Full-automatic crushing and detecting all-in-one machine for grain particle materials

By designing a fully automatic crushing and detection machine, using blade lifting and inner wall cleaning structure, the problem of incomplete grain crushing is solved, and the uniformization of grain samples and automation of inspection is realized, unmanned, and the detection efficiency and fairness of results are improved.

CN120559264AActive Publication Date: 2025-08-29SINOGRAIN CHENGDU STORAGE RESEARCH INSTITUTE CO LTD

Patent Information

Application Number
CN202511046940.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-08-29
Estimated Expiration
2045-07-29

AI Technical Summary

Technical Problem

In the prior art, it is difficult to automate grain crushing treatment, resulting in some grain being located at a higher position in the crushing box or being adhered to the inner wall and unable to be completely broken, affecting the detection efficiency and fair results.

Method used

A fully automatic crushing and detection machine for grain pellet materials is designed, including fixed capacity module, hunching machine module, microwave heating and moisture measurement module, crushing module, weighing and loading module, centrifugal tube module, opening and closing bottle cap module and detection module. The blade lifting structure and inner wall cleaning structure are adopted to ensure that the crushed blade can be lifted and cleaned and completely crushed grain.

Benefits of technology

The automation and unmanned grain crushing process have been achieved, the detection efficiency has been improved, the uniformity of grain samples and the fairness of test results have been ensured, and the influence of human factors has been reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic crushing and detecting all-in-one machine for grain particle materials, which relates to the technical field of detection and comprises a constant volume module, a rice huller module, a microwave heating and moisture measuring module and the like. The constant volume module is used for transferring raw grains sampled at the upper stage, carrying out constant volume treatment through a container with a fixed volume and discarding redundant raw grains, and the rice huller module is used for carrying out hulling treatment on the raw grains, carrying the hulled raw grains and then transferring the unhulled raw grains to the microwave heating and moisture measuring module through the manipulator module; all modules from raw grain feeding to result detection are integrated; and the mechanical arm is used for transition, so that full-automatic operation from raw grain receiving to result output is successfully realized. Materials at different positions in the crushing box can be crushed through the crushing module, so that the contact area is larger during extraction of mycotoxins and heavy metals in the grains, and corresponding food safety index detection is more accurate during detection.
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Description

Technical Field

[0001] The present invention relates to the field of detection technology, in particular to a fully automatic grain particle material crushing and detection integrated machine. Background Art

[0002] In the grain storage industry, the content of mycotoxins and heavy metals in grain is tested. The detection of mycotoxins and heavy metals in grain is carried out according to standards. The detection process covers multiple links such as crushing, mixing, quantitative weighing, liquid addition, vibration extraction, separation, pipetting, dilution, incubation and detection. The crushing link plays an indispensable and key role in the detection of the content of mycotoxins and heavy metals in grain, which can improve the release efficiency of the detection substance. The crushing process can crush the intact grain particles, so that the contact surface of mycotoxins and heavy metals is larger during extraction. After crushing and mixing, the composition of the grain sample can be made more uniform. In the existing technology, heavy metal and mycotoxin detection mainly relies on manual operation of each single machine for detection. The sample preparation and processing steps are complicated, the labor intensity is high, there are human factors, the degree of automation is low, the inspection efficiency is low, it cannot guarantee that all tests should be carried out, and the chemical reagents have an impact on human health. Develop a fully automatic crushing and testing machine for grain purchasing, which can automate and unmanned the entire process of sample processing from crushing, quantitative weighing, liquid addition, vibration extraction, separation, pipetting, dilution, incubation to physical and chemical index testing, eliminate the influence of human factors, improve inspection efficiency, and achieve the goal of fair, just and open inspection results.

[0003] The technical difficulty in the existing technology is that the automation of raw grain crushing is difficult and time-consuming. Therefore, solving the crushing problem is the key to realizing heavy metal and mycotoxin detection. When crushing, the grain needs to be placed inside the crushing box, but the crushing blades inside the crushing box are generally arranged at the bottom of the crushing box. Some grains located at a higher position of the crushing box are not easy to be crushed, or the grains located at a higher position need to sink to the bottom of the crushing box before they can be crushed by the crushing blades. It is troublesome to completely crush the grains at various positions in the crushing box, and some grains are more adhered to the inner wall of the crushing box. When there is a gap between the crushing blade and the inner wall of the crushing box, the end of the crushing blade cannot touch the grain on the inner wall of the crushing box, so that the grain on the inner wall of the crushing box cannot be completely crushed. Summary of the Invention

[0004] The purpose of the present invention is to provide an all-in-one machine for fully automatic crushing and detection of grain particles, so as to solve the problem proposed in the above-mentioned background technology of realizing full-process automation and unmanned detection of physical and chemical indicators, and further solve the problem that some grains located at a higher position of the crushing box are not easy to be crushed, or the grains located at a higher position need to sink to the bottom of the crushing box before they can be crushed by the crushing blades, and it is troublesome to completely crush the grains at various positions in the crushing box, and some grains are more adhered to the inner wall of the crushing box. When there is a gap between the crushing blade and the inner wall of the crushing box, the end of the crushing blade cannot touch the grain on the inner wall of the crushing box, so that the grain on the inner wall of the crushing box cannot be completely crushed.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A fully automatic grain particle material crushing and detection integrated machine, comprising a volume control module, a rice hulling machine module, a microwave heating and moisture measurement module, a crushing module, a weighing and feeding module, a centrifuge tube module, a bottle cap opening and closing module, a detection module, and a manipulator module;

[0007] The constant volume module is used to undertake the transfer of raw grains sampled by the upper level, perform constant volume processing through a fixed volume container, and discard the excess raw grains. If the raw grain is rice, the raw grain with shells is transferred to the rice huller module through the manipulator module; if the raw grain is not rice, the manipulator module directly transfers it to the microwave heating and moisture measurement module;

[0008] The rice huller module is used to hull the raw grains, receive the hulled raw grains, and then transfer them to the microwave heating and moisture measurement module through the manipulator module;

[0009] The microwave heating and moisture measurement module is used to detect the moisture content of the raw grain. If the moisture content exceeds the set moisture threshold, the raw grain is transferred to the corresponding heating part of the microwave heating and moisture measurement module through the manipulator module for microwave heating and drying, so that the moisture content of the raw grain after heating and drying is lower than the set moisture threshold; then the raw grain is transferred to the crushing module through the manipulator module;

[0010] The crushing module is used to crush the raw grains. After the crushing is completed, the crushed powder sample is transferred to the weighing and feeding module through the manipulator module;

[0011] The weighing and loading module is used to weigh the powdered sample after crushing, and then enter the loading station, the manipulator module grabs the large centrifuge tube to the bottle cap opening station, and performs the bottle cap opening operation through the bottle cap opening and closing module, and then the manipulator module takes the large centrifuge tube with the bottle cap opened to the weighing and loading area, and the weighing and loading module accurately weighs the corresponding grams into the large centrifuge tube. After the weighing is completed, the residue in the large centrifuge tube after weighing is cleaned; the manipulator module grabs the weighed large centrifuge tube to the bottle cap opening station, and performs the bottle cap closing operation through the bottle cap opening and closing module, and then the manipulator module grabs the large centrifuge tube with the bottle cap closed to the detection module;

[0012] The detection module is used to perform corresponding food safety index detection on the detection sample in the large centrifuge tube.

[0013] As a preferred technical solution of the present invention, the crushing module includes a fixed seat, a driving motor is installed inside the fixed seat, a rotating shaft is provided at the output end of the driving motor, and a crushing box is installed at the end of the driving motor, the rotating shaft passes through the interior of the crushing box, a crushing blade is installed in the middle of the rotating shaft and located inside the crushing box, the top of the crushing box is provided with an upper cover, the cylindrical surface of the rotating shaft is provided with a blade lifting structure for adjusting the height of the crushing blade, the blade lifting structure includes a first matching groove arranged vertically, the first matching groove is opened inside the rotating shaft, and an intermediate gasket is sleeved inside the first matching groove of the rotating shaft. A second matching groove is provided in the middle of the intermediate gasket, and the cross-sectional shape of the second matching groove is adapted to the cross-sectional shape of the rotating shaft. The upper end of the intermediate gasket is threadedly connected to the first nut, and the crushing blade is fixedly installed between the intermediate gasket and the first nut. A fixed block is welded in the middle of the upper cover, and an intermediate rod is welded to the bottom end of the fixed block. The axis of the intermediate rod is aligned with the axis of the rotating shaft, and the lower end of the intermediate rod passes through the middle of the intermediate gasket and the end face of the rotating shaft. The middle of the intermediate gasket is threadedly connected to the intermediate rod, and the inside of the intermediate gasket is slidably connected to the inside of the rotating shaft. The intermediate gasket and the crushing blade rise and fall synchronously, and the material inside the crushing box is crushed by the rising and falling crushing blade.

[0014] As a preferred technical solution of the present invention, a first threaded hole is provided in the middle of the intermediate gasket, and a first threaded section is provided at the lower end of the cylindrical surface of the intermediate rod. The first threaded hole of the intermediate gasket is threadedly connected to the first threaded section of the intermediate rod, and the cylindrical surface of the intermediate rod is a smooth surface located below the fixed column, and the middle of the intermediate gasket is rotatably connected to the smooth surface of the intermediate rod.

[0015] As a preferred technical solution of the present invention, a fixing column is provided at the end of the rotating shaft, a limiting hole is opened at the top end of the rotating shaft, the shape of the bottom end of the fixing column is adapted to the shape inside the limiting hole, and the limiting hole and the fixing column cooperate to prevent deformation inside the first fitting groove of the rotating shaft. The middle rod is rotatably connected to the inside of the fixing column, which can prevent the middle gasket equipped with the crushing blade from falling off, and further prevent the crushing blade from damaging the components in the crushing box.

[0016] As a preferred technical solution of the present invention, limiting blocks are integrally provided on both sides of the bottom end of the fixing column, and the positions of the limiting blocks are adapted to the positions of the first fitting grooves. External threads are provided at the end of the rotating shaft, and a second nut is provided at the end of the rotating shaft. The second nut is adapted to the external threads of the rotating shaft, and the second nut is used to fix the fixing column at the end of the rotating shaft.

[0017] As a preferred technical solution of the present invention, the shapes of the two limiting blocks are arranged in a "son" shape. The distance between the tips of the bottom ends of the two limiting blocks, the diameter of the external threads of the rotating shaft, and the diameter of the fixing column decrease from large to small. The limiting blocks are used to drive the position of the second nut. By relatively rotating the rotating shaft and the middle rod, the middle gasket at the crushing blade can be lifted while rotating, and the crushing blade can crush the materials at different positions in the crushing box.

[0018] As a preferred technical solution of the present invention, an inner wall cleaning structure is provided between the upper end of the middle rod and the inner wall of the crushing box. The inner wall cleaning structure includes a second threaded section opened on the upper end of the cylindrical surface of the middle rod. A fixing cover is threadedly connected to the outside of the second threaded section. The surface of the fixing cover is hollowed out. A second threaded hole is opened in the middle of the fixing cover, and the second threaded hole of the fixing cover is threadedly connected to the second threaded section of the middle rod. A circle of reserved grooves is opened at the bottom end of the side wall of the fixing cover, and a circle of cleaning pieces is welded at the bottom end of the side wall of the fixing cover and at the edge of the reserved groove. The cleaning pieces are in contact with the inner wall of the crushing box, and the cleaning pieces are used to clean the inner wall of the crushing box.

[0019] As a preferred technical solution of the present invention, the thread rotation direction of the first threaded section is opposite to the thread rotation direction of the second threaded section, and the crushing blade and the fixing cover approach or move away from each other, and the rotation direction of the crushing blade is the same as the rotation direction of the fixing cover.

[0020] As a preferred technical solution of the present invention, two square blocks are welded at the top end of the fixing column, two square grooves are opened at the top end of the fixing cover, the positions of the two square blocks and the positions of the two square grooves are adapted, and the square blocks are slidably connected to the square grooves.

[0021] As a preferred technical solution of the present invention, a circle of spacer blocks is welded to the inner wall of the crushing box, the spacer blocks and cleaning sheets are arranged in a ring array, the spacer blocks are in the shape of a triangular prism, the cleaning sheets are slidably connected to the spacer blocks, and the cleaning sheets are made of deformable metal material. The cleaning sheets separated at the spacer blocks are used to knock on the inner wall of the crushing box.

[0022] As a preferred technical solution of the present invention, rotating pins are provided on the top of both sides of the fixed seat, the driving motor is connected to the fixed seat through the rotating pins, a fixing hoop is provided at the contact point between the crushing box and the upper cover, a filter screen is placed on the top of the crushing box, the filter screen is located between the upper cover and the crushing box, and can be rotated synchronously with the fixed cover through the fixing column, so that the cleaning sheet of the fixed cover can clean the inside of the crushing box, thereby preventing the material from adhering to the inner wall of the crushing box and causing incomplete crushing by the crushing blade.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] A blade lifting structure is provided, which utilizes the relative rotation of the rotating shaft and the middle rod, so that the middle gasket at the crushing blade can be raised and lowered while rotating. The crushing blade can crush the materials at different positions in the crushing box;

[0025] The second nut and the fixing column of the blade lifting structure can limit the lifting height of the middle gasket, thereby preventing the middle gasket with the crushing blade from falling off, thereby preventing the crushing blade from damaging the components in the crushing box;

[0026] An inner wall cleaning structure is provided, which can rotate synchronously with the fixed cover through the fixed column, so that the cleaning sheet of the fixed cover can clean the inside of the crushing box, avoiding the material adhering to the inner wall of the crushing box and causing incomplete crushing by the crushing blade;

[0027] The crushing blade and the fixed cover are moved closer or farther away from each other, so that the materials at different positions on the inner wall of the crushing box can be cleaned;

[0028] The cleaning sheet is made of deformable metal, so when the cleaning sheet rotates relative to the spacer block, the cleaning sheet repeatedly strikes the inner wall of the crushing box, and the material that has not fallen off the inner wall of the crushing box can be dropped to the bottom of the crushing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] To facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0030] Figure 1 This is a main structure diagram of a fully automatic grain particle material crushing and detection integrated machine of the present invention;

[0031] Figure 2 This is a schematic diagram of the interior of a crushing box of a fully automatic grain particle crushing and detection integrated machine according to the present invention;

[0032] Figure 3 This is a schematic diagram of the blade lifting structure of a fully automatic grain particle material crushing and detection integrated machine of the present invention;

[0033] Figure 4 This is a schematic diagram of the interior of a rotating shaft of a fully automatic grain particle material crushing and detection integrated machine according to the present invention;

[0034] Figure 5 This is a schematic diagram of the second nut and fixing column of a fully automatic grain particle material crushing and detection integrated machine of the present invention;

[0035] Figure 6 This is a schematic diagram of the disassembly of the fixed column and the second nut of the fully automatic crushing and detection integrated machine for grain particles of the present invention;

[0036] Figure 7 This is a schematic diagram of the inner wall cleaning structure of a fully automatic grain particle material crushing and detection integrated machine of the present invention;

[0037] Figure 8 This is a schematic diagram of a square block and square slot of a fully automatic grain particle material crushing and detection integrated machine of the present invention;

[0038] Figure 9 This is a schematic diagram of a cleaning sheet and a spacer block of a fully automatic grain particle material crushing and detection integrated machine according to the present invention;

[0039] Figure 10 This is a schematic diagram of the overall structure of a fully automatic grain particle material crushing and detection integrated machine of the present invention.

[0040] In the figure: 1. fixing seat; 2. driving motor; 3. crushing box; 4. rotating pin; 5. upper cover; 6. crushing blade; 7. blade lifting structure; 8. inner wall cleaning structure; 9. filter screen; 10. rotating shaft; 71. intermediate gasket; 72. first nut; 73. first matching groove; 74. second nut; 75. fixing column; 76. intermediate rod; 77. fixing block; 78. second matching groove; 79. limiting block; 710. limiting hole; 711. first threaded hole; 712. first threaded section; 81. second threaded section; 82. fixing cover; 83. second threaded hole; 84. square block; 85. cleaning sheet; 86. reserved groove; 87. square groove; 88. spacer block. DETAILED DESCRIPTION

[0041] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0042] Example 1: Figure 10 As shown, a fully automatic crushing and detection integrated machine for grain particles includes a constant volume module A01, a rice hulling machine module A02, a microwave heating and moisture measurement module A03, a crushing module A04, a weighing and feeding module A05, a centrifuge tube module A06, a bottle cap opening and closing module A07, a detection module A08 and a robot module A09.

[0043] The volume control module A01 receives raw grain from the upper sampling station, processes it in a fixed-volume container, and discards any excess grain. If the raw grain is rice, the robot module A09 transfers the hulled grain to the rice huller module A02. If the raw grain is not rice, the robot module A09 transfers it directly to the microwave heating and moisture measurement module A03. The centrifuge tube module A06 includes a storage area and several large 50ml centrifuge tubes installed therein.

[0044] The rice huller module A02 is used to shell the raw grains, receive the shelled raw grains, and then transfer them to the microwave heating and moisture measurement module A03 through the robot module A09.

[0045] The microwave heating and moisture measurement module A03 is used to detect the moisture content of the raw grain. If the moisture content exceeds 15%, it will be transferred to the corresponding heating part of the microwave heating and moisture measurement module through the robot module A09 for microwave heating and drying, so that the moisture content of the raw grain after heating and drying is less than 15%; then it will be transferred to the crushing module A04 through the robot module A09.

[0046] The crushing module A04 is used to crush the raw grains. After the crushing is completed, the crushed powder sample is transferred to the weighing and feeding module A05 through the robot module A09; the crushing module A04 crushes the raw grains to achieve more than 99% passing through a 20-mesh sieve.

[0047] The weighing and loading module A05 is used to weigh the crushed powdered sample, and then enter the loading station. The robot module A09 grabs the large centrifuge tube to the bottle cap opening station, and performs the bottle cap opening operation through the bottle cap opening and closing module A07. Then the robot module A09 takes the large centrifuge tube with the bottle cap opened to the weighing and loading area. The weighing and loading module A05 accurately weighs 5 grams into the large centrifuge tube. After weighing is completed, the residue in the large centrifuge tube after weighing is cleaned; the robot module A09 grabs the weighed large centrifuge tube to the bottle cap opening station, and performs the bottle cap closing operation through the bottle cap opening and closing module A07. Then the robot module A09 grabs the large centrifuge tube with the bottle cap closed to the detection module A08.

[0048] The detection module A08 is used to test the corresponding food safety indicators of the test samples in the large centrifuge tube, including mycotoxins and heavy metals.

[0049] Example 2: Please refer to Figures 1-6As shown, the crushing module A04 includes a fixed base 1, a driving motor 2 is installed inside the fixed base 1, and a rotating pin 4 is provided on the top of both sides of the fixed base 1. The driving motor 2 is connected to the fixed base 1 through the rotating pin 4. The driving motor 2 can rotate around the rotating pin 4 of the fixed base 1, so that after the crushing is completed, the driving motor 2 and the crushing box 3 can be tilted to dump out the materials in the crushing box 3, and a bolt for rotating the driving motor 2 can be installed on the top of the fixed base 1 at ordinary times to prevent the driving motor 2 from rotating when it does not need to rotate. A rotating shaft 10 is provided at the output end of the driving motor 2, and a crushing box 3 is installed at the end of the driving motor 2. The rotating shaft 10 runs through the interior of the crushing box 3, and the middle of the rotating shaft 10 is located inside the crushing box 3. Equipped with a crushing blade 6, the crushing box 3 is fixedly installed at the end of the shell of the driving motor 2, and the output shaft of the driving motor 2 drives the rotating shaft 10 to rotate, so that the rotating shaft 10 drives the crushing blade 6 to rotate inside the crushing box 3, so that the material to be crushed can be crushed. The top of the crushing box 3 is provided with an upper cover 5, and the contact point between the crushing box 3 and the upper cover 5 is provided with a fixing hoop. The crushing box 3 and the upper cover 5 are fixed by the fixing hoop to prevent the material from splashing when the crushing blade 6 crushes the material. A filter screen 9 is placed on the top of the crushing box 3, and the filter screen 9 is located between the upper cover 5 and the crushing box 3. When the material needs to be discharged, the filter screen 9 can be placed on the top of the crushing box 3, and the crushing box 3 and the filter screen 9 are fixed by the fixing hoop. The qualified materials that have been crushed can be screened out from the inside of the filter screen 9. The cylindrical surface of the rotating shaft 10 is provided with a blade lifting structure 7 for adjusting the height of the crushing blade 6. The blade lifting structure 7 includes a first matching groove 73 arranged vertically. The first matching groove 73 is opened in the interior of the rotating shaft 10. An intermediate gasket 71 is sleeved inside the first matching groove 73 of the rotating shaft 10. A second matching groove 78 is opened in the middle of the intermediate gasket 71. The cross-sectional shape of the second matching groove 78 is adapted to the cross-sectional shape of the rotating shaft 10. The upper end of the intermediate gasket 71 is threadedly connected with a first nut 72. The crushing blade 6 is fixedly installed between the intermediate gasket 71 and the first nut 72. Since a quadrilateral groove is opened in the middle of the crushing blade 6, the intermediate gasket 71 is placed in the quadrilateral groove. , and the intermediate gasket 71 is adapted to the quadrilateral groove of the crushing blade 6, and the crushing blade 6 is fixed to the intermediate gasket 71 by the first nut 72, so that the intermediate gasket 71 can rotate synchronously with the crushing blade 6, and a fixing block 77 is welded in the middle of the upper cover 5, and an intermediate rod 76 is welded at the bottom end of the fixing block 77, the axis of the intermediate rod 76 is aligned with the axis of the rotating shaft 10, and the lower end of the intermediate rod 76 passes through the middle of the intermediate gasket 71 and the end face of the rotating shaft 10. When the rotating shaft 10 drives the crushing blade 6 to rotate, the intermediate rod 76 located in the middle of the rotating shaft 10 can rotate relative to the rotating shaft 10, the middle of the intermediate gasket 71 is threadedly connected to the intermediate rod 76, and the interior of the intermediate gasket 71 is slidably connected to the interior of the rotating shaft 10,The intermediate gasket 71 and the crushing blade 6 rise and fall synchronously, and the material inside the shredding box 3 is crushed by the rising and falling crushing blade 6. Since the intermediate rod 76 rotates relative to the rotating shaft 10 and the intermediate gasket 71, the thread of the intermediate rod 76 and the intermediate gasket 71 drive the intermediate gasket 71 to rise and fall along the inside of the first matching groove 73, so that the crushing blade 6 rotates along with the rotating shaft 10 and the crushing blade 6 also rises and falls, thereby crushing different layers of material and crushing the material more thoroughly.

[0050] See also Figure 4-Figure 6 When the locking cam 75 is in the unlocked position, the locking cam 75 is in the unlocked position, and the first locking cam 75 is in the unlocked position, so that the locking cam 75 can be unlocked.

[0051] See also Figure 5 As shown, a fixing column 75 is provided at the end of the rotating shaft 10, and a limiting hole 710 is opened at the top of the rotating shaft 10. The shape of the bottom end of the fixing column 75 is adapted to the shape inside the limiting hole 710. After the fixing column 75 is placed on the top of the rotating shaft 10, the top of the rotating shaft 10 is adapted to the fixing column 75. The limiting hole 710 cooperates with the fixing column 75 to prevent deformation inside the first matching groove 73 of the rotating shaft 10. Since the first matching groove 73 is opened in the middle of the rotating shaft 10, the installation of the fixing column 75 can reduce the deformation in the middle of the rotating shaft 10. The intermediate rod 76 is connected to the internal rotation of the fixing column 75, and the intermediate rod 76 does not affect the rotation of the fixing column 75 with the rotating shaft 10.

[0052] See also Figure 5 and Figure 6As shown, limiting blocks 79 are integrally provided on both sides of the bottom end of the fixing column 75, and the position of the limiting block 79 is adapted to the position of the first matching groove 73. The limiting block 79 of the fixing column 75 can be placed inside the first matching groove 73 of the rotating shaft 10, thereby reducing the deformation of the first matching groove 73. The end of the rotating shaft 10 is provided with an external thread, and the end of the rotating shaft 10 is provided with a second nut 74, which is adapted to the external thread of the rotating shaft 10. The fixing column 75 is placed inside the limiting hole 710, and then the second nut 74 is screwed into the end of the rotating shaft 10. The second nut 74 is used to fix the fixing column 75 to the end of the rotating shaft 10.

[0053] See also Figure 6 The second nut 74 is fixed to the cam 76 and the second nut 74 is fixed to the cam 76. The cam 76 is fixed to the cam 76 and the second nut 74 is fixed to the cam 76.

[0054] See also Figure 6-Figure 9As shown, an inner wall cleaning structure 8 is provided between the upper end of the intermediate rod 76 and the inner wall of the crushing box 3. The inner wall cleaning structure 8 includes a second threaded section 81 opened at the upper end of the cylindrical surface of the intermediate rod 76. The external thread of the second threaded section 81 is connected to a fixed cover 82. The surface of the fixed cover 82 is hollowed out. After the fixed cover 82 is hollowed out, the material put in can fall into the bottom end of the crushing box 3. A second threaded hole 83 is opened in the middle of the fixed cover 82, and the second threaded hole 83 of the fixed cover 82 is threadedly connected to the second threaded section 81 of the intermediate rod 76, so that the intermediate rod 76 can rotate relative to the first nut 72. Two square blocks 84 are welded to the top of the fixing column 75, and two square grooves 87 are opened on the top of the fixing cover 82. The positions of the two square blocks 84 are adapted to the positions of the two square grooves 87. The square block 84 is slidably connected to the square groove 87, and the fixing column 75 is connected to the The fixed cover 82 rotates in the same direction, and the fixed cover 82 and the middle gasket 71 approach or move away from each other. A circle of reserved grooves 86 are provided at the bottom end of the side wall of the fixed cover 82 of the middle rod 76, and a circle of cleaning sheets 85 are welded at the bottom end of the side wall of the fixed cover 82 and at the edge of the reserved grooves 86. The cleaning sheets 85 are in contact with the inner wall of the crushing box 3, and the cleaning sheets 85 are used to clean the inner wall of the crushing box 3. When the fixed cover 82 rotates, the cleaning sheets 85 on the edge of the fixed cover 82 can be driven to clean some materials adhering to the inner wall of the crushing box 3. The materials adhering to the inside of the crushing box 3 enter the bottom of the fixed cover 82 from the reserved grooves 86, and the materials at different positions of the inner wall of the crushing box 3 can be cleaned, and the materials can be crushed more thoroughly, especially the materials on the side walls.

[0055] See also Figure 6 and Figure 8 As shown, the thread rotation direction of the first thread segment 712 is opposite to that of the second thread segment 81, and the crushing blade 6 and the fixed cover 82 are close to or away from each other, and the rotation direction of the crushing blade 6 is the same as the rotation direction of the fixed cover 82. When the crushing blade 6 enters the fixed cover 82, it can crush the materials cleaned on the inner wall of the crushing box 3. The fixed column 75 can rotate synchronously with the fixed cover 82, so that the cleaning sheet 85 of the fixed cover 82 can clean the inside of the crushing box 3, thereby preventing the inner wall of the crushing box 3 from adhering to the materials and causing incomplete crushing by the crushing blade 6.

[0056] See also Figure 9As shown, a circle of spacer blocks 88 are welded to the inner wall of the crushing box 3, and the spacer blocks 88 and the cleaning sheets 85 are arranged in a ring array. The spacer blocks 88 are in the shape of a triangular prism. The cleaning sheets 85 are slidably connected to the spacer blocks 88. When the fixing cover 82 rotates, the cleaning sheets 85 can make contact with the inner wall of the crushing box 3, thereby cleaning the inner wall of the crushing box 3. The cleaning sheets 85 are made of deformable metal material. The cleaning sheets 85 separated at the spacer blocks 88 are used to knock on the inner wall of the crushing box 3, and the cleaning sheets 85 can be used to intermittently contact with the spacer blocks 88. The deformed cleaning sheets 85 can knock on the inner wall of the crushing box 3, thereby vibrating the material on the inner wall of the crushing box 3 and dropping it to the bottom end of the crushing box 3. As a result, when the cleaning sheet 85 rotates relative to the spacer blocks 88, the cleaning sheet 85 repeatedly knocks on the inner wall of the crushing box 3, and the material that has not fallen off the inner wall of the crushing box 3 can fall to the bottom end of the crushing box 3.

[0057] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic grain granular material crushing and detection integrated machine, comprising a volume control module, a rice hulling machine module, a microwave heating and moisture measurement module, a crushing module, a weighing and feeding module, a centrifuge tube module, a bottle cap opening and closing module, a detection module, and a manipulator module; characterized by: The constant volume module is used to undertake the transfer of raw grains sampled by the upper level, perform constant volume processing through a fixed volume container, and discard the excess raw grains. If the raw grain is rice, the raw grain with shells is transferred to the rice huller module through the manipulator module; if the raw grain is not rice, the manipulator module directly transfers it to the microwave heating and moisture measurement module; The rice huller module is used to hull the raw grains, receive the hulled raw grains, and then transfer them to the microwave heating and moisture measurement module through the manipulator module; The microwave heating and moisture measurement module is used to detect the moisture content of the raw grain. If the moisture content exceeds the set moisture threshold, the raw grain is transferred to the corresponding heating part of the microwave heating and moisture measurement module through the manipulator module for microwave heating and drying, so that the moisture content of the raw grain after heating and drying is lower than the set moisture threshold; then the raw grain is transferred to the crushing module through the manipulator module; The crushing module is used to crush the raw grains. After the crushing is completed, the crushed powder sample is transferred to the weighing and feeding module through the manipulator module; The weighing and loading module is used to weigh the powdered sample after crushing, and then enter the loading station, the manipulator module grabs the large centrifuge tube to the bottle cap opening station, and performs the bottle cap opening operation through the bottle cap opening and closing module, and then the manipulator module takes the large centrifuge tube with the bottle cap opened to the weighing and loading area, and the weighing and loading module accurately weighs the corresponding grams into the large centrifuge tube. After the weighing is completed, the residue in the large centrifuge tube after weighing is cleaned; the manipulator module grabs the weighed large centrifuge tube to the bottle cap opening station, and performs the bottle cap closing operation through the bottle cap opening and closing module, and then the manipulator module grabs the large centrifuge tube with the bottle cap closed to the detection module; The detection module is used to perform corresponding food safety index detection on the detection sample in the large centrifuge tube.

2. The fully automatic crushing and detecting machine for grain particles according to claim 1 is characterized in that: The crushing module includes a fixed seat. A driving motor is installed inside the fixed seat. A rotating shaft is provided at the output end of the driving motor, and a crushing box is installed at the end of the driving motor. The rotating shaft penetrates through the inside of the crushing box. Crushing blades are installed in the middle of the rotating shaft and inside the crushing box. A top cover is provided at the top of the crushing box. A blade lifting structure for adjusting the height of the crushing blades is provided on the cylindrical surface of the rotating shaft. The blade lifting structure includes a first fitting groove arranged vertically, which is opened inside the rotating shaft. An intermediate gasket is sleeved inside the first fitting groove of the rotating shaft. A second fitting groove is opened in the middle of the intermediate gasket. The cross-sectional shape of the second fitting groove is adapted to the cross-sectional shape of the rotating shaft. A first nut is threadedly connected to the upper end of the intermediate gasket. The crushing blades are fixedly installed between the intermediate gasket and the first nut. A fixed block is welded in the middle of the top cover, and an intermediate rod is welded to the bottom end of the fixed block. The axis of the intermediate rod is aligned with the axis of the rotating shaft. The lower end of the intermediate rod penetrates through the middle of the intermediate gasket and the end face of the rotating shaft. The middle of the intermediate gasket is threadedly connected to the intermediate rod. The inside of the intermediate gasket is slidably connected to the inside of the rotating shaft. The intermediate gasket and the crushing blades are lifted and lowered synchronously. The materials inside the crushing box are crushed by the lifted and lowered crushing blades.

3. The fully automatic crushing and detecting machine for grain particles according to claim 2, characterized in that: A first threaded hole is opened in the exact middle of the intermediate gasket. A first threaded section is opened at the lower end of the cylindrical surface of the intermediate rod. The first threaded hole of the intermediate gasket is threadedly connected to the first threaded section of the intermediate rod. And the cylindrical surface of the intermediate rod at the position below the fixed column is a smooth surface. The middle of the intermediate gasket is rotatably connected to the smooth surface of the intermediate rod.

4. The fully automatic crushing and detecting machine for grain particles according to claim 3 is characterized in that: A fixed column is provided at the end of the rotating shaft. A limiting hole is opened at the top of the rotating shaft. The shape of the bottom end of the fixed column is adapted to the shape inside the limiting hole. The limiting hole and the fixed column cooperate to prevent deformation inside the first fitting groove of the rotating shaft. The intermediate rod is rotatably connected to the inside of the fixed column.

5. The fully automatic crushing and detecting machine for grain particles according to claim 4 is characterized in that: Limiting blocks are integrally provided on both sides of the bottom end of the fixed column. And the position of the limiting blocks is adapted to the position of the first fitting groove. External threads are opened at the end of the rotating shaft. A second nut is provided at the end of the rotating shaft. The second nut is adapted to the external threads of the rotating shaft. The second nut is used to fix the fixed column at the end of the rotating shaft.

6. The fully automatic crushing and detecting machine for grain particles according to claim 5, characterized in that: The shapes of the two limiting blocks are arranged in a "儿" shape. The distance between the tips of the bottom ends of the two limiting blocks, the diameter of the external threads of the rotating shaft, and the diameter of the fixed column decrease from large to small. The limiting blocks are used to drive the position of the second nut.

7. The all-in-one machine for fully automatic crushing and detecting grain particles according to claim 4 or 6, characterized in that: An inner wall cleaning structure is provided between the upper end of the intermediate rod and the inner wall of the crushing box. The inner wall cleaning structure includes a second threaded section opened at the upper end of the cylindrical surface of the intermediate rod. A fixed cover is threadedly connected to the outside of the second threaded section. The surface of the fixed cover is hollowed out. A second threaded hole is opened in the exact middle of the fixed cover. And the second threaded hole of the fixed cover is threadedly connected to the second threaded section of the intermediate rod. A reserved groove is opened at the bottom end of the side wall of the fixed cover. A circle of cleaning pieces is welded at the bottom end of the side wall of the fixed cover and at the edge of the reserved groove. The cleaning pieces are in contact with the inner wall of the crushing box. The cleaning pieces are used to clean the inner wall of the crushing box.

8. The fully automatic grain particle crushing and detection integrated machine according to claim 7, characterized in that: The thread rotation direction of the first thread segment is opposite to that of the second thread segment, and the crushing blade and the fixed cover approach or move away from each other, and the rotation direction of the crushing blade is the same as the rotation direction of the fixed cover; two square blocks are welded to the top of the fixed column, and two square grooves are provided on the top of the fixed cover. The positions of the two square blocks are adapted to the positions of the two square grooves, and the square blocks are slidably connected to the square grooves.

9. The fully automatic grain particle crushing and detection integrated machine according to claim 8, characterized in that: A circle of spacer blocks is welded to the inner wall of the crushing box. The spacer blocks and cleaning sheets are arranged in a ring array. The spacer blocks are in the shape of a triangular prism. The cleaning sheets are slidably connected to the spacer blocks. The cleaning sheets are made of deformable metal. The cleaning sheets separated at the spacer blocks are used to knock on the inner wall of the crushing box.

10. The all-in-one machine for fully automatic crushing and detecting grain particles according to claim 2, characterized in that: The top ends of both sides of the fixing seat are provided with rotating pins, and the driving motor is connected to the fixing seat through the rotating pins. A fixing hoop is provided at the contact point between the crushing box and the upper cover. A filter screen is placed on the top end of the crushing box, and the filter screen is located between the upper cover and the crushing box.

Citation Information

Patent Citations

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