Wind power flange double-station ring rolling device and using method thereof

By designing a wind power flange double-station roller ring device, the automatic loading and unloading and clamping of the motor and hydraulic rod are used to achieve automatic loading and unloading and clamping, the problem of manually adjusting the fixed size of the hoisting flange ring in the prior art is solved, and the working efficiency and safety are improved.

CN120502644AInactive Publication Date: 2025-08-19SHANXI TIANBAO GRP CO LTD

Patent Information

Application Number
CN202510983836.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-17
Publication Date
2025-08-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing roller roller device needs to manually adjust the fixed size when hoisting the flange ring, resulting in low working efficiency and insufficient safety.

Method used

A wind power flange double-station roller ring device is designed, including a conveying device, a transfer device and a clamping device. It realizes automatic loading and unloading and clamping through a motor drive sprocket and hydraulic rod, and combines the mandrel module and the distance measuring module for dimension adjustment and measurement.

Benefits of technology

The automated loading and unloading and lifting process is realized, which improves work efficiency, ensures operational safety, and reduces manual adjustment time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wind power flange double-station ring rolling device and a using method thereof, and relates to the technical field of ring rolling devices.The wind power flange double-station ring rolling device is characterized in that the wind power flange double-station ring rolling device comprises two conveying devices used for conveying ring materials and outputting finished products and comprises a fixing plate, and the two sides of the fixing plate are fixedly connected with supporting plates and a transferring device respectively; and a lead screw is rotationally connected to the position, close to the upper portion, of the inner side wall of the supporting frame, a first sliding block is in threaded connection with the inner side wall of the lead screw, and a second telescopic rod is fixedly connected to the bottom end of the first sliding block. And by arranging the transfer device, adjustment can be conducted at any time according to the size of the workpiece, a user does not need to move the transfer device to one side to conduct manual adjustment, and therefore the working time of the user is greatly saved, and the working efficiency of the user is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of ring rolling devices, and more particularly to a double-station ring rolling device for a wind power flange and a method for using the same. Background Art

[0002] The ring rolling machine has the advantages of small equipment tonnage, large processing range and high material utilization. Ring rolling (also known as ring rolling, ring rolling, hole expansion, and ring rolling) is a plastic processing technology that uses a ring rolling machine (also known as a ring rolling machine, ring rolling machine, and hole expansion machine) to make the ring produce continuous local plastic deformation, thereby achieving wall thickness reduction, diameter expansion, and cross-sectional profile forming. This process is suitable for the production of annular mechanical parts of various shapes and sizes, such as bearing rings, gear rings, flanges, hubs, thin-walled cylindrical parts, wind power flanges, high-neck flanges and other seamless annular forgings. After processing, the workpiece temperature is high and needs to be transported away by a sling.

[0003] Although the existing technology uses a ring rolling machine to process ring materials into flange rings, the existing ring rolling machines need to be manually adjusted in advance when hoisting, and can only hoist flanges of fixed sizes, which leads to low work efficiency and easily causes personal injury, making safety not guaranteed. Therefore, those skilled in the art provide a wind power flange double-station ring rolling device and a method of use thereof to solve the problems raised in the above background technology.

[0004] Therefore, in order to solve the above technical problems, the present application proposes a wind power flange double-station ring rolling device and a method of using the same. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a double-station ring rolling device for wind power flanges and a method for using the same.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a double-station ring rolling device for a wind turbine flange, comprising: Two conveying devices, used for conveying the ring material and outputting the finished product, including a fixed plate, two sides of the fixed plate are fixedly connected to the support plate, and the two support plates are fixedly connected to the first telescopic rod on one side close to the middle of the fixed plate; A transfer device for laterally transporting workpieces includes a support frame, an inner side wall of the support frame is rotatably connected to a screw rod at an upper position, an inner side wall of the screw rod is threadedly connected to a first slider, and a bottom end of the first slider is fixedly connected to a second telescopic rod; A gripping device for gripping and conveying a workpiece, comprising a housing, a fixed plate fixedly connected to the bottom end of the inner side wall of the housing, four second sliders arranged in a circumferential array on the side wall of the fixed plate, one side of each of the four second sliders being fixedly connected to a connecting frame, and the inner side walls of the four connecting frames being rotatably connected to clamping blocks; The ring rolling device is used for rolling ring materials, and comprises a placing plate, an operating frame is fixedly connected to the middle of the top of the placing plate, and a driving device for driving the ring rolling is arranged inside the operating frame.

[0007] Preferably: the movable end of the first telescopic rod is fixedly connected to a fixing frame, a plurality of rotating rollers are provided in a linear array at the top end of the inner wall of the fixing frame, a plurality of sprockets are provided in a linear array at the top end of the fixing frame, a mounting frame is fixedly connected to the front side of the top end of the fixing frame, and a first motor is fixedly connected to the bottom end of the mounting frame.

[0008] Preferably: a second motor is fixedly connected to the upper position of one side of the support frame, the output end of the second motor passes through one side of the support frame and is fixedly connected to one end of the screw rod, the first slider is slidably connected to the top of the inner wall of the support frame, and the movable end of the second telescopic rod is fixedly connected to the middle of the top of the shell.

[0009] Preferably: a turntable is rotatably connected to the middle part of the top of the fixed disk, four connecting rods are arranged in a circular array on the top of the turntable, the tops of the second sliders on both sides of the top of the fixed disk are respectively fixedly connected to fixed blocks, a first hydraulic rod is fixedly connected between the two fixed blocks, four sleeves are respectively arranged in a circular array at the upper position of the side wall of the shell, springs are respectively provided on the inner side walls of the four sleeves, and sliding rods are respectively slidably connected to the inner side walls of the four sleeves.

[0010] Preferably: a driving module is fixedly connected to the front middle portion of the bottom inner side wall of the operating frame, adjustment modules are rotatably connected to both sides of the front middle portion of the top end of the operating frame, a slide rail is fixedly connected to the inner side wall of the operating frame, a core shaft module is slidably connected to the front side of the inner side wall of the slide rail, a height adjustment module is slidably connected to the rear side of the inner side wall of the slide rail, a first ranging module is slidably provided on one side of the height adjustment module, an angle measurement module is provided on the front side of the adjustment module close to the other side of the operating frame, and a second ranging module is provided at the front end of the core shaft module.

[0011] Preferably, the driving device includes a second hydraulic rod and a third hydraulic rod, the movable end of the second hydraulic rod passes through the slide rail and is fixedly connected to the rear end of the height adjustment module, and the movable end of the third hydraulic rod is fixedly connected to the front end of the core shaft module.

[0012] Preferably, the output end of the first motor is fixedly connected to the middle of the sprocket located on the front side of the top of the fixed frame, several side walls of the sprocket are connected by a chain, and several rotating rollers respectively pass through the bottom end of the inner side wall of the fixed frame and are fixedly connected to the middle of the bottom end of several sprockets.

[0013] Preferably: the other ends of the four connecting rods are rotatably connected to the top ends of the four second sliders, the other ends of the four sliding rods are rotatably connected to the top ends of the four clamping blocks, one ends of the four sleeves are rotatably connected to the side walls of the shell, and the four second sliders are slidably connected to the side walls of the fixed disk.

[0014] Preferably: a method for using a double-station ring rolling device for a wind power flange, comprising the following steps: S1. Place the ring material on the fixed plate, adjust the telescopic distance of the first telescopic rod so that the rotating roller in the fixed frame contacts the surface of the ring material, and then use the first motor to drive the sprocket to rotate, so that the sprocket drives the rotating roller to rotate, thereby realizing the feeding operation of the ring material; S2. After the ring material is conveyed to the placement plate, the first hydraulic rod is retracted so that the clamping block is located in the inner ring of the ring material. After the four clamping blocks are completely in the inner ring of the ring material, the first hydraulic rod is extended so that the second slider moves outward. At the same time, the turntable drives the four connecting rods to rotate synchronously, thereby extending the four connecting frames. At this time, the clamping block contacts the inner wall of the ring material, and under the action of the spring in the sleeve, the clamping block and the inner wall of the ring material are tightly fitted to prevent the workpiece from loosening. S3. After clamping is completed, the second telescopic rod is retracted, and the second motor drives the screw to rotate, so that the first slider slides along the top of the inner wall of the support frame, moves the second telescopic rod as a whole to the top of the shell, and extends the second telescopic rod so that the workpiece is sleeved on the side wall of the core shaft module. At this time, the first hydraulic rod is retracted to release the pressure of the clamping block on the workpiece, and the shell is retracted as a whole to prepare for the next conveying; S4. After the ring material falls on the core shaft module, the wind turbine flange is gradually rolled through the cooperation between the core shaft module and the driving module. During the working process, the diameter of the flange ring is adjusted by the driving module, and the height of the flange ring is adjusted by the height adjustment module. At the same time, since the movable end of the height adjustment module is fixedly connected to the first distance measuring module, the height of the height adjustment module can be calculated by the first distance measuring module, thereby measuring the height of the flange ring, and the rotation angle of the adjustment module is measured according to the angle measurement module. At the same time, the distance between the core shaft module and the driving module can be detected by the second distance measuring module, thereby measuring the width of the flange ring. Finally, the data can be summarized to calculate the various dimensions of the flange ring; S5. After the flange ring is manufactured, the operations of S2, S3 and S1 are performed in sequence. The manufactured flange ring can be placed in the conveying device to realize automatic loading and unloading and lifting.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, a conveying device is provided, the ring material is placed on a fixed plate, and the telescopic distance of the first telescopic rod is adjusted so that the rotating roller in the fixed frame contacts the surface of the ring material. At this time, the first motor is used to drive the sprocket to rotate, so that the sprocket drives the rotating roller to rotate, and the feeding operation of the ring material is realized by utilizing the fit between multiple rotating rollers and the side wall of the workpiece, and through the drive of the sprocket, the autonomous loading and unloading of the workpiece is effectively realized, which improves work efficiency and also ensures the safety of the staff during operation.

[0016] 2. In the present invention, a transfer device is provided. After the ring material is conveyed to the placement plate, the first hydraulic rod is retracted so that the clamping block is located in the inner ring of the ring material. After the four clamping blocks completely enter the inner ring of the ring material, the first hydraulic rod is extended to move the second slider outward. At the same time, the turntable will drive the four connecting rods to rotate synchronously, thereby extending the four connecting frames. At this time, the clamping block contacts the inner wall of the ring material, and under the action of the spring in the sleeve, the clamping block fits tightly against the inner wall of the ring material, so that the workpiece will not loosen. The device can be adjusted at any time according to the size of the workpiece without the user having to move it aside for manual adjustment, thereby greatly saving the user's working time and greatly improving the user's work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the conveying device in the present invention; Figure 3 Schematic diagram of the structure of the ring rolling device in the present invention; Figure 4 This is a schematic structural diagram of the clamping device in the present invention: Figure 5 It is a front view structural schematic diagram of the clamping device in the present invention; Figure 6 It is a schematic diagram of the top structure of the clamping device in the present invention.

[0018] 1. Conveying device; 101. Fixed plate; 102. Rotating roller; 103. First motor; 104. Mounting frame; 105. Support plate; 106. First telescopic rod; 107. Sprocket; 108. Fixed frame; 2. Transfer device; 201. Support frame; 202. Screw; 203. First slider; 204. Second motor; 205. Second telescopic rod; 206. Housing; 207. First hydraulic rod; 208. Fixed plate; 209. Fixed block; 2010. Turntable; 2011. Connecting rod; 2012, clamping block; 2013, connecting frame; 2014, second slider; 2015, sleeve; 2016, spring; 2017, slide rod; 3, ring rolling device; 301, placement plate; 302, operating frame; 303, slide rail; 304, second hydraulic rod; 305, height adjustment module; 306, core shaft module; 307, driving module; 308, adjustment module; 309, third hydraulic rod; 3010, first distance measurement module; 3011, second distance measurement module; 3012, angle measurement module. DETAILED DESCRIPTION

[0019] Example 1

[0020] like Figure 1-Figure 2 As shown, the present invention provides a wind turbine flange double-station ring rolling device and a method of using the same, comprising: The two conveying devices 1 are used for conveying the ring materials and outputting the finished products, including a fixed plate 101, with support plates 105 fixedly connected on both sides of the fixed plate 101, and the two support plates 105 are fixedly connected to the first telescopic rod 106 on one side near the middle of the fixed plate 101.

[0021] The movable end of the first telescopic rod 106 is fixedly connected to a fixing frame 108, a plurality of rotating rollers 102 are provided in a linear array at the top end of the inner wall of the fixing frame 108, a plurality of sprockets 107 are provided in a linear array at the top end of the fixing frame 108, a mounting frame 104 is fixedly connected to the front side of the top end of the fixing frame 108, and a first motor 103 is fixedly connected to the bottom end of the mounting frame 104.

[0022] It should be noted that, by setting up the conveying device 1, the ring material is placed on the fixed plate 101, and the telescopic distance of the first telescopic rod 106 is adjusted so that the rotating roller 102 in the fixed frame 108 contacts the surface of the ring material. At this time, the first motor 103 is used to drive the sprocket 107 to rotate, so that the sprocket 107 drives the rotating roller 102 to rotate, thereby realizing the feeding operation of the ring material. By utilizing the fit of multiple rotating rollers 102 and the side wall of the workpiece and driven by the sprocket 107, the autonomous loading and unloading of the workpiece is effectively realized, which improves the work efficiency and also ensures the safety of the staff during operation. The output end of the first motor 103 is fixedly connected to the middle of the sprocket 107 located on the front side of the top of the fixed frame 108, and the side walls of several sprockets 107 are connected by chains. Several rotating rollers 102 pass through the bottom end of the inner wall of the fixed frame 108 and are fixedly connected to the middle of the bottom end of several sprockets 107.

[0023] The ring material is placed on the fixed plate 101, and the telescopic distance of the first telescopic rod 106 is adjusted so that the rotating roller 102 in the fixed frame 108 contacts the surface of the ring material. At this time, the first motor 103 is used to drive the sprocket 107 to rotate, so that the sprocket 107 drives the rotating roller 102 to rotate, thereby realizing the feeding operation of the ring material.

[0024] Example 2

[0025] like Figure 3-Figure 6 As shown, the present invention provides a wind turbine flange double-station ring rolling device and a method of using the same, comprising: The transfer device 2 is used for horizontal transport of workpieces and includes a support frame 201. The inner wall of the support frame 201 is rotatably connected to a screw rod 202 at the upper position. The inner wall of the screw rod 202 is threadedly connected to a first slider 203. The bottom end of the first slider 203 is fixedly connected to a second telescopic rod 205.

[0026] It should be noted that after the clamping is completed, the second telescopic rod 205 is retracted, and the second motor 204 will drive the screw 202 to rotate, so that the first slider 203 slides along the top of the inner wall of the support frame 201, and the second telescopic rod 205 is moved as a whole to the top of the shell 206, and the second telescopic rod 205 is extended, so that the core shaft module 306 passes through the middle hollow part of the flange ring. At this time, the first hydraulic rod 207 is retracted to release the pressure of the clamping block 2012 on the workpiece, and the shell 206 is retracted as a whole to prepare for the next transportation. By horizontally transporting the workpiece, the labor intensity of the staff can be effectively reduced and the production efficiency can be improved.

[0027] The clamping device is used to clamp and convey the workpiece, including a shell 206, a fixed plate 208 is fixedly connected to the bottom end of the inner wall of the shell 206, and four second sliders 2014 are arranged in a circular array on the side wall of the fixed plate 208. One side of the four second sliders 2014 is respectively fixedly connected to a connecting frame 2013, and the inner walls of the four connecting frames 2013 are respectively rotatably connected to clamping blocks 2012.

[0028] It should be noted that, by setting up the transfer device 2, after the ring material is conveyed to the placement plate 301, the first hydraulic rod 207 is retracted so that the clamping block 2012 is located in the inner ring of the ring material. After the four clamping blocks 2012 completely enter the inner ring of the ring material, the first hydraulic rod 207 is extended so that the second slider 2014 moves outward. At the same time, the turntable 2010 will drive the four connecting rods 2011 to rotate synchronously, thereby moving the four connecting frames 2013 outward. At this time, the clamping block 2012 contacts the inner wall of the ring material, and under the action of the spring 2016 in the sleeve 2015, the clamping block 2012 is tightly fitted with the inner wall of the ring material, so that the workpiece will not loosen, so that the device can be adjusted at any time according to the size of the workpiece without the user having to move it aside and then adjust it manually, thereby greatly saving the user's working time and greatly improving the user's work efficiency. The ring rolling device 3 is used to roll the ring material, and includes a placement plate 301. The middle part of the top of the placement plate 301 is fixedly connected to an operating frame 302. The operating frame 302 is internally provided with a driving device for driving the ring rolling.

[0029] A second motor 204 is fixedly connected to the upper side of the support frame 201. The output end of the second motor 204 passes through one side of the support frame 201 and is fixedly connected to one end of the screw rod 202. The first slider 203 is slidingly connected to the top of the inner wall of the support frame 201. The movable end of the second telescopic rod 205 is fixedly connected to the middle of the top of the shell 206.

[0030] A turntable 2010 is rotatably connected to the middle of the top of the fixed disk 208, and four connecting rods 2011 are arranged in a circular array on the top of the turntable 2010. The tops of the second sliders 2014 on both sides of the top of the fixed disk 208 are fixedly connected to fixed blocks 209 respectively, and the first hydraulic rod 207 is fixedly connected between the two fixed blocks 209. Four sleeves 2015 are arranged in a circular array on the upper side walls of the shell 206, and springs 2016 are respectively provided on the inner walls of the four sleeves 2015, and sliding rods 2017 are respectively slidably connected to the inner walls of the four sleeves 2015.

[0031] A driving module 307 is fixedly connected to the front middle part of the bottom inner wall of the operating frame 302, and adjustment modules 308 are rotatably connected to both sides of the front middle part of the top of the operating frame 302. A slide rail 303 is fixedly connected to the inner wall of the operating frame 302, and a core shaft module 306 is slidably connected to the front side of the inner wall of the slide rail 303. A height adjustment module 305 is slidably connected to the rear side of the inner wall of the slide rail 303. A first ranging module 3010 is slidably provided on one side of the height adjustment module 305, an angle measurement module 3012 is provided on the front side of the adjustment module 308 near the other side of the operating frame 302, and a second ranging module 3011 is provided at the front end of the core shaft module 306.

[0032] The driving device includes a second hydraulic rod 304 and a third hydraulic rod 309 . The movable end of the second hydraulic rod 304 passes through the slide rail 303 and is fixedly connected to the rear end of the height adjustment module 305 . The movable end of the third hydraulic rod 309 is fixedly connected to the front end of the core shaft module 306 .

[0033] The other ends of the four connecting rods 2011 are rotatably connected to the top ends of the four second sliders 2014 respectively, the other ends of the four sliding rods 2017 are rotatably connected to the top ends of the four clamping blocks 2012 respectively, one ends of the four sleeves 2015 are rotatably connected to the side walls of the shell 206 respectively, and the four second sliders 2014 are slidably connected to the side walls of the fixed plate 208 respectively.

[0034] After the ring material is conveyed to the placing plate 301, the first hydraulic rod 207 is retracted so that the clamping block 2012 is located in the inner ring of the ring material. After the four clamping blocks 2012 completely enter the inner ring of the ring material, the first hydraulic rod 207 is extended so that the second slider 2014 moves outward. At the same time, the turntable 2010 will drive the four connecting rods 2011 to rotate synchronously, thereby extending the four connecting frames 2013. At this time, the clamping block 2012 contacts the inner wall of the ring material, and under the action of the spring 2016 in the sleeve 2015, the clamping block 2012 is tightly fitted with the inner wall of the ring material, so that the workpiece will not loosen. After the clamping is completed, the second telescopic rod 205 is retracted, and the second motor 204 will drive the screw rod 202 The first slider 203 is rotated so that the first slider 203 slides along the top of the inner wall of the support frame 201, and the second telescopic rod 205 is moved as a whole to the top of the shell 206, and the second telescopic rod 205 is extended so that the workpiece is sleeved on the side wall of the core shaft module 306. At this time, the first hydraulic rod 207 is retracted to release the pressure of the clamping block 2012 on the workpiece, and the shell 206 is retracted as a whole to prepare for the next conveying. After the ring material falls on the core shaft module 306, the wind turbine flange is gradually rolled through the cooperation between the core shaft module 306 and the drive module 307. During the operation, the diameter of the flange ring is adjusted by the drive module 307, and the height of the flange ring is adjusted by the height adjustment module 305.

[0035] Example 3

[0036] like Figures 1-6 As shown, the present invention provides a method for using a double-station ring rolling device for a wind turbine flange, comprising the following steps: S1. Place the ring material on the fixed plate 101 and adjust the telescopic distance of the first telescopic rod 106 so that the rotating roller 102 in the fixed frame 108 contacts the surface of the ring material. At this time, the first motor 103 drives the sprocket 107 to rotate, so that the sprocket 107 drives the rotating roller 102 to rotate, thereby realizing the feeding operation of the ring material; S2. After the ring material is conveyed to the placement plate 301, the first hydraulic rod 207 is retracted so that the clamping block 2012 is located in the inner ring of the ring material. After the four clamping blocks 2012 completely enter the inner ring of the ring material, the first hydraulic rod 207 is extended so that the second slider 2014 moves outward. At the same time, the turntable 2010 drives the four connecting rods 2011 to rotate synchronously, thereby extending the four connecting frames 2013. At this time, the clamping block 2012 contacts the inner wall of the ring material and, under the action of the spring 2016 in the sleeve 2015, the clamping block 2012 is tightly fitted to the inner wall of the ring material, so that the workpiece will not loosen. S3. After the clamping is completed, the second telescopic rod 205 is retracted, and the second motor 204 drives the screw rod 202 to rotate, so that the first slider 203 slides along the top of the inner wall of the support frame 201, and the second telescopic rod 205 is moved as a whole to the top of the shell 206. The second telescopic rod 205 is extended so that the workpiece is placed on the side wall of the core shaft module 306. At this time, the first hydraulic rod 207 is retracted to release the pressure of the clamping block 2012 on the workpiece, and the shell 206 is retracted as a whole to prepare for the next conveying. S4. After the ring material falls on the core shaft module 306, the wind turbine flange is gradually rolled through the cooperation between the core shaft module 306 and the driving module 307, so that the core shaft module 306 squeezes the inner diameter of the flange ring. During the operation, the diameter of the flange ring is adjusted by the driving module 307, and the height of the flange ring is adjusted by the height adjustment module 305. The movable end of the height adjustment module 305 moves downward to squeeze the height of the flange ring. At the same time, since the movable end of the height adjustment module 305 is fixedly connected to the first distance measuring module 3010, the height of the height adjustment module 305 can be calculated by the first distance measuring module 3010, thereby measuring the height of the flange ring, and measuring the rotation angle of the adjustment module 308 according to the angle measurement module 3012. At the same time, the distance between the core shaft module 306 and the driving module 307 can be detected by the second distance measuring module 3011, thereby measuring the width of the flange ring. Finally, the data can be summarized to calculate the various dimensions of the flange ring. S5. After the flange ring is manufactured, the operations of S2, S3 and S1 are performed in sequence, and the manufactured flange ring can be placed in the conveying device 1 to realize automatic loading and unloading and hoisting.

[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A double-station ring rolling device for wind turbine flanges, characterized by: include: Two conveying devices (1) for conveying ring materials and outputting finished products, comprising a fixed plate (101), wherein both sides of the fixed plate (101) are respectively fixedly connected to support plates (105), and the two support plates (105) are respectively fixedly connected to a first telescopic rod (106) on one side close to the middle of the fixed plate (101); A transfer device (2) for laterally transporting workpieces comprises a support frame (201), wherein the inner side wall of the support frame (201) is rotatably connected to a screw rod (202) at an upper position, the inner side wall of the screw rod (202) is threadedly connected to a first slider (203), and the bottom end of the first slider (203) is fixedly connected to a second telescopic rod (205); A clamping device for clamping and conveying a workpiece, comprising a housing (206), wherein the bottom end of the inner side wall of the housing (206) is fixedly connected to a fixed disk (208), and the side wall of the fixed disk (208) is provided with four second sliders (2014) in a circumferential array, wherein one side of the four second sliders (2014) is respectively fixedly connected to a connecting frame (213), and the inner side walls of the four connecting frames (2013) are respectively rotatably connected to clamping blocks (212); The ring rolling device (3) is used for rolling the ring material, and comprises a placement plate (301). An operating frame (302) is fixedly connected to the middle of the top of the placement plate (301). A driving device for driving the ring rolling is provided inside the operating frame (302).

2. A wind turbine flange double-station ring rolling device according to claim 1, characterized in that: The movable end of the first telescopic rod (106) is fixedly connected to a fixing frame (108); a plurality of rotating rollers (102) are provided in a linear array at the top end of the inner wall of the fixing frame (108); a plurality of sprockets (107) are provided in a linear array at the top end of the fixing frame (108); a mounting frame (104) is fixedly connected to the front side of the top end of the fixing frame (108); and a first motor (103) is fixedly connected to the bottom end of the mounting frame (104).

3. A wind turbine flange double-station ring rolling device according to claim 1, characterized in that: A second motor (204) is fixedly connected to an upper position on one side of the support frame (201); an output end of the second motor (204) passes through one side of the support frame (201) and is fixedly connected to one end of the screw rod (202); the first slider (203) is slidably connected to the top end of the inner wall of the support frame (201); and the movable end of the second telescopic rod (205) is fixedly connected to the middle portion of the top end of the housing (206).

4. A wind turbine flange double-station ring rolling device according to claim 1, characterized in that: The middle part of the top of the fixed disk (208) is rotatably connected to a rotating disk (2010), and the top of the rotating disk (2010) is provided with four connecting rods (2011) in a circumferential array. The tops of the second sliding blocks (2014) located on both sides of the top of the fixed disk (208) are respectively fixedly connected to fixed blocks (209), and a first hydraulic rod (207) is fixedly connected between the two fixed blocks (209). Four sleeves (2015) are respectively provided in a circumferential array at the upper position of the side wall of the shell (206), and the inner wall of each sleeve (2015) is provided with a spring (216), and the inner wall of each sleeve (2015) is also slidably connected to a sliding rod (217).

5. A wind turbine flange double-station ring rolling device according to claim 1, characterized in that: A driving module (307) is fixedly connected to the front middle portion of the bottom inner wall of the operating frame (302); adjustment modules (308) are rotatably connected to both sides of the front middle portion of the top of the operating frame (302); a slide rail (303) is fixedly connected to the inner wall of the operating frame (302); a core shaft module (306) is slidably connected to the front inner wall of the slide rail (303); a height adjustment module (305) is slidably connected to the rear inner wall of the slide rail (303); a first distance measuring module (3010) is slidably provided on one side of the height adjustment module (305); an angle measuring module (3012) is provided on the front side of the adjustment module (308) near the other side of the operating frame (302); and a second distance measuring module (3011) is provided on the front end of the core shaft module (306).

6. A wind turbine flange double-station ring rolling device according to claim 1, characterized in that: The driving device comprises a second hydraulic rod (304) and a third hydraulic rod (309), wherein the movable end of the second hydraulic rod (304) passes through the slide rail (303) and is fixedly connected to the rear end of the height adjustment module (305), and the movable end of the third hydraulic rod (309) is fixedly connected to the front end of the core shaft module (306).

7. A wind turbine flange double-station ring rolling device according to claim 2, characterized in that: The output end of the first motor (103) is fixedly connected to the middle of the sprocket (107) located at the front side of the top of the fixed frame (108), and the side walls of the plurality of sprockets (107) are connected by a chain. The plurality of rotating rollers (102) respectively penetrate the bottom end of the inner side wall of the fixed frame (108) and are fixedly connected to the middle of the bottom end of the plurality of sprockets (107).

8. The double-station ring rolling device for wind turbine flanges according to claim 4, characterized in that: The other ends of the four connecting rods (2011) are respectively rotatably connected to the top ends of the four second sliders (2014), the other ends of the four sliding rods (2017) are respectively rotatably connected to the top ends of the four clamping blocks (2012), one ends of the four sleeves (2015) are respectively rotatably connected to the side walls of the shell (206), and the four second sliders (2014) are respectively slidably connected to the side walls of the fixed disk (208).

9. The method for using the double-station ring rolling device for wind turbine flanges according to claim 1, characterized in that: The following steps are involved: S1. Place the ring material on the fixed plate (101), adjust the telescopic distance of the first telescopic rod (106), so that the rotating roller (102) in the fixed frame (108) contacts the surface of the ring material, and then use the first motor (103) to drive the sprocket (107) to rotate, so that the sprocket (107) drives the rotating roller (102) to rotate, thereby realizing the feeding operation of the ring material; S2. After the ring material is conveyed onto the placement plate (301), the first hydraulic rod (207) is retracted so that the clamping block (2012) is located in the inner ring of the ring material. After the four clamping blocks (2012) completely enter the inner ring of the ring material, the first hydraulic rod (207) is extended so that the second slider (2014) moves outward. At the same time, the turntable (2010) drives the four connecting rods (2011) to rotate synchronously, thereby extending the four connecting frames (2013). At this time, the clamping block (2012) contacts the inner wall of the ring material, and under the action of the spring (2016) in the sleeve (2015), the clamping block (2012) is tightly fitted with the inner wall of the ring material, so that the workpiece does not become loose. S3. After the clamping is completed, the second telescopic rod (205) is retracted, and the second motor (204) drives the screw rod (202) to rotate, so that the first slider (203) slides along the top of the inner wall of the support frame (201), and the second telescopic rod (205) is moved as a whole to the top of the shell (206), and the second telescopic rod (205) is extended so that the workpiece is sleeved on the side wall of the core shaft module (306). At this time, the first hydraulic rod (207) is retracted to release the pressure of the clamping block (2012) on the workpiece, and the shell (206) is retracted as a whole to prepare for the next conveying; S4. After the ring material falls on the core shaft module (306), the wind turbine flange is gradually rolled by the cooperation between the core shaft module (306) and the driving module (307). During the working process, the diameter of the flange ring is adjusted by the driving module (307), and the height of the flange ring is adjusted by the height adjustment module (305). At the same time, since the movable end of the height adjustment module (305) is fixedly connected to the first distance measuring module (3010), the height of the height adjustment module (305) can be calculated by the first distance measuring module (3010), thereby measuring the height of the flange ring, and the rotation angle of the adjustment module (308) is measured according to the angle measuring module (3012). At the same time, the distance between the core shaft module (306) and the driving module (307) can be detected by the second distance measuring module (3011), thereby realizing the measurement of the width of the flange ring. Finally, the data can be summarized to calculate the various dimensions of the flange ring; S5. After the flange ring is manufactured, the operations of S2, S3 and S1 are performed in sequence, and the manufactured flange ring can be placed in the conveying device (1) to realize automatic loading and unloading and hoisting.

Citation Information

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