Full-automatic hydrogel receiving machine

Abstract

The invention relates to the technical field of material receiving equipment, in particular to a full-automatic hydrogel material receiving machine which comprises a support electric box mechanism. The conveying belt mechanism is fixedly connected to the middle of the upper end of the support electric box mechanism, and the first paperboard lifting and card separating mechanism and the second paperboard lifting and card separating mechanism are fixedly connected to the front side and the rear side of the support electric box mechanism correspondingly; the first paperboard lifting and separating mechanism and the second paperboard lifting and separating mechanism both comprise lifters, the upper ends of the lifters are fixedly connected with material taking mechanisms, the lower ends of the material taking mechanisms are provided with suction cup bases which move in the longitudinal direction and are distributed in a bilateral symmetry mode, and the lower ends of the suction cup bases are fixedly connected with suction heads; according to the invention, manual work is replaced, synchronous, uninterrupted and stable work with a hydrogel machine is realized, the labor investment is saved, the working efficiency is improved, the probability of occupational diseases of personnel is reduced, continuous work can be realized, and the working efficiency is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of material receiving equipment, and particularly to a fully automatic hydrogel material receiving machine. Background Art

[0002] In the field of medical devices, machines for producing hydrogels, such as coating machines, etc., are not equipped with material receiving machines. Currently, products are all conveyed out by means of conveyor belts, and then workers quickly receive the materials with cardboard or pads made of other materials, and an assistant is also needed later.

[0003] There are several disadvantages in that the coating machine is not equipped with a material receiving machine: (1) Workers keep operating in the same posture, which will cause hand soreness and neck fatigue. In the long run, occupational diseases such as periarthritis of shoulder and cervical spondylitis will occur; (2) Danger. After continuous operation, when fatigue occurs, it is easy to pull clothes, hair, etc. into the pulley, which poses a certain safety hazard; (3) After continuous work of personnel, parts such as hands, waist, and neck will be fatigued, resulting in a reduction in production efficiency. Initially, the material receiving speed was about 35,000 pieces per hour, and after a period of time, it was about 30,000 pieces per hour.

[0004] Therefore, in view of the above problems of potential safety hazards and low manual efficiency, a fully automatic hydrogel material receiving machine can be designed. Summary of the Invention

[0005] In order to overcome the problems of potential safety hazards and low manual efficiency.

[0006] The technical solution of the present invention is: a fully automatic hydrogel material receiving machine, including a support electrical box mechanism; it also includes a conveyor belt mechanism, a first cardboard lifting and separating mechanism, and a second cardboard lifting and separating mechanism. The middle part of the upper end of the support electrical box mechanism is fixedly connected with the conveyor belt mechanism, and the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism are respectively fixedly connected to the front and rear sides of the support electrical box mechanism. The first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism both include a lower profile, a middle profile, and an upper profile. A lower belt, a middle belt, and an upper belt are respectively installed inside the lower profile, the middle profile, and the upper profile. A connecting seat is fixedly connected between the middle profile and the upper profile. The first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism both include a lifter. The upper end of the lifter is fixedly connected with a material taking mechanism. The lower end of the material taking mechanism is provided with suction cup seats that move longitudinally and are symmetrically distributed left and right. The lower end of the suction cup seat is fixedly connected with suction heads. The outside of the conveyor belt mechanism is fixedly connected with upper and lower adjustment mechanisms that are symmetrically distributed front and rear. The front side upper end of the support electrical box mechanism is successively fixedly connected with a touch screen support and a touch screen box body. The front and rear ends of the support electrical box mechanism are both fixedly connected with limit bottom blocks, and product limit baffle plates are fixedly connected to the upper ends of the limit bottom blocks.

[0007] Preferably, the device is placed in a suitable position through the support electrical box mechanism. The touch screen box at the upper end of the touch screen support is used to adjust and control corresponding parameters. The distance between the lower profile and the upper profile is adjusted through the up and down adjustment mechanism. Under the action of the connecting seat, the middle profile rises and falls synchronously with the upper profile. The hydrogel product is transported from the upper belt to the left, then falls into the middle belt, and then is transported to the right. The receiving plate for placing the hydrogel product is placed at the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism. Under the action of the limit bottom block and the limit baffle, the position deviation of the receiving plate is avoided. At this time, the first cardboard lifting and separating mechanism works, the elevator starts, the receiving plate moves upward along the track of the limit baffle, the suction head at the lower end of the suction cup seat adsorbs the receiving plate, and the movement of the receiving plate is controlled through the material taking mechanism, realizing the automatic collection and sorting of the hydrogel product. After being filled, the receiving plate is lowered, and the receiving plate falls on the lower belt and then is transported out to the left. At this time, the second cardboard lifting and separating mechanism collects and sorts the transported hydrogel product.

[0008] Preferably, the support electrical box mechanism includes an intermediate support. Both the front and rear ends of the intermediate support are fixedly connected with front and rear supports. The left end of the intermediate support is fixedly connected with an electrical control box. The lower ends of the intermediate support and the front and rear supports are both fixedly connected with foot pads and casters. The limit bottom block is fixedly connected to the upper end of the front and rear supports. Every two of the limit bottom block and the product limit baffle are in a group and correspond to the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism respectively.

[0009] Preferably, a first servo motor for driving the lower belt is installed at the lower end of the lower profile, and a first speed regulating motor for driving the middle belt and the upper belt is installed at the lower end of the middle profile. The lower profile is fixedly connected with the intermediate support.

[0010] Preferably, the elevator includes an elevator box. A first lead screw is rotatably connected inside the elevator box. A first lifting adjustment seat that moves vertically is installed outside the first lead screw. Symmetrically distributed support rods are fixedly connected to the outside of the first lifting adjustment seat. A material platform plate is fixedly connected to the upper ends of the support rod and another support rod. A second servo motor is fixedly connected to the outside of the elevator box.

[0011] Preferably, the first lead screw and the second servo motor are driven through a synchronous belt device. The elevator box is fixedly connected with the front and rear supports.

[0012] Preferably, the material taking mechanism includes a bottom plate. Guide rails symmetrically distributed left and right are fixedly connected to the upper end of the bottom plate. A synchronous pulley is rotatably connected to the upper end of the bottom plate. A synchronous belt is installed outside the synchronous pulley.

[0013] Preferably, the outside of the synchronous belt is fixedly connected with the suction cup seat through a connecting block. A slider matching the guide rail is arranged at the lower end of the suction cup seat. A stepping motor for driving the synchronous pulley is installed at the lower end of the bottom plate. A protective shell is fixedly connected to the outside of the upper end of the bottom plate through a fastener.

[0014] Preferably, the up-and-down adjustment mechanism includes a fixed seat. At the upper end of the fixed seat, a second lead screw connected in a rotating manner and a guide post connected fixedly are arranged in sequence from left to right. A second lifting and adjusting seat moving vertically is arranged outside the second lead screw and the guide post. The upper end of the second lead screw is fixedly connected with a back wave handwheel.

[0015] Preferably, the fixed seat is fixedly connected with the lower profile, and the upper profile is fixedly connected with the second lifting and adjusting seat.

[0016] The beneficial effects of the present invention are as follows: By using a conveyor belt, a control system, etc. to synchronize with the hydrogel machine to replace manual labor, the produced hydrogel products are automatically collected and sorted, achieving synchronization with the hydrogel machine, automatically collecting and sorting the produced products. After a board is filled, another board will be automatically loaded and connected, and stable work will be carried out continuously without interruption. It realizes replacing manual material receiving with machinery, saves labor input, has a high degree of automation in production, realizes continuous and uninterrupted material receiving, is convenient, fast, safe and efficient. In addition to saving 2 personnel, it also improves work efficiency. The material receiving speed can reach 42,000 pieces per hour. Using a machine to replace manual material receiving reduces the probability of personnel suffering from occupational diseases, saves labor costs, and can work continuously to ensure work efficiency, thereby improving work productivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a first three-dimensional structural schematic diagram of the full-automatic hydrogel material receiving machine of the present invention;

[0018] Figure 2 Shown is a three-dimensional structural schematic diagram of the bracket electric box mechanism in the full-automatic hydrogel material receiving machine of the present invention;

[0019] Figure 3 Shown is a three-dimensional structural schematic diagram of the conveyor belt mechanism in the full-automatic hydrogel material receiving machine of the present invention;

[0020] Figure 4 Shown is a three-dimensional structural schematic diagram of the first cardboard lifting and card separating mechanism and the second cardboard lifting and card separating mechanism in the full-automatic hydrogel material receiving machine of the present invention;

[0021] Figure 5 Shown is a three-dimensional structural schematic diagram of the elevator in the full-automatic hydrogel material receiving machine of the present invention;

[0022] Figure 6 Shown is a three-dimensional structural schematic diagram of the material taking mechanism in the full-automatic hydrogel material receiving machine of the present invention.

[0023] Explanation of the reference numerals in the drawings:

[0024] Bracket Electric Control Box Mechanism: 101, Intermediate Bracket; 102, Front and Rear Brackets; 103, Electric Control Box; 104, Foot Pad; 105, Caster Wheel;

[0025] Conveyor Belt Mechanism: 201, Lower Profile; 202, Medium Profile; 203, Upper Profile; 204, Lower Belt; 205, Middle Belt; 206, Upper Belt; 207, Connecting Seat; 208, First Servo Motor; 209, First Speed-Regulating Motor;

[0026] First Cardboard Lifting and Separating Mechanism, Second Cardboard Lifting and Separating Mechanism:

[0027] 301, Lift; 3011, Lifting Box; 3012, First Lead Screw; 3013, First Lifting Adjusting Seat; 3014, Support Rod; 3015, Material Platform Board; 3016, Second Servo Motor;

[0028] 302, Material Taking Mechanism; 3021, Base Plate; 3022, Guide Rail; 3023, Synchronous Pulley; 3024, Synchronous Belt; 3025, Connecting Block; 3026, Stepper Motor; 3027, Protective Shell;

[0029] 303, Suction Cup Seat; 304, Suction Head;

[0030] Up and Down Adjusting Mechanism: 401, Fixed Seat; 402, Second Lead Screw; 403, Guide Post; 404, Second Lifting Adjusting Seat; 405, Back Wave Handwheel;

[0031] 5, Touch Screen Support; 6, Touch Screen Box; 7, Limit Bottom Block; 8, Product Limit Baffle. Detailed Implementation Manner

[0032] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0033] Please refer to Figures 1-6, the present invention provides an embodiment: a fully automatic hydrogel feeding machine, including a support electrical box mechanism; further including a conveyor belt mechanism, a first cardboard lifting and separating mechanism, and a second cardboard lifting and separating mechanism. The middle part of the upper end of the support electrical box mechanism is fixedly connected with the conveyor belt mechanism. The front and rear sides of the support electrical box mechanism are respectively fixedly connected with the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism. Both the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism include a lower profile 201, a middle profile 202, and an upper profile 203. A lower belt 204, a middle belt 205, and an upper belt 206 are respectively installed inside the lower profile 201, the middle profile 202, and the upper profile 203. A connecting seat 207 is fixedly connected between the middle profile 202 and the upper profile 203. Both the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism include a lifter 301. The upper end of the lifter 301 is fixedly connected with a material taking mechanism 302. The lower end of the material taking mechanism 302 is provided with suction cup seats 303 that move longitudinally and are symmetrically distributed left and right. The lower end of the suction cup seat 303 is fixedly connected with suction heads 304. The outer side of the conveyor belt mechanism is fixedly connected with upper and lower adjustment mechanisms that are symmetrically distributed front and rear. The upper end of the front side of the support electrical box mechanism is successively fixedly connected with a touch screen support 5 and a touch screen box 6. The front and rear ends of the support electrical box mechanism are both fixedly connected with limit bottom blocks 7. The upper end of the limit bottom block 7 is fixedly connected with a product limit baffle 8.

[0034] Please refer to Figures 2-3, in this embodiment, the bracket electric control box mechanism includes an intermediate bracket 101. Front and rear brackets 102 are fixedly connected to both the front and rear ends of the intermediate bracket 101. An electric control box 103 is fixedly connected to the left end of the intermediate bracket 101. Foot pads 104 and casters 105 are fixedly connected to the lower ends of the intermediate bracket 101 and the front and rear brackets 102. A limit bottom block 7 is fixedly connected to the upper end of the front and rear brackets 102. Every two of the limit bottom block 7 and the product limit baffle 8 are in a group and correspond to the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism respectively. A first servo motor 208 for driving the lower belt 204 is installed at the lower end of the lower profile 201. A first speed regulating motor 209 for driving the middle belt 205 and the upper belt 206 is installed at the lower end of the middle profile 202. The lower profile 201 is fixedly connected to the intermediate bracket 101. The vertical adjustment mechanism includes a fixed seat 401. A second lead screw 402 connected in a rotating manner and a guide post 403 connected fixedly are arranged on the upper end of the fixed seat 401 in sequence from left to right. A second lifting adjustment seat 404 moving vertically is arranged outside the second lead screw 402 and the guide post 403. A back wave handwheel 405 is fixedly connected to the upper end of the second lead screw 402. By rotating the back wave handwheel 405, the second lead screw 402 rotates, and the guide post 403 restricts the trajectory of the second lifting adjustment seat 404, thereby performing lifting adjustment on the second lifting adjustment seat 404. The fixed seat 401 is fixedly connected to the lower profile 201. The upper profile 203 is fixedly connected to the second lifting adjustment seat 404. Through the alternating operation of the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism, the continuous and uninterrupted operation of the material receiving device is realized, thereby improving the work efficiency and production capacity.

[0035] Please refer to Figures 4-6, in this embodiment, the elevator 301 includes a lifting box 3011. A first lead screw 3012 is rotatably connected inside the lifting box 3011. A first lifting adjustment seat 3013 that moves vertically is installed on the outer side of the first lead screw 3012. Symmetrically distributed support rods 3014 are fixedly connected to the outer side of the first lifting adjustment seat 3013. A material platform plate 3015 is fixedly connected to the upper ends of the support rods 3014 and another support rod 3014. A second servo motor 3016 is fixedly connected to the outer side of the lifting box 3011. The first lead screw 3012 and the second servo motor 3016 are driven by a synchronous belt device. The lifting box 3011 is fixedly connected to the front and rear brackets 102. The material taking mechanism 302 includes a bottom plate 3021. Guide rails 3022 symmetrically distributed left and right are fixedly connected to the upper end of the bottom plate 3021. A synchronous pulley 3023 is rotatably connected to the upper end of the bottom plate 3021. A synchronous belt 3024 is installed on the outer side of the synchronous pulley 3023. The outer side of the synchronous belt 3024 is fixedly connected to a suction cup seat 303 through a connecting block 3025. A slider matching the guide rail 3022 is provided at the lower end of the suction cup seat 303. When the slider slides on the outer side of the guide rail 3022, the trajectory of the suction cup seat 303 is limited, preventing the position of the suction cup seat 303 from shifting. A stepping motor 3026 for driving the synchronous pulley 3023 is installed at the lower end of the bottom plate 3021. A protective shell 3027 is fixedly connected to the outer side of the upper end of the bottom plate 3021 through fasteners.

[0036] When working, the device is placed in a suitable position through the support electric box mechanism. The touch screen box 6 at the upper end of the touch screen support 5 is used to adjust and control corresponding parameters. Rotate the back wave handwheel 405 to drive the rotation of the second lead screw 402 at the upper end of the fixed seat 401. Since the guiding column 403 restricts the movement trajectory, the second lifting adjustment seat 404 converts the rotary motion of the second lead screw 402 into a linear motion, thereby controlling the lifting of the second lifting adjustment seat 404 and adjusting the distance between the lower profile 201 and the upper profile 203. Under the action of the connecting seat 207, the middle profile 202 is lifted and lowered synchronously with the upper profile 203. The hydrogel product is transported from the upper belt 206 to the left and then falls into the middle belt 205 and is then transported to the right. The receiving plate for placing the hydrogel product is placed above the material platform plate 3015, and multiple receiving plates can be placed at one time. Under the action of the limit bottom block 7 and the limit baffle 8, the position deviation of the receiving plate is avoided. At this time, the first cardboard lifting and sorting mechanism works. The second servo motor 3016 outside the lifting box 3011 is started to drive the rotation of the first lead screw 3012. The first lifting adjustment seat 3013 drives the support rod 3014 and the material platform plate 3015 to rise. The receiving plate moves upward along the trajectory of the limit baffle 8, and the suction head 304 at the lower end of the suction cup seat 303 adsorbs the receiving plate. On the bottom plate 3021, guide rails 3022 symmetrically distributed left and right are fixedly connected to the upper end of the bottom plate 3021. The stepping motor 3026 at the lower end of the bottom plate 3021 drives the synchronous wheel 3023 in the protective shell 3027 to rotate, and the synchronous belt 3024 rotates synchronously. Under the action of the connecting block 3025, the suction cup seat 303 is driven to slide along the guide rail 3022, and the suction head 304 controls the movement of the receiving plate to realize the automatic collection and sorting of the hydrogel product. After being filled, the receiving plate is put down, and the receiving plate falls on the lower belt 204 and is then transported out to the left. At this time, the second cardboard lifting and sorting mechanism collects and sorts the transported hydrogel products.

[0037] Through the above steps, using the conveyor belt, control system, etc. to synchronize with the hydrogel machine replaces manual labor, automatically collects and sorts the produced hydrogel products, realizes synchronization with the hydrogel machine, saves labor input, has a high degree of automation, reduces the probability of personnel suffering from occupational diseases, saves labor costs, and can work continuously to ensure work efficiency, thereby improving work productivity to solve the problems of potential safety hazards and low manual efficiency.

[0038] The above has described the embodiments of the present invention in detail with reference to the drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A fully automatic hydrogel feeding machine, including a support electrical box mechanism; characterized in that: It further includes a conveyor belt mechanism, a first cardboard lifting and separating mechanism, and a second cardboard lifting and separating mechanism. A conveyor belt mechanism is fixedly connected to the middle part of the upper end of the bracket electric box mechanism. The first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism are respectively fixedly connected to the front and rear sides of the bracket electric box mechanism. Both the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism include a lower profile (201), a middle profile (202), and an upper profile (203). A lower belt (204), a middle belt (205), and an upper belt (206) are respectively installed inside the lower profile (201), the middle profile (202), and the upper profile (203). A connecting seat (207) is fixedly connected between the middle profile (202) and the upper profile (203). Both the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism include a lift (301). A material taking mechanism (302) is fixedly connected to the upper end of the lift (301). A suction cup seat (303) that moves longitudinally and is symmetrically distributed left and right is arranged at the lower end of the material taking mechanism (302). A suction head (304) is fixedly connected to the lower end of the suction cup seat (303). Symmetrically distributed up and down adjustment mechanisms are fixedly connected to the outside of the conveyor belt mechanism. A touch screen support (5) and a touch screen box (6) are successively fixedly connected to the upper end of the front side of the bracket electric box mechanism. Limit bottom blocks (7) are fixedly connected to both the front and rear ends of the bracket electric box mechanism. A product limit baffle (8) is fixedly connected to the upper end of the limit bottom block (7).

2. The fully automatic hydrogel feeding machine according to claim 1, wherein: The bracket electric box mechanism includes an intermediate bracket (101). Front and rear brackets (102) are fixedly connected to both the front and rear ends of the intermediate bracket (101). An electric control box (103) is fixedly connected to the left end of the intermediate bracket (101). Foot pads (104) and casters (105) are fixedly connected to both the lower ends of the intermediate bracket (101) and the front and rear brackets (102). The limit bottom block (7) is fixedly connected to the upper end of the front and rear brackets (102). Every two of the limit bottom blocks (7) and the product limit baffles (8) are in one group and respectively correspond to the first cardboard lifting and separating mechanism and the second cardboard lifting and separating mechanism one by one.

3. The fully automatic hydrogel feeding machine according to claim 2, wherein: A first servo motor (208) for driving the lower belt (204) is installed at the lower end of the lower profile (201). A first speed regulating motor (209) for driving the middle belt (205) and the upper belt (206) is installed at the lower end of the middle profile (202). The lower profile (201) is fixedly connected to the intermediate bracket (101).

4. The fully automatic hydrogel feeding machine according to claim 1, wherein: The lift (301) includes a lift box (3011). A first lead screw (3012) is rotatably connected inside the lift box (3011). A first lift adjusting seat (3013) that moves vertically is installed outside the first lead screw (3012). Symmetrically distributed left and right support rods (3014) are fixedly connected to the outside of the first lift adjusting seat (3013). A material platform plate (3015) is fixedly connected to the upper ends of the support rod (3014) and the other support rod (3014). A second servo motor (3016) is fixedly connected to the outside of the lift box (3011).

5. The fully automatic hydrogel feeding machine according to claim 4, characterized in that: The first lead screw (3012) and the second servo motor (3016) are driven by a synchronous belt device, and the lifting box (3011) is fixedly connected to the front and rear brackets (102).

6. The fully automatic hydrogel feeding machine according to claim 1, wherein: The material taking mechanism (302) includes a bottom plate (3021). Symmetrically distributed guide rails (3022) are fixedly connected to the upper end of the bottom plate (3021). A synchronous pulley (3023) is rotatably connected to the upper end of the bottom plate (3021), and a synchronous belt (3024) is installed on the outside of the synchronous pulley (3023).

7. The fully automatic hydrogel feeding machine according to claim 6, characterized in that: The outside of the synchronous belt (3024) is fixedly connected to the suction cup seat (303) through a connecting block (3025). Sliders matching the guide rails (3022) are arranged at the lower end of the suction cup seat (303). A stepping motor (3026) for driving the synchronous pulley (3023) is installed at the lower end of the bottom plate (3021). A protective shell (3027) is fixedly connected to the outside of the upper end of the bottom plate (3021) through fasteners.

8. The fully automatic hydrogel feeding machine according to claim 1, wherein: The up and down adjustment mechanism includes a fixed seat (401). A second lead screw (402) connected in rotation and a guide post (403) connected fixedly are arranged on the upper end of the fixed seat (401) in sequence from left to right. A second lifting adjustment seat (404) moving vertically is arranged on the outside of the second lead screw (402) and the guide post (403). A back wave handwheel (405) is fixedly connected to the upper end of the second lead screw (402).

9. The fully automatic hydrogel feeding machine according to claim 8, wherein: The fixed seat (401) is fixedly connected to the lower profile (201), and the upper profile (203) is fixedly connected to the second lifting adjustment seat (404).

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