SMC (sheet molding compound) modularized integral bathroom system

Through SMC material and modular design, combined with waterproof chassis flange and buffer column components, the water leakage problem of the modular bathroom system is solved, and a fast installation, low-cost, seamless waterproof and high-strength integrated bathroom system is achieved, suitable for energy-saving bathroom installation field.

CN120465741AInactive Publication Date: 2025-08-12YANCHENG INST OF IND TECH

Patent Information

Application Number
CN202510917609.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-08-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing modular integrated bathroom system has a risk of water leakage at the splicing, and traditional materials are costly and have serious pollution, making it difficult to meet the needs of green energy saving.

Method used

The bathroom floor, wall panel and roof panel made of SMC material are modularly assembled, combined with the flange design of the waterproof chassis and the wall embedded seamless assembly, forming an integrated waterproof structure as a whole, and equipped with functional modules such as smart toilets and mirror cabinets. The buffer column components and magnetic drive are used to eliminate installation errors and achieve shock absorption and sealing effects.

Benefits of technology

It realizes a modular bathroom system with rapid installation, seamless waterproofing and low-cost, which reduces pollution, improves the comfort and structural strength of use, meets the requirements of green energy saving, and extends the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of energy-saving bathroom installation, and discloses an SMC modular integral bathroom system which comprises a waterproof base plate, a bathroom bottom plate, a bathroom wall plate and a bathroom top plate, the bathroom bottom plate, the bathroom wall plate and the bathroom top plate are made of SMC materials, the bathroom bottom plate and the bathroom wall plate are integrally formed, and the bathroom top plate is installed above the bathroom wall plate; the bathroom base plate is installed in the waterproof base plate, and an extending edge is arranged on one side of the waterproof base plate and connected into a wall in an embedded mode. And water and electricity pipelines are embedded in the bathroom bottom plate, the bathroom wall plate and the bathroom top plate. The modular assembly mode is adopted, water and electricity are fully pre-filled, bricks do not need to be smashed, the installation speed is high, and residents are not disturbed; the bathroom bottom plate and the bathroom wall plate are formed through one-time compression molding, and no splicing gap exists; the waterproof base plate adopts a flanging design and is seamlessly spliced with the wall body in an embedded manner to form an integrated waterproof base plate, so that the problem of water leakage is fundamentally solved; and the SMC material is lower in manufacturing cost and can be recycled, so that the trend of green energy conservation is met.
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Description

Technical Field

[0001] The present invention relates to the technical field of energy-saving bathroom installation, and more particularly to an SMC modular integral bathroom system. Background Art

[0002] Modular bathroom solutions involve prefabricating the entire bathroom space, including the chassis, wall panels, ceiling, sanitary ware, hardware, and plumbing, into standardized modules in the factory. These modules are then shipped to the site and quickly assembled like building blocks. Modular bathroom solutions reduce material waste, optimize energy efficiency, and facilitate assembly and transportation.

[0003] Prior art, such as Chinese patent publication number CN 114412238A, discloses a quick-install integrated bathroom and its installation method, which includes floor-mounted components, wall-mounted components, and ceiling-mounted components. After the floor-mounted components are installed, the wall-mounted components are installed, and the bottom of the wall panel is inserted into the first fixing slot on the floor-mounted components. After the ceiling-mounted components are installed, the top of the wall panel is inserted into the second fixing slot on the ceiling-mounted components, ensuring greater stability for the entire bathroom.

[0004] However, in actual use, due to the splicing installation of ground mounting parts and wall mounting parts, there are splicing gaps, which poses a risk of water leakage during use.

[0005] Therefore, it is necessary to propose an SMC modular overall bathroom system to at least partially solve the problems existing in the prior art. Summary of the Invention

[0006] The Summary of the Invention introduces a series of simplified concepts that will be further described in the Detailed Description of the Invention. The Summary of the Invention is not intended to limit the key features and essential features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.

[0007] To at least partially solve the above problems, the present invention provides an SMC modular integrated bathroom system, comprising:

[0008] The waterproof chassis, bathroom floor, bathroom wall panels and bathroom ceiling are made of SMC material. The bathroom floor and bathroom wall panels are formed as one piece, and the bathroom ceiling is installed above the bathroom wall panels. The bathroom floor is installed in the waterproof chassis, and an extension edge is provided on one side of the waterproof chassis, which is embedded in the wall. Water and electricity pipelines are embedded in the bathroom floor, bathroom wall panels and bathroom ceiling.

[0009] Preferably, the bathroom floor, bathroom wall panels and bathroom ceiling panels surround and form an internal bathroom space, and a smart toilet, a mirror cabinet and a shower room are arranged in the internal bathroom space.

[0010] Preferably, the shower room is equipped with a bath seat, a thermal insulation backboard, a non-slip floor, non-slip handrails, a quick-drain floor drain and a warm air ventilation device.

[0011] Preferably, the waterproof chassis includes: a mounting groove, which is arranged at the top of the waterproof chassis, the bathroom base plate is installed in the mounting groove and the connection is filled with sealant; the corners of the mounting groove are set to be rounded, and the bending parts of the bathroom base plate and the bathroom wall panel are also set to be rounded accordingly, and the depth of the mounting groove is greater than the thickness of the bathroom base plate.

[0012] Preferably, a buffer groove is provided in the center of the installation groove, a plurality of buffer seats are evenly provided in the buffer groove, a buffer column assembly is elastically connected in the buffer seat, the bottom end of the buffer column assembly abuts against the bathroom floor, and the top end abuts against the bathroom bottom plate.

[0013] Preferably, the buffer column assembly comprises:

[0014] The upper buffer column is movably connected to the top of the buffer seat and abuts against the bathroom floor. The upper buffer column is set as a T-shaped column; a buffer cavity is set in the center of the upper buffer column that runs through the bottom;

[0015] A lower buffer column, the lower buffer column is movably arranged in the buffer cavity;

[0016] The slip ring, the outer ring of the slip ring is connected to the inner wall of the buffer cavity, the lower buffer column passes through the inner ring of the slip ring, and the upper and lower ends of the slip ring are connected to the lower buffer column and the upper buffer column through spring assemblies.

[0017] Preferably, the lower buffer column includes an upper ball head, a lower ball head and a neck portion, the upper ball head is arranged at the top of the lower buffer column, and a cavity adapted to the upper ball head is arranged in the buffer cavity; the lower ball head is arranged at the bottom end of the lower buffer column, and the lower ball head passes through the through hole at the bottom of the buffer seat and contacts the bathroom floor; the neck portion is arranged on the buffer column body near the lower ball head.

[0018] Preferably, the spring assembly comprises:

[0019] An upper spring support ring is slidably arranged on the inner wall of the buffer cavity, and the inner ring diameter of the upper spring support ring is larger than the diameter of the lower buffer column; a spherical groove is arranged in the center of the upper spring support ring, and the upper ball head is rotatably arranged in the spherical groove without being separated;

[0020] An upper spring, the upper spring being connected between the upper spring support ring and the slip ring;

[0021] A lower spring support ring, the lower spring support ring being slidably connected to the bottom of the buffer cavity;

[0022] The lower spring is connected between the lower spring support ring and the slip ring.

[0023] Preferably, the upper buffer column further includes:

[0024] Side through grooves, multiple side through grooves are evenly arranged on the side of the upper buffer column along the circumferential direction and are connected to the buffer cavity. A clamping groove is correspondingly provided at the position of the upper spring support ring close to the side through grooves;

[0025] The claw support ring is installed in the side through groove;

[0026] The limiting claw is hingedly arranged on the claw support ring, one end of the limiting claw extends into the clamping groove, and the other end is located in the side through groove.

[0027] Preferably, the buffer column assembly further includes an anti-sinking assembly, and the anti-sinking assembly includes:

[0028] An upper magnetic ring, the upper magnetic ring is circumferentially connected to the upper ball head;

[0029] The lower magnetic ring is circumferentially connected to the lower ball head, is located at the connection between the lower ball head and the neck portion, and is arranged below the lower spring support ring;

[0030] A first electromagnetic ring is embedded in the slip ring, a second electromagnetic ring is embedded in the upper spring support ring, and a third electromagnetic ring is embedded in the lower spring support ring. The electromagnetic rings are electrically connected to the controller. When the electromagnetic rings are energized, the first electromagnetic ring and the second electromagnetic ring have an attractive force, the second electromagnetic ring has a repulsive force on the upper magnetic ring, and the third electromagnetic ring has a repulsive force on the lower magnetic ring.

[0031] Preferably, a retaining ring is formed on the top of the buffer seat, and the retaining ring is used to block the limiting claw. A flexible sealing component is provided on the retaining ring, and the flexible sealing component includes:

[0032] A flexible sealing ring is arranged at the center of the retaining ring, and the upper buffer column passes through the center of the flexible sealing ring;

[0033] A first spring seat, the first spring seat is arranged in a first mounting groove on the inner wall of the retaining ring, and a plurality of first mounting grooves are evenly arranged along the circumference of the retaining ring;

[0034] A second spring seat is provided in a second mounting groove on the outer side of the flexible sealing ring, wherein the plurality of second mounting grooves are evenly arranged along the circumference of the flexible sealing ring; the second spring seat is plugged into and slidably engages with the first spring seat, a spring is sleeved on the second spring seat and the first spring seat, and a spring support is provided between the second spring seat and the first spring seat;

[0035] The flexible sealing ring is made of water-expandable silicone. A flange is provided on the top of the flexible sealing ring to cover the gap between the flexible sealing ring and the retaining ring.

[0036] Preferably, a sealing detection component is provided in the lower ball head, and the sealing detection component includes:

[0037] The water collecting chamber is arranged in the lower ball head and is connected to the external environment through multiple overflow holes;

[0038] The liquid level sensor is arranged in the water collecting chamber and is electrically connected to the controller.

[0039] Compared with the prior art, the present invention has at least the following beneficial effects:

[0040] The present invention provides an SMC modular integrated bathroom system, which adopts a modular assembly method, has full water and electricity, does not require brick breaking, is fast to install, and does not disturb others. The main structure of the bathroom (bathroom floor, bathroom wall panels and bathroom roof) is made of SMC material, which has excellent waterproofness and structural strength. The bathroom floor and bathroom wall panels are molded in one step without splicing gaps. The waterproof chassis adopts a flanging design and is seamlessly assembled with the wall to form an integrated waterproof chassis, which fundamentally solves the problem of water leakage. The cost of SMC composite materials is lower than that of traditional bathrooms, and they are recyclable. The production and assembly process is pollution-free, which is in line with the trend of green energy conservation.

[0041] The SMC modular integrated bathroom system described in the present invention, and other advantages, objectives and features of the present invention will be partially reflected in the following description, and will also be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0043] Figure 1 It is a structural schematic diagram of the present invention;

[0044] Figure 2 Schematic diagram of the cross-sectional structure of the buffer seat in the present invention;

[0045] Figure 3 Schematic diagram of the structure of the lower buffer column in the present invention;

[0046] Figure 4 Schematic diagram of the structure of the slip ring in the present invention;

[0047] Figure 5 Schematic diagram of the structure of the limiting claw in the present invention;

[0048] Figure 6 It is a schematic diagram of the cross-sectional structure of the retaining ring in the present invention.

[0049] In the figure: 1. Waterproof chassis; 2. Bathroom base; 3. Bathroom wall panel; 4. Bathroom ceiling; 5. Extension edge; 6. Smart toilet; 7. Mirror cabinet; 8. Shower room; 11. Bath seat; 12. Insulated back panel; 13. Anti-slip floor; 14. Anti-slip handrail; 15. Warm air ventilation system; 21. Mounting slot; 22. Buffer slot; 23. Buffer seat; 31. Upper buffer column; 32. Buffer cavity; 33. Lower buffer column; 34. Slip ring; 35. Upper ball joint; 36. .Lower ball head; 37. Neck reduction; 38. Upper spring support ring; 39. Upper spring; 41. Lower spring support ring; 42. Lower spring; 43. Side through groove; 44. Clamping groove; 45. Claw support ring; 46. Limiting claw; 47. Upper magnetic ring; 48. Lower magnetic ring; 50. Retaining ring; 51. Flexible sealing ring; 52. First spring seat; 53. First mounting groove; 54. Second spring seat; 55. Water collecting chamber; 56. Liquid level sensor; 57. Second mounting groove. DETAILED DESCRIPTION

[0050] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.

[0051] It should be understood that terms such as “having”, “including” and “comprising” used herein do not preclude the existence or addition of one or more other elements or combinations thereof.

[0052] Example 1:

[0053] like Figure 1 As shown, the present invention provides an SMC modular integrated bathroom system, comprising:

[0054] The waterproof chassis 1, bathroom floor panel 2, bathroom wall panel 3 and bathroom ceiling panel 4 are made of SMC material. The bathroom floor panel 2 and bathroom wall panel 3 are integrally formed, and the bathroom ceiling panel 4 is installed above the bathroom wall panel 3; the bathroom floor panel 2 is installed in the waterproof chassis 1, and an extension edge 5 is provided on one side of the waterproof chassis 1, and the extension edge 5 is embedded in the wall; water and electricity pipelines are embedded in the bathroom floor panel 2, bathroom wall panel 3 and bathroom ceiling panel 4.

[0055] The working principle and beneficial effects of the above technical solution are:

[0056] The present invention provides an SMC modular integral bathroom system, which adopts a modular assembly method, has full water and electricity pre-filled, does not require brick breaking, has a fast installation speed, and does not disturb people. The main structure of the bathroom (bathroom floor 2, bathroom wall panels 3 and bathroom roof 4) is made of SMC material. SMC is a composite material composed of resin, fiber reinforcement material and filler, which is made through a high-temperature and high-pressure molding process and has excellent waterproofness and structural strength. The bathroom floor 2 and bathroom wall panels 3 are molded in one step without splicing gaps. The waterproof chassis 1 adopts a flanging design and is seamlessly assembled with the wall to form an integrated waterproof chassis, which fundamentally solves the problem of water leakage. The cost of SMC composite materials is lower than that of traditional bathrooms, and they are recyclable. The production and assembly processes are pollution-free, which is in line with the trend of green energy conservation.

[0057] Example 2:

[0058] like Figure 1 As shown, based on the above embodiment 1, the bathroom base plate 2, bathroom wall panels 3 and bathroom ceiling 4 surround and form an internal bathroom space, in which a smart toilet 6, a mirror cabinet 7 and a shower room 8 are arranged.

[0059] The shower room 8 is provided with a bathing seat 11 , a heat-insulating backboard 12 , a non-slip floor 13 , non-slip handrails 14 , a quick-drain floor drain and a warm air ventilation device 15 .

[0060] The working principle and beneficial effects of the above technical solution are:

[0061] The bathroom system incorporates a smart toilet 6 and bathroom appliances for enhanced user comfort. In terms of space utilization, it emphasizes a compact layout and multifunctional design, integrating toilet and bathing functions to accommodate both large and small units in older homes. The shower cubicle 8 features a bath seat 11, an insulated backrest 12, a non-slip floor 13, non-slip handrails 14, a quick-drain floor drain, and a heated ventilation system 15, making it easy for the elderly to use and enhance their experience. This design can be applied to the renovation of older rural homes, addressing issues such as water supply, drainage, and insulation in rural bathrooms, and increasing age-friendly design to address the aging rural population.

[0062] Example 3:

[0063] like Figure 1 As shown, based on the above-mentioned embodiment 1, the waterproof chassis 1 includes: a mounting groove 21, the mounting groove 21 is arranged at the top of the waterproof chassis 1, the bathroom base plate 2 is installed in the mounting groove 21 and the connection is filled with sealant; the corners of the mounting groove 21 are set to be rounded, and the bending parts of the bathroom base plate 2 and the bathroom wall panel 3 are also set to be rounded accordingly, and the depth of the mounting groove 21 is greater than the thickness of the bathroom base plate 2.

[0064] The working principle and beneficial effects of the above technical solution are:

[0065] A mounting groove 21 is positioned above the waterproof chassis 1. The bottom of the bathroom unit is inserted and mounted within this groove. Sealant is applied to the joint to prevent water from entering the gap between the waterproof chassis 1 and the mounting groove 21, ensuring a tight seal. The corners of the mounting groove 21 are rounded, corresponding to the bend between the bathroom base plate 2 and the bathroom wall panel 3. This rounded corner design effectively reduces stress concentration, ensures connection strength at the bend, and eliminates internal blind spots. The mounting groove 21 is deep enough to surround the bottom of the bathroom wall panel 3, improving structural rigidity.

[0066] Example 4:

[0067] like Figure 1 As shown, on the basis of the above-mentioned embodiment 3, a buffer groove 22 is provided at the center of the installation groove 21, and a plurality of buffer seats 23 are evenly provided in the buffer groove 22. A buffer column assembly is elastically connected in the buffer seat 23, and the bottom end of the buffer column assembly abuts against the bathroom floor, and the top end abuts against the bathroom bottom plate 2.

[0068] The working principle and beneficial effects of the above technical solution are:

[0069] The provision of buffer grooves 22 not only reduces the weight of the waterproof chassis 1, but also ensures structural rigidity through the rational arrangement of the number and position of buffer grooves 22. A buffer seat 23 is provided within the buffer groove 22, and a buffer column assembly is mounted within the buffer seat 23. The buffer column assembly is elastically configured and has a retractable length. The ends of the buffer column assembly abut against the bathroom floor and the bathroom base plate 2. When the bathroom is in use, vibrations are dissipated through the buffer column assembly and transmitted to the bathroom floor, achieving a shock-absorbing effect.

[0070] Example 5:

[0071] like Figure 2-Figure 5 As shown, based on the above embodiment 4, the buffer column assembly includes:

[0072] The upper buffer column 31 is movably connected to the top of the buffer seat 23 and abuts against the bathroom floor 2. The upper buffer column 31 is configured as a T-shaped column. A buffer cavity 32 is provided at the center of the upper buffer column 31 and passes through the bottom.

[0073] A lower buffer column 33 is movably disposed in the buffer cavity 32;

[0074] The outer ring of the slip ring 34 is connected to the inner wall of the buffer cavity 32, the lower buffer column 33 passes through the inner ring of the slip ring 34, and the upper and lower ends of the slip ring 34 are connected to the lower buffer column 33 and the upper buffer column 31 through spring assemblies.

[0075] The working principle and beneficial effects of the above technical solution are:

[0076] The buffer assembly includes an upper buffer column 31 and a lower buffer column 33. The lower buffer column 33 slides within the upper buffer column 31 and passes through the center of the slip ring 34, leaving some room for movement. When the bathroom floor 2 is pressed against the upper buffer column 31, the T-shaped column has a larger contact area, improving the support stability of the bathroom floor 2. The upper buffer column 31 is pressed downward, and the lower buffer column 33 retracts into the upper buffer column 31. The spring assembly above the slip ring 34 stretches and stores energy, achieving the buffering and shock absorption function.

[0077] Example 6:

[0078] like Figure 2-Figure 5 As shown, based on the above-mentioned embodiment 5, the lower buffer column 33 includes an upper ball head 35, a lower ball head 36 and a neck portion 37. The upper ball head 35 is arranged at the top of the lower buffer column 33, and a cavity adapted to the upper ball head 35 is provided in the buffer cavity 32; the lower ball head 36 is arranged at the bottom end of the lower buffer column 33, and the lower ball head 36 passes through the through hole at the bottom of the buffer seat 23 and contacts the bathroom floor; the neck portion 37 is arranged on the column body of the buffer column 33 near the lower ball head 36.

[0079] The spring assembly includes:

[0080] The upper spring support ring 38 is slidably arranged on the inner wall of the buffer cavity 32 and the inner ring diameter of the upper spring support ring 38 is larger than the diameter of the lower buffer column 33; a spherical groove is provided in the center of the upper spring support ring 38, and the upper ball head 35 is rotatably arranged in the spherical groove without being separated;

[0081] Upper spring 39, upper spring 39 is connected between upper spring support ring 38 and slip ring 34;

[0082] A lower spring support ring 41 is slidably connected to the bottom of the buffer cavity 32;

[0083] The lower spring 42 is connected between the lower spring support ring 41 and the slip ring 34 .

[0084] The working principle and beneficial effects of the above technical solution are:

[0085] The upper spring support ring 38 is used to secure the upper spring 39, while the lower spring support ring 41 is used to secure the lower spring 42. A spherical groove is provided at the top of the upper spring support ring 38, and the upper ball head 35 can rotate within the preset range of the spherical groove. When the installation angle of the bathroom base plate 2 and the waterproof chassis 1 deviates, the lower buffer column 33 abuts the bathroom floor, and the upper and lower buffer columns 31 and 33 deflect slightly. The spherical groove 35 and the upper ball head 35 ensure flexible rotation, adapting to different deflection states, ensuring that the top surface of the upper buffer column 31 is in contact with the bathroom base plate 2, and ensuring the shock absorption effect. The upper spring 39 is provided between the upper spring support ring 38 and the slip ring 34, and can provide sufficient elastic force between the upper and lower buffer columns 31 and 33, so that the lower buffer column 33 can be retracted within the upper buffer column 31. When the upper buffer column 31 is pressed downward, it stretches the upper spring 39, achieving tensile energy storage. The lower buffer column 33 is provided with a constricted portion 37 , which is adapted to the lower spring support ring 38 and the bottom opening of the buffer cavity 32 , thereby ensuring flexible deflection of the buffer column assembly.

[0086] Example 7:

[0087] like Figure 2-Figure 5 As shown, based on the above embodiment 6, the upper buffer column 31 further includes:

[0088] Side through grooves 43, multiple side through grooves 43 are evenly arranged along the circumferential direction on the side of the upper buffer column 31 and communicate with the buffer cavity 32, and a clamping groove 44 is correspondingly provided at a position close to the side through grooves 43 on the upper spring support ring 38;

[0089] The claw support ring 45 is installed in the side through groove 43;

[0090] The limiting claw 46 is hingedly provided on the claw support ring 45 , with one end of the limiting claw 46 extending into the card slot 44 and the other end being located in the side through slot 43 .

[0091] The working principle and beneficial effects of the above technical solution are:

[0092] When the upper spring support ring 38 in the upper buffer column 31 slides upward, it pushes one end of the limit claw 46 located in the slot 44 to rotate upward. The limit claw 46 rotates around its hinge point with the claw support ring 45, causing the other end of the limit claw 46 to rotate downward and retract into the side slot 43, thus not hindering the installation of the buffer column assembly and buffer seat 23. After the buffer column assembly and buffer seat 23 are installed, when buffering is in progress, the upper spring support ring 38 can slide slightly, driving the limit claw 36 to rotate slightly. The side slot 43 is larger than the limit claw 46, providing space for the limit claw 46 to rotate.

[0093] When the upper spring support ring 38 in the upper buffer column 31 slides downward, it pushes one end of the limiting claw 46 located in the slot 44 to rotate downward, and the limiting claw 46 rotates around the hinge point with the claw support ring 45, causing the other end of the limiting claw 46 to rotate upward until it contacts the top of the buffer seat 23. The limiting claw 46 is limited, thereby limiting the buffer column assembly.

[0094] Example 8:

[0095] like Figure 2-Figure 5 As shown, based on the above embodiment 7, the buffer column assembly further includes an anti-sinking assembly, and the anti-sinking assembly includes:

[0096] The upper magnetic ring 47 is circumferentially connected to the upper ball head 35;

[0097] The lower magnetic ring 48 is circumferentially connected to the lower ball head 36. The lower magnetic ring 48 is located at the connection between the lower ball head 36 and the neck portion 37 and is disposed below the lower spring support ring 41.

[0098] A first electromagnetic ring is embedded in the slip ring 34, a second electromagnetic ring is embedded in the upper spring support ring 38, and a third electromagnetic ring is embedded in the lower spring support ring 41. The electromagnetic rings are electrically connected to the controller. When the electromagnetic rings are energized, the first electromagnetic ring and the second electromagnetic ring have an attractive force, the second electromagnetic ring has a repulsive force on the upper magnetic ring 47, and the third electromagnetic ring has a repulsive force on the lower magnetic ring 48.

[0099] The working principle and beneficial effects of the above technical solution are:

[0100] After a bathroom system has been used for a period of time, frequent exposure to trampling, water immersion, and other factors can cause local deformation of the bathroom floor 2, leading to localized sinking in areas where support ribs are not installed. The anti-sinking assembly is magnetically driven. After the bathroom floor 2 has been used for a period of time, the controller energizes the electromagnetic rings, making the slip ring 34, upper spring support ring 38, and lower spring support ring 41 magnetic.

[0101] The slip ring 34 has opposite magnetic properties to the upper spring support ring 38. The slip ring 34 attracts the upper spring support ring 38 to slide downward. On the one hand, the upper spring support ring 38 drives the lower buffer column 33 downward, causing the lower ball head 36 to press tightly against the ground, eliminating the gap between the lower ball head 36 and the ground and ensuring the stability of the bottom of the buffer column assembly. On the other hand, the upper spring support ring 38 has the same magnetic properties as the upper magnetic ring 47. The magnetic force pushes the upper ball head 35 toward the center of the upper spring support ring 38, eliminating the rotational gap at the top of the lower buffer column 33 and helping to center the buffer column assembly. On the other hand, when the upper spring support ring 38 moves, it drives the limiting claw 46 to rotate. The outer side of the limiting claw 46 rotates until it contacts the top of the buffer seat 23, limiting the axial position of the buffer column assembly and preventing the buffer column assembly from falling out of the buffer seat 23.

[0102] The slip ring 34 has the same magnetism as the lower spring support ring 41 and has a repulsive force. The slip ring 34 pushes the lower spring support ring 41 to move downward. The lower spring support ring 41 and the lower magnetic ring 48 have the same magnetism as each other and have a repulsive force. The magnetic force pushes the lower ball head 36 toward the center, eliminating the rotational gap at the bottom of the lower buffer column 33 and helping to center the buffer column assembly.

[0103] Through the above-mentioned structural design, the axial installation error and angular installation error of the buffer column assembly are eliminated by magnetic drive, and the buffer column assembly always tends to be in a centered positioning state, so that the buffer column assembly can provide sufficient tension to provide support for the sinking area of the bathroom floor 2, so that the buffer column assembly can flexibly switch between the functions of seismic energy absorption and support and repair of deformation, and realize self-resetting ability during deformation, thereby extending the maintenance cycle and service life of the bathroom system and reducing the cost of use.

[0104] Example 9:

[0105] like Figure 2 、 Figure 6 As shown, based on the above-mentioned embodiment 8, a retaining ring 50 is formed on the top of the buffer seat 23, and the retaining ring 50 is used to block the limiting claw 46. A flexible sealing component is provided on the retaining ring 50, and the flexible sealing component includes:

[0106] A flexible sealing ring 51 is provided at the center of the retaining ring 50 , and the upper buffer column 31 passes through the center of the flexible sealing ring 51 ;

[0107] A first spring seat 52 is provided in a first mounting groove 53 on the inner wall of the retaining ring 50 , wherein a plurality of first mounting grooves 53 are evenly arranged along the circumference of the retaining ring 50 ;

[0108] The second spring seat 54 is disposed in a second mounting groove 57 on the outer side of the flexible sealing ring 51. The plurality of second mounting grooves 57 are evenly arranged along the circumference of the flexible sealing ring 51. The second spring seat 52 is plugged into and slidably engages with the first spring seat 52. Springs are sleeved on the second spring seat 52 and the first spring seat 52, and a spring support is disposed between the second spring seat 52 and the first spring seat 52.

[0109] The flexible sealing ring 51 is made of water-swellable silicone. A flange is provided on the top of the flexible sealing ring 51 to cover the gap between the flexible sealing ring 51 and the retaining ring 50 .

[0110] The working principle and beneficial effects of the above technical solution are:

[0111] The bottom of the retaining ring 50 blocks the movement of the limiting claw 46. When the buffer column assembly and the buffer seat 23 have a small deflection angle, one side of the buffer column assembly applies pressure to the flexible sealing ring 51, causing the first spring seat 52 and then the second spring seat 54 on this side to slide relative to each other, and storing spring energy. On the other side, the buffer column assembly and the flexible sealing ring 51 tend to separate. Under the action of the spring, the first spring seat 52 and then the second spring seat 54 on this side slide relative to each other, squeezing the flexible sealing ring 51 and the buffer column assembly tightly together to ensure the effectiveness of the internal seal. The top of the flexible sealing ring 51 covers the gap between the flexible sealing ring 51 and the retaining ring 50, sealing the top of the retaining ring 50.

[0112] The combination of the flexible sealing ring 51 and the spring ensures that the flexible sealing ring 51 remains in contact with the buffer column assembly even when the buffer column assembly and the buffer seat 23 have a small deflection angle, ensuring a good seal. The flexible sealing ring 51 is made of water-swelling silicone. When water enters the mounting groove 21 of the waterproof chassis 1, the flexible sealing ring expands with water, further filling the sealing gap as it increases in volume, preventing water from entering through the gap between the retaining ring 50 and the buffer column assembly, thereby improving the waterproof performance of the bathroom system.

[0113] Example 10:

[0114] like Figure 2 As shown, based on the above embodiment 9, a sealing detection component is provided in the lower ball head 36, and the sealing detection component includes:

[0115] The water collecting chamber 55 is provided in the lower ball head 36 and is connected to the external environment through a plurality of overflow holes;

[0116] The liquid level sensor 56 is disposed in the water collecting chamber 55 and is electrically connected to the controller.

[0117] The working principle and beneficial effects of the above technical solution are:

[0118] Before installing the waterproof chassis 1 on the ground, the ground must be leveled. If the ground is not flat enough, gaps between the two can cause water to enter through the gap, leading to wastewater accumulation and mold at the bottom of the waterproof chassis 1. A water collection chamber 55 is provided within the lower ball head 36. Water enters the chamber through an overflow hole. A capillary structure can also be provided within the overflow hole to guide water into the chamber 55. A liquid level sensor 56 monitors the water level in the chamber 55. When the water level exceeds a preset value, the system is inspected and cleaned, immediately addressing wastewater accumulation, reducing the risk of mold, and improving the cleanliness of the bathroom system.

[0119] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0120] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0121] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. An SMC modular integrated bathroom system, characterized in that: include: The waterproof chassis (1), the bathroom base plate (2), the bathroom wall plate (3) and the bathroom top plate (4) are made of SMC material, the bathroom base plate (2) and the bathroom wall plate (3) are integrally formed, and the bathroom top plate (4) is installed above the bathroom wall plate (3); the bathroom base plate (2) is installed in the waterproof chassis (1), an extension edge (5) is provided on one side of the waterproof chassis (1), and the extension edge (5) is embedded and connected in the wall; water and electricity pipelines are embedded in the bathroom base plate (2), the bathroom wall plate (3) and the bathroom top plate (4).

2. The SMC modular integrated bathroom system according to claim 1, characterized in that: The bathroom bottom plate (2), bathroom wall plate (3) and bathroom top plate (4) surround and form an internal bathroom space, in which an intelligent toilet (6), a mirror cabinet (7) and a shower room (8) are arranged.

3. The SMC modular integrated bathroom system according to claim 2, characterized in that: The shower room (8) is provided with a bathing seat (11), a heat-insulating backboard (12), an anti-slip floor (13), an anti-slip handrail (14), a quick-draining floor drain and a warm air ventilation device (15).

4. The SMC modular integrated bathroom system according to claim 1, characterized in that: The waterproof chassis (1) comprises: a mounting groove (21), the mounting groove (21) being arranged at the top of the waterproof chassis (1), a bathroom base plate (2) being installed in the mounting groove (21) and a sealing glue being filled at the connection; the corners of the mounting groove (21) are rounded, and the bending parts of the bathroom base plate (2) and the bathroom wall plate (3) are also rounded accordingly, and the depth of the mounting groove (21) is greater than the thickness of the bathroom base plate (2).

5. The SMC modular integrated bathroom system according to claim 4, characterized in that: A buffer groove (22) is provided at the center of the mounting groove (21), a plurality of buffer seats (23) are evenly provided in the buffer groove (22), a buffer column assembly is elastically connected in the buffer seat (23), the bottom end of the buffer column assembly abuts against the bathroom floor, and the top end abuts against the bathroom bottom plate (2).

6. The SMC modular integrated bathroom system according to claim 5, characterized in that: The buffer column assembly includes: An upper buffer column (31), the upper buffer column (31) is movably connected to the top of the buffer seat (23) and abuts against the bathroom bottom plate (2), and the upper buffer column (31) is configured as a T-shaped column; a buffer cavity (32) is provided at the center of the upper buffer column (31) and passes through the bottom; A lower buffer column (33), the lower buffer column (33) is movably disposed in the buffer cavity (32); The outer ring of the slip ring (34) is connected to the inner wall of the buffer cavity (32), the lower buffer column (33) passes through the inner ring of the slip ring (34), and the upper and lower ends of the slip ring (34) are connected to the lower buffer column (33) and the upper buffer column (31) through a spring assembly.

7. The SMC modular integrated bathroom system according to claim 6, characterized in that: The lower buffer column (33) comprises an upper ball head (35), a lower ball head (36) and a constricted neck portion (37). The upper ball head (35) is arranged at the top end of the lower buffer column (33), and a cavity adapted to the upper ball head (35) is arranged in the buffer cavity (32); the lower ball head (36) is arranged at the bottom end of the lower buffer column (33), and the lower ball head (36) passes through the bottom through hole of the buffer seat (23) and contacts the bathroom floor; the constricted neck portion (37) is arranged at the column body of the buffer column (33) near the lower ball head (36).

8. The SMC modular integrated bathroom system according to claim 7, characterized in that: The spring assembly includes: An upper spring support ring (38) is slidably arranged on the inner wall of the buffer cavity (32) and the inner ring diameter of the upper spring support ring (38) is larger than the diameter of the lower buffer column (33); a spherical groove is arranged at the center of the upper spring support ring (38), and the upper ball head (35) is rotatably arranged in the spherical groove and does not separate; An upper spring (39), the upper spring (39) being connected between the upper spring support ring (38) and the slip ring (34); A lower spring support ring (41), the lower spring support ring (41) is slidably connected to the bottom of the buffer cavity (32); A lower spring (42) is connected between the lower spring support ring (41) and the slip ring (34).

9. The SMC modular integrated bathroom system according to claim 8, characterized in that: The upper buffer column (31) also includes: Side through grooves (43), multiple side through grooves (43) are evenly arranged on the side of the upper buffer column (31) along the circumferential direction and communicate with the buffer cavity (32), and a clamping groove (44) is correspondingly provided at a position of the upper spring support ring (38) close to the side through grooves (43); A claw support ring (45), the claw support ring (45) is installed in the side through groove (43); The limiting claw (46) is hingedly arranged on the claw support ring (45), one end of the limiting claw (46) extends into the card slot (44), and the other end is located in the side through slot (43).

10. The SMC modular integrated bathroom system according to claim 9, characterized in that: The buffer column assembly also includes an anti-sinking assembly, which includes: An upper magnetic ring (47), the upper magnetic ring (47) is circumferentially connected to the upper ball head (35); A lower magnetic ring (48), the lower magnetic ring (48) is circumferentially connected to the lower ball head (36), the lower magnetic ring (48) is located at the connection between the lower ball head (36) and the neck portion (37), and is arranged below the lower spring support ring (41); A first electromagnetic ring is embedded in the slip ring (34), a second electromagnetic ring is embedded in the upper spring support ring (38), and a third electromagnetic ring is embedded in the lower spring support ring (41). The electromagnetic rings are electrically connected to the controller. When the electromagnetic rings are energized, the first electromagnetic ring and the second electromagnetic ring have an attractive force, the second electromagnetic ring has a repulsive force on the upper magnetic ring (47), and the third electromagnetic ring has a repulsive force on the lower magnetic ring (48).

Citation Information

Patent Citations

  • Quickly-mounted integral bathroom and mounting method thereof

    CN114412238A

Cited By

  • Waterproof base plate of integral assembly type bathroom

    CN120836953A