Safety interlocking device of quick-opening container and detection method and device of container control cabinet

By using detection devices and methods in the state of the shutdown of the fast-opening pressure vessel, the pressure state detection safety interlocking device and control cabinet is simulated, the safety hazards and incomplete detection of traditional inspections are solved, and safety and reliability are improved.

CN120333799APending Publication Date: 2025-07-18王会琴
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Patent Information

Application Number
CN202510556323.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The prior art needs to be carried out in the safety detection of the fast-opening pressure vessel in the operating state, which has safety hazards and cannot fully and accurately detect the functions of the safety interlocking device and the container control cabinet, and lacks effective detection methods in the shutdown state.

Method used

Design a detection device and method, including a power supply circuit, a main controller, a liquid crystal screen, a pressure main adjustment module, a pressure auxiliary adjustment module, a pressure transmitter signal simulation module, a zero-voltage controller signal simulation module and a storage module, to detect the functions of the safety interlocking device and the control cabinet under the shutdown state of the container through the simulated pressure state.

Benefits of technology

The safety and reliability verification is achieved in the state of the shutdown of the pressure vessel, avoid safety hazards, provide comprehensive and accurate inspection, fill the detection gap, and improve the safety and reliability of the fast-opening pressure vessel.

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Abstract

The invention relates to the technical field of inspection and detection, and discloses a safety interlocking device of a quick-opening container and a detection method and device of a container control cabinet. A detection device composed of a power supply circuit, a main controller, a liquid crystal screen, a pressure main adjusting module, a pressure auxiliary adjusting module, a pressure transmitter signal simulation module, a zero-pressure controller signal simulation module, a storage module, a gas exhauster, a pressure sensor and the like is adopted, and a pressure container or / and a safety interlocking device can be detected. Therefore, when the quick-opening-door container is in a shutdown state, the quick-opening-door safety interlocking device can be subjected to safety and reliability verification, meanwhile, the control logic of the container control cabinet is verified, the blank of related detection is filled, and the safety and reliability of the quick-opening-door pressure container are improved.
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Description

Technical Field

[0001] The present invention relates to the fields of inspection and testing technologies, etc. Specifically, it is a safety interlock device for a quick-opening container and a detection method and device for a container control cabinet. Background Art

[0002] As Figure 1 shown, a quick-opening pressure vessel mainly includes a pressure transmitter 9, a zero-pressure controller 10, a container control cabinet 11, a zero-pressure controller signal line 12, a pressure transmitter signal line 13, a safety interlock device 14, and a pressure vessel 20; among them, the pressure transmitter 9 is one of the pressure detection components of the quick-opening pressure vessel and is used to output a real-time pressure signal to the container control cabinet 11; the zero-pressure controller 10 is one of the pressure detection components of the quick-opening pressure vessel and is used to output a signal indicating whether there is pressure in the pressure vessel 20 to the container control cabinet 11; the container control cabinet 11 is the control unit of the quick-opening pressure vessel and is used to receive the pressure signal of the pressure vessel 20 and control the safety interlock device 14; the zero-pressure controller signal line 12 is used to transmit the zero-pressure signal; the pressure transmitter signal line 13 is used to transmit the real-time pressure; the safety interlock device 14 is used to lock / unlock the container door of the pressure vessel 20.

[0003] In terms of the safety detection of quick-opening pressure vessels, traditional detection methods often need to be carried out under the operating state of the pressure vessel 20. This not only poses safety hazards but also cannot comprehensively and accurately detect the functions of the safety interlock device 14 of the quick-opening door and the container control cabinet 11. In addition, the existing technologies lack an effective detection means capable of verifying the safety interlock device 14 and the control logic under the shutdown state of the pressure vessel 20.

[0004] In the existing safety detection of quick-opening pressure vessels, the following problems mainly exist: Safety hazards: Traditional detection methods need to be carried out under the operating state of the pressure vessel 20, increasing the operation risk and the possibility of personal injury.

[0005] Incomplete detection: It is impossible to comprehensively and accurately detect the functions of the safety interlock device 14 of the quick-opening door and the container control cabinet 11 under the shutdown state.

[0006] Lack of effective detection means: Under the shutdown state of the pressure vessel 20, there is a lack of an effective means to simulate the container pressure state of the pressure vessel 20 and detect the safety interlock device 14 and the control logic. Summary of the Invention

[0007] The object of the present invention is to provide a safety interlock device for a quick-opening container, a detection method and device for a container control cabinet, which can perform safety and reliability verification on the safety interlock device of the quick-opening container and verify the control logic of the container control cabinet when the quick-opening container is in the shutdown state, filling the gap in relevant detections and improving the safety and reliability of the quick-opening pressure vessel.

[0008] The present invention is realized through the following technical solutions: A detection device for the safety interlock device of a quick-opening container and a container control cabinet, comprising a power supply circuit, a main controller, a liquid crystal display screen, a main pressure adjustment module, an auxiliary pressure adjustment module, a pressure transmitter signal simulation module, a zero-pressure controller signal simulation module, a storage module and an air exhaust. The power supply circuit is respectively connected to the liquid crystal display screen, the main controller, the liquid crystal display screen, the main pressure adjustment module, the auxiliary pressure adjustment module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The main control circuit is respectively connected to the liquid crystal display screen, the main pressure adjustment module, the auxiliary pressure adjustment module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The air exhaust is respectively connected to the main pressure adjustment module and the auxiliary pressure adjustment module; A pressure sensor is also arranged on the air exhaust through an air path, and the pressure sensor is connected to the main controller.

[0009] The air exhaust is used to connect each air pressure module (DC air pump, pressure sensor, micro air pump, etc.) inside the detection device.

[0010] The liquid crystal display screen is connected to the main controller and serves as a user interface for setting test parameters, starting tests and viewing results.

[0011] The power supply circuit provides stable and reliable power supply for the detection device to ensure the normal operation of each component.

[0012] The main controller controls the working processes of each module, processes data and coordinates the overall operation.

[0013] The main pressure adjustment module is used to generate and stably convey air pressure so that the detection device can test the safety interlock device.

[0014] The auxiliary pressure adjustment module is used to finely adjust the air pressure in the air exhaust to ensure the test accuracy.

[0015] The pressure transmitter signal simulation module is used to simulate the pressure transmitter signal to verify the response of the container control cabinet when the pressure changes.

[0016] The zero-pressure controller signal simulation module is used to simulate the zero-pressure controller signal to verify the response of the container control cabinet in the zero-pressure state.

[0017] The storage module stores test parameters, results and related data for subsequent analysis and reference.

[0018] The pressure transmitter is one of the pressure detection components of the quick-opening pressure vessel and is used to output real-time pressure signals to the vessel control cabinet; the zero-pressure controller is one of the pressure detection components of the quick-opening pressure vessel and is used to output a signal indicating whether there is pressure inside the pressure vessel to the vessel control cabinet; the vessel control cabinet is the control unit of the quick-opening pressure vessel and is used to receive the pressure signals of the pressure vessel and control the safety interlock device; the zero-pressure controller signal line is used to transmit zero-pressure signals; the pressure transmitter signal line is used to transmit real-time pressure; the safety interlock device is used to lock / unlock the vessel door of the pressure vessel.

[0019] The pressure sensor is used to detect the real-time pressure change of the cavity (air exhaust).

[0020] The zero-pressure controller and the pressure transmitter are directly connected to the pressure vessel; the zero-pressure controller converts the pressure inside the pressure vessel into an electrical signal and transmits it to the vessel control cabinet, and the vessel control cabinet displays the state of whether there is pressure inside the pressure vessel. For example, when the pressure inside the pressure vessel exceeds the critical pressure, a pressure signal is output, and when it is lower than the critical pressure, a zero-pressure signal is output.

[0021] The pressure transmitter converts the pressure inside the pressure vessel into an electrical signal and transmits it to the vessel control cabinet, and the vessel control cabinet displays the pressure value inside the pressure vessel.

[0022] The vessel control cabinet controls the locking or unlocking of the safety interlock device according to the state and pressure value of whether there is pressure inside the pressure vessel. For example, when the pressure inside the pressure vessel is greater than the critical pressure, the vessel control cabinet controls the safety interlock device to lock and prohibits opening the vessel door; when the pressure inside the pressure vessel is less than the critical pressure, the vessel control cabinet controls the safety interlock device to unlock and allows opening the vessel door.

[0023] Furthermore, to better implement the detection device of the safety interlock device and the vessel control cabinet of a quick-opening container described in the present invention, the following setting method is particularly adopted: the main pressure regulation module includes a DC air pump, the DC air pump is connected to the air exhaust through an air path provided with a third solenoid valve, and the power supply circuit and the main controller are both connected to the DC air pump and the third solenoid valve; the auxiliary pressure regulation module includes a micro-pressure air pump, the micro-pressure air pump is connected to the air exhaust through an air path, and the power supply circuit and the main controller are both connected to the micro-pressure air pump. Among them, the DC air pump is used for rapid pressurization; the micro-pressure air pump is used for slow pressure regulation; the third solenoid valve is used to open or close the corresponding air path.

[0024] To better implement the safety interlock device for a quick-opening container and the detection device for a container control cabinet described in the present invention, the following settings are specifically adopted: The air exhaust is also connected to a pressure reduction port through an air path provided with a first solenoid valve. The air exhaust is also provided with a pressure output port through an air path. The power supply circuit and the main controller are both connected to the first solenoid valve. Among them, the pressure reduction port is used to slowly release the air (reduce the pressure) of the cavity (air exhaust); the first solenoid valve is used to open or close the corresponding air path; the pressure output port is used to output pressure externally; the air path is used to connect each pressure component.

[0025] To better implement the safety interlock device for a quick-opening container and the detection device for a container control cabinet described in the present invention, the following settings are specifically adopted: An air path provided with a second solenoid valve is also connected to the air exhaust. The power supply circuit and the main controller are both connected to the second solenoid valve. Among them, the second solenoid valve is used to open or close the corresponding air path.

[0026] To better implement the safety interlock device for a quick-opening container and the detection device for a container control cabinet described in the present invention, the following settings are specifically adopted: The pressure transmitter signal simulation module includes a pressure transmitter signal simulation unit respectively connected to the power supply circuit and the main controller. A pressure transmitter signal simulation unit output port is provided on the pressure transmitter signal simulation unit. Among them, the pressure transmitter signal simulation unit is used to simulate the pressure transmitter signal, and the pressure transmitter signal simulation unit output port is used to output the simulated pressure transmitter signal externally.

[0027] To better implement the safety interlock device for a quick-opening container and the detection device for a container control cabinet described in the present invention, the following settings are specifically adopted: The zero-pressure controller signal simulation module includes a zero-pressure signal simulation unit respectively connected to the power supply circuit and the main controller. A zero-pressure signal simulation unit output port is provided on the zero-pressure signal simulation unit. Among them, the zero-pressure signal simulation unit is used to simulate the zero-pressure signal, and the zero-pressure signal simulation unit output port is used to output the simulated zero-pressure signal externally.

[0028] A method for detecting a safety interlock device for a quick-opening container and a container control cabinet, using the described safety interlock device for a quick-opening container and the detection device for a container control cabinet to detect the safety interlock device, includes the following steps: 1) Remove the pressure transmitter and the zero-pressure controller from the pressure vessel, use a tee to connect the pressure transmitter and the zero-pressure controller, and connect the remaining port of the tee to the pressure output port through an air path; 2) Set the pressurization parameters on the liquid crystal screen. The pressurization parameters include critical pressure, target pressure, voltage stabilization time, number of tests, etc.; 3) Switch the test mode to the quick-opening test function on the liquid crystal screen; 4) Click the start button on the LCD screen to start pressurization and enter the pressurization state; 5) Open the second solenoid valve to connect the air exhaust to the atmospheric pressure; 6) After the air pressure returns to zero, close the second solenoid valve; 7) Open the third solenoid valve and the DC air pump, and the DC air pump quickly pressurizes the air exhaust; 8) Monitor the real-time pressure value information in the air exhaust through the pressure sensor; 9) When it is detected that the real-time pressure value rises to the critical pressure, observe whether the safety interlock device is locked; 10) Continue to use the DC air pump to pressurize until 95% of the target pressure is reached, and then close the third solenoid valve and the DC air pump; 11) Use the micro-pressure air pump to slowly adjust the pressure until the target pressure of ±0.015 kPa is reached; 12) When it is detected that the real-time pressure value reaches the target, close all solenoid valves, enter the pressure stabilization state, and start calculating the pressure stabilization duration; 13) After the pressure stabilization time is reached, open the first solenoid valve and use the decompression port to slowly decompress; 14) When the real-time pressure value drops to the critical pressure, observe whether the safety interlock device is unlocked; 15) Continue to decompress until the pressure in the air exhaust is completely exhausted; 16) Determine whether the set number of tests is completed. If not, repeat steps 3) to 15). If completed, end the test.

[0029] A detection method for the safety interlock device of a quick-opening container and the container control cabinet, using the detection device for the safety interlock device of a quick-opening container and the container control cabinet described above to detect the container control cabinet, including the following steps: S1. Remove the ends of the zero-pressure controller signal wire and the pressure transmitter signal wire that are connected to the zero-pressure controller and the pressure transmitter, and then connect the zero-pressure controller signal wire and the pressure transmitter signal wire to the output ports of the zero-pressure signal simulation unit and the pressure transmitter signal simulation unit respectively; S2. Set the analog range, zero-pressure control default state (there are two states for the zero-pressure control default state: "normally open" and "normally closed". For example, if the default is set to normally open, when the output analog pressure is less than the critical pressure, the zero-pressure control outputs a disconnection signal; when the output analog pressure is greater than the critical pressure, it outputs a closing signal), critical pressure, number of tests, etc. through the LCD screen; S3. Switch the test mode to the control cabinet test function on the LCD screen; S4. Click the start button on the LCD screen to start analog pressurization and output an analog pressure signal and an analog zero-pressure signal externally; S5. When the simulated pressure is greater than the critical pressure, the externally output simulated zero-pressure signal is a pressurized signal; when the simulated pressure is less than the critical pressure, the externally output simulated zero-pressure signal is a non-pressurized signal. Observe whether the safety interlock device is locked. S6. Continue to simulate pressurization to the set simulated range. S7. Determine whether the pressure of the simulated output reaches the simulated range. If it reaches, enter the voltage stabilization state, start calculating the duration of voltage stabilization. S8. After the voltage stabilization time is reached, start simulating decompression. S9. When the simulated pressure drops to the critical pressure, observe whether the safety interlock device is unlocked. S10. Continue to decompress until the simulated pressure output is 0. S11. Determine whether the set number of test times is completed. If not, repeat steps S4 - S11. If completed, end the test.

[0030] Furthermore, to better implement the detection method of the safety interlock device and the container control cabinet of a quick-opening container described in the present invention, the following setting method is particularly adopted: In step S1, the signal wires of the original zero-pressure controller and the pressure transmitter of the quick-opening container are removed, and then one end of the new zero-pressure controller signal wire is connected to the interface on the container control cabinet side, and the other end is connected to the output port of the zero-pressure signal simulation unit; one end of the new pressure transmitter signal wire is connected to the interface on the container control cabinet side, and the other end is connected to the output port of the pressure transmitter signal simulation unit.

[0031] Compared with the prior art, the present invention has the following advantages and beneficial effects: The present invention improves safety: Detection is carried out in the shutdown state of the pressure vessel, avoiding the safety hazards brought by traditional detection methods.

[0032] The detection of the present invention is more comprehensive and accurate: By simulating the pressure state of the pressure vessel, the functions of the quick-opening safety interlock device and the control cabinet can be comprehensively and accurately detected.

[0033] The present invention fills the detection gap: It provides an effective detection means, filling the gap in the lack of effective detection means for quick-opening pressure vessels in the shutdown state.

[0034] The present invention has a wide range of applications: The provided detection device is applicable to multiple fields such as production manufacturing, use, inspection and testing, etc., and has broad application prospects. Description of the Drawings

[0035] Figure 1 It is a schematic structural diagram of a quick-opening container.

[0036] Figure 2 It is a schematic connection structure diagram during the detection of the safety interlock device.

[0037] Figure 3 Schematic diagram of the connection structure during the detection of the control cabinet.

[0038] Figure 4 Schematic diagram of the structure of the detection device described in the present invention.

[0039] Among them, 1 - air exhaust, 3 - DC air pump, 4 - pressure reducing port, 5 - micro-pressure air pump, 6 - pressure sensor, 7 - pressure output port, 8 - air circuit, 9 - pressure transmitter, 10 - zero-pressure controller, 11 - container control cabinet, 12 - zero-pressure controller signal line, 13 - pressure transmitter signal line, 14 - safety interlock device, 15 - pressure transmitter signal simulation unit, 16 - zero-pressure signal simulation unit, 17 - pressure transmitter signal simulation unit output port, 18 - zero-pressure signal simulation unit output port, 20 - pressure vessel, 21 - first solenoid valve, 22 - second solenoid valve, 23 - third solenoid valve. Specific embodiments

[0040] The present invention will be further described in detail below in conjunction with the embodiments, but the embodiments of the present invention are not limited thereto.

[0041] To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the present invention to be protected, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0042] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0043] Embodiment 1: The present invention designs a safety interlock device for a quick-opening container and a detection device for a container control cabinet. In the shutdown state of the quick-opening container, it can perform safety and reliability verification on the safety interlock device of the quick-opening door, and at the same time verify the control logic of the container control cabinet, filling the gap in related detections and improving the safety and reliability of the quick-opening pressure vessel combination Figures 1 to 4 As shown, it includes a power supply circuit, a main controller, a liquid crystal display screen, a main pressure regulation module, an auxiliary pressure regulation module, a pressure transmitter signal simulation module, a zero-pressure controller signal simulation module, a storage module and an air exhaust 1. The power supply circuit is respectively connected to the liquid crystal display screen, the main controller, the liquid crystal display screen, the main pressure regulation module, the auxiliary pressure regulation module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The main control circuit is respectively connected to the liquid crystal display screen, the main pressure regulation module, the auxiliary pressure regulation module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The air exhaust 1 is respectively connected to the main pressure regulation module and the auxiliary pressure regulation module; A pressure sensor 6 is also arranged on the air exhaust 1 through an air path 8, and the pressure sensor 6 is connected to the main controller.

[0044] The air exhaust 1 is used to connect each pneumatic module (DC air pump 3, pressure sensor 6, micro-pressure air pump 5, etc.) inside the detection device.

[0045] The liquid crystal display screen is connected to the main controller and serves as a user interface for setting test parameters, starting tests, and viewing results.

[0046] The power supply circuit provides a stable and reliable power supply for the detection device to ensure the normal operation of each component.

[0047] The main controller controls the working processes of each module, processes data, and coordinates the overall operation.

[0048] The main pressure regulation module is used to generate and stably transport pneumatic pressure so that the detection device can test the safety interlock device 14.

[0049] The auxiliary pressure regulation module is used to finely adjust the air pressure in the air exhaust 1 to ensure the test accuracy.

[0050] The pressure transmitter signal simulation module is used to simulate the pressure transmitter signal and verify the response of the container control cabinet 11 when the pressure changes.

[0051] The zero-pressure controller signal simulation module is used to simulate the zero-pressure controller signal and verify the response of the container control cabinet 11 in the zero-pressure state.

[0052] The storage module stores test parameters, results and related data for subsequent analysis and reference.

[0053] The pressure transmitter 9 is one of the pressure detection components of the quick-opening pressure vessel, and is used to output a real-time pressure signal to the container control cabinet 11; the zero-pressure controller 10 is one of the pressure detection components of the quick-opening pressure vessel, and is used to output a signal indicating whether there is pressure in the pressure vessel 20 to the container control cabinet 11; the container control cabinet 11 is the control unit of the quick-opening pressure vessel, and is used to receive the pressure signal of the pressure vessel 20 and control the safety interlock device 14; the zero-pressure controller signal line 12 is used to transmit the zero-pressure signal; the pressure transmitter signal line 13 is used to transmit the real-time pressure; the safety interlock device 14 is used to lock / unlock the container door of the pressure vessel 20.

[0054] The pressure sensor 6 is used to detect the real-time pressure change of the cavity (air discharge 1).

[0055] The zero-pressure controller 10 and the pressure transmitter 9 are directly connected to the pressure vessel 20; the zero-pressure controller 10 converts the pressure in the pressure vessel 20 into an electrical signal and transmits it to the container control cabinet 11, and the container control cabinet 11 displays the state of whether there is pressure in the pressure vessel 20. For example, when the pressure in the pressure vessel 20 exceeds the critical pressure, a pressure signal is output, and when it is lower than the critical pressure, a no-pressure signal is output.

[0056] The pressure transmitter 9 converts the pressure in the pressure vessel 20 into an electrical signal and transmits it to the container control cabinet 11, and the container control cabinet 11 displays the pressure value in the pressure vessel 20.

[0057] The container control cabinet 11 controls the locking or unlocking of the safety interlock device 14 according to the state and pressure value of whether there is pressure in the pressure vessel 20. For example, when the pressure in the pressure vessel 20 is greater than the critical pressure, the container control cabinet 11 controls the safety interlock device 14 to lock and prohibits opening the container door. When the pressure in the pressure vessel 20 is less than the critical pressure, the container control cabinet 11 controls the safety interlock device 14 to unlock and allows opening the container door.

[0058] Embodiment 2: This embodiment is further optimized on the basis of the above embodiment, and the same parts as the foregoing technical solution will not be described herein again. As Figures 1 to 4 shown, in order to better implement the detection device of the safety interlock device and the container control cabinet of a quick-opening container described in the present invention, the following setting method is particularly adopted: the main pressure adjustment module includes a DC air pump 3, and the DC air pump 3 is connected to the air discharge 1 through an air path 8 provided with a third solenoid valve 23. The power supply circuit and the main controller are both connected to the DC air pump 3 and the third solenoid valve 23; the auxiliary pressure adjustment module includes a micro-pressure air pump 5, and the micro-pressure air pump 5 is connected to the air discharge 1 through the air path 8. The power supply circuit and the main controller are both connected to the micro-pressure air pump 5. Among them, the DC air pump 3 is used for rapid pressurization; the micro-pressure air pump 5 is used for slow pressure adjustment; the third solenoid valve 23 is used to open or close the corresponding air path.

[0059] As a preferred design, the main pressure regulation module includes a DC air pump 3. The DC air pump 3 is connected to the air exhaust 1 through an air path 8 provided with a third solenoid valve 23. The power supply circuit is respectively connected to the DC air pump 3 and the third solenoid valve 23 to provide the required working voltage for them. The main controller is respectively connected to the DC air pump 3 and the third solenoid valve 23, and the working states (on-off state and opening amount state) of the DC air pump 3 and the third solenoid valve 23 can be controlled through the main controller.

[0060] The auxiliary pressure regulation module includes a micro-pressure air pump 5. The micro-pressure air pump 5 is connected to the air exhaust 1 through the air path 8. The power supply circuit and the main controller are both connected to the micro-pressure air pump 5. The required working voltage can be provided for the micro-pressure air pump 5 through the power supply circuit, and the working state of the micro-pressure air pump 5 can be controlled by using the main controller.

[0061] Embodiment 3: This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the foregoing technical solutions will not be described herein again. As Figures 1 to 4 shown, in order to better implement the safety interlock device of a quick-opening container and the detection device of the container control cabinet described in the present invention, the following setting method is particularly adopted: The air exhaust 1 is also connected to a pressure reduction port 4 through an air path 8 provided with a first solenoid valve 21. The air exhaust 1 is also provided with a pressure output port 7 through an air path 8. The power supply circuit and the main controller are both connected to the first solenoid valve 21. Among them, the pressure reduction port 4 is used to slowly deflate (reduce pressure) the cavity (air exhaust 1); the first solenoid valve 21 is used to open or close the corresponding air path; the pressure output port 7 is used to output pressure externally; the air path 8 is used to connect each pressure component.

[0062] As a preferred design, the air exhaust 1 is also connected to a pressure reduction port 4 through an air path 8. A first solenoid valve 21 is provided on this air path 8. The first solenoid valve 21 is respectively connected to the power supply circuit and the main controller. The power supply circuit provides the required working voltage for the first solenoid valve 21. The main controller is used to control the working state (on-off state and opening amount state) of the first solenoid valve 21, so as to realize the on-off state and opening amount state between the air exhaust 1 and the pressure reduction port 4.

[0063] The air exhaust 1 is also provided with a pressure output port 7 through an air path 8. A pressure sensor 6 is also provided on the air exhaust 1. The pressure sensor 6 is connected to the main controller, and the data detected by the pressure sensor 6 are all transmitted into the main controller.

[0064] Embodiment 4: This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the foregoing technical solutions will not be described herein again. As Figures 1 to 4As shown in the figure, to better implement the safety interlock device for a quick-opening container and the detection device for the container control cabinet described in the present invention, the following setting method is particularly adopted: A gas path 8 provided with a second electromagnetic valve 22 is further connected to the gas exhaust 1, and the power supply circuit and the main controller are both connected to the second electromagnetic valve 22; wherein, the second electromagnetic valve 22 is used to open or close the corresponding gas path.

[0065] A gas path 8 is separately connected to the gas exhaust 1, and a second electromagnetic valve 22 is installed on the gas path 8. The second electromagnetic valve 22 is connected to the power supply circuit and the main controller. The power supply circuit provides the required working voltage for the second electromagnetic valve 22, and the main controller is used to control the on-off state and the opening amount state of the second electromagnetic valve 22.

[0066] Embodiment 5: This embodiment is further optimized on the basis of any of the above embodiments. The same parts as the foregoing technical solutions will not be described herein again. As Figures 1 to 4 As shown in the figure, to better implement the safety interlock device for a quick-opening container and the detection device for the container control cabinet described in the present invention, the following setting method is particularly adopted: The pressure transmitter signal simulation module includes a pressure transmitter signal simulation unit 15 respectively connected to the power supply circuit and the main controller. A pressure transmitter signal simulation unit output port 17 is provided on the pressure transmitter signal simulation unit 15; wherein, the pressure transmitter signal simulation unit 15 is used to simulate the pressure transmitter signal, and the pressure transmitter signal simulation unit output port 17 is used to externally output the simulated pressure transmitter signal.

[0067] Embodiment 6: This embodiment is further optimized on the basis of any of the above embodiments. The same parts as the foregoing technical solutions will not be described herein again. As Figures 1 to 4 As shown in the figure, to better implement the safety interlock device for a quick-opening container and the detection device for the container control cabinet described in the present invention, the following setting method is particularly adopted: The zero-pressure controller signal simulation module includes a zero-pressure signal simulation unit 16 respectively connected to the power supply circuit and the main controller. A zero-pressure signal simulation unit output port 18 is provided on the zero-pressure signal simulation unit 16; wherein, the zero-pressure signal simulation unit 16 is used to simulate the zero-pressure signal, and the zero-pressure signal simulation unit output port 18 is used to externally output the simulated zero-pressure signal.

[0068] Embodiment 7: This embodiment is further optimized on the basis of any of the above embodiments. The same parts as the foregoing technical solutions will not be described herein again. As Figures 1 to 4As shown, a safety interlock device for a quick-opening container and a detection method for a container control cabinet are provided. Using the detection device for the safety interlock device of the quick-opening container and the container control cabinet, the safety interlock device 14 is detected, including the following steps: 1) Remove the pressure transmitter 9 and the zero-pressure controller 10 from the pressure vessel 20, connect the pressure transmitter 9 and the zero-pressure controller 10 using a tee, and connect the remaining port of the tee to the pressure output port 7 through the air path 8; 2) Set the pressurization parameters on the liquid crystal screen, where the pressurization parameters include critical pressure, target pressure, pressure stabilization time, number of tests, etc.; 3) Switch the test mode on the liquid crystal screen to the quick-opening test function; 4) Click the start button on the liquid crystal screen to start pressurization and enter the pressurization state; 5) Open the second solenoid valve 22 and connect the air exhaust 1 to the atmospheric pressure; 6) When the air pressure returns to zero, close the second solenoid valve 22; 7) Open the third solenoid valve 23 and the DC air pump 3, and the DC air pump 3 quickly pressurizes the air exhaust 1; 8) Monitor the real-time pressure value information inside the air exhaust 1 through the pressure sensor 6; 9) When it is monitored that the real-time pressure value rises to the critical pressure, observe whether the safety interlock device 14 is locked; 10) Continue to pressurize using the DC air pump 3 until 95% of the target pressure is reached, then close the third solenoid valve 23 and the DC air pump 3; 11) Use the micro-pressure air pump 5 to slowly adjust the pressure until the target pressure ±0.015 kPa is reached; 12) When it is detected that the real-time pressure value reaches the target, close all solenoid valves (the first solenoid valve 21, the second solenoid valve 22, the third solenoid valve 23), enter the pressure stabilization state, and start calculating the pressure stabilization duration; 13) After the pressure stabilization time is reached, open the first solenoid valve 21 and use the pressure reduction port 4 to slowly reduce the pressure; 14) When the real-time pressure value drops to the critical pressure, observe whether the safety interlock device 14 is unlocked; 15) Continue to reduce the pressure until the pressure inside the air exhaust 1 is completely exhausted; 16) Determine whether the set number of tests is completed. If not, repeat steps 3) to 15). If completed, end the test.

[0069] Example 8: This embodiment is further optimized on the basis of any of the above embodiments. The same parts as the foregoing technical solutions will not be described herein again. For example Figures 1 to 4As shown, a safety interlock device for a quick-opening container and a detection method for a container control cabinet. Using the safety interlock device for a quick-opening container and the detection device for a container control cabinet described above, the container control cabinet 11 is detected, including the following steps: S1. Disconnect the ends of the zero-pressure controller signal line 12 and the pressure transmitter signal line 13 that are connected to the zero-pressure controller 10 and the pressure transmitter 9, and then connect the zero-pressure controller signal line 12 and the pressure transmitter signal line 13 to the zero-pressure signal simulation unit output port 18 and the pressure transmitter signal simulation unit output port 17 respectively; S2. Set the analog range, zero-pressure control default state (there are two states for the zero-pressure control default state: "normally open" and "normally closed". For example, if the default is set to normally open, when the output analog pressure is less than the critical pressure, the zero-pressure control outputs a disconnection signal; when the output analog pressure is greater than the critical pressure, a closure signal is output), critical pressure, number of tests, etc. through the liquid crystal display screen; S3. Switch the test mode to the control cabinet test function on the liquid crystal display screen; S4. Click the start button through the liquid crystal display screen to start analog pressurization, and output an analog pressure signal and an analog zero-pressure signal externally; S5. When the analog pressure is greater than the critical pressure, the analog zero-pressure signal output externally is a pressurized signal, and when the analog pressure is less than the critical pressure, the analog zero-pressure signal output externally is a non-pressurized signal. Observe whether the safety interlock device 14 is locked; S6. Continue analog pressurization to the set analog range; S7. Determine whether the pressure of the analog output reaches the analog range. If it reaches, enter the voltage stabilization state, start calculating the voltage stabilization duration; S8. After the voltage stabilization time is reached, start analog decompression; S9. When the analog pressure drops to the critical pressure, observe whether the safety interlock device 14 is unlocked; S10. Continue decompression until the analog pressure output is 0; S11. Determine whether the set number of tests is completed. If not, repeat steps S4 - S11. If completed, end the test.

[0070] Example 9: This embodiment is further optimized on the basis of the above embodiment. The same parts as the foregoing technical solution will not be described herein again. For example Figures 1 to 4As shown in the figure, in order to better implement the safety interlock device of a quick-opening container and the detection method of the container control cabinet described in the present invention, the following setting method is specifically adopted: In step S1, either the signal line 12 of the zero-pressure controller originally equipped with the quick-opening container and the signal line 13 of the pressure transmitter are removed, and then one end of the new signal line 12 of the zero-pressure controller is connected to the interface on the container control cabinet side, and the other end is connected to the output port 18 of the zero-pressure signal simulation unit; one end of the new signal line 13 of the pressure transmitter is connected to the interface on the container control cabinet side, and the other end is connected to the output port 17 of the pressure transmitter signal simulation unit.

[0071] The above are only the preferred embodiments of the present invention, and do not constitute any form of limitation to the present invention. Any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention falls within the protection scope of the present invention.

Claims

1. A safety interlock device for a quick-opening container and a detection device for a container control cabinet, characterized in that: It includes a power supply circuit, a main controller, a liquid crystal display screen, a main pressure regulation module, an auxiliary pressure regulation module, a pressure transmitter signal simulation module, a zero-pressure controller signal simulation module, a storage module and an air exhaust (1). The power supply circuit is respectively connected to the liquid crystal display screen, the main controller, the liquid crystal display screen, the main pressure regulation module, the auxiliary pressure regulation module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The main control circuit is respectively connected to the liquid crystal display screen, the main pressure regulation module, the auxiliary pressure regulation module, the pressure transmitter signal simulation module, the zero-pressure controller signal simulation module and the storage module. The air exhaust (1) is respectively connected to the main pressure regulation module and the auxiliary pressure regulation module. A pressure sensor (6) is also arranged on the air exhaust (1) through an air path (8), and the pressure sensor (6) is connected to the main controller.

2. The safety interlock device for a quick-opening container and the detection device for a container control cabinet according to claim 1, characterized in that: The main pressure regulation module includes a DC air pump (3). The DC air pump (3) is connected to the air exhaust (1) through an air path (8) provided with a third solenoid valve (23). The power supply circuit and the main controller are both connected to the DC air pump (3) and the third solenoid valve (23). The auxiliary pressure regulation module includes a micro-pressure air pump (5). The micro-pressure air pump (5) is connected to the air exhaust (1) through an air path (8). The power supply circuit and the main controller are both connected to the micro-pressure air pump (5).

3. The safety interlock device for a quick-opening container and the detection device for a container control cabinet according to claim 1, characterized in that: The air exhaust (1) is also connected to a pressure reducing port (4) through an air path (8) provided with a first solenoid valve (21). The air exhaust (1) is also provided with a pressure output port (7) through an air path (8). The power supply circuit and the main controller are both connected to the first solenoid valve (21).

4. The safety interlock device for a quick-opening container and the detection device for a container control cabinet according to claim 1, characterized in that: An air path (8) provided with a second solenoid valve (22) is also connected to the air exhaust (1). The power supply circuit and the main controller are both connected to the second solenoid valve (22).

5. The safety interlock device for a quick-opening container and the detection device for a container control cabinet according to claim 1, characterized in that: The pressure transmitter signal simulation module includes a pressure transmitter signal simulation unit (15) respectively connected to the power supply circuit and the main controller. A pressure transmitter signal simulation unit output port (17) is arranged on the pressure transmitter signal simulation unit (15).

6. The safety interlock device for a quick-opening container and the detection device for a container control cabinet according to claim 1, characterized in that: The zero-pressure controller signal simulation module includes a zero-pressure signal simulation unit (16) respectively connected to the power supply circuit and the main controller. A zero-pressure signal simulation unit output port (18) is arranged on the zero-pressure signal simulation unit (16).

7. A safety interlock device for a quick-opening container and a detection method for a container control cabinet, characterized in that: Using the safety interlock device of a quick-opening container and the detection device of a container control cabinet described in any one of claims 1 to 6 to detect the safety interlock device (14), the following steps are included: 1) Remove the pressure transmitter (9) and the zero-pressure controller (10) from the pressure vessel (20), use a tee to connect the pressure transmitter (9) and the zero-pressure controller (10), and connect the remaining port of the tee to the pressure output port (7) through an air path (8); 2) Set the pressurization parameters on the liquid crystal display screen. The pressurization parameters include critical pressure, target pressure, voltage stabilization time, and number of tests; 3) Switch the test mode to the quick-opening test function on the liquid crystal display screen; 4) Click the start button on the liquid crystal display screen to start pressurization and enter the pressurization state; 5) Open the second solenoid valve (22) to connect the air exhaust (1) to the atmospheric pressure; 6) After the air pressure returns to zero, close the second solenoid valve (22); 7) Open the third solenoid valve (23) and the DC air pump (3), and the DC air pump (3) quickly pressurizes the air plenum (1); 8) Monitor the real-time pressure value information inside the air plenum (1) through the pressure sensor (6); 9) When it is monitored that the real-time pressure value rises to the critical pressure, observe whether the safety interlock device (14) is locked; 10) Continue to pressurize with the DC air pump (3) until 95% of the target pressure is reached, and then close the third solenoid valve (23) and the DC air pump (3); 11) Use the micro-pressure air pump (5) to slowly adjust the pressure until it reaches the target pressure ±0.015 kPa; 12) When it is detected that the real-time pressure value reaches the target, close all solenoid valves, enter the pressure stabilization state, and start calculating the pressure stabilization duration; 13) After the pressure stabilization time is reached, open the first solenoid valve (21) and use the pressure relief port (4) to slowly relieve the pressure; 14) When the real-time pressure value drops to the critical pressure, observe whether the safety interlock device (14) is unlocked; 15) Continue to relieve the pressure until the pressure inside the air plenum (1) is completely exhausted; 16) Determine whether the set number of tests is completed. If not, repeat steps 3) to 15). If completed, end the test.

8. A safety interlock device for a quick-opening container and a detection method for a container control cabinet, characterized in that: Use the detection device for the safety interlock device and the container control cabinet of a quick-opening container described in any one of claims 1 to 6 to detect the container control cabinet (11), including the following steps: S1. Disconnect the ends of the zero-pressure controller signal line (12) and the pressure transmitter signal line (13) connected to the zero-pressure controller (10) and the pressure transmitter (9), and then connect the zero-pressure controller signal line (12) and the pressure transmitter signal line (13) to the zero-pressure signal simulation unit output port (18) and the pressure transmitter signal simulation unit output port (17) respectively; S2. Set the analog range, zero-pressure control default state, critical pressure, and number of tests through the liquid crystal screen; S3. Switch the test mode on the liquid crystal screen to the control cabinet test function; S4. Click the start button on the liquid crystal screen to start simulating pressurization, and output an analog pressure signal and an analog zero-pressure signal externally; S5. When the analog pressure is greater than the critical pressure, the externally output analog zero-pressure signal is a pressurized signal. When the analog pressure is less than the critical pressure, the externally output analog zero-pressure signal is a non-pressurized signal, and observe whether the safety interlock device (14) is locked; S6. Continue to simulate pressurization to the set analog range; S7. Determine whether the analog output pressure reaches the analog range. If it does, enter the pressure stabilization state, start calculating the pressure stabilization duration; S8. After the pressure stabilization time is reached, start simulating pressure relief; S9. When the analog pressure drops to the critical pressure, observe whether the safety interlock device (14) is unlocked; S10. Continue to relieve the pressure until the analog pressure output is 0; S11. Determine whether the set number of tests is completed. If not, repeat steps S4 - S11. If completed, end the test.

9. The safety interlock device of a quick-opening container and the detection method of a container control cabinet according to claim 8, characterized in that: The step S1 may be to remove the signal line (12) of the zero-pressure controller and the signal line (13) of the pressure transmitter originally equipped for the quick-opening container, and then connect one end of the new signal line (12) of the zero-pressure controller to the interface on the container control cabinet side and the other end to the output port (18) of the zero-pressure signal simulation unit; connect one end of the new signal line (13) of the pressure transmitter to the interface on the container control cabinet side and the other end to the output port (17) of the pressure transmitter signal simulation unit.

Citation Information

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