Zero point calibration tool for turnover box feeding machine
By designing the zero-point calibration tooling for the box feeder, the tool base and positioning rod are used to quickly calibrate the zero points of the visual working platform and the ground rail working platform, the operation failure caused by the zero-point offset after the power outage of the feeder is solved, and the working accuracy of the equipment is improved.
Patent Information
- Application Number
- CN202510732307.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-08-15
AI Technical Summary
After a long-term power outage of the existing box feeder, the zero point offset causes the equipment to run malfunction, such as box grabbing offset, error scanning position, inability to grab the box cover in the center, offset the silo at the pouring position, and not centering the box on the pallet.
A zero-point calibration tool for the box feeder is designed, including a tool base and a tool positioning rod, which is connected to the ground rail through the ground rail connection surface, and the tool positioning rod is used to quickly calibrate the zero-point position of the visual workbench and the ground rail working platform.
It realizes rapid and accurate calibration of the feeder's zero point, improves the working accuracy of the equipment, and avoids failures during operation.
Smart Images

Figure CN120482775A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a calibration tool, in particular to a zero point calibration tool for a box-turning feeder. Background Art
[0002] The box-turning feeder consists of a ground rail, a robotic arm on the ground rail working platform, a vision guide rail, an industrial camera on the vision working platform, a code scanning mechanism, a cleaning mechanism and a cover-removing mechanism, etc. It completes the work processes of grabbing, scanning, removing covers, turning over boxes, cleaning, closing covers and placing boxes at different work stations. The zero position of the ground rail working platform and the zero position of the vision working platform determine the working starting position of the feeder. The platform is driven by a servo motor, and the encoder of the servo motor used is an incremental encoder. When the equipment is powered off and stopped for a long time, it will cause the zero point to shift, causing the feeder to have problems such as box grabbing offset, code scanning position error, the cover-removing mechanism unable to grab the box cover in the center, the material pouring position offset from the hopper, and the box placement position not being centered on the pallet during operation. Summary of the Invention
[0003] The purpose of the present invention is to provide a zero point calibration tool for a box-turning feeder to solve the technical problems in the prior art. The tool can quickly and accurately calibrate the two zero points of the feeder to ensure the normal operation of the equipment.
[0004] The present invention provides a zero point calibration tool for a box-turning feeder, comprising a tool base and a tool positioning rod. One side of the tool base is provided with a ground rail connecting surface, and the other side of the tool base is provided with a ground rail working platform connecting surface. The tool positioning rod is plugged into and slidably connected to the tool base.
[0005] In the aforementioned zero point calibration tooling of the box feeder, preferably, the tooling base includes a plate body and a tooling positioning rod mounting block, the tooling positioning rod mounting block is fixed at one end of the plate body, and a tooling positioning rod mounting hole is opened on the tooling positioning rod mounting block along its length direction, and the tooling positioning rod is plugged into and slidably connected to the tooling positioning rod mounting hole.
[0006] In the aforementioned zero point calibration tool for the box tipping feeder, preferably, the diameter of the tool positioning rod mounting hole is equal to the diameter of the tool positioning rod, and both ends of the tool positioning rod mounting hole are chamfered.
[0007] In the aforementioned zero point calibration tooling of the box feeder, preferably, a ground rail working platform connecting plate is fixedly provided on one side of the plate body, the ground rail working platform connecting plate is perpendicular to the plate body, a locking hole is provided on the ground rail working platform connecting plate, and one end of the tooling positioning rod mounting block forms a U-shaped connecting surface with the plate body and the ground rail working platform connecting plate, and the U-shaped connecting surface is the ground rail working platform connecting surface.
[0008] In the aforementioned zero point calibration tooling for the box tipping feeder, preferably, the other end of the tooling positioning rod mounting block forms an L-shaped connecting surface with the plate body, the L-shaped connecting surface is the ground rail connecting surface, and a waist-shaped hole is opened on the plate body.
[0009] In the aforementioned zero point calibration tool for the box tipping feeder, preferably, one end of the tool positioning rod is formed with a frustum end, and the rod body of the tool positioning rod is provided with a scale.
[0010] Compared with the prior art, the present invention includes a tool base and a tool positioning rod. One side of the tool base has a ground rail connection surface, and the other side of the tool base has a ground rail work platform connection surface. The tool positioning rod is plugged into and slidably connected to the tool base. The present invention can be connected to the ground rail via the ground rail connection surface, and the zero point position of the visual workbench can be quickly calibrated via the tool positioning rod. The ground rail work platform connection surface can be connected to the ground rail work platform, and the zero point position of the ground rail work platform can be quickly calibrated via the tool positioning rod. Through the use of the present invention, the zero point of the visual work platform and the zero point of the ground rail work platform can be accurately calibrated, thereby improving the working accuracy of the box feeder. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is an axonometric view of the overall structure of the present invention;
[0012] Figure 2 It is an axonometric drawing of the tooling base;
[0013] Figure 3 It is an axonometric drawing of the tooling locating rod;
[0014] Figure 4 This is a schematic diagram of the structure of a ground rail working platform calibrated using the present invention;
[0015] Figure 5 It is a structural schematic diagram of using the present invention to calibrate a visual work platform.
[0016] Explanation of the accompanying reference numerals: tooling base 1, plate body 11, tooling positioning rod mounting block 12, tooling positioning rod mounting hole 13, floor rail working platform connecting plate 14, locking hole 15, waist-shaped hole 16, locking screw 17, tooling positioning rod 2, frustum body end 21, scale 22, limit block 3, floor rail working platform 4, floor rail 5, visual working platform 6. DETAILED DESCRIPTION
[0017] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0018] Embodiments of the present invention: Figure 1-Figure 5 As shown, a zero point calibration tool for a box feeder includes a tool base 1 and a tool positioning rod 2. One side of the tool base 1 has a ground rail connection surface, and the other side of the tool base 1 has a ground rail working platform connection surface. The tool positioning rod 2 is plugged into and slidably connected to the tool base 1.
[0019] The fixture base 1 is connected to the floor rail 5 via the floor rail connection surface, and the fixture positioning rod 2 allows for rapid calibration of the zero point of the visual work platform 6. The fixture base 1 is also connected to the floor rail work platform 4 via the floor rail work platform connection surface, and the fixture positioning rod 2 allows for rapid calibration of the zero point of the floor rail work platform 4. This effectively addresses existing issues that can occur during feeder operation, such as offset box grabbing, incorrect code scanning position, the lid removal mechanism failing to center the box lid, the material dumping position shifting from the silo, and the box placement not being centered on the pallet.
[0020] Specifically, the tooling base 1 includes a plate body 11 and a tooling positioning rod mounting block 12. The tooling positioning rod mounting block 12 is fixed at one end of the plate body 11. A tooling positioning rod mounting hole 13 is opened on the tooling positioning rod mounting block 12 along its length direction. The tooling positioning rod 2 is plugged into and slidably connected to the tooling positioning rod mounting hole 13.
[0021] In this embodiment, the tool positioning rod mounting block 12 is arranged perpendicular to the plate body 11, and the two are integrally formed.
[0022] The diameter of the tool positioning rod mounting hole 13 is equal to the diameter of the tool positioning rod 2. In order to facilitate the connection between the tool positioning rod 2 and the tool positioning rod mounting hole 13, chamfers are preferably processed at both ends of the tool positioning rod mounting hole 13.
[0023] A conical end 21 is formed at one end of the tooling positioning rod 2, and a scale 22 is provided on the rod body of the tooling positioning rod 2. The end face of the conical end 21 is at the 0 scale position, and the scale value gradually increases from the end face of the conical end 21 to the other end of the tooling positioning rod 2.
[0024] Furthermore, a floor rail working platform connecting plate 14 is fixedly provided on one side of the plate body 11. The floor rail working platform connecting plate 14 is perpendicular to the plate body 11, and the floor rail working platform connecting plate 14 is parallel to the tool positioning rod mounting block 12. A locking hole 15 is opened on the floor rail working platform connecting plate 14, and the axis of the locking hole 15 is perpendicular to the axis of the tool positioning rod mounting hole 13.
[0025] One end of the tooling positioning rod mounting block 12 forms a U-shaped connecting surface with the plate body 11 and the ground rail working platform connecting plate 14. The U-shaped connecting surface is the ground rail working platform connecting surface.
[0026] The other end of the tooling positioning rod mounting block 12 forms an L-shaped connecting surface with the plate body 11 , and the L-shaped connecting surface is a ground rail connecting surface. A waist-shaped hole 16 is opened on the plate body 11 .
[0027] The working principle of the present invention is as follows: when calibrating the zero point of the floor rail working platform 4, the offset of the floor rail working platform 4 must first be measured. Then the floor rail working platform 4 is adjusted to the electrical zero position, and the floor rail working platform connection surface of the tooling base 1 is connected to the floor rail working platform 4. Then, a bolt (not shown) is used to thread the locking hole 15, and the end of the bolt is abutted against the floor rail working platform 4, thereby fixing the tooling base 1 on the floor rail working platform 4. At this time, the state is as follows: Figure 4 As shown, first align the conical end 21 of the fixture positioning rod 2 with the stop block 3, read the scale value on the fixture positioning rod 2, and then adjust the position of the floor rail working platform 4 based on the offset value, so that the adjusted displacement of the floor rail working platform 4 is equal to the offset value. The displacement value can be determined by observing the changes in the scale on the fixture positioning rod 2 as the floor rail working platform 4 is adjusted. The adjusted floor rail working platform 4 is at the zero point.
[0028] When calibrating the zero point of the visual work platform 6, first measure the offset of the visual work platform 6. Then adjust the visual work platform 6 to the electrical zero position, then connect the ground rail connection surface of the tooling base 1 to the ground rail 5, and use the locking screw 17 to pass through the waist hole 16 and then thread it into the threaded hole on the end face of the ground rail 5 and tighten it to prevent the tooling base 1 from moving on the ground rail 5. Figure 5 Then, place the conical end 21 of the tooling locating rod 2 in contact with the visual work platform 6. Read the scale value on the tooling locating rod 2 at this point. Then, adjust the position of the visual work platform 6 based on the offset, ensuring that the adjusted displacement of the visual work platform 6 equals the offset. The displacement can be determined by observing the changes in the scale on the tooling locating rod 2 as the visual work platform 6 is adjusted. The adjusted visual work platform 6 is at its zero point.
[0029] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings. The above is only a preferred embodiment of the present invention, but the scope of implementation of the present invention is not limited to what is shown in the drawings. Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which do not exceed the spirit covered by the description and drawings, should be within the scope of protection of the present invention.
Claims
1. A zero point calibration tool for a box feeder, characterized by: The tooling base (1) comprises a tooling positioning rod (2), wherein one side of the tooling base (1) has a ground rail connection surface, and the other side of the tooling base (1) has a ground rail working platform connection surface, and the tooling positioning rod (2) is plugged into and slidably connected to the tooling base (1).
2. The zero point calibration tool for the box feeder according to claim 1 is characterized in that: The tooling base (1) comprises a plate body (11) and a tooling positioning rod mounting block (12), wherein the tooling positioning rod mounting block (12) is fixed to one end of the plate body (11), and a tooling positioning rod mounting hole (13) is provided on the tooling positioning rod mounting block (12) along its length direction, and the tooling positioning rod (2) is plugged into and slidably connected to the tooling positioning rod mounting hole (13).
3. The zero point calibration tool for the box feeder according to claim 2, characterized in that: The diameter of the tool positioning rod mounting hole (13) is equal to the diameter of the tool positioning rod (2), and both ends of the tool positioning rod mounting hole (13) are processed with chamfers.
4. The zero point calibration tool for the box feeder according to claim 3 is characterized in that: A ground rail working platform connecting plate (14) is fixedly provided on one side of the plate body (11), the ground rail working platform connecting plate (14) is perpendicular to the plate body (11), a locking hole (15) is provided on the ground rail working platform connecting plate (14), and one end of the tool positioning rod mounting block (12) forms a U-shaped connecting surface with the plate body (11) and the ground rail working platform connecting plate (14), and the U-shaped connecting surface is the ground rail working platform connecting surface.
5. The zero point calibration tool for the box feeder according to claim 4 is characterized in that: The other end of the tool positioning rod mounting block (12) forms an L-shaped connecting surface with the plate body (11), and the L-shaped connecting surface is the ground rail connecting surface. A waist-shaped hole (16) is provided on the plate body (11).
6. The zero point calibration tool for the box feeder according to claim 1, characterized in that: A truncated cone end (21) is formed at one end of the tool positioning rod (2), and a scale (22) is provided on the rod body of the tool positioning rod (2).
Citation Information
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