. The guide rod 46 is slidably connected with the side plate 43. The guide rod 46 is fixedly connected with the push plate 42. A push rod 47 is fixedly installed between one of the side plates 43 and the push plate 42;

[0046] In the initial state, the rack 45 near the cleaning mechanism and the demolding agent spraying mechanism 7 is not engaged with the half gear 39. When the rack 45 moves towards the side close to the cleaning mechanism, the rack 45 on the side close to the cleaning mechanism meshes with the half gear 39, so that the rack 45 drives the half gear 39 to rotate, realizing the flipping of the bottom plate 36 towards the side close to the cleaning mechanism. The rack 45 on the other side close to the demolding agent spraying device 7 is not engaged with the half gear 39 to avoid interference;

[0047] On the contrary, when the rack 45 moves towards the side close to the demolding agent spraying mechanism 7, the rack 45 on the side close to the demolding agent spraying mechanism 7 meshes with the half gear 39, so that the rack 45 drives the half gear 39 to rotate, realizing the flipping of the bottom plate 36 towards the side close to the demolding agent spraying mechanism 7. The rack 45 on the other side close to the cleaning mechanism is not engaged with the half gear 39 to avoid interference;

[0048] After the hot blank is forged by the forging die 8, the driving hydraulic cylinder 11 drives the punch 9 to move upward. When the punch 9 moves upward, it squeezes the telescopic air cylinder two 34. The telescopic air cylinder two 34 compresses its volume, and the gas inside it is transported to the telescopic air cylinder one 33 through the air pipe 35. The gas in the telescopic air cylinder one 33 increases, and then pushes the bottom plate 36 upward. The die 8 moves upward accordingly. When the bottom wall of the upward moving bottom plate 36 exceeds the outer top wall of the cooling cylinder 13, the forged workpiece is taken out;

[0049] A bypass valve is installed on the air pipe 35. During normal forging, the bypass valve conducts the air pipe 35 to the outside, so that the gas in the telescopic air cylinder two 34 is vented to the outside, ensuring that the telescopic air cylinder one 33 remains stationary during the stamping process and guaranteeing the stability of stamping. When it is necessary to use the telescopic air cylinder two 34 to lift the telescopic air cylinder one 33, the bypass valve is closed to ensure the connection between the telescopic air cylinder two 34 and the telescopic air cylinder one 33;

[0050] Next, drive the push rod 47. The push rod 47 moves horizontally. The moving end of the push rod 47 drives the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to move towards the cleaning mechanism. As the L-shaped slide plate 44 moves, the rack 45 meshes with the half gear 39 for transmission, thereby driving the support rod 38 to rotate on the support frame 37. Since the support rod 38 is fixedly connected to the receiving plate 41, when the support rod 38 rotates, the receiving plate 41 is driven to achieve the purpose of flipping. Consequently, the mold 8 on the receiving plate 41 also reaches the purpose of flipping. As the receiving plate 41 and the mold 8 flip, they gradually approach the cleaning mechanism. Moreover, since the size of the mold 8 is larger than that of the bottom plate 36, the mold 8 will contact and squeeze the trigger switch 1 26, thereby driving the cleaning mechanism to operate, achieving the cleaning of the residues inside the mold 8 and avoiding the impact on the quality of the hot blank during the next forging. When the mold 8 rotates 90°, control the push rod 47 to move in the opposite direction. The moving end of the push rod 47 drives the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to move towards the mold release agent spraying mechanism 7. As the L-shaped slide plate 44 moves, the rack 45 on the side close to the cleaning mechanism disengages from the half gear 39, and the rack 45 on the side close to the mold release agent spraying mechanism 7 meshes with the half gear 39. During this process, the bottom plate 36 and the mold 8 will change from the flipped state to the horizontal state and then to the opposite flipped state, thereby driving the support rod 38 on the side close to the mold release agent spraying mechanism 7 to rotate on the support frame 37, and then driving the receiving plate 41 and the mold 8 to flip. The gradually flipping mold 8 contacts and squeezes the trigger switch 2 27, thereby driving the mold release agent spraying mechanism 7 to spray the mold release agent into the mold 8, facilitating the demolding of the hot blank. After the mold 8 rotates 90°, control the push rod 47 to drive the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to reset, in preparation for cleaning the mold 8 and spraying the mold release agent after the next demolding. After resetting, the mold 8 and the receiving plate 41 are in the horizontal state. This design method is also beneficial for the rapid replacement of the mold 8.

[0051] As an embodiment of the present invention, support columns 48 fixedly installed with the groove are provided on both sides of the telescopic air cylinder 1 33. The support columns 48 abut against the bottom plate 36. The notch size of the groove opened in the housing 1 is smaller than the size of the mold 8. The length of the bottom plate 36 is smaller than the length of the groove opening.

[0052] When the telescopic air cylinder 1 33 is not operating, the telescopic air cylinder 1 33 needs to bear the pressure of the bottom plate 36 and the devices installed on the bottom plate 36. By installing the support columns 48 on both sides of the telescopic air cylinder 1 33, and at the same time the groove can also give a certain supporting force to the mold 8, the load borne by the telescopic air cylinder 1 33 can be effectively dispersed, increasing the service life of the telescopic air cylinder 1 33.

[0053] As an embodiment of the present invention, the push rod 47 is an electric push rod.

[0054] Set parameters through the electric push rod. When the bottom of the bottom plate 36 is higher than the cooling cylinder 13, drive it so that the bottom plate 36 and the mold 8 are first flipped from the horizontal state to 90° towards the cleaning mechanism direction, then restored to the horizontal state and immediately flipped to 90° towards the mold release agent spraying mechanism 7 direction, and finally drive the bottom plate 36 and the mold 8 to return to the horizontal state, accurately and automatically controlling the sequence of rotation directions and flipping angles of the bottom plate 36 and the mold 8 to ensure the cleaning of the residues in the mold 8 and the uniform spraying of the mold release agent.

[0055] Working principle: After the operator puts the hot blank into the mold 8, start the hydraulic cylinder 11 to drive the punch 9 to move downward. At the same time, the internal volume of the telescopic air cylinder two 34 expands, and the gas in the telescopic air cylinder one 33 is drawn back, so that the telescopic air cylinder one 33 drives the bottom plate 36 and the mold 8 to move downward, so that the hot blank in the mold 8 is pressed down by the punch 9 after being stabilized.

[0056] The hot blank contacts the working surface of the mold 8, and the hot blank will emit a large amount of heat and quickly transfer it to the working surface of the mold 8. The heat inside the mold 8 is continuously transferred to the outer wall of the mold 8. The cooling cylinder 13 continuously absorbs the heat dissipated from the outer wall of the mold 8, causing the temperature of the cooling water in the cooling cylinder 13 to continuously rise. The air in the gas storage cylinder 17 expands when heated, driving the piston 22 to move upward along the piston cylinder 21. When the piston 22 moves upward so that the two metal blocks 23 are in contact with each other, the two metal blocks 23 form a circuit, and the cooling pump 14 is started. When the temperature of the outer wall of the mold 8 decreases, the dissipated heat will also decrease accordingly, causing the heat absorbed by the cooling cylinder 13 to decrease, the temperature of the cooling water to decrease, the volume of the air in the gas storage cylinder 17 to decrease, thereby driving the piston 22 to move downward, causing the two metal blocks 23 to disconnect, and the cooling pump 14 to power off and stop running.

[0057] After the hot blank is forged by the forging die 8, the driving hydraulic cylinder 11 drives the punch 9 to move upward. When the punch 9 moves upward, it squeezes the telescopic air cylinder II 34. The telescopic air cylinder II 34 compresses its volume, and the gas inside it is transported through the air pipe 35 to the telescopic air cylinder I 33. The gas in the telescopic air cylinder I 33 increases, and then pushes the bottom plate 36 to move upward, and the die 8 moves upward accordingly. When the bottom wall of the upward-moving bottom plate 36 exceeds the outer top wall of the cooling cylinder 13, the forged workpiece is taken out. Then, the push rod 47 is driven, and the push rod 47 moves in the horizontal direction. The moving end of the push rod 47 drives the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to move towards the cleaning mechanism. As the L-shaped slide plate 44 moves, the rack 45 on the side close to the cleaning mechanism disengages from the half gear 39, and the rack 45 on the side close to the mold release agent spraying device 7 engages with the half gear 39. During this process, the bottom plate 36 and the die 8 will change from the flipped state to the horizontal state and then to the opposite flipped state, thereby driving the support rod 38 to rotate on the support frame 37. Since the support rod 38 is fixedly connected to the receiving plate 41, the support rod 38 rotates, thereby driving the receiving plate 41 to achieve the purpose of flipping. Subsequently, the die 8 on the receiving plate 41 also achieves the purpose of flipping. As the receiving plate 41 and the die 8 flip, they gradually approach the cleaning mechanism. Moreover, the size of the die 8 is larger than that of the bottom plate 36, and the die 8 will contact and squeeze the trigger switch I 26, thereby driving the cleaning mechanism to operate, realizing the cleaning of the residues inside the die 8, and avoiding affecting the quality of the hot blank during the next forging; when the die 8 rotates 90°, the push rod 47 is controlled to move in the opposite direction. The moving end of the push rod 47 drives the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to move towards the mold release agent spraying mechanism 7. As the L-shaped slide plate 44 moves, the rack 45 engages and drives with the half gear 39, thereby driving the support rod 38 on the side close to the mold release agent spraying mechanism 7 to rotate on the support frame 37, and then driving the receiving plate 41 and the die 8 to flip. The gradually flipped die 8 contacts and squeezes the trigger switch II 27, thereby driving the mold release agent spraying mechanism 7 to spray the mold release agent into the die 8, facilitating the demolding of the hot blank. After the die 8 rotates 90°, the push rod 47 is controlled to drive the push plate 42, the guide rod 46, and the L-shaped slide plate 44 to reset, in preparation for cleaning the die 8 and spraying the mold release agent after the next demolding. After resetting, the die 8 and the receiving plate 41 are in the horizontal state.

[0058] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid forging hydraulic press, characterized in that: It includes a housing (1). At both ends of the housing (1), there are respectively an opening one (2) and an opening two (3) that communicate with the inside. A support plate one (4) is fixedly installed on the outer side wall of the housing (1), and the support plate one (4) is located below the opening one (2). A cylinder one (5) is fixedly installed on the top wall of the support plate one (4). The output end of the cylinder one (5) is fixedly installed with a movable plate (6). One end of the movable plate (6) away from the cylinder one (5) is equipped with a mold release agent spraying mechanism (7). A mold (8) is arranged on the inner bottom wall of the housing (1). Above the mold (8), there is a punch (9). A hydraulic cylinder (11) is fixedly installed between the punch (9) and the inner wall of the housing (1). On the outer side wall of the housing (1) away from the support plate one (4), a support plate two (12) is fixedly installed, and the support plate two (12) is located below the opening two (3). A cleaning mechanism. The cleaning mechanism is installed on the support plate two (12), and the cleaning mechanism is used to clean residues such as metal chips and oxide scales remaining on the mold (8). A lifting and flipping mechanism. A lifting and flipping mechanism is installed in the housing (1), and the lifting and flipping mechanism is used to lift and flip the mold (8) to facilitate the cleaning mechanism to clean the residues such as metal chips and oxide scales remaining on the mold (8) cleanly.

2. The quick forging hydraulic press according to claim 1, wherein: A cooling cylinder (13) is fixedly installed on the outer side wall of the mold (8), and the cooling cylinder (13) is in contact with the outer side wall of the mold (8). Cooling water is contained in the cooling cylinder (13). A cooling pump (14) is installed on one side of the cooling cylinder (13). A water inlet pipe (15) is connected to the cooling pump (14), and the water inlet pipe (15) communicates with the cooling cylinder (13). A drain pipe (16) is installed on the side of the cooling cylinder (13) away from the water inlet end.

3. The fast forging hydraulic press according to claim 2, characterized in that: A temperature detection mechanism is fixedly installed on the inner bottom wall of the cooling cylinder (13). The temperature detection mechanism includes a gas storage cylinder (17) installed on the inner bottom wall of the cooling cylinder (13). The gas storage cylinder (17) is filled with air. A sealing cover (18) is fixedly installed at the top opening of the gas storage cylinder (17). A guide air pipe (19) is fixedly installed on the top wall of the sealing cover (18). The sealing cover (18) is provided with an opening that cooperates with the guide air pipe (19). The top end of the guide air pipe (19) is fixedly installed with a piston cylinder (21). A piston (22) is slidably installed on the inner side wall of the piston cylinder (21). Metal blocks (23) are symmetrically fixedly installed on the top wall of the piston (22) and the inner top wall of the piston cylinder (21). The two metal blocks (23) are connected in series with the cooling pump (14) and control the on-off of the metal blocks (23). A return spring (24) is connected between the top wall of the piston (22) and the inner top wall of the piston cylinder (21). A protective cover (25) is fixedly installed on the top wall of the gas storage cylinder (17).

4. A quick forging hydraulic press according to claim 2, characterized in that: A trigger switch one (26) is fixedly installed on the top surface of the cooling cylinder (13) in the direction of the support plate two (12), and a trigger switch two (27) is fixedly installed on the top surface of the cooling cylinder (13) in the direction of the support plate one (4).

5. A fast forging hydraulic press according to claim 1, characterized in that: The cleaning mechanism includes two cylinders II (28) symmetrically and fixedly installed on the second support plate (12). The output ends of the two cylinders II (28) are jointly and fixedly installed with a cylinder III (29). The output end of the cylinder III (29) is fixedly installed with a moving plate (31). Three jet nozzles (32) are evenly and fixedly installed on the outer side wall of the moving plate (31). The jet nozzles (32) are all connected to the high-pressure gas output mechanism.

6. The quick forging hydraulic press according to claim 1, wherein: The lifting and flipping mechanism includes a telescopic air cylinder I (33) fixedly installed in a groove formed at the bottom of the housing (1). A telescopic air cylinder II (34) is fixedly installed between the punch (9) and the inner wall of the housing (1). The telescopic air cylinder II (34) is communicated with a trachea (35) inside the housing (1). One end of the trachea (35) far from the telescopic air cylinder II (34) is communicated with the bottom of the telescopic air cylinder I (33). The output end of the telescopic air cylinder I (33) is fixedly installed with a bottom plate (36); Four support frames (37) with openings at the top are fixedly installed at the four corners above the bottom plate (36). A support rod (38) is rotatably placed on the top opening of the support frame (37). The end of the support rod (38) extends beyond the outer side wall of the support frame (37). A semi-gear (39) is fixedly installed at the end of the support rod (38). A receiving plate (41) is fixedly installed on the support rod (38). The receiving plate (41) is fixedly installed with the mold (8). The push plates (42) are slidably connected to the two side walls of the bottom plate (36). On one side of the bottom plate (36), a side plate (43) and an L-shaped sliding plate (44) are sequentially arranged on both sides of the push plate (42). The side plate (43) is fixedly connected to the bottom plate (36). The L-shaped sliding plate (44) is slidably connected to the bottom plate (36). A rack (45) is arranged on the side of the L-shaped sliding plate (44) far from the bottom. The relative positions of the rack (45) and the semi-gear (39) can achieve meshing. A guide rod (46) is fixedly installed between the L-shaped sliding plates (44). The guide rod (46) penetrates through the side plate (43) and the push plate (42). The guide rod (46) is slidably connected to the side plate (43). The guide rod (46) is fixedly connected to the push plate (42). A push rod (47) is fixedly installed between one of the side plates (43) and the push plate (42).

7. A fast forging hydraulic press according to claim 6, characterized in that: Support columns (48) fixedly installed with the groove are arranged on both sides of the telescopic air cylinder I (33). The support columns (48) are in contact with the bottom plate (36). The size of the notch of the groove formed in the housing (1) is smaller than the size of the mold (8). The length of the bottom plate (36) is smaller than the length of the notch of the groove.

8. A quick forging hydraulic press according to claim 6, characterized in that: The push rod (47) is an electric push rod.

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